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    Standard Operating Procedures

    Uploaded by

    Prakash Kumar
    This standard operating procedure outlines the steps for cleaning and rail changing jobs in the PQBay area. It details 4 main steps: 1. Obtain job clearance and power cutting clearance by communicating that 415V power will be unavailable. 2. Isolate and discharge power from the RC fan motor and bus by turning off MCCBs, checking with a multimeter, and grounding phases. 3. Perform maintenance tasks like checking diodes and capacitors using a multimeter in diode or resistance mode. 4. Restore power and check parameters before clearing any faults according to the troubleshooting manual. Personal protective equipment and safety procedures are emphasized throughout.

    Copyright:

    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd

    Standard Operating Procedures

    Uploaded by

    Prakash Kumar
    311 views4 pages
    This standard operating procedure outlines the steps for cleaning and rail changing jobs in the PQBay area. It details 4 main steps: 1. Obtain job clearance and power cutting clearance by communicating that 415V power will be unavailable. 2. Isolate and discharge power from the RC fan motor and bus by turning off MCCBs, checking with a multimeter, and grounding phases. 3. Perform maintenance tasks like checking diodes and capacitors using a multimeter in diode or resistance mode. 4. Restore power and check parameters before clearing any faults according to the troubleshooting manual. Personal protective equipment and safety procedures are emphasized throughout.

    Original Title

    ABB DRIVE

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    This standard operating procedure outlines the steps for cleaning and rail changing jobs in the PQBay area. It details 4 main steps: 1. Obtain job clearance and power cutting clearance by communicating that 415V power will be unavailable. 2. Isolate and discharge power from the RC fan motor and bus by turning off MCCBs, checking with a multimeter, and grounding phases. 3. Perform maintenance tasks like checking diodes and capacitors using a multimeter in diode or resistance mode. 4. Restore power and check parameters before clearing any faults according to the troubleshooting manual. Personal protective equipment and safety procedures are emphasized throughout.

    Copyright:

    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd
    Download as doc, pdf, or txt
    311 views4 pages

    Standard Operating Procedures

    Uploaded by

    Prakash Kumar
    This standard operating procedure outlines the steps for cleaning and rail changing jobs in the PQBay area. It details 4 main steps: 1. Obtain job clearance and power cutting clearance by communicating that 415V power will be unavailable. 2. Isolate and discharge power from the RC fan motor and bus by turning off MCCBs, checking with a multimeter, and grounding phases. 3. Perform maintenance tasks like checking diodes and capacitors using a multimeter in diode or resistance mode. 4. Restore power and check parameters before clearing any faults according to the troubleshooting manual. Personal protective equipment and safety procedures are emphasized throughout.

    Copyright:

    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd
    Download as doc, pdf, or txt
    of 4

    STANDARD OPERATING PROCEDURES

    Form No. : EHSMSM/446/4013 Form Rev. No. : 01 Effective date: 01.04.2009


    SOP No . MUE/CRM/CRN/SOP- 12 Effective Date REVISION No 01
    SOP DESC DSL CLEANING / RAIL CHANGING JOB IN PQBAY Section AREA 2 ELECTRICAL
    DEPARTMENT Mills & Utility Electrical Maintenance Page 1 of 2

    Step Activity (WHAT) Associated hazards Responsibility (WHO) Process / tools / PPEs (HOW) Remarks /
    No. Reference
    1 Job Clearance SAFETY: Job executing supervisor Communicate for 415 V power will FORM- ESHMSM
    not be available to mechanical and WORKS/446/4007
    operation.
    ENVIRONMEN

    QUALITY:NA
    2 Power cutting SAFETY: Job executing supervisor Take self power clearance for 415 V FORM- ESHMSM
    clearance R.C.FAN motor WORKS/446/4005
    ENVIRONMENT: :
    QUALITY: NA
    3 Power cutting & SAFETY: Job executing supervisor 1. Put off 415 volt from off push button.
    positive isolation. 2. check the M.C.B.power get off.
    R.C.Fan motor
    3 Put positive isolation lock and provide
    red tag.

    ENVIRONMENT

    QUALITY:
    4 Power cutting & SAFETY:-Discharge the D.C.Bus Job executing supervisor 1. Check power with test lamp as no
    positive isolation. power with test lamp otherwise voltage at outgoing side of Q-72
    R.C.Fan
    there is a chance of shock. MCCB.
    2. Confirm no voltage on R/Y/B Phases
    by multimeter.at the incoming and
    outgoing of isolator.
    ENVIRONMENT: :
    3. Ground incoming and outgoing
    R,Y,B phases.
    QUALITY: : NA
    Job Description: -
    STANDARD OPERATING PROCEDURES
    Form No. : EHSMSM/446/4013 Form Rev. No. : 01 Effective date: 01.04.2009
    SOP No . MUE/CRM/CRN/SOP- 12 Effective Date REVISION No 01
    SOP DESC DSL CLEANING / RAIL CHANGING JOB IN PQBAY Section AREA 2 ELECTRICAL
    DEPARTMENT Mills & Utility Electrical Maintenance Page 2 of 2

    Job process --Maintenance of AB drives.

    Step Description

    1. Ensure that RC fan motor is not running.

    2. Put ‘OFF’ the required MCCB in the panel.

    3. Check AC voltage at Drive (Ref. Fig # TB – 1)

    4. Open Front cover of the drive by loosening screw at bottom (Ref. Fig # 6)

    5. Discharge DC bus by hand lump at TB – I in DC (+) and (-) (Minimum – 2 min.)


    (Ref. Fig # 1)
    6. Apply hand Blower to remove bust in drive cubicle.

    7. Wear Electrostatic wrist band.

    8. Remove HIM from main control board.

    9. Remove main control board Gate driver board as shown in Fig – 1

    10. Check diode module keeping multimeter in diode mode (Ref. Fig # 2) or Check in TB 1 by following was: -
    Red Black Value (ohm) Value (ohm)
    Multimeter Multimeter Forward Reverse
    L1 DC(+) 0.5 Infinit
    L2 DC(+) 0.5 Infinit
    L3 DC(+) 0.5 Infinit
    L1 DC(-) 0.5 Infinit
    L2 DC(-) 0.5 Infinit
    STANDARD OPERATING PROCEDURES
    Form No. : EHSMSM/446/4013 Form Rev. No. : 01 Effective date: 01.04.2009
    SOP No . MUE/CRM/CRN/SOP- 12 Effective Date REVISION No 01
    SOP DESC DSL CLEANING / RAIL CHANGING JOB IN PQBAY Section AREA 2 ELECTRICAL
    DEPARTMENT Mills & Utility Electrical Maintenance Page 3 of 2

    Check IGBT module keeping multimeter in diode mode. (Ref. Fig # 3)

    11. Check pre-changing module keeping multimeter in diode mode. (Ref. Fig # 4)

    12. Check DC links capacitor by analog multimeter in resistance mode. Put red terminal at DC (+) and black at DC (-). Initially in discharge
    capacitor it will show minimum resistance and gradually resistance value will increase, then capacitor is O.K.
    Responsi
    Description
    Step bility
    13. For fun replacement,
    (Ref. Fig # 5)
    14. Check pre-Charging resistance by multimeter.

    15. Check IGBT gate terminal tightness.

    16. Six main control board and gate drive board as on


    (Ref. Fig # 1)
    17. Fix HIM

    18. Fix front cover

    19. Switch ‘ON’ MCCB

    20. Cross check the all parameters value from parameter list.

    21. For detail parametarisation list of all parameters are given with parameter No. in attached page. For any other information please refer
    to chapter – 5 programming of user’s manual
    22. Troubleshooting: -
    When a fault occurs in drive the fault No. and fault name is displayed in HIM display screen. The cause must be corrected before
    STANDARD OPERATING PROCEDURES
    Form No. : EHSMSM/446/4013 Form Rev. No. : 01 Effective date: 01.04.2009
    SOP No . MUE/CRM/CRN/SOP- 12 Effective Date REVISION No 01
    SOP DESC DSL CLEANING / RAIL CHANGING JOB IN PQBAY Section AREA 2 ELECTRICAL
    DEPARTMENT Mills & Utility Electrical Maintenance Page 4 of 2

    clearing the fault.


    All faults name with its number, description and action to be taken is given in chapter – 6. Troubleshooting of user manual in detail. The
    list of alarms are also given in this chapter in detail. Alarm status can be viewed by selecting the Drive Alarm parameter.

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