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Utomatic Olenoid Alves: Pmax 360 Mbar

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AUTOMATIC SOLENOID VALVES

Serie IEL03...

DESCRIPTION
Single stage automatic normally closed solenoid valves that open when
the coil is energized and close when there is no tension.

Pmax = 360 mbar

The solenoid valve can be controlled by pressure switch, thermostat, etc.


It are equipped with a flow regulator and adjustable slow opening kit.

- EC certified according to EN 161


- In conformity with the 2009/142/EC Directive (Gas Directive)
- In conformity with the 94/9/EC Directive (ATEX Directive)
- In conformity with the 2004/108/EC Directive
(Electromagnetic Compatibility)
- In conformity with the 2006/95/EC Directive (Low Voltage)

IDENTIFICATION

IEL S 03 02N 1 1 B

Gas automatic solenoid valve series IEL... B = biogas

Types CPI switch


S = standard (fast opening) 0 = no CPI switch
R = with flow regulation 1 = CPI switch (P.max ≤ 1 bar)
L1 = with adjustable slow opening 2 = CPI switch (P.max > 1 bar)
+ flow regulation + adjustable rapid stroke
L2 = with adjustable slow opening
+ flow regulation Voltage
L3 = with adjustable slow opening 1 = 12 V/50 Hz
+ adjustable rapid stroke 2 = 12 Vdc
L4 = with adjustable slow opening 3 = 24 V/50 Hz
4 = 24 Vdc
6 = 110 V/50-60 Hz with rectifier
Pmax 8 = 230 V/50-60 Hz with rectifier
03 = Pmax 360 mbar

Connections

Threaded Flanged
Code Code ANSI
Code GAS NPT Code PN 16
NPT ANSI PN 16
02 DN 15 (G 1/2”) 02N DN 15 (NPT 1/2”)
03 DN 20 (G 3/4”) 03N DN 20 (NPT 3/4”)
04 DN 25 (G 1”) 04N DN 25 (NPT 1”) 25 DN 25 25A DN 25 ANSI
05 DN 32 (G 1”1/4) 05N DN 32 (NPT 1”1/4) 32 DN 32 32A DN 32 ANSI
06 DN 40 (G 1”1/2) 06N DN 40 (NPT 1”1/2) 40 DN 40 40A DN 40 ANSI
NOTE: not all combinations are possible
07 DN 50 (G 2”) 07N DN 50 (NPT 2”) 50 DN 50 50A DN 50 ANSI
Please contact the technical department.
08 DN 65 08A DN 65 ANSI
09 DN 80 09A DN 80 ANSI
10 DN 100 10A DN 100 ANSI

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GENERAL DATA
TECHNICAL DATA MATERIALS

• Use: not aggressive gases of the 3 families (dry gases) • Die-cast aluminium (UNI EN 1706)
• Threaded connections Rp: (DN 15 ÷ DN 50) according to EN 10226
• OT-58 brass (UNI EN 12164)
• Flanged connections PN 16: (DN 25 ÷ DN 100) according to ISO 7005
• On request ANSI 150 flanged connections • 11S aluminium (UNI 9002-5)
• Power supply voltage: 12 Vdc, 12 V/50 Hz (only for DN 15-25) • Galvanized and 430 F stainless steel (UNI EN 10088)
24 Vdc, 24 V/50 Hz, 110 V/50-60 Hz, 230 V/50-60 Hz • NBR rubber (UNI 7702)
• Power supply voltage tolerance: -15% ... +10%
• Nylon 30% glass fibre (UNI EN ISO 11667)
• Power absorption: see coils and connector table
• Max. working pressure: 360 mbar • Viledon
• Environment temperature: -15 ÷ +60 °C
• Max superficial temperature: 85 °C
• Protection degree: IP65
• Class: A
• Group: 2
• Closing time: <1 s
• Opening time: <1 s

Coils: poliammidic resin encapsulated with glass fibre, connection type DIN
43650; the insulation class is F (155°) and the enamelled copper wire class
is H (180°). Coils (DN 32 ÷ DN 100): the insulation class and the enamelled
copper wire class is H (180°).

COMPONENTS

fig. 1: DN 15
DN 20
DN 25

LEGEND

1. Electrical connector 8. Filter


2. Seal O-Ring 9. Cover fixing screws
3. Closing spring 10. Cover
4. Valve body 11. Electrical coil
5. Closure member 12. Coil fixing nut or screw
6. Washer seal 13. Flow calibration screw
7. G 1/4” cap (IELR version)

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COMPONENTS

fig. 2: DN 32 fig. 3: DN 65
DN 40 DN 80
DN 50 DN 100

LEGEND

1. Electrical connector 8. Filter


2. Seal O-Ring 9. Fixing screws
3. Closing spring 10. Cover or bottom
4. Valve body 11. Electrical coil
5. Closure member 12. Coil fixing nut or screw
6. Washer seal 13. Flow calibration screw (IELR version)
7. G 1/4” cap 14. Bottom (only for DN 65-80-100)

fig. 4: DN 15 - DN 100
with flow regulation

LEGEND

1 - Electrical connector 10 - Cover fixing screws


2 - Seal O-Ring 11 - Cover
3 - Closing spring 12 - Electrical coil
4 - Valve body 14 - Flow calibration screw
5 - Closure meber 15 - Rapid stroke calibration
6 - Washer seal 16 - Opening speed regulation
9 - Filtering component 17 - Slow opening kit

15 16

14

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PRESSURE DROP DIAGRAM

NATURAL GAS

AIR

TOWN GAS

LPG

NATURAL GAS

AIR

TOWN GAS

LPG

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DIMENSIONS

B
Threaded connections Flanged connections A
IELS... IELR... IELL...

DN 15 - DN 20 - 70 137 150 205


DN 25 - 70 137 150 205
- DN 25 142 170 195 250
DN 32 - DN 40 - DN 50 - 160 210 225 290

- DN 32 - DN 40 - DN 50 230 237 252 295

- DN 65 290 321 321 480


- DN 80 310 328 328 486
- DN 100 350 389 389 547

COILS AND CONNECTORS

Coil Coil Connector Connector Coil Coil Connector Connector


Connections Voltage Connections Voltage
code stamping code type code stamping code type

BO-0510 NORMAL + BO-0355


12 Vdc BO-0510 CN-2100 24 Vdc BO-0355 CN-2100 NORMAL
12 VDC 28W Energy Saving 24V RAC ES
(P.max 360 mbar)
DN 32 ÷ DN 50

BO-0510 RECTIFIER + BO-0355 RECTIFIER +


12 V/50 Hz BO-0510 CN-2110 24 V/50 Hz BO-0355 CN-2110
12 VDC 28W Energy Saving 24V RAC ES Energy Saving
(P.max 360 mbar)
DN 15 - DN 20

BO-0520 NORMAL + BO-0365 RECTIFIER +


24 Vdc BO-0520 CN-2100 110 V/50 Hz BO-0365 CN-2130
24 VDC 28W Energy Saving 110 V RAC ES Energy Saving
BO-0520 RECTIFIER + BO-0375 RECTIFIER +
24 V/50 Hz BO-0520 CN-2110 230 V/50-60 Hz BO-0375 CN-2130
24 VDC 28W Energy Saving 230 V RAC ES Energy Saving
BO-0530 RECTIFIER + 24 Vdc
110 V/50 Hz BO-0530 CN-2130 24 Vdc BO-1110 CN-2000 NORMAL
110 V RAC 28W Energy Saving DN 65 - 80
(P.max 360 mbar)
DN 65 ÷ DN 80

BO-0540 RECTIFIER + 24 Vac RECTIFIER +


230 V/50-60 Hz BO-0540 CN-2130 24 V/50 Hz BO-1115 CN-2010
230 V RAC 28W Energy Saving DN 65 - 80 Energy Saving
BO-0407 NORMAL + 110 Vac RECTIFIER +
12 Vdc BO-0407 CN-2100 110 V/50 Hz BO-1120 CN-2020
12V RAC ES Energy Saving DN 65 - 80 Energy Saving
BO-0407 RECTIFIER + 230 Vac RECTIFIER +
12 V/50 Hz BO-0407 CN-2110 230 V/50-60 Hz BO-1130 CN-2030
12V RAC ES Energy Saving DN 65 - 80 Energy Saving
(P.max 360 mbar)

BO-0417 NORMAL + 24 Vdc


24 Vdc BO-0417 CN-2100 24 Vdc BO-1210 CN-2000 NORMAL
24V RAC ES Energy Saving DN 100
DN 25

(P.max 360 mbar)

BO-0417 RECTIFIER + 24 Vac RECTIFIER +


24 V/50 Hz BO-0417 CN-2110 24 V/50 Hz BO-1215 CN-2010
DN 100

24V RAC ES Energy Saving DN 100 Energy Saving


BO-0427 RECTIFIER + 110 Vac RECTIFIER +
110 V/50 Hz BO-0427 CN-2130 110 V/50 Hz BO-1220 CN-2020
110V RAC ES Energy Saving DN 100 Energy Saving
BO-0437 RECTIFIER + 230 Vac RECTIFIER +
230 V/50-60 Hz BO-0437 CN-2130 230 V/50-60 Hz BO-1230 CN-2030
230V RAC ES Energy Saving DN 100 Energy Saving

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INSTALLATION

The solenoid valve is in conformity with the Directive 94/9/CE (said Directive ATEX 100 a) as device of group II, category 3G and as device of group II,
category 3D; for this reason it is suitable to be installed in the zones 2 and 22 as classified in the attachment I to the Directive 99/92/EC. The solenoid valve is
not suitable to be used in zones 1 and 21 and, all the more so, in zones 0 and 20 as classified in the already said Directive 99/92/EC.

To determine the qualification and the extension of the dangerous zones, see the norm EN 60079-10.

The device, if installed and serviced respecting all the conditions and the technical instructions of this document, is not source of specific dangers: in particular,
during the normal working, there is no emission in the atmosphere of inflammable substance in way to cause an explosive atmosphere.

Installation must be in compliance with local legislation in force!

WARNING: Read carefully the instruction sheet of each product before installing.
Installation and maintenance operations must be carried out by qualified personnel.

• The gas supply must be shut off before installation.


• Check that the line pressure DOES NOT EXCEED the maximum pressure stated on the product label.
• The device must be installed with the arrow (on the body of the device) facing towards the user appliance. They will function equally effectively if installed
vertical. The device must not be installed upside down (with the coil underneath).
• During installation take care not to allow impurities or scraps of metal to enter the device.

• If the device is threaded check that the pipeline thread is not too long; overlong threads may damage the body of the device when screwed into place. Do not
use the coil for leverage when screwing into position; use the appropriate tool.
• If the device is flanged check that the inlet and outlet counterflanges are perfectly parallel to avoid unnecessary mechanical stresses on the body of the device.
Also calculate the space needed to fit the seal. If the gap left after the seal is fitted is too wide, do not try to close it by over-tightening the device’s bolts.
• Always check that the system is gas-tight after installation.
• Unscrew the nut (12) and set the wanted value of the gas flow by the regulation screw (13). Then rescrew the nut (12) in the original position.

CALIBRATIONS
• To regulate the opening speed of the obturator operate on the screw (16). The opening speed increases gradually screwing clockwise the screw (16).
• To regulate the rapidy of the stroke operate on the screw (15). Screwing counterclockwise till the limit, the opening of the valve will be slow at first, screwing
it clockwise you get a first phase of speed opening and a second slow one.
• To regulate the flow operate on the screw (14). Screwing it clockwise in order to decrease the flow, counterclockwise in order to increase it.
For connections ≥ DN 65 in order to make this regulation you need at first to disconnect power to the coil. In this way you avoid the regulation screw to be
submitted to useless mechanical efforts.

ELECTRICAL CONNECTIONS
• Before making electrical connections, check that the mains voltage is the same as the power supply voltage stated on the product label.
• Disconnect the power supply before wiring.
• Wire the connector with cable type: DN 15 ÷ DN 50
H05RN-F 3X0,75mm², Ø outside from 6,2 to 8,1 mm
DN 65 ÷ DN 100
H05RN-F 3X1 mm², Ø outside from 8,3 to 9,5 mm
Ensure that the device has IP65 protection.
• Connect the power supply to terminals 1 and 2 and the ground wire to terminal .
IMPORTANT: with tension 12 Vdc and 24 Vdc with energy saving connector C21-23 observe the polarity.
The coil is also suitable for permanent power supply. In case of continuous duty, it is absolutely normal for the coil to heat up.
The coil should not be touched with bare hands after it has been continuously powered for more than 20 minutes. Before maintenance work, wait for the coil
to cool or use suitable protective equipment.

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EXAMPLE OF INSTALLATION
1. manual reset solenoid valve IENA
2. gas filter IF
3. filter regulator IFR
4. overflow valve
5. fast opening valve IEL
6. slow opening valve IEL
7. leak tester 4

1 2 3 5 6

MAINTENANCE
Before performing any internal checks make sure that:
1. the power supply to the device is disconnected
2. there is no pressurised gas inside the device

• DN 15 ÷ DN 25: (see fig. 1) unscrew the coil fixing screws (12) and remove the coil (11). Unscrew the cover fixing screws (9) and disassemble it from body
valve (4). Check the closure member (5), clean or if is necessary sobstitute the rubber made seal component. Clean the filter (8) blowing it without taking
it off the body valve (4). Then assemble doing backward the same operation of dismantling.

• DN 32 ÷ DN 100: (see fig. 2 and 3) unscrew the nut (12) (or the slow opening kit (17)) and remove the coil (11). Unscrew the fixing screws (9) and, with
care, take the cover (10) off the body (4) of the valve, then control the closure member (5) and if it is necessary change the rubber made seal component
(6). Then clean or blow the filter (8) or change it if necessary; then assemble doing backward the same operation.

All operations must be carried out only by qualified personnel.

VIEW: BODY OF THE VALVE WITHOUT COVER

TO INSERT THE NET


DN 32 ÷ DN 50: Position it as in the figure taking care to respect the guides in the internal circumference of the body valve and fix it by the three special
screws (M3x10).

TO INSERT THE FILTERING ORGAN:


DN 65 ÷ DN 100: Position it as in the figure taking care to put it inside the guides (18).

8 19
9


18
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FOR FURTHER INFORMATION PLEASE CONTACT OUR TECHNICAL OFFICE.
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