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    Inplant Training Modules & Course Contents

    Uploaded by

    Adi Machhi
    This document outlines training modules for an in-plant training program. The 6 modules include: 1) basic solid modeling using CAD software, 2) AutoCAD 2D drawing and injection mould design, 3) basic CNC lathe and milling programming, 4) CNC wire cut and EDM machining, 5) plastics processing and testing techniques, and 6) conventional tooling machines like lathe and milling. Each module is 6 weeks long with daily 1.5 hour sessions. The modules cover topics like sketching, modeling, assemblies, drafting, 2D drawings, mould design, CNC programming, plastics processes, mechanical testing, and lathe and milling operations.

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    © All Rights Reserved
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    Inplant Training Modules & Course Contents

    Uploaded by

    Adi Machhi
    74 views3 pages
    This document outlines training modules for an in-plant training program. The 6 modules include: 1) basic solid modeling using CAD software, 2) AutoCAD 2D drawing and injection mould design, 3) basic CNC lathe and milling programming, 4) CNC wire cut and EDM machining, 5) plastics processing and testing techniques, and 6) conventional tooling machines like lathe and milling. Each module is 6 weeks long with daily 1.5 hour sessions. The modules cover topics like sketching, modeling, assemblies, drafting, 2D drawings, mould design, CNC programming, plastics processes, mechanical testing, and lathe and milling operations.

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    A

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    This document outlines training modules for an in-plant training program. The 6 modules include: 1) basic solid modeling using CAD software, 2) AutoCAD 2D drawing and injection mould design, 3) basic CNC lathe and milling programming, 4) CNC wire cut and EDM machining, 5) plastics processing and testing techniques, and 6) conventional tooling machines like lathe and milling. Each module is 6 weeks long with daily 1.5 hour sessions. The modules cover topics like sketching, modeling, assemblies, drafting, 2D drawings, mould design, CNC programming, plastics processes, mechanical testing, and lathe and milling operations.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    74 views3 pages

    Inplant Training Modules & Course Contents

    Uploaded by

    Adi Machhi
    This document outlines training modules for an in-plant training program. The 6 modules include: 1) basic solid modeling using CAD software, 2) AutoCAD 2D drawing and injection mould design, 3) basic CNC lathe and milling programming, 4) CNC wire cut and EDM machining, 5) plastics processing and testing techniques, and 6) conventional tooling machines like lathe and milling. Each module is 6 weeks long with daily 1.5 hour sessions. The modules cover topics like sketching, modeling, assemblies, drafting, 2D drawings, mould design, CNC programming, plastics processes, mechanical testing, and lathe and milling operations.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 3

    Proposed syllabus for ln plant Training Modules

    Module: 1. ln plant Training on Basic Solid Modelling Using PROE (CREO)/CATIIJ


    : Solidworks'(Any One) Duration: 6 Weeks, Daily @ 1,5 Hrs

    Course Contents: (Choose Any 0ne)

    A. CAD Using PR0-E(CREO)


    Modelling: lntroduction, Sketch Base Features, Datum Features, Sketch Bhsed Features, Edit
    Features, Engineering Features, Construction Features, Advanced Features, Tweak Features, UDF & Group,
    Relation &Family Table.

    Assembly: Creating Assemblies, Placing, Patterning, Packaging, Manipulating of Components, Top


    down Assemblies, Exploded Vlews,

    Detailing: Drafting Basics, Drawing Views, Dimensioning, Table, BOM, Symbol, Notes Creation,
    GD&T.

    B. CAD Using CATIA


    Modelling: lntroduction to
    Sketcher, Constraints, Sketch Based Features, Dress up Features,
    Transformation Features, Associating Bodies with Boolean Operations, Reference Elements, Modifying
    Features

    Assembly: Creating Assembly,Manipulating Components, Assembly Constraints,Exploded View,


    Clash Checking,AssemblyFeatureCreation,UsingMechanicalStandardParts,TopDownAssembly

    Drafting: Generative Drafting, lnteractive Drafting, Creating views, Sectioning, Dimensioning,


    Labelling, Editing views,

    C. CAD Using Solidworks

    Modelling: lntroduction, Sketch, Relations, Basic part Modeling-Features, Plane, Extrusion, Boss, Cuts
    Fillets and Rounds, Hole wizard, Draft, Patterning, Revolved Features, Shell, Ribs.

    Assembly : Analyzing Assembly, Exploded Assemblies, Top-Down Assembly Modelling, Assembly


    Features,Assembly editing

    Detailing : Drafting Basics, Drawing Views, Dimensioning, Table, Symbols


    Module: 2.
    ln plant Training on AutoCAD-zD / lnjection Mould Design with Ar.rtoCAD (Anyone)
    Duration:6 Weeks, Dailv @ 1.5 Hrs

    Course Contents: (Choose Any 0ne)

    A. ln plant Training on AutoCAD-2D


    Two Dimensional Drawing: lntroduction to AutoCAD, Drawing creation Tools-Draw Toolbar
    Dimensioning Tools, Modifying Tools Editing Tools Viewing Tools, Style Setting Tools, Properties
    Toolbars, Annotation Toolbars, etc.

    Drawing Basics: Setting of Limits, PDF Creation, Print & Plot of Drawings, Shortcut Keys &
    commands.

    B. lniection Mould Design with AutoCAD (Anyone)

    lntroduction - Mould, basic tasks of mould, core & cavity, mould elements & their functions, mould alignment
    & fastening, feed systems & types, ejection techniques, cooling systems and std. mould bases

    Types of Moulds - Two Plate Mould, Three Plates Mould and Split Mould.
    Two Plate Mould - lntroduction, Single Cavity and Multi cavity, design calculations, machine selection, cavity
    Layout and mould design concept.

    Three Plate Mould - lntroduction Design calculations, machine selection, cavity layout and mould design
    concept.
    Split Mould - lntroduction, Design calculations, machine selection, cavity layoutand mould design concept.

    Module:3. ln plant Training on Basicllggr3*Tiig


    LsiTllation 0n
    CNC Lathe & Millins
    Duration:B Weeks, Daily @ 1,5 Hrs

    CNC BASICS:Pa( Program Formats, Miscellaneous and Preparatory Functions, Structure of CNC Program

    CNC LATHE:Basic Programming for CNC Lathe on Facing, Turning, Step Turning, Grooving, Boring,
    Drilling, Threading, lnternal Boring.

    CNC MILLING: Basic Programming for CNC Milling on linear and circular lnterpolation, Programming
    using Sub-Programs
    Circular/Rectangular Pocket Milling Operation, Drilling Operation on PCD, Profile Milling Operation
    using ATC option and with cutter Radius compensation.

    ffi
    rvrodu re:4 rn prant Trainins through Non'conventio.ar
    :xflilllii.,ui,rlil]lun,fi?!tj-s
    Duration:6 Weeks, Daily 1.5 Hrs
    @

    CNC WIRE CUT -lntroduction-Working Principle-Wire cut EDM Machine-EDM Wire cutting process flow
    chart-process-servo mechanism, dielectric fluid, electrode machine control unit, Electrode materials,
    Advantages and Disadvantages

    CNC EDM-lntroduction-working principle-electrode-dielectric fluid-power generator- Rc Type Relaxation


    Generator- Process Parameters- EDM - Material Removal Rate-EDM characteristics

    Module:5. ln plant training onPlastics Pjo:.t:ilqand Testing Techniques


    Duration:6 Weeks, Daily @ 1.5 Hrs

    Study of different plastics processing techniques like lnjection Moulding, Blow Moulding, Extrusion, Rotational

    etc. Study of parts, Process Parameters Setting, Types of material used, Grades, etc, Defects, Causes and

    Remedies in process, advancement in Plastics Processing.Business opportunities in Plastics Processing.

    Testing of Plastics Materials and products, different types of testing like Mechanical Testrng, Chemical Testing

    etc ldentification of Plastics Materials and Products, etc.

    Module:6 lnplant Training on Conventional Tooling Machines like- Lathe & Milling
    Duration:6 Weeks, Daily @ 1.5 Hrs

    LATHE -lntroduction , Parts of machine, Working Principle, Functions of Lathe, Specification of Lathe, Lathe
    Operations-Turning, Facing,Roughing, Grooving, Knurling, Thread Cutting, Boring, etc.,

    MILLING-lntroduction, Parts of Machine, Working Principle, Functions of Milling, Specification of Milling, Milling
    Operations-Drilling, Face milling, Reaming, Boring , Tapptng

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