Chapter 8 Diagnosis by NC unit TC-R2A

8.1.2 I/O list (Main) (1/6) INPUT/OUTPUT DISPLAY

INPUT STATUS DISPLAY (MAIN 1)

Bit
Input
F E D C B A 9 8 7 6 5 4 3 2 1 0
ADDITIONAL *EXIO DIP SWICH DIP SWICH DIP SWICH DIP SWICH *ROM MACHINE *BATTERY
MEMORY (5TH STATION) 3 2 1 0 SELECT SELECTION ERROR
1 provided

*FLASH *ATC CAM *ALARM CPU ERROR CPU ERROR CPU ERROR
BUSY ZERO POINT INTERRUPT (LOCAL) (SLAVE) (MASTER)
2 SENSOR

KEY ENTRY KEY ENTRY KEY ENTRY KEY ENTRY KEY ENTRY KEY ENTRY KEY ENTRY KEY ENTRY AUTOMATIC AUTOMATIC AUTOMATIC
FOR FA FOR FA FOR FA FOR FA FOR FA FOR FA FOR FA FOR FA DOOR DOOR DOOR
3 7 6 5 4 3 2 1 0 MODE SW CLOSE SW OPEN SW

JOG KEY JOG KEY JOG KEY JOG KEY JOG KEY JOG KEY JOG KEY JOG KEY EDIT MEMO MDI MANU SHIFT KEY RST KEY RELSE KEY
-4 +4 -Z +Z -Y +Y -X +X (MEMORY (MANUAL)
4 OPERATION)

AXIS AXIS KEY MATRIX KEY MATRIX KEY MATRIX KEY MATRIX KEY MATRIX KEY MATRIX KEY MATRIX KEY MATRIX KEY MATRIX KEY MATRIX KEY MATRIX KEY MATRIX
SELECTION SELECTION READ READ READ READ LEAD LEAD LEAD LEAD LEAD LEAD LEAD LEAD
5 SW2 SW1 SIGNAL SIGNAL SIGNAL SIGNAL SIGNAL SIGNAL SIGNAL SIGNAL SIGNAL SIGNAL SIGNAL SIGNAL
11 10 9 8 7 6 5 4 3 2 1 0

SPI NDLE SPI NDLE SPINDLE SPINDLE SPINDLE RAPID RAPID RAPID QT SELECT PALLET PALLET MODE PALLET STOP START
OVER RIDE OVER RIDE OVERRIDE OVERRIDE OVERRIDE OVERRIDE OVERRIDE OVERRIDE SIGNAL SELECT SELECT SELECT START SW SW
IN 4 3 2
6 2 1 IN 1 2 1 SW SW

INPUT INPUT INPUT INPUT MANUAL MANUAL MANUAL MANUAL MANUAL MANUAL CUTTING CUTTING CUTTING CUTTING CUTTING CUTTING
RESERVE RESERVE RESERVE RESERVE PULSE PULSE PULSE PULSE PULSE PULSE OVERRIDE OVERRIDE OVERRIDE OVERRIDE OVERRIDE OVERRIDE
3 2 1 0 GENERATOR GENERATOR GENERATOR GENERATOR GENERATOR GENERATOR IN 5 4 3 2 1
7 AXIS SELEC- AXIS SELEC- AXIS SELEC- AXIS SELEC- SCALE
SCALE
TION 4 TION 3 TION 2 TION 1 2 1

CE SAFETY MACHINE MACHINE MACHINE MACHINE MACHINE MACHINE ATC DOOR DOOR DOOR EXTERNAL EXTERNAL EXTERNAL EXTERNAL
SPECIFICA- DEVICE SELECT SELECT SELECT SELECT SELECT SELECT OVER HEAT CLOSE2 CLOSE OPEN RESET STOP OUT START
8 TION SW SIGNAL 5 SIGNAL 4 SIGNAL 3 SIGNAL 2 SIGNAL 1 SIGNAL 0 (QT INNER START
DOOR)

ATC ATC ZERO POINT ZERO POINT ZERO POINT ZERO POINT ZERO POINT ZERO POINT INPUT OIL HOLE CHIP FLOW COOLANT * TRANS * SPINDLE CONTROL 100V
AREA ZERO POINT LIMIT LIMIT LIMIT LIMIT LIMIT LIMIT RESERVE PUMP PUMP PUMP OVERHEAT MOTER BOX POWER
9 LIMIT LIMIT 6 5 4 Z Y X 1 MOTOR MOTER MOTOR OVERHEAT OVERHEAT SUPPLY
OVER HEAT OVERHEAT OVERHEAT ERROR

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Chapter 8 Diagnosis by NC unit TC-R2A

(Main) (2/6) INPUT/OUTPUT DISPLAY

OUTPUT STATUS DISPLAY(MAIN 1)

Bit
Output F E D C B A 9 8 7 6 5 4 3 2 1 0
*WATCH LED LED LED LED INTERRUPT ATC ORIGIN *SOFT SERVO SERVO *ALARM NMI WATCH DOG
DOG OUTPUT OUTPUT OUTPUT OUTPUT ENABLE SENSOR PROTECT RELAY RELAY CLEAR GATE
1 CLEAR 3 2 1 0 GATE ON ON
2 1

LED LED LED LED LED LED LED LED MATRIX LED MATRIX LED MATRIX LED SCAN LED SCAN KEY LED KEYLED KEY
MATRIX MATRIX MATRIX MATRIX MATRIX MATRIX MATRIX OUTPUT OUTPUT OUTPUT OUTPUT OUTPUT MATRIX MATRIX MATRIX
2 OUTPUT OUTPUT OUTPUT OUTPUT OUTPUT OUTPUT OUTPUT 2 1 0 1 0 SCAN SCAN SCAN
9 8 7 6 5 4 3 2 1 0
KEY KEY KEY KEY KEY KEY KEY KEY
OUTPUT OUTPUT OUTPUT OUTPUT OUTPUT OUTPUT OUTPUT OUTPUT
3 FOR FA FOR FA FOR FA FOR FA FOR FA FOR FA FOR FA FOR FA
7 6 5 4 3 2 1 0

LED LED LED LED BUZZER OUTSIDE STOP START

CONTRAST CONTRAST CONTRAST CONTRAST START LED LED
4 SIGNAL SIGNAL SIGNAL SIGNAL LED
8 4 2 1

AIR SPINDLE OIL HOLE CHIP COOLANT CHIP COOLANT MACHINE OT DOOR OUTPUT OUTPUT MAGAZINE MAGAZINE
BLAST- THROUGH ON SHOWER ON VALVE ON SHOWER SW SW ON LIGHT RELEASE LOCK RESERVE RESERVE CCW START
5 ING PUMP ON M 408 M 400 M18 ON 4 5

OUTPUT OUTPUT *QT DRAIN AIR 3-WAY AUTOMATIC AUTOMATIC OUTPUT OUTPUT OUTPUT 6TH AXIS 5TH AXIS 4TH AXIS
POWER OPTION OPTION
RESERVE RESERVE INDEX VALVE ON VALVE ON DOOR VALVE DOOR VALVE RESERVE RESERVE RESERVE UNCLAMP UNCLAMP UNCLAMP
OFF CLEAR CLOCK
7 6 (Constantly (SP (SP CLOSE OPEN 3 2 1 OUTPUT OUTPUT OUTPUT
6 1) THOUGH) THOUGH)

PROGRAMABLE PROGRAMABLE PROGRAMABLE PROGRAMABLE PROGRAMABLE PROGRAMABLE PROGRAMABLE PROGRAMABLE Z AXIS TOOL SIDE INDICA- INDICA- INDICATION EXTERNAL START
OUTPUT OUTPUT OUTPUT OUTPUT OUTPUT OUTPUT OUTPUT OUTPUT COVER BREAKAGE DOOR TION TION LAMP START SIGNAL
7 ( 110) (109) (108) (107) (106) (105) (104) (103) OPEN START LOCK LAMP LAMP RED OUTPUT OUTPUT
(MCODE) BLUE YELLOW

PROGRAMABLE PROGRAMABLE PROGRAMABLE PROGRAMABLE PROGRAMABLE PROGRAMABLEPROGRAMABLE PROGRAMABLE PROGRAMABLE PROGRAMABLE PROGRAMABLE PROGRAMABLE PROGRAMABLE PROGRAMABLE PROGRAMABLE PROGRAMABLE
OUTPUT OUTPUT OUTPUT OUTPUT OUTPUT OUTPUT OUTPUT OUTPUT OUTPUT OUTPUT OUTPUT OUTPUT OUTPUT OUTPUT OUTPUT OUTPUT
8 ( 320) (319) (318) (317) (316) (315) (314) (313) (310) (309) (308) (307) (306) (305) (304) (303)

PROGRAMABLE PROGRAMABLE PROGRAMABLE PROGRAMABLE PROGRAMABLE PROGRAMABLE PROGRAMABLE PROGRAMABLE PROGRAMABLE PROGRAMABLE PROGRAMABLE PROGRAMABLE PROGRAMABLE PROGRAMABLE PROGRAMABLE PROGRAMABLE
OUTPUT OUTPUT OUTPUT OUTPUT OUTPUT OUTPUT OUTPUT OUTPUT OUTPUT OUTPUT OUTPUT OUTPUT OUTPUT OUTPUT OUTPUT OUTPUT
9 ( 340) ( 340) (338) (337) (336) (335) (334) (333) (330) (329) (328) (327) (326) (325) (324) (323)

1*:Low active
8.1.2-2E eTR2AMT8.1.2
2005-12-22
Chapter 8 Diagnosis by NC unit TC-R2A

(Main) (3/6) INPUT/OUTPUT DISPLAY

INPUT STATUS DISPLAY(MAIN 2)

Bit
Input F E D C B A 9 8 7 6 5 4 3 2 1 0
S E RV O R E - S E RV O R E - ATC EMERGENCY DC 24V POWER SW AIR POWER AC POWER *OPTION ALL AXES OVER RUN OVER RUN OVER RUN OVER RUN OVER RUN OVER RUN
LAY LAY BOARD STOP ERROR OFF LOW OFF SIGNAL OVER -Z +Z -Y +Y -X +X
1 CONTACT CONTACT ERROR LATCH
CHECK 2 CHECK 1

MAGAZINE MAGAZINE MAGAZINE SIDE OVER RUN OVER RUN OVER RUN OVER RUN MAGAZINE INPUT 4TH AXIS
DECLERATION 6TH AXIS INPUT 5TH AXIS INPUT
8 4 2 DOOR ADDITIONAL ADDITIONAL ADDITIONAL ADDITIONAL 1 UNCLAMP UNCLAMP RESERVE UNCLAMP
SIGNAL RESERVE RESERVE
OPEN AXIS 2- AXIS 2+ AXIS 1- AXIS1+ END INPUT 7 END INPUT
2 8 END INPUT 6

PROGRAMABLE PROGRAMABLE PROGRAMABLE PROGRAMABLE PROGRAMABLE PROGRAMABLE PROGRAMABLE PROGRAMABLE INPUT INPUT INPUT *AREA COVER TOOL TOOL TOOL
INPUT INPUT INPUT RESERVE RESERVE RESERVE SENSOR OPEN BREAKAGE BREAKAGE BREAKAGE
INPUT INPUT INPUT INPUT INPUT
( 60 ) ( 59 ) ( 58 ) INPUT SIGNAL DETECTION DETECTION DETECTION
3 ( 57 ) ( 56 ) ( 55) ( 54) ( 53)
ADVANCE REACT SENSOR
END LS END LS

PROGRAMABLE PROGRAMABLE PROGRAMABLE PROGRAMABLE PROGRAMABLE PROGRAMABLE PROGRAMABLE PROGRAMABLE PROGRAMABLE PROGRAMABLE PROGRAMABLE PROGRAMABLE PROGRAMABLE PROGRAMABLE PROGRAMABLE PROGRAMABLE
INPUT INPUT INPUT INPUT INPUT INPUT INPUT INPUT INPUT INPUT INPUT INPUT INPUT INPUT INPUT INPUT
4 ( 220 ) ( 219 ) ( 218) ( 217) ( 216) ( 215) ( 214) ( 213) ( 210) ( 209) ( 207) ( 206) ( 205) ( 204) ( 203)
( 208)

NEW OPTION 8 OPTION 7 OPTION 6 OPTION 5 OPTION 4 OPTION 3 OPTION 2 OPTION 1

5 IO BOARD

1.*:Low active

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Chapter 8 Diagnosis by NC unit TC-R2A

(Main) (4/6) INPUT/OUTPUT DISPLAY

OUTPUT STATUS DISPLAY(MAIN 2)

Bit
Output F E D C B A 9 8 7 6 5 4 3 2 1 0

SLAVE 8 SLAVE 8 SLAVE 7 SLAVE 7 SLAVE 6 SLAVE 6 SLAVE 5 SLAVE 5 SLAVE 4 SLAVE 4 SLAVE 3 SLAVE 3 SLAVE 2 SLAVE 2 SLAVE 1 SLAVE 1
1 PCTTOER8 CRECER8 PCTTOER7 CRECER7 PCTTOER6 CRECER6 PCTTOER5 CRECER5 PCTTOER4 CRECER4 PCTTOER3 CRECER3 PCTTOER2 CRECER2 PCTTOER1 CRECER1

AUX PORT AUX PORT AUX PORT AUX PORT • •SLVON8 • •SLVON7 • •SLVON6 • •SLVON5 • •SLVON4 • •SLVON3 • •SLVON2 • •SLVON1
2 INPUT INPUT INPUT INPUT
PC15 PC14 PC13 PC9

COMHOLT IRQDEN
3

1.*:Low active

8.1.2-4E eTR2AMT8.1.2
2005-12-22
Chapter 8 Diagnosis by NC unit TC-R2A

(SLAVE) (5/6) INPUT/OUTPUT DISPLAY

INPUT STATUS DISPLAY (SLAVE)

Bit
Input F E D C B A 9 8 7 6 5 4 3 2 1 0

1
INPUT
RESERVE
2

1*:Low active

OUTPUT STATUS DISPLAY (SLAVE)

Bit
Input F E D C B A 9 8 7 6 5 4 3 2 1 0

1*:Low active

2005-12-22 8.1.2-5E eTR2AMT8.1.2

Chapter 8 Diagnosis by NC unit TC-R2A

(LOCAL) (6/6)

INPUT STATUS DISPLAY (LOCAL) INPUT/OUTPUT DISPLAY

Bit
Input
F E D C B A 9 8 7 6 5 4 3 2 1 0

2
1*:Low active

OUTPUT STATUS DISPLAY (LOCAL)

Bit
Input
F E D C B A 9 8 7 6 5 4 3 2 1 0
*SPARE *SOFT INTERRRUPT
OUTPUT PROTECT ON PERMISSION
1 (LOCAL 0) (LOCAL) SIGNAL
(LOCAL)

1*:Low active

8.1.2-6E eTR2AMT8.1.2
2005-12-22