R07

Regulator Installation & Maintenance

R07 - ★★★ - ★★★★ Instructions

Port Option Option Diaphragm Gauge Spring (Outlet Pressure Range) * Thread Form
1 ....1/8" 0 ....Not applicable 0 ....Standard R....Relieving G....With A....0,1 to 0,7 bar (1 to 10 psig) A....PTF
2 ....1/4" 2 ....Low flow seat N....Non relieving N....Without E ....0,3 to 3,5 bar (5 to 50 psig) B....ISO Rc taper
K....0,3 to 7 bar (5 to 100 psig) G....ISO G parallel
* Outlet pressure can be adjusted to pressures in excess of, and less than, those specified. Do not use these units to control pressures outside of the specified ranges.

TECHNICAL DATA DISASSEMBLY

Fluid: Compressed air 1. Regulator can be disassembled without removal from air
Maximum pressure: 20 bar (300 psig) line.
Operating temperature*: -34° to +65°C (-30° to +150°F) 2. Shut off inlet pressure. Reduce pressure in inlet and outlet
* Air supply must be dry enough to avoid ice formation at lines to zero.
temperatures below +2°C (+35°F). 3. Turn adjustment (2 or 5A) fully counterclockwise to remove
Typical flow with 10 bar (150 psig) inlet pressure, 6,3 bar all force on regulating spring (6).
(90 psig) set pressure and 1 bar (15 psig) droop from 4. Disassemble in general accordance with the item numbers 5A
set: on exploded view. Early Bonnet
1/8" Ports: 6,5 dm3/s (14 scfm)
1/4" Ports: 7 dm3/s (15 scfm) CLEANING
Gauge ports: 1. Clean parts with warm water and soap.
1⁄8 PTF with PTF main ports 2. Rinse and dry parts. Blow out internal passages in body
Rc1/8 with ISO Rc main ports with clean, dry compressed air.
1
Rc1/8 with ISO G main ports 3. Inspect parts. Replace those found to be damaged.
Materials: Current Bonnet
ASSEMBLY 2
Body: Zinc
Bonnet : Acetal 1. Lubricate seals and o-rings with o-ring grease.
Valve: Brass/nitrile 2. Assemble the unit as shown on the exploded view.
Valve seat: Acetal 3. Torque Table
Elastomers: Nitrile TORQUE
3
ITEM NM (INCH-POUNDS)
REPLACEMENT ITEMS 2, 5A (Bonnet) 7,34 to 8,47 (65 to 75) 4
Service kit (includes items circled on exploded view) 9 (Early valve seat) 0,45 to 0,68 (4 to 6)†
Relieving...............................................................3407-02 11 (Current valve seat) 0,34 to 0,56 (3 to 5)† 5
Non-relieving ........................................................3407-01 † Diaphragm pin (8) must slide freely thru valve seat after
Tamper resistant knob ........................................18-001-092 torquing.
PANEL MOUNTING DIMENSIONS
WARNING 6
Panel mounting hole diameter: 30 mm (1.19")
These products are intended for use in industrial
Panel thickness: 2 to 6 mm (0.06" to 0.25")
compressed air systems only. Do not use these products
INSTALLATION where pressures and temperatures can exceed those listed 7
1. Shut off air pressure. Install regulator in air line - under Technical Data.
● with air flow in direction of arrow on body, If outlet pressure in excess of the regulator pressure 8
● upstream of lubricators and cycling valves. setting could cause downstream equipment to rupture or
● as close as possible to the device being serviced. malfunction, install a pressure relief device downstream of
● at any angle. the regulator. The relief pressure and flow capacity of the
2. Connect piping to proper ports using pipe thread sealant relief device must satisfy system requirements.
11
on male threads only. Do not allow sealant to enter The accuracy of the indication of pressure gauges can 9
interior of regulator. change, both during shipment (despite care in packaging)
and during the service life. If a pressure gauge is to be used 12
3. Install a pressure gauge or plug the gauge ports. Gauge 10
ports can also be used as additional outlets for regulated with these products and if inaccurate indications may be
air. hazardous to personnel or property, the gauge should be
13
4. Install a Norgren general purpose filter upstream of the calibrated before initial installation and at regular intervals
regulator. during use.
14
Before using these products with fluids other than air, for
ADJUSTMENT non industrial applications, or for life-support systems 16 15
1. Before applying inlet pressure to regulator, turn consult Norgren.
adjustment (2 or 5A) counterclockwise to remove all 17
force on regulating spring (6).
2. Apply inlet pressure, then turn adjustment clockwise to 18
increase and counterclockwise to decrease pressure
setting.
3. Always approach the desired pressure from a lower Early Body (15) -
pressure. When reducing from a higher to a lower Current Body (16) -
Valve seat (9) and
setting, first reduce to some pressure less than that Valve seat (11) and
seal (10) used only
desired, then bring up to the desired pressure. seal (12) used only
with early body.
with current body.
NOTE
With non-relieving regulators, make pressure
reductions with some air flow in the system. If
made under no flow (dead-end) conditions, the
regulator will trap the over-pressure in the
downstream line.
4. Push adjusting knob down to lock pressure setting; pull
up to release. Install tamper resistant knob (see
Replacement Items) to make setting tamper resistant.

© Norgren 2001
IM-300.200 (3/01)
a subsidiary of IMI plc Replaces NIP-231