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1.

 Surfacing can be performed more effectively by ______ milling machine.


a) Horizontal
b) vertical
c) can’t say anything
d) none of the mentioned

Answer: b

2. Form cutting can be performed more effectively by ______ milling machine.


a) Horizontal
b) vertical
c) can’t say anything
d) none of the mentioned

Answer: a

3. Cutting T-slots can be performed more effectively by ______ milling machine.


a) Horizontal
b) vertical
c) can’t say anything
d) none of the mentioned

Answer: b

 4.Removing dull grains in order to make grinding wheel sharp is known as


a) Loading
b) Glazing
c) Dressing
d) Trueing

Answer: c

5.Operation done to make periphery of grinding wheel concentric with its axis to recover its
lost shape is known as
a) Loading
b) Glazing
c) Dressing
d) Trueing

Answer: d

6.In helical gears the distance between two similar points on adjacent teeth measured in a
plane perpendicular to tooth element is called

a) normal circular pitch


b) transverse circular pitch
c) axial pitch
d) diametral pitch
Answer: a

7.The range of helix angle for a double helical gear is

150 to 250
200 to 450
100 to 150
50 to 100

Answer: b

8. Compared with spur gear, helical gears

run more smoothly


run with noise and vibration
consume less power
run exactly alike

Answer: a

9.The angle at which the teeth of the gear are inclined to the axis of a gear is called as
__________

pitch angle
normal angle
helix angle
 gear angle

Answer: c

10.For two gears having shaft angle 90° and friction angle 6°, find the maximum
efficiency of the helical gears.

89.23%
85.64%
 79.02%
 81.07%

Answer: d

Solution: θ = 90°, φ = 6°
ηmax = (cos(θ+φ)+1)/ (cos(θ-φ)+1) = 0.8107 = 81.07%

11.The size of gear is usually specified by


a) pressure angle
b) pitch circle diameter
c) circular pitch
d) diametral pitch

Answer: b

12.A spur gear with pitch circle diameter D has number of teeth T. The module m is defined
as
a) m = d / T
b) m = T / D
c) m = π D / T
d) m = D.T

Answer: a

13.CNC machining centres do not include operations like ______


a) milling
b) boring
c) welding
d) tapping

Answer: c

14.In CNC systems multiple microprocessors and programmable logic controllers work
______
a) in parallel
b) in series
c) one after the other
d) for 80% of the total machining time

Answer: a

15.Which of the following is not the advantage of CNC machines?


a) Higher flexibility
b) Improved quality
c) Reduced scrap rate
d) Improved strength of the components

Answer: d

16.In how many ways CNC machine tool systems can be classified?
a) 2
b) 3
c) 4
d) 5

Answer: b

17.Point-to-point systems are used for _____


a) reaming
b) parting
c) grooving
d) facing

Answer: a

18. In part programming, interpolation is used for obtaining _______ trajectory.


a) helicoidal
b) pentagonal
c) triangular
d) zig-zag

Answer: a

19.A machine is said to have CNC control if

(A) The dimensions of the work piece are measured by sensors while cutting is going on.

(B) The tool motion is guided by drum cams and disc cams.

(C) The loading and unloading of the work piece ON and OFF the machine respectively is
made automatic.

(D) Control is achieved by employment of alphanumeric data.

Answer: d

20.What is the purpose of using re-circulating ball screw nut mechanism in CNC machine;

(A) To reduce the set up time

(B) For higher surface finish

(C) To remove jerks in machine

(D) To remove backlash

Answer: d

21. The purpose of a feedback device in a CNC machine tool is to provide information of;

(A) Which component is being produced, to the operator?

(B) What percentage of Part Program has been completed?


(C) Type of operation, currently running to the operator

(D) Tool position or speed to Machine Control

Answer: d

22. Code G91 describes;

(A) Absolute positioning

(B) Incremental positioning

(C) Circular interpolation clockwise

(D) Circular interpolation counter clockwise

Answer: b

23. Miscellaneous Code M03 describes;

(A) Spindle ON clockwise

(B) Spindle ON counter clockwise

(C) Coolant ON

(D) Coolant OFF

Answer: a

24. An ATC plays a significant role in reducing;

(A) Tool change time

(B) Idle time

(C) Machining time

(D) Control time

Answer: a

25. Which type of motor is not suitable for rotary axis of spindle drives of CNC machine
tools?

(A) Induction motor

(B) DC Servo motor

(C) Stepper motor

(D) Linear motor


Answer: d

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