Plant: Tan Thang Cement Plant

Client: Tan Thang Cement,

Ha Noi, Vietnam

Order No.: 1-2036118

Quality and Testing Plan

Title:
(QCTM & ITP)

Equipment:

STATUS: ISSUED FOR:

APPROVED INFORMATION
COMMENTED COMMENT
AS BUILT APPROVAL X
FINAL CONSTRUCTION

Approved by
Customer Project Manager Lead Engineer
Signature Date Signature Date Signature Date
A. Eckert 29/09/2016 D. Shiel 29/09/2016

Title Project
Quality and Testing Plan (QCTM & ITP) Tan Thang Cement Plant
Equipment Proj. No 1-2036118
File: Tan-E01AC01_R0_Quality an Testing Plan(QCTM & ITP).docx

Prep. David Shiel 27/09/2016 Document ID Number 3BHS833839 Lang. Rev. ind. Page 1

ABB ABB Switzerland Ltd =E01AC01 en 0 No.of

pages 4+10
 1. General 3
1.1 Definitions and Abbreviations 3
1.2 Related Documentation 3
2. Deviation to the contract 4
3. Revision 4
4. Annex 4

Title Project
Quality and Testing Plan (QCTM & ITP) Tan Thang Cement Plant
Equipment Proj. No 1-2036118
File: Tan-E01AC01_R0_Quality an Testing Plan(QCTM & ITP).docx

Prep. David Shiel 27/09/2016 Document ID Number 3BHS833839 Lang. Rev. ind. Page 2

ABB ABB Switzerland Ltd =E01AC01 en 0 No.of

pages 4+10
1. General
This document describes and defines
§ INSPECTION AND TEST PLAN
For the equipment delivered by ABB Switzerland Ltd for the Tan Thang project.
The document belongs to the document set " General - Quality Control", which describes
and defines the quality and test program.

1.1 Definitions and Abbreviations

Definitions and Abbreviations Description

1.2 Related Documentation

Document number Rev. Description
E01AA01 Organization of Documentation

Title Project
Quality and Testing Plan (QCTM & ITP) Tan Thang Cement Plant
Equipment Proj. No 1-2036118
File: Tan-E01AC01_R0_Quality an Testing Plan(QCTM & ITP).docx

Prep. David Shiel 27/09/2016 Document ID Number 3BHS833839 Lang. Rev. ind. Page 3

ABB ABB Switzerland Ltd =E01AC01 en 0 No.of

pages 4+10
2. Deviation to the contract
Deviation Comment

3. Revision

Rev. Page (P) Description Date

ind. Chapt.(C) Dept./Init.
0 First issue 27.09.16/PIMIN-
EA/D.Shiel

4. Annex

RECOMMENDED INSPECTION AND TEST PLAN 10 pages

Title Project
Quality and Testing Plan (QCTM & ITP) Tan Thang Cement Plant
Equipment Proj. No 1-2036118
File: Tan-E01AC01_R0_Quality an Testing Plan(QCTM & ITP).docx

Prep. David Shiel 27/09/2016 Document ID Number 3BHS833839 Lang. Rev. ind. Page 4

ABB ABB Switzerland Ltd =E01AC01 en 0 No.of

pages 4+10
PROJECT NAME : TAN THANG ORDER NO.:1-2036118

ABB Switzerland Ltd. RECOMMENDED INSPECTION AND TEST PLAN

LIST OF CONTENT
COVER / LIST OF CONTENT PAGE 1

LEGEND & EXPLANATION LEGEND & EXPLANATORY PAGE 2

CATEGORY MVSWG MEDIUM VOLTAGE SWITCHGEAR MV-SWITCHGEAR PAGE 3

CATEGORY PFC MEDIUM VOLTAGE POWER FACTOR CORR. MV-PFC PAGE 4

CATEGORY UPS UNINTERRUPTIBLE POWER SUPPLY UPS PAGE 5

CATEGORY VVVF CABLES VVVF CABLES VVVF PAGE 6

CATEGORY PCIS PROCESS CONTROL SYSTEM PCS & RELATED HW PAGE 7

CATEGORY X-RAY-ANALYZER X-RAY-ANALYZER X-RAY PAGE 8

CATEGORY KILN SHELL SCANNER KILN SHELL SCANNER KILN SHELL SCANNER PAGE 9

CATEGORY VIDEO & PYROMETER VIDEO & PYROMETER VIDEO & PYROMETER PAGE 10

E01AC01 Date :2016-10-09

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PROJECT NAME : TAN THANG ORDER NO.:1-2036118

ABB Switzerland Ltd. RECOMMENDED INSPECTION AND TEST PLAN

LEGEND & EXPLANATION

A Complete routine test on 1 unit witnessed. Routine test reports giv en f or all units.
Scope B Complete routine tests and reports on all units witnessed. Routine test reports giv en f or all units.
C Random tests/inspections scope to be agreed f or witness. Routine test reports giv en f or all units.

A ABB & Supplier

Suggested witness f or execution of tests &
Witness B Inspection Agency & ABB & Supplier
inspections.
C End Client & Inspection Agency & ABB & Supplier

A Supplier's standard (shop test) report including the specif ic test items to be submitted.
Report Report to be submitted to Client
B Customer def ined specif ic report to be submitted.

Procedure Ref erence to the applicable Standards, Specif ications if not def ined in common standards. MS = Manuf acturer's Standard.

Acceptance Limit Describes the acceptable v alue (if applicable), or the necessary result of the test & inspection to be acceptable.

Drawing / Document Inf ormation f or the project specif ic document, on which general test & inpection items (e.g.: v isual inspection, dimensional check) shall be based.

Client : Tan Thang Cement

Project specif ic inf ormation :
End Client:Tan Thang Cement
(ref erence to detail documents may be Witness :
Consulting :to be def ined
giv en)
Others : N/A

Application / Inv itation 30 day s bef ore test date, distribution to : Tan Thang
Applicable Procedures : Inf ormation f or Organisation : Trav elling, Accomodation, etc. by each party
Distribution of Protocols / Reports : ABB submits to Tan Thang

Inv itation (Application ) :

Project Test & Inspection Protocol : Manuf acturers Standard
Applicable Forms : Conf ormity Report (Protocol) : Manuf acturers Standard
Other Form (if applicable) : Ty pe tests reports to be submitted f or ty pe tests specif ically
mentined in this QCTM
Test Planning (Scheduling) : A. Eckert
Witness / Execution f or Project Mangement : F. Fouthier f or MV Equipment & PFC. D. Shiel
f or Control . O. Berger f or Cable Material, B. Wasmer f or Video, Kiln Shell; W. Fierz f or X-
Responsibility f or Execution / Follow-up :
Ray ,
Follow-Up : N. Sailer
Documentation (Results) Handling : N. Sailer

E01AC01 Date :2016-10-09

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PROJECT NAME : TAN THANG ORDER NO.:1-2036118

ABB Switzerland Ltd. RECOMMENDED INSPECTION AND TEST PLAN

COMPONENTS,PARTS DRAWING/DOCUMENT
ITEM NO. INSPECTION & TEST ITEM SCOPE WITNESS REPORT APPLICABLE STANDARD
TO BE INSPECTED / TESTED RELATED

PROCEDURE ACCEPTANCE LIMIT

MVSWG TEST CATEGORY (EQUIPMENT) MEDIUM VOLTAGE SWITCHGEAR

IEC 62271-200 Free from defects, compliance with

1 VISUAL INSPECTION Complete Switchgear including accessories B B/C A T echnical Specification
7.5 specification

IEC 62271-200
2 DIMENSIONAL INSPECTION Major dimensions (L, W, H) B B/C A According layout drawings Layout drawings
7.5

VOLTAGE TEST ON AUXILIARY CIRCUITS - Auxiliary circuits - 2kV / 1 min ( 500 V for Electronic IEC 62271-200
3 A B/C A Random test - No flashover --------------------------
DIELECTRIC TEST AUX units) 7.2

POWER FREQUENCY VOLTAGE TEST AT RATED Main circuits IEC 62271-200

4 A B/C A No flashover --------------------------
FREQUENCY -DIELECTRIC TEST MAIN CIRCUITS Voltage level according IEC694 / 4.2.1, table 1, 1 minute 7.1

IEC 62271-200
5 MECHANICAL OPERATION TEST Mechanical interlockings A B/C A Functioning --------------------------
7.102 & 7.104

Breaker circuits, IEC 62271-200

6 OPERATION FUNCTION TEST A B/C A According interlocking functions --------------------------
On / Off interlockings 7.102 & 7.104

E01AC01 Date :2016-10-09

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PROJECT NAME : TAN THANG ORDER NO.:1-2036118

ABB Switzerland Ltd. INSPECTION AND TEST PLAN (FOR ELECTRICAL MATERIAL AND EQUIPMENT)

COMPONENTS,PARTS DRAWING/DOCUMENT
ITEM NO. INSPECTION & TEST ITEM SCOPE WITNESS REPORT APPLICABLE STANDARD
TO BE INSPECTED / TESTED RELATED

PROCEDURE ACCEPTANCE LIMIT

MVPFC TEST CATEGORY (EQUIPMENT) MEDIUM VOLTAGE POWER FACTOR CORRECTION

Free from defects, compliance with

1 VISUAL INSPECTION Complete equipment or material B B/C A -------------------------- T echnical Specification
specification

2 DIMENSIONAL INSPECTION Major dimensions (L, W, H) B B/C A -------------------------- Layout drawings

MANUFACTURER'S STANDARD TEST OR If applicable, as specified in supplier's

3 Complete equipment or material A B/C A MS --------------------------
INSPECTIONS quality control organisation

E01AC01 Date :2016-10-09

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PROJECT NAME : TAN THANG ORDER NO.:1-2036118

ABB Switzerland Ltd. INSPECTION AND TEST PLAN (FOR ELECTRICAL MATERIAL AND EQUIPMENT)

COMPONENTS,PARTS DRAWING/DOCUMENT
ITEM NO. INSPECTION & TEST ITEM SCOPE WITNESS REPORT APPLICABLE STANDARD
TO BE INSPECTED / TESTED RELATED

PROCEDURE ACCEPTANCE LIMIT

UPSBC TEST CATEGORY (EQUIPMENT) UPS SYSTEMS

Free from defects, compliance with

1 VISUAL INSPECTION Complete assembly B B/C A -------------------------- T echnical Specification
specification

2 DIMENSIONAL INSPECTION Complete assembly, major dimensions (L, W, H) B B/C A -------------------------- Layout drawing

3 DIELECTRICAL & FUNCTIONAL TEST Functional test of all system components A B/C A MS All right operation control sequence --------------------------

4 VOLTAGE ADJUSTING RANGE TEST System control A B/C A MS According technical characteristic T echnical Specification

5 POWER TEST Complete assembly A B/C A MS According technical characteristic T echnical Specification

E01AC01 Date :2016-10-09

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PROJECT NAME : TAN THANG ORDER NO.:1-2036118

ABB Switzerland Ltd. INSPECTION AND TEST PLAN (FOR ELECTRICAL MATERIAL AND EQUIPMENT)

COMPONENTS,PARTS DRAWING/DOCUMENT
ITEM NO. INSPECTION & TEST ITEM SCOPE WITNESS REPORT APPLICABLE STANDARD
TO BE INSPECTED / TESTED RELATED

PROCEDURE ACCEPTANCE LIMIT

STAND TEST CATEGORY (EQUIPMENT) VVVF Cable

Free from defects, compliance with

1 VISUAL INSPECTION Complete equipment or material C B/C A -------------------------- T echnical Specification
specification

2 DIMENSIONAL CONTROL Complete Cable C B/C A MS IEC 60502 T echnical Specification

3 CONSTRUCTION VERIFICATION Cable C B/C A MS IEC 60502 T echnical Specification

POWER FREQUENCY VOLTAGE TEST AT RATED

4 Complete Cable C B/C A MS IEC 60502 T echnical Specification
FREQUENCY -DIELECTRIC TEST MAIN CIRCUITS

5 INSULATION RESISTANCE TEST Cable Sheath C B/C A MS IEC 60502 T echnical Specification

Note; Only a batch of some few VVVF cables will be tested under witness. Remaining is tested by manufacturer by himself.

E01AC01 Date :2016-10-09

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PROJECT NAME : TAN THANG ORDER NO.:1-2036118

ABB Switzerland Ltd. INSPECTION AND TEST PLAN (FOR ELECTRICAL MATERIAL AND EQUIPMENT)

COMPONENTS,PARTS DRAWING/DOCUMENT
ITEM NO. INSPECTION & TEST ITEM SCOPE WITNESS REPORT APPLICABLE STANDARD
TO BE INSPECTED / TESTED RELATED

PROCEDURE ACCEPTANCE LIMIT

PCIS1 TEST CATEGORY (EQUIPMENT) PROCESS CONTROL SYSTEM PANELS

Free from defects, compliance with

1 VISUAL INSPECTION Complete system including accessories B B/C A -------------------------- T echnical Specification
specification

2 DIMENSIONAL INSPECTION Major dimensions (L, W, H) B B/C A -------------------------- Layout drawings

Main circuits
IEC 60439-1 test report will be provided by
4 DIELECTRIC TEST According to table 10 of IEC 439-1 A* B/C A No flash over
cl. 8.1.2 / 8.3.2 manufacturer
2500 V, 1 minute

For components which have not been subject to dielectric IEC 60439-1
5 INSULATION RESISTANCE TEST A* B/C A Minimum 1 kOhm / V --------------------------
tests cl. 8.1.2 / 8.3.4

6 STANDARD HARDWARE FUNCTION TEST Hardware components A* B/C A MS Functions as applicable --------------------------

PCIS2 TEST CATEGORY (EQUIPMENT) OPERATION COMPUTER

Free from defects, compliance with

1 VISUAL INSPECTION Complete system including accessories A* B/C A -------------------------- T echnical Specification
specification

2 DIMENSIONAL INSPECTION Major dimensions (L, W, H) A* B/C A -------------------------- Layout drawings

Free from defects, compliance with

3 STANDARD HARDWARE FUNCTION TEST Where applicable A* B/C A MS T echnical Specification
specification

PCIS3 TEST CATEGORY (EQUIPMENT) PROCESS (APPLICATION) SOFTWARE

Start functions
GENERAL FUNCTIONAL TEST ON SIMULATION Stopping functions
1 A* B/C A Checklist for Software T est -------------------------- T echnical Specification
SYSTEM Error simulation
Error resetting

Preselections
Running
TEST ARRANGED IN GROUPS BASED ON PLANT Group Interlockings
2 A* B/C A Checklist for Software T est -------------------------- Layout drawings
FUNCTIONS Fundamental Interlockings
Alarm / error limits for analogue Inputs
Control Loops

DISPLAY FOR OPERATION ON SIMULATION

4 Layout, Configuration A* B/C A Checklist for Software T est -------------------------- T echnical Specification
SYSTEM

Note; *All units will be ready for witness inpection, however the inspection test will be random test (repeat test) on some panels approx. 7
10 % of all ready carried out routine test

E01AC01 Date :2016-10-09

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PROJECT NAME : TAN THANG ORDER NO.:1-2036118

ABB Switzerland Ltd. INSPECTION AND TEST PLAN (FOR ELECTRICAL MATERIAL AND EQUIPMENT)

COMPONENTS,PARTS DRAWING/DOCUMENT
ITEM NO. INSPECTION & TEST ITEM SCOPE WITNESS REPORT APPLICABLE STANDARD
TO BE INSPECTED / TESTED RELATED

PROCEDURE ACCEPTANCE LIMIT

STAND TEST CATEGORY (EQUIPMENT) X-Ray Analyzer

Free from defects, compliance with

1 VISUAL INSPECTION Complete equipment or material B B/C A -------------------------- T echnical Specification
specification

2 DIMENSIONAL INSPECTION Major dimensions (L, W, H) wher applicable B B/C A -------------------------- According layout drawing Layout drawings as applicable

MANUFACTURER'S STANDARD TEST OR If applicable, as specified in supplier's

3 Complete equipment or material B B/C A MS --------------------------
INSPECTIONS quality control organisation

E01AC01 Date :2016-10-09

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PROJECT NAME : TAN THANG ORDER NO.:1-2036118

ABB Switzerland Ltd. INSPECTION AND TEST PLAN (FOR ELECTRICAL MATERIAL AND EQUIPMENT)

COMPONENTS,PARTS DRAWING/DOCUMENT
ITEM NO. INSPECTION & TEST ITEM SCOPE WITNESS REPORT APPLICABLE STANDARD
TO BE INSPECTED / TESTED RELATED

PROCEDURE ACCEPTANCE LIMIT

STAND TEST CATEGORY (EQUIPMENT) Kiln Shell Scanner

Free from defects, compliance with

1 VISUAL INSPECTION Complete equipment or material B B/C A -------------------------- T echnical Specification
specification

2 DIMENSIONAL INSPECTION Major dimensions (L, W, H) wher applicable B B/C A -------------------------- According layout drawing Layout drawings as applicable

MANUFACTURER'S STANDARD TEST OR If applicable, as specified in supplier's

3 Complete equipment or material B B/C A MS --------------------------
INSPECTIONS quality control organisation

E01AC01 Date :2016-10-09

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PROJECT NAME : TAN THANG ORDER NO.:1-2036118

ABB Switzerland Ltd. INSPECTION AND TEST PLAN (FOR ELECTRICAL MATERIAL AND EQUIPMENT)

COMPONENTS,PARTS DRAWING/DOCUMENT
ITEM NO. INSPECTION & TEST ITEM SCOPE WITNESS REPORT APPLICABLE STANDARD
TO BE INSPECTED / TESTED RELATED

PROCEDURE ACCEPTANCE LIMIT

STAND TEST CATEGORY (EQUIPMENT) Industry Video System, Pyrometer

Free from defects, compliance with

1 VISUAL INSPECTION Complete equipment or material B B/C A -------------------------- T echnical Specification
specification

2 DIMENSIONAL INSPECTION Major dimensions (L, W, H) wher applicable B B/C A -------------------------- According layout drawing Layout drawings as applicable

MANUFACTURER'S STANDARD TEST OR If applicable, as specified in supplier's

3 Complete equipment or material B B/C A MS --------------------------
INSPECTIONS quality control organisation

E01AC01 Date :2016-10-09

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