PC20TK: Assembling Training For Digital Multimeter
PC20TK: Assembling Training For Digital Multimeter
PC20TK: Assembling Training For Digital Multimeter
PC20TK
Contents
[1] Warnings for Safe Use of Multimeter
1-1 Explanation of symbols ....................................................................................................................... 1
1-2 Warning messages .............................................................................................................................. 1
[2] Using the PC20TK
2-1 Intended uses and features ................................................................................................................. 2
2-2 Names of various parts........................................................................................................................ 2
2-3 Specification ........................................................................................................................................ 3
2-4 Explanation of functions ...................................................................................................................... 4
2-5 Preparations for measurement ............................................................................................................ 5
2-6 Measuring procedure........................................................................................................................... 5
2-7 Replacing the fuse and batteries ........................................................................................................ 11
2-8 Storage and others ............................................................................................................................. 11
[3] Basic Knowledge of Digital Multimeter
3-1 Analog vs. digital ................................................................................................................................ 12
3-2 Analog multitester (AMT) vs. digital multimeter (DMM) ...................................................................... 12
3-3 Construction of digital multimeter ...................................................................................................... 13
3-4 Working of input signal conversion section ........................................................................................ 14
3-5 Working of A/D conversion section .................................................................................................... 15
[4] Assembling
4-1 Soldering............................................................................................................................................. 20
4-2 Soldering procedure ........................................................................................................................... 20
4-3 Precautionary instructions for assembling ......................................................................................... 21
4-4 Color codes and symbols of components.......................................................................................... 21
4-5 Preparations for assembling ............................................................................................................... 23
4-6 Mounting and wiring components to printed circuit board (large) ..................................................... 24
4-7 Wiring the printed circuit board (small) (Fig. 4-9) ................................................................................ 27
4-8 Attaching the connector covers to the printed circuit board (small) (Fig. 4-10) ................................. 27
4-9 Mounting the readout (LCD), the printed circuit boards, and the dial plate ....................................... 27
4-10 Assembling the rear case ................................................................................................................... 29
4-11 Assembling and operation checks ..................................................................................................... 29
4-12 Adjustments ........................................................................................................................................ 30
4-13 Layout of components on the mounting surface................................................................................ 31
4-14 Circuit diagram of the PC20TK ........................................................................................................... 32
[5] Inspection and Calibration
5-1 Calibration procedure ......................................................................................................................... 33
5-2 Error rate ............................................................................................................................................. 34
5-3 Example of completing the table for test results ................................................................................ 34
** Table for Test Results.......................................................................................................................... 35
[6] Calculation Problems for Input Circuit ................................................................................................... 37
[7] Overview of Troubleshooting .................................................................................................................... 39
[8] After-sale Service (8-1) - (8-5)..................................................................................................................... 40
[1] Warnings for Safe Use of Multimeter
(Be sure to read this section before using the multimeter.)
The instructions given in the text under Warning and Caution must be observed to prevent
burns, electric shocks and other similar accidents.
Caution
The PC20TK is not provided with an automatic power-off capability. Be sure to turn OFF the Function
switch after measurement has been finished, because the batteries will otherwise run out earlier.
Note
Prior to the assembling of the PC20TK, check the parts in accordance with paragraph (2) in "4-5
Preparations for assembling."
1
[2] Using the PC20TK
2-1 Intended uses and features
1. The PC20TK is a kit for a general-purpose digital multimeter (DMM), which has been designed for
educational uses. Once assembled, it may be used as a normal small-capacity DMM for low-
voltage measurements.
2. The PC20TK features the auto mode that automatically selects an appropriate measurement range
in accordance with the measured value. It may also be used in the manual mode (measurement
range fixed or manually selectable) that allows for faster measurements.
3. The PC20TK allows the user to measure electric capacitance of a capacitor, which is often used
with a resistor as a circuit component.
4. The current measurement connector is provided with a safety cover that prevents the user from
inserting a test lead into it by mistake.
5. If you connect the PC20TK to your PC by using the optionally available PC link (software) and PC
link cable, changes in electric quantity can be displayed as values or graphs on the PC monitor.
Panel
LCD
LED
Data Hold
Function switch switch
with power switch Stand
Relative value
Diode test Continuity Data hold measurement mode
RS232C mode mode check mode mode ( measurement only)
Removable Battery level
test pin When Auto mode warning
covers not covered
DC measurement
Test pin indicator
Measurement
AC measurement unit
indicator
Flange
Negative sign for
numeric data
(a) (b) (c)
Decimal point
Pin plug Grip Cord
Value displayed
2
Operating system ∆ ∑ system
Readout 4,000 counts (with unit and symbol)
Mode selection Auto or manual; only the auto mode is available for electric capacitance.
Overflow value The O.L. mark appears (except in the 750 V range for both DC and AC)
Polarity The "-" mark appears only for negative input.
Battery level When the built-in batteries runs out, the mark appears to warn the user.
Sampling rate 3 times per second
Power supply 2 pieces of size AA manganese dry cells (1.5 V each)
Power consumption and battery life About 7 mW in a DC range; about 150 hours of continuous operation with manganese dry cells.
Built-in fuse 1 piece of 0.5 A/250 V fuse (glass tube: 6.3 mm dia. x 30 mm)
Operating temperature and humidity range 0 °C to 40 °C; 80 % RH maximum without condensation
Storage temperature and humidity range -10 °C to 50 °C; 70 % RH maximum without condensation
Dimensions and mass 158 (h) x 70 (W) x 41 (D) mm; approx. 230 grams
Accessories TL-21 test leads (1 set) and instruction manual (1 volume)
Accessories sold separately See paragraph 8-4.
The input time of the maximum allowable load shall be within 1 minute. Adding the load exceeding
this time limit may result in burning internal components.
About a battery at the time of the shipment. There is a case that the battery does not reach
mentioned battery life, because a battery for monitors is incorporated at the time of factory shipment.
* A battery for monitors is a battery to check a function and the performance of the product.
3
2-4 Explanation of functions
1. Overflow (O.L.) value
• The O.L. mark appears on the readout when the input value exceeds 4,000 counts in each
measurement range with the manual mode selected. It does not appear in the 750 VDC or VAC
range.
• The O.L. mark appears when the maximum measurement range exceeds 4,000 counts with the
auto mode selected. You need to note that the O.L. mark does not appear in the voltage mode.
• When the measurement connector is released, the O.L. mark appears in the Ω, , or
mode.
2. Sounding of buzzer
• The buzzer sounds momentarily when the Range Hold, Data Hold, or Select switch is pressed.
• In the mode, the buzzer sounds when a resistance value is below 10-120 Ω (which varies
individually).
3. Counts
• Regardless of the position of the decimal point, the value on the readout is represented by
"counts." (2dgt and 5dgt as shown in the column on the previous page are equivalent to 2
counts and 5 counts, respectively.)
4. Accuracy
• Accuracy as used in "2-3 Specification" is represented by the sum of certain percentage of ±
rdg (reading) against the value shown on the PC20TK (measured value) plus certain ± counts
dgt (digits).
• [Calculation example]
Now let us check the accuracy assuming that the reading was 106.6 V when certain standard
voltage (true value) was measured in the 400 VAC range of the PC20TK.
The accuracy of the 400 VAC range of the PC20TK is ± (1.5 %rdg + 5dgt).
1dgt in the 400 V range is equivalent to 0.1 V. Hence,
(±1.5 %×106.6 V) + (±0.1 V×5) = (±1.6 V) + (±0.5 V) = ±2.1 V
The true value therefore exists in the range of 106.6 V ± 2.1 V = 104.5 to 108.7 V (provided that
it falls within the accuracy-warranted temperature and humidity ranges and that for AC, it is of
sinusoidal AC within the range of 40 to 400 Hz). If the true value does not fall within these
ranges, the reading on the PC20TK deviates from the standard.
5. Sampling rate
This is the number of times when an input analog signal is converted into a digital one per
second by the analog-digital converter.
6. Low power ohm
Silicone transistors and diodes are generally brought into complete conduction at voltage of
about 0.7 V. Measurements using voltage that does not cause such conduction (0.4 V maximum
in general) are called low power ohm measurements. Low power ohm measurements allow you
to perform resistance measurements and conductivity checks in the circuit network with the
minimal effects of transistors and diodes.
7. Data holding capability (DH: Data Hold)
Pressing the Data Hold switch during measurement locks the reading on the readout regardless
of changes in input signal (the DH mark appears on the readout).
8. Range hold capability (Range Hold)
• Auto mode
The suitable range for the current input signal is automatically selected (the AUTO mark
appears on the readout).
• Manual mode
In this mode, the user should press the Range Hold switch to select the suitable range by
predicting the magnitude of input signal. The measurement range will be locked (held) and the
AUTO mark will disappear. In this state, pressing the Range Hold switch toggles between
ranges. If this switch is held down exceeding 1 second, the manual mode is canceled and the
auto mode becomes active.
4
9. Select switch
Pressing this switch toggles the functional modes in the following order:
Functional mode Toggling order
V /
Ω / / Ω Ω
(Without symbol) REL (Without symbol) REL
400 / 4000 µA /
40 / 400 mA /
Immediately after the Function switch has been changed, the leftmost functional mode in the
right column of the above table is selected in the auto mode.
The PC20TK provides no automatic power-off capability. After finishing measurement, be
sure to turn OFF the Function switch.
The following explanation is made assuming that the auto mode is active:
When the mark appears on the upper right part of the readout, the built-in batteries have
run out. Replace the batteries.
Be sure to turn OFF the Function switch after finishing measurement. The batteries would
otherwise be consumed.
5
3
2 Battery
1 Socket
outlet
Fig. 2-2:
COM +
Measuring AC voltage (ACV)
3
R
Resistor r
r R
1
6
3. Measuring resistance ( Ω ) (see Fig. 2-3)
This functional mode is used to measure the resistance of a resistor, a circuit or a circuit
component.
Warning: Measuring any live part is not possible and such an attempt is dangerous.
An error will result if you make a measurement while touching the test pins.
The O.L. mark appears with nothing connected to the test pins.
The open-circuit voltage of the measurement connector is 0.4 V. Therefore, neither diodes nor
transistors can be checked.
2 3 Anode Cathode
2
Cathode Forward
mark direction
1 1
3
Reverse
Diode direction
COM + COM +
7
5. Continuity test ( ) test (see Fig. 2-5)
This functional mode is used to check electrical continuity of wiring, a switch or other.
Warning: Checking any live part for continuity is not possible and such an attempt is
dangerous.
The buzzer sounds when the resistance at the check point is approximately below the range of
10-60 Ω. If the resistance exceeds the operating range of the buzzer, the buzzer does not
sound. If this is the case, use the resistance mode to measure the resistance and determine
whether the object under measurement has no continuity (i.e., whether the wire is broken).
The reading shows the resistance at the check point.
The open-circuit voltage of the connector is approximately 0.4 V.
(1) Set the Function key to Ω / / .
(2) Press the Select switch to display on the upper part of the readout.
(3) Make the test pines contact with the object under measurement and check for continuity
based on whether the buzzer sounds and the reading (400 Ω maximum).
Caution: To measure a capacitor with polarities (positive and negative), connect the red test
pin (positive measurement terminal) to the positive side of the capacitor.
Capacitor
3
COM +
8
7. Measuring DC current: DC µA and DC mA ( µA and mA ) (see Fig. 2-7)
This functional mode is used to measure the DC current of a power circuit or other.
Warning: Be sure to measure current in series with the load. An attempt to measure current
in parallel with the load is dangerous as large current would flow through the
PC20TK.
If a current range is connected, its internal resistance may cause a smaller current value than
the actual one to be displayed.
Turn the safety cover counterclockwise and use the µA & mA measurement connector (with a
0.5 A/250 V fuse).
(1) Set the function switch to 400-4000 µA or 40-400 mA.
(2) Press the Select switch to display on the left part of the readout.
(3) Connect the test pins to the object under measurement and then read the value displayed.
2 Resistor
100Ω
Battery
COM µA & mA
3
Transformer
2 Load
COM µA & mA
9
9. Connecting to PC: PC Link
As one of the features of the PC20TK, the PC20TK may be connected to your PC using the
KB-RS1 PC connection cable (sold separately) and software called PC Link (sold separately) to
upload the data output from the PC20TK to the PC and then display the data on the monitor,
print or save it.
The data may be continuously uploaded for long hours and processed.
* Fig. 2-9 shows an example of acquired data that is displayed in a window.
* Connecting procedure
(1) Open the stand located on the rear of the PC20TK.
(2) Attach the cable box to the rear case of the PC20TK by using the screw provided with the
cable box.
(3) Connect the cable connector to the PC.
(4) In using the PC20TK, prop it against the stand.
Cable box
1
For using PC Link, refer to the instruction manual for PC Link, which is sold separately.
PC Link is Sanwa's original software product.
10
2-7 Replacing the fuse and batteries
Warning
1. In order to prevent electric shock, be sure to separate the test pins from the object under
measurement before removing the rear case, and then turn OFF the Function switch on the
PC20TK.
2. Do not remove the rear case except when performing the assembling procedures described in
the instruction manual or replacing the fuse or batteries.
Warning
To replace the fuse and batteries, be sure to use the specified rated products.
• Rating of fuse: 0.5 A/250 V, 6.3 mm dia. x 30 mm (in glass tube)
• Rating of battery: R6 (AA size) manganese dry cell; 1.5 V x 2 pieces
(1) Disconnect the test leads from the Stand Dry Cell (R6)
PC20TK and tur n OFF the Function
switch.
Rear case
(2) Open the stand, loosen the rear case mounting screw
securing screw and then remove the rear M3 × 22
case.
(3) Replace the fuse or batteries.
(4) Attach the rear case back in place and
Fuse
secure it with the screw. Ø 6.3 × 30 mm
0.5 A / 250 V
Reference: Checking the fuse for continuity
(1) Remove only the fuse from the PC20TK.
Front case
(2) Attach the rear case to the PC20TK and
set the Function switch to . Fig. 2-11:
(3) Check the removed fuse for electrical To replace the fuse and batteries
continuity.
Note: Ensure that both of the batteries are replaced with new ones. Properly place the new
batteries with their polarities conforming to the ones engraved inside the rear case.
11
[3] Basic Knowledge of Digital Multimeter
3-1 Analog vs. digital
Quantities are roughly classified into analog quantities and digital ones. Analog quantities represent
quantities having continuous intensity, such as time, length, weight, electric voltage and current.
Digital quantities mean quantities having discontinuous intensity, such as 1, 2 and 3 counted for
things. Visually, the former is liken to a slide, while the latter is liken to a flight of stairs. Digital
display seems to be rough at a perceptional level, but the use of the present advanced electronic
and digital technologies allows for measuring quantities at high accuracy because digital signals
have an advantage in that noises, if included, can be easily eliminated to minimize the deterioration
of signals.
12
3-3 Construction of digital multimeter
Now let us see how a digital multimeter converts an analog quantity into a digital one (A/D
conversion) to display a numeric value.
The circuits of a digital multimeter are roughly divided into five blocks of an input signal conversion
section, an A/D conversion section, a logic circuit, and a readout.
Measured quantity
DCV
DCA
ACV Input signal A/D
conversion conversion Logic circuit Readout
ACA section section
Ω
DC voltage Digital output
(analog quantity)
A digital multimeter generally allows for measuring 5 kinds of electric quantities: DC voltage (DCV),
AC voltage (ACV), DC current (DCA), AC current (ACA), and resistance (Ω). The PC20TK also
allows for performing a diode test ( ) and measuring electric capacitance ( ). Each kind of
electric quantities (input signals) is selected using the Function switch, all converted into DC
voltage signals of less than several 100 mV through a voltage divider, an electric shunt, an AC/DC
converter (rectifier), or the like, and then added to the input connector of the analog-digital
converter.
13
3-4 Working of input signal conversion section
The following typical example is assumed to explain how each input signal is processed to obtain
DC voltage that will be applied to the A/D conversion section.
1. DC voltage (DCV)
For measurements of DV voltage, the user selects
the most suitable range in accordance with the
voltage level to be measured. A voltage divider is
used to provide different ranges and this circuit is
also known as an attenuator. As shown in Figs.
3-4 and 3-5, resistors are connected in series to
divide input voltage Vi into smaller voltage using
the resistors. SW stands for a selector switch that The output voltage is
divided according to the
is used to select the most suitable range. ratio of resistors.
Voltage divider
Readout
(Input)
DC voltage A/D
(DCV) conversion
section
2. AC voltage (ACV)
For measurements of AC voltage, the input voltage is divided with the voltage divider as shown
in Fig. 3-6 and then AC voltage (ACV) is converted into DC voltage (DCV) with a rectification
circuit.
Voltage divider
Readout
(Input)
AC voltage AC/DC A/D
(ACV) conversion conversion
(rectification circuit) section
14
Electric shunt
Readout
(Input)
DC current
(DCA)
A/D
conversion
section
4. Resistance ( Ω )
For measurements of resistance, a resistor/
voltage conversion (R/V conversion) circuit is
used to convert into DC voltage in proportion to Constant current Is
the resistance value. As a typical example among
several conversion methods available, the method
Rx is obtained using
shown in Fig. 3-9 is explained because it is easily Unknown Voltage drop this formula:
resistor RX VRX
understandable. As shown in Fig. 3-8, accurate Rx = VRX
Is
constant current Is is sent to unknown resistor Rx
and then DC voltage is obtained indirectly from
voltage drop VRX that occurs in proportion to the
resistance value of that resistor. Fig. 3-9 shows an
example of a resistance measuring circuit that Fig. 3-8: Principle of resistance measurements
applies the above voltage drop. (constant current method)
(Input)
unknown resistor
A/D
conversion Readout
section
OP
amplifier ES = V RX RS • VRX
− − = IS RX =−=
RS RX ES
15
t1 t2
T1
Output voltage
Vo
• Comparator (0-detector)
The comparator has an inverting input terminal (negative) and a non-inverting input terminal
(positive). If the former has higher electric potential than the latter, the output decreases nearly
to negative electric potential of the power source (L). In the opposite case, the output
decreases nearly to positive electric potential of the power source (H). In the case shown in Fig.
3-11, the non-inverting input terminal (positive) is at 0 electric potential (grounded). Therefore,
when the inverting input terminal (negative) has positive electric potential (voltage), even if only
slightly, the output becomes L. When the inverting input terminal has negative electric
potential, the output becomes H.
Input Output
Vi Vo
• AND gate
When a digital signal H (high electric potential) is simultaneously applied to two input terminals
a and b, the output becomes H. If either of the two input terminals is H and the other input
terminal is L or if both terminals are L, then the output becomes L.
Input Output
• Control circuit
This circuit consists of a logic circuit and outputs various kinds of control signals in response to
input signals.
• Counter
This is a digital counter that measures the number of pulses (clock pulses) that have been
received at accurate frequency from the pulse generator.
• Readout
For a digital multimeter, a LCD readout is used to enable efficient reading of the measured
value.
16
2. Principle of double integration circuit
Vi : Input voltage under measurement
T1 : Integration period (constant)
Vref : Reference voltage (constant)
T2 : Reverse integration period
Given the above conditions, the output voltage of the integration circuit is 0 V at the end point of
reverse integration (point t3 in Fig. 3-15). Hence,
1 1
— • Vi • T 1 + — • ( − Vref ) • T 2 = 0
CR CR
When this equation is transformed into:
T2
Vi = — • Vref
T1
10,000
signals
17
3. Comprehensive operation of double integration circuit
Figs. 3-14 and 3-15 are diagrams showing the operations of double integration. The PC20TK
uses one (single-chip) LSI that incorporates a circuit equivalent to the whole circuit identified by
enclosing it with dotted lines on the left side, although the components are different between the
two.
(1) First the counter and the integration circuit are reset to the zero state.
(2) The switching signal from the control circuit changes the input selection switch to the input
signal position (SW1).
(3) With the input signal of DC voltage with a positive polarity, the integration circuit starts
integration (charging) with t1. With the output side being negative, the integration capacitor
is charged. Therefore, the comparator has 0 electric potential at its positive input terminal
and negative electric potential (voltage) at its negative input terminal. Thus, the output
becomes positive electric potential.
(4) The counter measures the specified number of clock pulses from the pulse generator (for
constant time: t1-t2), and then returns to zero and simultaneously outputs the point t2
detection signal. The measured value at this time is not displayed because of the working of
the latch circuit. The time between points t1 and t2 is set to a constant value regardless of
the input signal. The voltage to be integrated therefore becomes a value that is in proportion
to the input signal.
(5) With the point t2 detection signal from the counter, the control circuit changes the input
selection switch to the reference voltage position.
(6) Since reference voltage with a negative polarity is applied, the integration circuit performs
reverse integration (discharging) at a constant rate. The output voltage (electric potential)
increases, changing from a negative value to a positive one at point t3. As illustrated, the
time between points t2 and t3 is in proportion to the input signal.
* Since two operations, integration and reverse integration, are performed, this is called
double integration.
(7) The comparator changes its output from a positive value to a negative one when the input
voltage from the integration circuit becomes positive. At the moment when the comparator's
output changes from a positive value to a negative one (point t3), the voltage 0 detection
signal is sent to the control circuit.
(8) The control circuit continues to output the gate opening signal to terminal a of the gate
during the period between points t2 and t3.
(9) The gate allows clock pulses applied to terminal b to pass through so far as the above
signal is output (between points t2 and t3). The number of pulses that pass through the gate
is in proportion to the time between points t2 and t3 and therefore in proportion to the input
signals. This means that the input signals have been converted into digital signals.
(10) The counter measures pulses in proportion to the input signals that have passed through the
gate.
(11) With the latch signal that is output from the controller immediately after the 0-signal
detection signal, the latch circuit temporarily retains the data measured by the counter until
the next new measurement data is received.
(12) The controller outputs the reset signal following the latch signal to reset the counter and the
integration circuit (to zeros). It simultaneously changes the input switch to the input signal
position.
(13) The data, functional mode, unit symbol, decimal point, input overflow signal and others,
which are stored in the latch circuit, are added to the readout, which then displays a value
for the original input analog signal (V, A, Ω, , etc.) rather than the input signal converted
into DC voltage.
(14) The same sequence is repeated again from the beginning. The number of times when this
repetition is made per second is called a sampling rate. The PC20TK does not use the
double integration method, but its sampling rate is 3 times per second.
18
Output voltage
Point A Vo of integration
circuit
Integration circuit
Input selection
switch
Comparator
Input
voltage
Vi
Controls turning
ON/OFF SW1 and Reset signal
SW2
Gate Reset
signal t2 detection signal
Latch signal
Clock pulse Counter Latch/decoder
Count signal
Input voltage
Clock pulse
Integration
period Reverse integration period
When input
voltage is V'
Output voltage
of comparator
19
[4] Assembling
4-1 Soldering
Soldering is important work in assembling the multimeter. Incomplete soldering of parts can cause
a problem by causing the multimeter to fail to operate or malfunction during use. Solder is alloy
with a low melting point, which uses lead and tin as main ingredients to electrically and
mechanically connect metal to metal (a component to a component). Solder wire is solder alloy
formed into wire, which includes flux to ensure and facilitate successful soldering. Flux reduces and
removes oxides on the metal surface to be soldered and improves the affinity between solder and
metal. Precautionary instructions on the soldering work are given below:
1. Remove foreign matter and rust on the surface of the metal to be soldered, by using cloth or
abrasive paper.
2. Control the temperature of the soldering iron.
Use the following criteria to determine whether the temperature of the tip is appropriate:
• Too high temperature: The tip is blackened with oxidization in several minutes and cannot be
coated with solder.
• Too low temperature: Solder melts too slowly and the soldering tip becomes sharp-pointed or
dull-colored.
To control the temperature of a soldering iron that has no automatic temperature control, use a
voltage regulator or change the length of the exposed tip of the soldering iron. In controlling the
temperature with the length of the tip, longer length of the exposed portion decreases the
temperature, while shorter one increases the temperature.
3. If the tip of a soldering iron is dirty or coated with excessive solder, soldering cannot be
performed properly. Use wet cloth or the like to wipe off foreign matter and then carry out
soldering.
4. If the tip is difficult to coat with solder, apply preliminary solder to the tip to ensure efficient
soldering.
Memo: Soldering is work that is done to joint metal to metal by applying solder to the part to be
soldered. Hold the soldering iron tip on the metal surface, wait for the temperature of
the surface to become high enough to melt solder, and then apply solder. This will result
in successful soldering. In other words, feed solder a little later than making the
soldering iron tip contact with the metal surface.
Substrate
Component
Heat Melt solder by 2-3 Separate solder Wait for solder Separate the
mm in length to spread soldering iron tip
1 second 1 second
Fig. 4-1
20
2. Chip component
Memo: The time required to hold the soldering iron tip on the part to be soldered varies
depending upon the size of the component to be mounted. Use the time values shown
in Figs. 4-1 and 4-2 for reference only.
21
[Example of identifying square chips: 22 kΩ]
1st numeral 2nd numeral 3rd numeral Multiplier 1st numeral 2nd numeral Multiplier
Fig. 4-5:
Example of identifying
Diode IC other components
4. Units
Auxiliary units used for capacitors 1 F = 106 µF = 1000000 µF
1 µF = 103 nF = 1000 nF
1 nF = 103 pF = 1000 pF
22
4-5 Preparations for assembling
1. Tools (supply the tools shown in the following tables)
2. Checking components
(Check the kinds and quantities of components by referring to the component names shown in
Fig. 4-6 on page 24 through Fig. 4-19 on page 30.)
Remove the temporarily assembled panel and rear case and also remove the batteries placed
in the rear case. Remove the printed circuit board (small) that is temporarily attached to the
panel with screws (M3 x 8). Store the removed screws (M3 x 8), which will be used in the
process described in 4-9. Remove the printed circuit board (large) by extending its pawls.
Check Reference
drawing Name of component Q'ty Check Reference
drawing Name of component Q'ty
Printed circuit board Fig. 4-16 Warning label 1
Fig. 4-10 (small) with 1 Dial A (translucent,
measurement connector Fig. 4-16 1
purple-colored)
Printed circuit board (large) Fig. 4-16 Round rubber foot 2
Fig. 4-6 1
with circuit components
Fig. 4-15 Safety cover 1
Fig. 4-8 Battery pad 1
2 red ones
Fig. 4-12 Zebra-striped connector 1 Fig. 4-10 Connector cover
1 black one
Fig. 4-11 Readout (LCD) 1 Fig. 4-7 Buzzer 1
Fig. 4-12 Rubber switch 1 Fig. 4-18 Screw M3 x 22 1
Fig. 4-15 Dial 1 Fig. 4-15 Screw M2 x 8 1
Oval seal (1 piece
Fig. 4-19 2
for spare)
Fig. 4-14 Banding Band 3
23
4-6 Mounting and wiring components to printed circuit board (large)
1. Mounting components to the component mounted surface: 1 through 3
Be sure to check the polarities of the diode and then solder it.
3 R17 : 1 MΩ
(Square chip)
Fig. 4-6
24
2. Mounting components on silk-screen printed surface (part 1): 4 through 8
• Insert the lead wires of each component into the specified holes in the printed circuit board
and then solder them on the opposite mounted surface.
• Be sure to check the polarities of the buzzer.
No components other than the buzzer have polarities.
BZ : Buzzer
Be careful about 4
polarities (mark
on positive side)
R36 : 10 MΩ 6 5 R24 : 1 Ω
D4 mounted
Spark gap
(Irrelevant of polarity)
GAP1 : 7
R19 : 8
Thermistor
25
3. Mounting components to silk-screen printed surface (part 2): 9 through 17
• Solder the battery terminals, the fuse folders and the lead wire on the opposite side.
• Insert the two fuse folders into the printed circuit board with attention to their polarities (the
stoppers are positioned mutually outward).
• To solder the fuse folders, previously insert them into the circuit board and attach the fuse to
them. This will facilitate your soldering work.
9 Battery terminal
stand it vertically
against the circuit
board and then
17 Battery pad solder it.
(sponge of 55 x 30 mm)
Remove the backing
sheet and then attach
the pad.
13 W : Lead wire:
black, 70 mm
26
4-7 Wiring the printed circuit board (small) (Fig. 4-9)
Insert the lead wires from the printed circuit board (large) complete with the components soldered
into the land holes marked with the corresponding symbols of the printed circuit board (small), and
then solder them (3 places of A, B and COM).
4-8 Attaching the connector covers to the printed circuit board (small) (Fig. 4-10)
• Press one black connector cover over the COM
measurement connector until its flange makes
contact with the printed circuit board.
• Similarly press two red connector covers.
Black
Red
Red
connector cover
Fig. 4-10: Attaching the connector covers Fig. 4-9: Wiring the printed circuit board (small)
4-9 Mounting the readout (LCD), the printed circuit boards, and the dial plate
Fig. 4-11
1 Remove the protective transparent film attached to the LCD surface (do not remove the white
film on the rear).
2 Fit the LCD at an angle of about 30 degrees into the area surrounded by the LCD securing pawls
located inside the panel.
3 Once the lower part of the LCD is fit to the pawls, lower the upper part (stepped) to place it
horizontally on the panel.
Caution: The LCD may be broken if excessive force is applied, because it is made of glass.
If the LCD is difficult to mount, hold it with your fingers from its top and bottom
and then slowly snap it into place (see the right illustration).
Stepped side
LCD
1 Remove the
transparent protective
film 2
3
Panel
LCD securing
pawl
Fig. 4-11: Mounting the LCD
27
Fig. 4-12 Conductive surface
(same as on the
4 Mount the zebra-striped connector onto the opposite side)
stepped part of the LCD that is fit into the Rubber switch
Zebra-striped
panel. connector
Caution:
During work, ensure that no foreign matter
attaches to the conductive surface.
5 Mount the rubber switch onto the panel.
Fig. 4-13
6 Fully insert the leading end of the printed Fig. 4-12
circuit board (large) at an angle of about 45
degrees into the area surrounded by four Leading end of printed
9 Screw of 3 x 8 Printed circuit circuit board (large)
circuit-board securing pawls on the panel. board (large)
7 Press the printed circuit board (large) down to
the panel while strongly pressing it toward its Printed circuit
leading end. board (small)
8 Align three notches of the printed circuit board
(large) with three pawls of the panel and then
Pawl for securing
snap the printed circuit board into the panel 6 the printed circuit
board
(ensure that the three notches have properly
engaged with the lower parts of the pawls). Connector
9 Attach the printed circuit board (small) to the cover
Pawl
panel by using screws of M3 x 8.
Caution: Pawl
2. Assembling the panel with the rear case and subsequent work: (1) through (3)
(1) Turn OFF the Function switch.
(2) Completely assemble the panel with the rear case by engaging the concavity (slot) with the
convexity at their respective leading ends at an angle of about 20 degrees (left side in Fig. 4-18).
(3) Open the stand and secure the rear case to the panel by using a screw of M3 x 22 (right side
in Fig. 4-18).
29
Stand
About 20 ˚ Mounting
Panel screw M3 x 22
for rear case
Rear case
4-12 Adjustments
1. Adjustment environment Screwdriver for DCV Function
adjustment use
Choose an indoor location where temperature is
18-28 °C and relative humidity 75 % maximum Adjustment hole
without exposure to direct sunlight. (DCV ADJ)
After the adjustment,
2. Order of adjustments close the adjustment
hole with the oval seal.
The PC20TK is designed to show any of the readings
within the accuracy shown in "2-3 Specification" after
the DCV adjustment has been completed.
Fig. 4-19:
(1) Set the Function switch to / .
DCV adjustment
(2) Apply 3.8 VDC output from the voltage generator
between the negative (COM) and positive connectors of the PC20TK.
(3) Vertically insert the insulated screwdriver (*) for adjustment use through the DCV adjustment
hole (DCV • ADJ) in the panel surface and fit it into the slot in the pre-set resistor located
inside. Slowly turn the screwdriver clockwise or counterclockwise so that the reading falls
within the range of 3.799-3.801 V. Turning the screwdriver counterclockwise will decrease the
reading, while turning it clockwise will increase the reading.
* Applicable blade of screwdriver: 2.3 in width x 0.4-0.5 mm in thickness; shaft: 4.2 mm
max. in diameter and 15 mm min. in length
(4) After the adjustment, close the adjustment hole with the oval seal (one seal is provided for spare use).
If a standard voltage generator with high accuracy is not available, make connections
as shown in (1) in Fig. 5-1 and then make an adjustment by matching the reading on the
PC20TK with that of the voltmeter used as standard.
30
4-13 Layout of components on the mounting surface
*R38 or C15
31
VDD
32
F
μA・mA
0.5A/250V
D1
R3 LFB01LCT1 BZ
R0 R2
Buzzer circuit
18.7kF 22kF 10k Q1
R4 2SD3601S
R5
40.2kD
20kD R6
AC input/rectification circuit R7 100kD
− 91kF
∼ COM C1 Readout
+
C2
0.01u
R11 (LCD)
2.7kJ 4.7u R10
C3
0.022u
10kD COM4
R12 PIN1
R13 510kD COM3
27kD PIN2
COM2
D2 PIN3
C4 0.47u COM1
PIN4
100
99
98
97
96
95
94
93
92
91
90
89
88
87
86
85
84
83
82
81
R14 R15 22kF SEG1
Protection circuit 100kD 1SS226 PIN6
SEG2
NC
NC
NC
NC
FTA
FTB
FTC
RST
R16 22kF PIN7
OPIN
REF0
REF1
TSTC
OP2P
ENTX
OP1O
COM4
COM3
COM2
D3 SEG3
BLOUT
R17 PIN8
BEEPER
1 OP2N COM1
80
SEG4
R18 C5 0.7u 2 79 PIN9
1MJ 100kD 1SS226 NC Reference voltage circuit SEG1 SEG5
C6 3 78 PIN10
R19 OP20 SEG2 SEG6
4 77 PIN11
+ 0.022u ADIP SEG3 SEG7
C7 5 76 PIN12
∼ 1k(PTC) NC SEG4 SEG8
GO TO LCD
0.022u 6 75 PIN13
GAP1 ADIN SEG5 SEG9
7 74 PIN14
NC LCD drive SEG6 SEG10
R20 8 73 PIN15
SA SEG7 SEG11
R21 9 output 72 PIN16
100kD SGND SEG8 SEG12
10kD 10 71 PIN17
ADP SEG9 SEG13
S12 OFF V OHM/BUZ/DIO CAP uA mA OFF R23 11 70 PIN18
Electric shunt DT SEG10 SEG14
100kD 12 69 PIN5
NC SEG11
R24 1RD 13 68 RS232C use only
SMV SEG12
R25 100RD C8 0.022u 14 67 D4 TLN223 VDD
CRES1 SEG13
R26 15 U1 66 R27
RL SEG14 Optical
100kD 16 LP3 65 100RJ
NC NC
R28 R29 17 64 output circuit
RCAP TXD
27kD 30.1kF 18 63 for
S13 ONEK NC
4-14 Circuit diagram of the PC20TK
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
VDD
U2
Protection circuit 1 8 S1 R.H C13 C14
COM VDD + +
2 INH S2 D.H
ch0 7
3 VEE ch1 6 10u 10u
SETTING OF FUNCTION 4 5
VSS A
MEA4 MEA3 MEA2 MEA1 CAP REMARKS VDD=1 D7 Power Name and Symbol
VSS=0 TC7W53FU VDD
V 1 1 1 1 0 VSS : Battery Negative Terminal and IC Negative Power Input
V D6
O/B/D 1 1 0 1 1 VDD : Battery Positive Terminal and Ic Positive Power Input
S3 *REL
uA 1 1 0 0 0
1.5VX2
Variable Variable
voltage current
generator generator
Standard Standard
digital voltmeter with digital ammeter with
4-1/2 digits minimum 4-1/2 digits minimum
3. Ω 4.
33
5-2 Error rate
Error rate is represented as the percentage ratio of reading M on the unit under measurement (the
PC20TK) minus true value T (reading on the standard) to true value T.
M−T
=- × 100 (%)
T
Reading M on Reading T on
Functional mode
PC20TK standard Error rate Accuracy range
/range
(displayed value) (true value)
DC 400 mV 380.0 mV 378.01 mV +0.53 % 376.0~384.0 mV
DC 4 V 3.800 V 3.7752 V +0.66 % 3.760~3.840 V
DC 40 V 38.00 V 37.732 V +0.71 % 37.60~38.40 V
DC 400 V 380.0 V 378.21 V +0.47 % 376.0~384.0 V
DC 750 V 600 V 594.1 V +1.00 % 592~608 V
AC 4 V 3.800 V 3.8338 V −0.88 % 3.734~3.866 V
AC 40 V — — — —
AC 400 V 380.0 V 384.04 V −1.05 % 373.8~386.2 V
AC 750 V — — — —
DC 400 µA 380.0 µA 377.52 µA +0.66 % 374.1~385.9 µA
DC 4000 µA — — — —
DC 40 mA 38.00 mA 37.631 mA +0.98 % 37.41~38.59 mA
DC 400 mA — — — —
AC 400 µA — — — —
AC 4000 µA 3800 µA 3815.1 µA −0.39 % 3719~3881 µA
AC 40 mA — — — —
AC 400 mA 380.0 mA 383.73 mA −0.97 % 371.9~388.1 mA
40 nF — — — —
400 nF — — — —
4 µF 2.200 µF 2.1049 µF +4.52 % 2.040~2.360 µF
40 µF 10.00 µF 9.761 µF +2.45 % 9.24~10.76 µF
100 µF — — — —
Ω 400 Ω 200.0 Ω 198.56 Ω +0.72 % 196.5~203.5 Ω
Ω 4 kΩ — — — —
Ω 40 kΩ 20.00 kΩ 19.901 kΩ +0.50 % 19.65~20.35 kΩ
Ω 400 kΩ — — — —
Ω 4 MΩ 1.000 MΩ 0.9906 MΩ +0.95 % 0.980~1.020 MΩ
Ω 40 MΩ — — — —
34
Table for Test Results
Reading M on Reading T on
Functional mode
PC20TK standard Error rate Accuracy range
/range
(displayed value) (true value)
DC 400 mV
DC 4 V
DC 40 V
DC 400 V
DC 750 V
AC 4 V
AC 40 V
AC 400 V
AC 750 V
Cut here
DC 400 µA
DC 4000 µA
DC 40 mA
DC 400 mA
AC 400 µA
AC 4000 µA
AC 40 mA
AC 400 mA
40 nF
400 nF
4 µF
40 µF
100 µF
Ω 400 Ω
Ω 4 kΩ
Ω 40 kΩ
Ω 400 kΩ
Ω 4 MΩ
Ω 40 MΩ
35
36
[6] Calculation Problems for Input Circuit
990 k£
Input voltage 9 M£
1000 V
R Output voltage
1V
Fig. 6-1
R kΩ
1V= • V
990 kΩ + MΩ + R kΩ
i’ R
10 M£
Input voltage a
500 V i Output voltage (Vout)
b 0.5 V
Fig. 6-2
500 V Vout
|i| = |i’| hence, =
10 MΩ R
37
6-2 Current measurement circuit
When the input current is 400 mA in Fig. 6-3, find electric shut resistor R in Ω with which the output
voltage of 400 mA is obtained. Create an equation to find R. Assume that the input resistance of
the LSI connected to the output connector is infinite ( ).
Output voltage
Input voltage
400 mA 400 mA
R LSI
Fig. 6-3
Rx
Rs=1 k£
a
Fig. 6-4
38
[7] Overview of Troubleshooting
First check that the printed circuit boards are properly snapped into the panel and that the dry cells
are placed in correct polarities.
• The dry cells have run out; the battery terminals were
soldered improperly or in a deformed shape.
The power does • The brush of the Function switch is deformed or missing.
not turn ON. • Quartz oscillator was soldered improperly.
• There is a bridge (short-circuit) due to solder between
pins on the LSI (U1), or the LSI is damaged electrostatically.
There is no
response to any • There is wrong wiring for COM or B or improper
input. soldering.
39
[8] After-sale Service
8-1 Repair service at customer's expense
1. Before requesting our repair service, check that:
• the built-in fuse is not blown out;
• the built-in dry cells have not run out; and
• the test leads are not broken.
2. Repair service period
Repair components will be retained in stock for a minimum period of 6 years after the
discontinuance of manufacture. We accept your repair request during this period. However, note that
some semiconductors may become unavailable earlier because of difficulties in purchasing them.
3. Repair service charge
If excessively large voltage is applied exceeding the function of the overload protection circuit
and damages the LSI (malfunction), the circuit boards (burned patterns), or any other expensive
main component, the repair service charge may exceed the purchase cost. In such a case, it is
recommended that a new product be purchased. The transportation charges for sending your
PC20TK to us and returning it to you are to be borne by you along with the repair charge.
4. Address for sending your PC20TK
In order to ensure the safe transportation of the PC20TK, place it in a box having volume of at
least 5 times the product size and fill the space with sufficient pad or filler. Mark the box as
"Product to be repaired."
40
About safekeeping
Caution
1. To keep the panel or case clean, please wipe it with a dry, soft cloth. Do not use thinner or alcohol-
based solvents because these can harm the finish.
2. Please do not leave this unit next to any direct source of high heat (like a soldering iron).
3. Please do not leave this unit in any place where it will be exposed to direct sunlight, high
temperatures, high humidity, low temperatures, or dew condensation.
4. Please do not store this unit in any place where it will be exposed to too much vibration or in a
place where it might fall and become damaged.
5. Please remove the internal battery before storing the unit for extended periods of time.
41
Sanwa Electric Instrument Co., Ltd.
Head Office: Dempa Building, 2-4-4 Sotokanda,
Class Chiyoda-ku, Tokyo 101-0021 Japan
Phone: 81-3-3253-4871
Osaka Sales Office: 2-7-2 Ebisu-nishi, Naniwa-ku,
Name Osaka City 556-0003 Japan
Phone: 81-6-6631-7361