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8.ITP For Painting KK3 - PR - 20 - 00002

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INSPECTION AND TEST PLAN

KOTA KASABLANKA 3 PROJECT


LOTTE E&C - TOTALINDO
INSPECTION AND TEST PLAN Title: PAINTING
Contract No : A020 STRUCTURE AND ARCHITEC PROJECT KOTA KASABLANKA 3 ITP Sequence No. : KK3-PR-01-00002
Discipline : Architecture Reference Procedure/Method Statement/Specs.: Project Specifications
Activity Controlling Inspection Codes
Activity Description Characteristics to verify Frequency of testing/reporting Acceptance Criteria Verifying Documents
No Document LT JO
1.0 Preliminary Works
1.1. Material Supply by Suplier Brochure and Confirmation Prior to approval and use of Quotation Aproved Material Data Sheet R
contractor

1.2. Data Sheet material


1.2.1. Prepare and submit for approval data Check Data Sheet Prior to use Approval Project specification R
sheet material Material

1.2.2. Carry out field test By mock up Colouring, mixing, and drying Methode Colouring Check list and punch list H
monitoring. application

2.0. Methode statement / Procedures


2.1. Methode statement/Procedures Approval Material, Data Sheet and Sub Prior to start activity Data sheet and Project specification Matrial Approval R
preparation Contractor Methode Shop drawing
3.0. Material
1.3. Materials Brochure Every delivered material, weekly Data Sheet W
stockpile inspections

3.1. Incoming material inspection Confirm to order Each Delivery Way bill Approved by client Manufactures Thecnical W
Data Sheet

3.2. Storage and handling material As specified Each week Checklist Safe, secure/adequate protection Visual Confirmation S
4.0. Inspection
4.1. Preliminary Works Task completion Each work area Internal Checklist All task completed Visual Confirmation W

4.2. Surface preparation Ready to paint, smooth and clean Each work area Internal Checklist Smooth and clean Visual Confirmation H

4.3. Painting Full & uniform cover, smooth, colour. Each work area Internal Checklist Checklist and test panel Visual Confirmation S

4.4. Pre - handover activity All matters finalised, clean and tidy Each work area RFIT Completed to spec Final Inspection H

H Hold Point work not to proceed beyond this point without all previous inspections completed

W 100% Witness of activity

W (%) % (Agreed percentage) Witness of activity

S Surveillance

R Document Review

N/A Not Applicable

1
ECTION AND TEST PLAN
KASABLANKA 3 PROJECT
TTE E&C - TOTALINDO
TING
ITP Sequence No. : KK3-PR-01-00002
Procedure/Method Statement/Specs.: Project Specifications
Inspection Codes
EPH

2
PT. ELITE PRIMA HUTAMA
Location: Contract No. Document No.
KOTA KASABLANKA 3 A020 KK3-PR-01-00002
Title: Page Rev No.
0 1 2
INSPECTION AND TEST PLAN FOR PAINTING 1 of 3
X

1.0 SCOPE

This Project Procedure will apply to all the permanent works to be implemented during the
Design and Construction of the Kota Kasablanka 3 Project.

2.0 PURPOSE

This Procedure defines the method to be implemented for the Inspection and Testing of construction activities and
their status so as to ensure conformance with specified requirements on the Design and Construction
of the Kota Kasablanka 3 Project.

3.0 REFERENCES

Project Quality Plan


Project HSE Plan
Document Control Procedure
Material Control Procedure Construction Control Procedure
Control of Non Conformance Procedure
Corrective and Preventive Actions
Technical Specification
Material Specification
Standard and code

4.0 DEVINITION LIST / ABREVATION

Project Identification : Kota Kasablanka 3 Project


Contract Number : 020/KK-III/VIII/15/LOA-A020
Client : PT. Elite Prima Hutama
Main Contractor : Lotte E&C – Totalindo J.O

H : Hold Point work not to proceed beyond this point without all previous inspections completed
W : 100% Witness of activity
W (%) : % (Agreed percentage) Witness of activity
S : Surveillance
R : Document Review
N/A : Not Applicable

5.0 RESPONSIBILITIES

It is the responsibility of the Project Quality Manager to review and approve all ITP’s prior to implementation,
and to ensure that adequate resources are provided to enable all inspections and tests to be carried out.
It is the responsibility of the Project Quality Manager to ensure all personnel assigned to QC activities are competent
and familiar with applicable procedures, codes, standards, statutory and project requirements.
It is the responsibility of the Project Quality Manager to identify all required ITP's and to ensure they are
prepared and submitted in accordance with an approved document submittal plan.
To ensure that all necessary inspections and tests are carried out and correctly documented.
It is the responsibility of the Project Quality Manager to ensure that all defects or
non- conformances are investigated and appropriate remedial and corrective action is agreed.
It is the responsibility of the Construction Manager to ensure that all remedial and corrective
action arising from reported defects or non- conformances is
implemented effectively and the correct material/product has been inducted to the permanent works.

6.0 INSPECTION AND TEST PLAN FOR LIGHT WEIGHT CONCRETE BLOCK

7.0 ATTACHMENT

7.1 APPROVAL MATERIAL FORM


7.2 COMPARATION SHEET FORM
7.3 MATERIAL DELIVERY TO SITE FORM
7.4 CHECKLIST FORM
INSPECTION AND TEST PLAN
KOTA KASABLANKA 3 PROJECT
LOTTE E&C - TOTALINDO
INSPECTION AND TEST PLAN Title: PAINTING
Contract No : A020 STRUCTURE AND ARCHITEC PROJECT KOTA ITP Sequence No. : KK3-PR-20-00002
KASABLANKA 3
Discipline : Architecture Reference Procedure/Method Statement/Specs.: Project Specifications
Activity Frequency of Controlling Inspection Codes
Activity Description Characteristics to verify Acceptance Criteria Verifying Documents
No testing/reporting Document LT JO EPH
1.0 Preliminary Works
1.1. Material Supply by Suplier Supplier approved by EPH or on project Prior to approval and use Aproved Supplier Letter of approval R R
prefered supplier list of contractor

1.2. Data Sheet material


1.2.1. Prepare and submit for approval data sheet Check Data Sheet Prior to use Approval Project specification S-04210 - 2 Material Transmital R H
material Material

1.2.2. Carry out field test By mock up Colouring, mixing, and Methode Colouring Check list and punch list H W
drying monitoring. application

2.0. Methode statement / Procedures

2.1. Methode statement/Procedures preparation Approval Material, Data Sheet and Sub Prior to start activity Data sheet and By supplier Matrial Transmital R R
Contractor Methode Shop drawing
3.0. Material
3.1 Accepted product Thecnical specification S-09900-3 2.1 A Prior to use Data sheet Client Approval Material data sheet H H

3.2 General Requirement Best quality grade by manufacturers approved - Delivery Order Thecnical specification S-09900-3 Manufactures Thecnical Data Sheet, H R
by Architect 2.1 A Material Transmital

3.3 Durability Paints of durable and washable quality End of work Data sheet Thecnical specification S-09900-3 Manufactures Thecnical Data Sheet, W W
2.1 A Material Transmital

3.5 Colors and glosses Acceptability of the material porposed to be End of work Approval Thecnical specification S-09900-3 Manufactures Thecnical Data Sheet, R R
used in the work Material 2.1 A Material Transmital

3.6 Undercoats and thinners Use only the thinner recommended by the Prior the work Approval Thecnical specification S-09900-4 Manufactures Thecnical Data Sheet, R R
paint manufacturer and or use the recomendet Material 2.1 E Material Transmital
limits

3.7 Acceptable Product -Primer and sealer : Alkali Resistance Every delivery Data sheet Thecnical specification S-09900-4 Manufactures Thecnical Data Sheet, R R
-Exterior paint : Weather shield 2.1 G Material Transmital
-Interior : Pentalite supergloss

4.0. Application Equipment


4.1 General Equipment Use only equipment as is recommended by Prior to use Checklist Thecnical specification S-09900-4 Manufactures Thecnical Data Sheet, R R
mancufacture 2.2 A Material Transmital

4.2 Compatibility Use the porposed application equipment Prior to use Checklist Thecnical specification S-09900-4 Thecnical specification S-09900-4 2.2 B R R
2.2 B

4.0. EXECUTION
4.1 Inspection
INSPECTION AND TEST PLAN
KOTA KASABLANKA 3 PROJECT
LOTTE E&C - TOTALINDO
INSPECTION AND TEST PLAN Title: PAINTING
Contract No : A020 STRUCTURE AND ARCHITEC PROJECT KOTA ITP Sequence No. : KK3-PR-20-00002
KASABLANKA 3
Discipline : Architecture Reference Procedure/Method Statement/Specs.: Project Specifications
Activity Frequency of Controlling Inspection Codes
Activity Description Characteristics to verify Acceptance Criteria Verifying Documents
No testing/reporting Document LT JO EPH
4.1.1 Surface condition Instalation of all other trades and verify that all Prior the work Checklist Thecnical specification S-09900-4 Thecnical specification S-09900-4 3.1 A W W
work is complete 3.1 A

4.1.2 Discrepancies All discrepancies has been resolved Prior to start activity Checklist Thecnical specification S-09900-4 Thecnical specification S-09900-4 3.1 B W W
3.1 B

4.2 Surface preparation

4.2.1 Preparation of Plaster/Concrete wall Clean from all removable material, oil and Prior to start activity Checklist Thecnical specification S-09900-4 Thecnical specification S-09900-4 3.3 A W W
grease, and other contamination from the 3.3 A
cleaning will not fall on to newly painted
surface.

4.2.2 Preparation of wood surface Clean from all removable material, oil and Prior to start activity Checklist Thecnical specification S-09900-4 Thecnical specification S-09900-4 3.3 B W W
grease, and smooth all wood surface exposed 3.3 B
to view

4.2.3 Preparation of metal surface Clean from all removable material, oil and Prior to start activity Checklist Thecnical specification S-09900-4 Thecnical specification S-09900-4 3.3 C W W
grease, and alow to dry throughly before 3.3 C
application of paint

5.0 PAINT APPLICATION


5.1 General -Only the inspected and approved coats and Prior to start activity Checklist Thecnical specification S-09900-6 Thecnical specification S-09900-6 3.5 A W W
pain will be considered in determaining the 3.5 A
number of coats applied.
-Sand and dust between enamel coats to
remove all defects visible to the unaided eye
from a distance of 165 cm.
-On all removable panels and hinged
panels, paint the back sides to match the
exposed sides.

5.2 Coating progress -Sufficient time shall elapse between Prior the work Checklist Thecnical specification S-09900-6 Thecnical specification S-09900-6 3.5 B W W
successive coats to permit proper drying.This 3.5 B
period shall be modified as necessary to suit
adverse weather conditions.
-Oil base or oleoresinous
solvent-type paints shall be considered dry for
recoating when the paints feel firm, does not
deform or feel sticky under moderate pressure
of the thumb, and the application of another
coat of paint does not cause lifting or less of
adhesion of the undercoat.
-Coating shall follow
finish schedule specified herein.
INSPECTION AND TEST PLAN
KOTA KASABLANKA 3 PROJECT
LOTTE E&C - TOTALINDO
INSPECTION AND TEST PLAN Title: PAINTING
Contract No : A020 STRUCTURE AND ARCHITEC PROJECT KOTA ITP Sequence No. : KK3-PR-20-00002
KASABLANKA 3
Discipline : Architecture Reference Procedure/Method Statement/Specs.: Project Specifications
Activity Frequency of Controlling Inspection Codes
Activity Description Characteristics to verify Acceptance Criteria Verifying Documents
No testing/reporting Document LT JO EPH
5.3 Drying -Allow sufficient drying time between coats. Prior the work Checklist Thecnical specification S-09900-6 Thecnical specification S-09900-6 3.5 C W W
Modify the period as recommended by the 3.5 C
manufacturer to suit adverse weather
conditions. -Oil
base and oleo-resinous solvent-type paints
shall be considered dry for recoating when the
paint feels firm, does not deform or feel sticky
under moderate pressure of the thumb, and
the application of another coat of paint does
not cause lifting or loss of adhesion of the
undercoat.

5.4 Brush application Brush out and work all brush coats onto the Prior the work Checklist Thecnical specification S-09900-6 Thecnical specification S-09900-6 3.5 D W W
surfaces in an even film. Cloudiness, spotting, 3.5 D
laps, brush marks, runs, sags, ropiness, and
other surface imperfections will not be
acceptable.

5.5 Spray application -Confine spray application to metal framework Prior the work Checklist Thecnical specification S-09900-6 Thecnical specification S-09900-6 3.5 E W W
and similar surfaces where hand brush work 3.5 E
would be inferior
-Wherever spray application is used, apply
each coat to provide the equivalent hiding of
brush-applied coats. Do not overcoat with
spray equipment to achieve required film
thickness.

H Hold Point work not to proceed beyond this point without all previous inspections completed

W 100% Witness of activity

W (%) % (Agreed percentage) Witness of activity

S Surveillance
R Document Review

N/A Not Applicable


CHECKLIST OF
PAINTING
Note : Only Valid for Project Construction Activity

KOTA KASABLANKA 3 - PROJECT


Owner - Inhouse PMCM : PT. Elite Prima Utama Ref Drawing : Grid :
Main Contractor : Lotte E&C - Totalindo J.O Methods : Area / Tower :
Conclusion
Drawing and

Action
Found on Allowed (√)
Description Spec REMARKS
Site Tolerance Ok Not Ok
Reference

1. GENERAL
- Accepted Layout Plan for Painting Works
- Accepted Method of Application
- Accepted Material Submission / Color Codes
2. ENVIRONMENTAL CONDITION
- Curing of Substrate
- Relative Humidity
- Ambient Condition
3. SURFACE PREPARATION
- All Surface Defects Rectified
- Surface Sound, Clean & Dry
- Check Moisture Content of Surface (>15%)
- Brush Clean From Dirt & Dust
- Protection to Other Finishes
- Visible Pinholes Patched
4. APPLICATION OF SEALER COAT
- Correct Type of Sealer Coat
- Correct Mixture Rate
- Paint Homogenously Mixed
- Surface Evenly Painted
5. APPLICATION OF FINISHING COATS
- Correct Type of Paint
- Surface Evenly Painted
- Straightness of Corners & Edges
- Interval Between Coats
- Appearance, Color, Hue & Texture
- Edges of Paint Adjoining Other Colors to be
Clean & Sharp Without Overlapping
6. FINAL CHECK
- Good Opacity, Hue & Texture
- No Patchiness / Drips / Roller Marks
- Free Form Peeling, Blister & Chalkiness
- No Discoloration & Fading

Note during inspection : Signatute *) :

Initial :

Note : *) By EPH Inspector ; **) If necessary B: Check Before Commencing; P: Check While-in Progress; C: Check on Completion
Acknowledge by,
Other Contractor **) Lotte E&C - Totalindo JO (LTJO) PT. Elite Prima Hutama (EPH)
Signature : Signature : Signature :

Name : Name : Name :

Date : Date : Date :


Gaji Pokok
Tunjangan
Penghasilan-Bruto

Pengurangan (-)
PTKP
Biaya Jabatan
Iuran Pensiun
Total

Penghasilan Kena Pajak-Netto

Pajak Pph (10%) Per Tahun


Pajak Pph (10%) Per Bulan

Jamsostek
Asuransi
108,000,000.00 9,000,000.00

108,000,000.00

42,000,000.00
4,200,000.00
2,400,000.00
48,600,000.00

59,400,000.00

2,970,000.00
247,500.00

99,000.00
247,500.00
594,000.00

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