HY-eVision2 7.0 User Manual

HY-eVision² 7.
0
User Manual
Author: KST;ATR
Document number: D-153-G-02-002
Version: 1.35
Date: 8-Feb-18
Status: released
Review: ODI
TTControl GmbH
Schoenbrunner Str. 7, A-1040 Vienna, Austria, Tel. + 43 1 585 34 34-0, Fax +43 1 585 34 34-90, office@ttcontrol.com
No part of the document may be reproduced or transmitted in any form or by any means, electronic or mechanical, for any purpose, without the written permission of TTControl GmbH.
Company or product names mentioned in this document may be trademarks or registered trademarks of their respective companies. TTControl GmbH undertakes no further obligation
in relation to this document.
Copyright © 2015, TTControl GmbH. All rights reserved. Subject to change and corrections
Product Name: HY-eVision² 7.0
Document Title: User Manual Page 2
Approval
Name Function Signature
Last Change: 08/02/2018 11:46:00 Author: KST File name: HY-eVision2 7.0 User Manual.docx © TTControl GmbH
Revision Chart
A revision is a new edition of the document and affects all sections of this document.
Version Date Responsible Person Modification
0.1 21-Jul-10 KST Initial Creation

0.2 05-Aug-10 ATR Review
0.3 19-Aug-10 KST & WDI Review of technical data
0.4 23-Aug-10 ATR Review
0.5 22-Okt-10 JFA Minor changes in text and typos
0.6 26-Jan-11 KST Changed some text to use document properties
0.7 27-Jan-11 KST Update to hardware version V3.00
0.8 01-Feb-11 KST Replaced technical drawings with vector gfx
0.9 22-Apr-11 KST/ATR Changes after review, added tolerance to cut out
1.0 22-Apr-11 ATR Minor changes after review
1.1 11-May-11 KST Added technical data
1.2 09-Jun-11 KST Fixed typos, changed wording
1.3 21-Jun-11 KST Added GPS & GSM sections
1.4 28-Jun-11 ATR Replaced cut-out drawing
1.5 29-Jul-11 ATR Reverted change in temperature range
1.6 28-Sep-11 ATR Minor changes
1.7 10-Nov-11 ATR Adaptions for new housing, cabling
1.8 16-Nov-11 RGI Added table with cable spec in chapter 5.1.5
1.9 25-Nov-11 KST Updated technical data at USB interface
1.10 29-Nov-11 ODI Review
1.11 02-Dec-11 RGI Added Leoni cable to suggested cables in 6.1.5
1.12 05-Dec-11 ATR Minor findings after review
1.13 05-Dec-11 ATR Rebuild header+footer lost since 1.8, enlarged
keep out area for panel mount option
1.14 06-Dec-11 RGI Table formatting, reworked cable types
1.15 20-Dec-11 KST Updated technical data
1.17 1-Feb-12 KST Added Vbat rise time specification
1.18 23-Apr-12 KST Added chapter about flash memory
1.19 31-Oct-12 ODI Issue49812 – CAN interfaces renamed
1.20 21-Feb-13 JSL Beeper volume added
1.21 15-Apr-13 JSL Note 2 in chapter 3.1 deleted
1.22 13-May-13 ATR updated drawings, added mounting instructions,
data for front, HY-eVision² 7.0 wave
1.23 03-Jun-13 ATR Minor changes in text and typos

1.24 29-Jul-13 ATR Added product variant with 4 CAN interfaces;
renamed CAN interfaces CAN A0, CAN B1
Added temperature range for HY-eVision² 7.0 touch
products
1.25 23-Oct-13 ATR Adapted drawings for standalone mounting, added
information on SMA connectors
1.26 20-Dec-13 ATR Adapted specification for HY-eVision² 7.0 touch
1.27 18-Apr-14 ATR Added general advise on touch screen treatment
Reworked chapter “Analog video input”
1.28 23-Apr-14 LFA Added NTSC as supported analog video format
1.29 28-May-14 ATR, JSL Added description for SERVICE pin
16-Jun-14 ODI Issue47041: Touch calibration
1.30 03-Oct-14 ATR, LFA Added SERVICE pin to main connector pinout
Increase available flash size to actual values
Fix minor review findings
1.31 17-Mar-15 ODI Fix necessary CAN termination resistance
Fix maximum USB cable length
Beeper not volume adjustable
1.32 13-Nov-15 JSL New features External Wakeup and WLAN added
and Fig.6 updated
Check for correctness of USB data added
Disclaimer updated
Sections ‘Disposal’ and ‘Disclaimer’ added to table
of content
1.33 29-Feb-16 ATR Reworked WLAN section; updated device version
information.
1.34 31-May-17 ATR Added device variant with optically bonded display
1.35 08-Feb-18 ATR Added instructions for safe usage
Contents
1 General Description .............................................................................................................. 7

1.1 Introduction...................................................................................................................... 7
1.2 Interfaces and I/Os .......................................................................................................... 7
1.3 Advanced Programming Possibilities ............................................................................... 7
1.4 Features .......................................................................................................................... 8
1.5 Instructions for safe operation.......................................................................................... 9
1.5.1 General........................................................................................................................ 9
1.5.2 Intended use of the interfaces .................................................................................... 10
1.5.3 Checks to be done before commissioning the device ................................................ 10
1.5.4 Intended field of operation ......................................................................................... 10
2 Connectors and Pins .......................................................................................................... 11
2.1 Main Connector pin out:................................................................................................. 12
3 Specification of Inputs and Outputs .................................................................................. 13
3.1 Positive power supply (BAT+) ........................................................................................ 13
3.2 Negative power supply (BAT–) ...................................................................................... 15
3.3 Ignition on switch input (Terminal 15) ............................................................................ 16
3.4 External Wakeup ........................................................................................................... 18
3.5 Service Enable .............................................................................................................. 19
3.6 Ethernet interface .......................................................................................................... 20
3.7 USB Host interface ........................................................................................................ 21
3.8 RS232 interface ............................................................................................................. 22
3.9 Console interface........................................................................................................... 24
3.10 CAN interface - ISO 11898 ............................................................................................ 25
3.11 Analog video input ......................................................................................................... 27
3.12 Camera supply .............................................................................................................. 28
4 Extension modules ............................................................................................................. 29
4.1 GSM module (HY-eVision²wave 7.0 variants only) ........................................................ 29
4.2 GPS module (HY-eVision²wave 7.0 variants only) ......................................................... 31
4.3 Inserting of Micro SIM and memory card ....................................................................... 32
4.4 WLAN Module (HY-eVision²wlan 7.0 variants only) ....................................................... 34
5 Internal structure ................................................................................................................. 36
5.1 Temperature sensors .................................................................................................... 37
5.2 Beeper........................................................................................................................... 37
5.3 Real time clock (RTC).................................................................................................... 38
5.4 Flash memory................................................................................................................ 38
6 Device front ......................................................................................................................... 39
6.1 Display .......................................................................................................................... 39
6.2 Keypad .......................................................................................................................... 40

6.3 Keypad illumination ....................................................................................................... 40
6.4 Ambient light sensor ...................................................................................................... 40
6.5 Touchscreen (HY-eVision² 7.0 touch products only) ...................................................... 41
6.6 Optical bonding (HY-eVision² 7.0 bonded products only) ............................................... 42
6.7 Appearance ................................................................................................................... 42
6.7.1 Acceptance criteria for scratches, dust and bubbles .................................................. 42
6.7.2 Pillowing .................................................................................................................... 43
6.8 General advise .............................................................................................................. 43
6.9 Cleaning ........................................................................................................................ 44
7 Housing & Mounting ........................................................................................................... 45
7.1 Housing dimensions ...................................................................................................... 45
7.2 General mounting instructions ....................................................................................... 46
7.2.1 Mounting .................................................................................................................... 46
7.2.2 Cable harness ........................................................................................................... 46
7.2.3 General advice .......................................................................................................... 46
7.2.4 Mounting position and alignment ............................................................................... 47
7.3 Panel mounting option ................................................................................................... 47
7.4 Stand-alone mounting option ......................................................................................... 49
7.4.1 Fitting the mounting ball ............................................................................................. 49
7.4.2 Dimensions ................................................................................................................ 50
8 Connector and wire specification ...................................................................................... 51
8.1 Main connector (AMP SUPERSEAL Connectors 1.0 mm System) ................................ 51
8.1.1 Plug housing .............................................................................................................. 51
8.1.2 Receptacle contacts (1 mm) ...................................................................................... 52
8.1.3 Cavity plug ................................................................................................................. 52
8.1.4 Crimping and wiring harness assembly...................................................................... 53
8.1.5 Cables ....................................................................................................................... 53
9 Disposal ............................................................................................................................... 55
10 Disclaimer ............................................................................................................................ 55
1 General Description
1.1 Introduction
This document refers to device versions 1.00.08 and 2.00.00. For information about version history
please see the related release note document.
1.2 Interfaces and I/Os

All eVision² inputs and outputs are protected against electrical surges and short circuits.
1.3 Advanced Programming Possibilities

eVision² runs the Linux operating system on an ARM Cortex A-8 processor. The unit can be
programmed using CODESYS, a common IEC 61131-3 programming system that allows developing
applications with a PC running Microsoft Windows®. In addition to the possibility to write applications
in Structured Text, several editors are supported, including the Instruction List Editor, the Sequential
Function Chart Editor and the Function Block Diagram Editor. CODESYS produces native machine
code for the main processor of eVision².
New software can be uploaded to eVision² either via Ethernet or USB flash memory drives.
1.4 Features
System Components
• Freescale i.MX51x application processor, based on 32 bit ARM Cortex A-8 technology,
800 MHz CPU clock
• 512 MByte DDR2 RAM
• 1024 MByte flash memory
• 7" LCD display, resolution 800x480, 16 bit RGB565
• Dimmable display backlight
• Keypad with 10 keys with key backlight
• Ambient light sensor
• Buzzer
• Battery-backed real time clock
• 32 kbit non-volatile FRAM memory
• Optional memory card socket
• Optional resistive touch screen
Interfaces
• 2x CAN, 125 to 1000 kbit/s (4 x CAN optional)

• 2x analog camera inputs (FBAS/CVBS in PAL or NTSC-M)
• 2x camera supply output (12 V DC)
• 1x USB Host
• 1x 10/100 Mbit/s Full Duplex Ethernet interface
• 1 x RS232 (1200-115200 baud/s)
• Linux serial console
• Terminal 15 input
• Wakeup input
• Internal temperature sensors for ambient and CPU temperature
HY-eVision²wlan 7.0
• WLAN
HY-eVision²wave 7.0
• GPS
• GSM
Physical Specifications
• Dimensions (H x W x D): 135 x 235 x 53 mm³ (without mounted connector, see chapter 7.1
for details)
• Weight: 1100 g
• Ambient temperature (operating): −30°C to +60°C (-20°C to +60°C for products with touch
screen)
• IP65 rated housing
1.5 Instructions for safe operation
1.5.1 General
• Carefully read, understand and follow the instructions and specifications listed in this
document before operating the device. Failure to comply with these instructions or operation
of the device outside intended field of operation may result in serious damages to machinery
and may seriously affect the safety of operators. TTControl cannot be held liable for any
personal injury or property damage resulting from improper installation or use of the device,
non-compliance with the instructions in this document or non-compliance with the intended
field of operation. Non-compliance leads to the exclusion of any liability and warranty claims
• Please check regularly if updated versions of this document or additions to it are available
• The device has to be operated by using the type of connectors specified in this document. It
is not allowed to use any other connector or cable harness than one of the specified ones
• It is not allowed to operate the device in an environment that violates the specified operational
range
• It is not allowed to make any modifications, which are not explicitly authorized in this
document, to the device. This may result in serious damages to machinery and may seriously
affect the safety of operators or reduce the service life or operability of the device
• It is not allowed to use the device with any firmware, bootloader or CODESYS runtime
environment that is not authorized by TTControl or to make any non-authorized modifications
to the firmware, bootloader or CODESYS runtime environment
• The device has to be operated by skilled personnel only
• It is not allowed to open the device. Failure to comply with this may result in serious damage
to machinery and may seriously affect the safety of operators. Opening of the device leads
to the exclusion of any liability and warranty claims.
• It is not allowed to operate a prototype device in a production environment
• The device is designed for a life time of 10 years or 25000 hours.
• Only skilled and trained personnel is allowed to operate a prototype device
• Pay attention to edges on the front frame of some device variants
• Please note that the device is delivered with a protection foil. This foil is intended for
transportation and handling purposes. We highly recommend to remove this foil from the
device at goods incoming inspection.
1.5.2 Intended use of the interfaces

• Please make sure that for communication with other system components CAN interfaces are
used. The Ethernet and USB interfaces are intended for service purposes.
• Make sure that you are using the camera interface only for connection of cameras solely for
observing functions in non-safety-related working areas. The camera image will appear on
the screen with a delay.
• Follow the instructions in this documentation regarding the specific interfaces
1.5.3 Checks to be done before commissioning the device

• Check the supply voltage before connecting the device.
• Check the device connector and the cable harness to be free of defects
• Check the correct dimensioning of the wires in the cable harness
• Be sure to choose a location of the display which prevents ergonomic hazards to the
user/operator
• Before maintaining or repairing the machine (e.g. welding; maintaining of the battery system
etc.) always disconnect the power supply to the device
• Be sure to choose a mounting location for the device that eliminates the possibility of
operation temperatures greater than the maximum temperature allowed for the device
• Be sure to follow the general mounting instructions SPECIFIED in this document
1.5.4 Intended field of operation

• The HY-eVision² devices are intended for use in off-highway-machinery. Depending on the
use and field of operation different regulations and standards may apply to off-highway-
machinery. Make sure that in your intended use and field of operation the HY-eVision² device
fulfills all requirements and standards by comparing with the TTControl Declaration of
Conformity, Road Certification and Summary of Compliance Test Documentation of the
corresponding HY-eVision² devices.
• ATTENTION: It is not allowed to use the device for any safety tasks
2 Connectors and Pins
HY-eVision² 7.0 is equipped with a 34 pin TYCO Super Seal connector. Figure 1 shows the
connector layout on the backside of the device. Section 2.1 defines the pin out of the connector,
while section 8.1 discusses the mating connector and its manufacturer part numbers. The detailed
description of each signal is presented in section 2.1.
Figure 1: HY-eVision² 7.0 backside view
2.1 Main Connector pin out:
Connector used: TYCO 2-6447232-3

Mates with: See 8.1 Figure 2: TYCO 2-6447232-3 Top View
HY-eVision² 7.0 HY-eVision² 7.0, 4 x CAN option

Pin Direction Function Direction Function
1 BAT− BAT−
10 BAT− BAT−
2 BAT− BAT−
11 in External Wakeup bidirectional CAN 2 High
3 ––––––––––– NC (Reserved for future use) bidirectional CAN 2 Low
12 bidirectional CAN 1 High bidirectional CAN 1 High
4 bidirectional CAN 1 Low bidirectional CAN 1 Low
13 bidirectional CAN 0 High bidirectional CAN 0 High
5 bidirectional CAN 0 Low bidirectional CAN 0 Low
14 Video 2 GND Video 2 GND
6 in Video 2 Signal in Video 2 Signal
15 Camera 2 GND Camera 2 GND
7 out Camera 2 Supply out Camera 2 Supply
16 Video 1 GND Video 1 GND
8 in Video 1 Signal in Video 1 Signal
17 Camera 1 GND Camera 1 GND
9 out Camera 1 Supply out Camera 1 Supply
26 BAT+ BAT+
18 in Terminal 15 in Terminal 15
27 in SERVICE in SERVICE
19 Ethernet Shield Ethernet Shield
28 out Ethernet TX+ out Ethernet TX+
20 out Ethernet TX− out Ethernet TX−
29 in Ethernet RX+ in Ethernet RX+
21 in Ethernet RX− in Ethernet RX−
30 out USB Vbus out USB Vbus
22 bidirectional USB D+ bidirectional USB D+
31 bidirectional USB D− bidirectional USB D−
23 USB GND USB GND
32 out Console TX bidirectional CAN 3 Low
24 in Console RX bidirectional CAN 3 High
33 Serial GND Serial GND
25 out RS232 TX out RS232 TX
34 in RS232 RX in RS232 RX
For more detailed information on connectors and wires recommended to interface the HY-eVision²
7.0 please refer to chapter 8 on page 51.
3 Specification of Inputs and Outputs

3.1 Positive power supply (BAT+)
Pinout
Connector Pin Number Function
Pin 26 Battery (+) Supply Input
Functional description
Nominal supply voltage for full operation is 9 to 32 V, including both voltage ranges for 12 V and
24 V battery systems. In the range of 9 to 11 V, only limited display backlight brightness is available.
Below 9 V the display backlight might not work at all. The CPU is powered and working even down
to 6 V battery supply (as defined in ISO7637 Part1 for 12 V systems).
Maximum ratings
Tambient = −30°C … +60°C
Symbol Parameter Note Min Max Unit

VBat+ max permanent not-destructive supply voltage −32 32 V
VBat+ lim Peak not-destructive supply clamping voltage 1 −40 45 V
IBat+ lim Peak not-destructive supply clamping current 1 −10 +100 A
IBat+ max Permanent input current 2 1.5 A
Td Load dump protection according to ISO7637- 1 350 ms
2, Pulse 5, Level IV (superimposed 174V,
Ri=2)
Note 1: Control unit is protected by transient suppressor diode, specified is clamp voltage, current and duration
of voltage transient
Note 2: Without camera supply
Characteristics
Symbol Parameter Note min Typ max Unit

CBat+ Capacitance load at input 700 F
VBat+ Supply voltage for full operation 1 11 32 V
VBat+ Supply voltage for full operation 2 9 32 V
VBat+ Supply voltage for CPU operation 3 6 32 V
Trise Supply voltage rise time 4 3 s
IBat+ idle Supply current at VBat+ = 9 V 5 800 1200 mA
IBat+ idle Supply current at VBat+ = 12 V 5 600 mA
IBat+ idle Supply current at VBat+ = 24 V 5 300 mA
IBat+ STBY Standby supply current at VBat+ = 12 V, 25°C 6 100 A
Note 1: Display with full backlight brightness

Note 2: Display with reduced backlight brightness
Note 3: Ultra low voltage operation during cranking, the display backlight may be turned off if V bat+ is < 9 V
Note 4: The time it takes for Vbat+ to get higher than 9 Volt
Note 5: Without camera supply
Note 6: Terminal 15 is off, device shut down
3.2 Negative power supply (BAT–)

Pinout
Pin 1, 2, 10 Battery (−) Supply Input
Supply pin for negative supply. Always use all pins on the connector to distribute current load.
Maximum ratings
Symbol Parameter Note min Max Unit

IBat– max Permanent supply current 1.5 A
3.3 Ignition on switch input (Terminal 15)

Pinout
Pin 18 Terminal 15 Input
Terminal 15 is used to switch the power supply of the eVision² device.
Power on/off sequence

Possible power on/off sequences of the device are shown in Figure 3. The device starts booting if
terminal 15 is pulled to high (typically BAT+).
When setting terminal 15 to low, there are two scenarios:

• If terminal 15 is set to low before the flash memory is mounted writeable, the device will
switch off immediately (Case B).
• If terminal 15 is set to low after mounting the flash memory writeable, the application will
be responsible to save all data to flash and power off the device via software (Case A).
This is necessary to ensure the data integrity before power off.
Figure 3: HY-eVision² 7.0 Power Sequence
# relevant case Description

1 A&B Terminal 15 high  eVision² power on
3 A Mount Flash writable
4 A Application start
5 A Terminal 15 low  Application specific shutdown starts
6 A Application specific shutdown finished, eVision² power off
2 B Terminal 15 low  Flash is not writeable yet  immediate power off
For systems with a main power switch (not permanent supplied, switched BAT+ pin) terminal
15 must be set to low for sufficient time to allow the device to perform a proper shutdown
before it can be disconnected from the battery without corrupting data. The shutdown
sequence has to be implemented in the application software.
Maximum ratings
Symbol Parameter Note min max Unit

Vin Permanent (DC) input voltage −32 32 V
Vin Transient peak input voltage 500 ms −50 50 V
Characteristics

Cin Pin input capacitance 16 24 nF
Rpu Pulldown resistor to GND 8 9 kΩ
VIL Input voltage for low level −1 1.8 V
VIH Input voltage for high level 5.5 VBat+ V
in Input low pass filter 0.1 0.3 ms
3.4 External Wakeup

Pinout
Pin 11 External Wakeup
External Wakeup provides the possibility to wake up the eVision² by an external event from the
suspend mode. This feature is available since device version 2.00.00.
Maximum ratings

Vin Permanent (DC) input voltage −32 32 V
Characteristics

Cin Pin input capacitance 16 24 nF
Rpu Pulldown resistor to GND 30 32 kΩ
VIL Input voltage for low level −1 1.8 V
VIH Input voltage for high level 5.5 VBat+ V
in Input low pass filter 0.1 0.3 ms
3.5 Service Enable

Pinout

Pin 27 Service Enable (internal test function)
Functional description:
Applying a voltage greater than 2V on the Service Enable pin at startup activates an internal test
mode. This pin shall be left open (not connected) at all times.
Maximum ratings
Symbol Parameter Note Min Max Units

Vin max Permanent (DC) input voltage -1 32 V
Characteristics
Symbol Parameter Note Min Max Units

VIL Input voltage for low level 0 0.8 V
VIH Input voltage for high level 2 32 V
3.6 Ethernet interface

Pinout
Pin 29 Ethernet RX+
Pin 21 Ethernet RX–
Pin 28 Ethernet TX+
Pin 20 Ethernet TX–
Pin 19 Ethernet Shield
The 10/100 Mbit full duplex Ethernet port is compliant with IEEE 802.3. However, there is no
standard Ethernet socket provided, the Ethernet signals are located on the main connector.
Be sure to use appropriate cabling according to the Ethernet standard; at least Ethernet CAT5 cable
for 100 Mbit/s and Ethernet CAT3 cable for 10 Mbit/s transmission speed. In a noisy environment it
is recommended to use shielded cables. In this case, Pin Ethernet Shield has to be connected to the
shield of the Ethernet cable.
Maximum ratings

Vin-CMM Input common mode range DC or AC-peak 200 V
with line frequency (max 60 Hz)
3.7 USB Host interface

Pinout
Pin 30 USB Vbus
Pin 22 USB D+
Pin 31 USB D–
Pin 23 USB Ground
The USB Host interface is compliant with the USB 2.0 standard.
Be sure to use an appropriate cable for the USB connection. For the USB data lines a twisted pair
connection has to be used. In a noisy environment the data line pair should be shielded separately.
In this case, connect the cable shielding to USB Ground.
If the USB interface is used to connect a removable device, provide a connector compliant to the
USB standard. This ensures that the pins of the USB interface are connected in the right order (first
shield, then GND, then Vbus, then the data lines), thus preventing the interface from getting damaged.
The customer has to ensure that the data on the removable device is not corrupted.
Maximum ratings
Symbol Parameter Note Min max Units

Lmax Maximum cable length 1, 2 5 m
Vusb Maximum voltage on Vbus, D+ and D− −0.5 5.5 V
Vusbgnd Maximum voltage on USB Ground −0.5 +0.5 V
Imax Maximum current on Vbus 350 mA
Ioff Overcurrent protection on Vbus 380 680 mA
Vin-CMM Input common mode range DC or AC-peak with line HS −0.05 0.5
V
frequency (max 60Hz) LS/FS 0.8 2.5
Note 1: The maximum cable length depends on the type of cable used, the number of connectors between the
devices, the environment the cable is installed as well as the USB transmission speed mode used. As
a rule of thumb, each connector pair decreases the maximum cable length by 0.5 meters if a USB
conform connector is used. If an arbitrary connector is used, the length penalty will be bigger.
Note 2: Please note that an USB high speed (HS) connection is more sensitive than an USB full speed (FS)
or low speed (LS) connection. So the maximum possible cable length also depends on the kind of
peripheral connected to the USB interface.
3.8 RS232 interface

Pinout
Pin 25 RS232 TX – Serial Interface Output
Pin 34 RS232 RX – Serial Interface Input
Pin 33 Serial GND – RS232 Interface Ground Signal
The RS232 interface is a RS232 compatible asynchronous full duplex serial interface. No handshake
lines (RTS, CTS…) are provided.
eVision² ECU
UART Transceiver Transceiver UART
RS232
TxD Output TxD
RS232
RxD Input RxD
Please note that a proper ground connection is necessary for RS232 operation. It is recommended
to use the Serial GND pin for this purpose. When connecting with an external device (e.g. PC with
RS232-interface) make sure that the maximum voltage ratings are not violated.
Maximum ratings

VRS232x Bus voltage under overload conditions −15 32 V
(i.e. short circuit to supply voltages)
Characteristics

Cout Pin output capacitance 100 150 pF
VIL Input voltage for low level −15 +0.8 V
VIH Input voltage for high level +2.4 +15 V
Rpd Input resistor (to GND) 3 7 k

VOL Output voltage for low level −9 −5 V
VOH Output voltage for high level +5 +9 V
STr Data-rate 115 kBd
3.9 Console interface

Pinout
Pin 32 Console Interface Output (TX)
Pin 24 Console Interface Input (RX)
The Console interface is a RS232 compatible asynchronous full duplex serial interface. Its purpose
is to connect the eVision² to a PC for diagnosis and provide access to the system’s shell. It is not
possible to use the Console interface for any other purpose. To connect to a PC, use a null-modem
cable.
Please note that a proper ground connection is necessary for Console interface operation. It is
recommended to use the Serial GND pin for this purpose. When connecting with an external device
(e.g. PC with RS232-interface) please make sure that the maximum voltage ratings are not violated.
The console interface is not available on devices with the 4xCAN option.
Maximum ratings

Vmax Bus voltage under overload conditions −15 32 V
(i.e short circuit to supply voltages)
Characteristics

Cout Pin output capacitance 100 150 pF
VIL Input voltage for low level −15 +0.8 V
VIH Input voltage for high level +2.4 +15 V
VOL Output voltage for low level −9 −5 V
VOH Output voltage for high level +5 +9 V
STr Data-rate 1 115 kBd
Note 1: The data format used at the console interface is 115 kBd, 8 data bits, 1 stop bit and no parity bit.
3.10 CAN interface - ISO 11898

Pinout
Pin 13 CAN Interface 0 – High Line
Pin 5 CAN Interface 0 – Low Line
Pin 12 CAN Interface 1 – High Line
Pin 4 CAN Interface 1 – Low Line
Pin 11 CAN Interface 2 – High Line (4xCAN option only)
Pin 3 CAN Interface 2 – Low Line (4xCAN option only)
Pin 24 CAN Interface 3 – High Line (4xCAN option only)
Pin 32 CAN Interface 3 – Low Line (4xCAN option only)
CAN implements a bidirectional twisted pair bus for high speed serial data transfer up to 1Mbit/s.
The bus must be terminated with 120 Ω at each end to prevent wave reflection. If an eVision² is
connected at the end of a CAN bus, it is necessary to use external termination resistors; No internal
resistors are provided. Figure 4 shows the proper wiring of a CAN network.
ECU1
CAN High
CAN
Controller
CAN Low
ECU2
CAN High
CAN
Controller
CAN Low
To next ECUs
Figure 4: CAN interface wiring
A common ground (chassis) or a proper ground connection is necessary for CAN operation. In case
of connecting with an external device (e.g. PC with CAN-interface) ensure that the maximum voltage
ratings are not violated.
Maximum ratings
Tambient = −30°C...+60°C

VCAN_CN Bus voltage under overload conditions −20 40 V
VCAN_CN (i.e. short circuit to supply voltages)
Characteristics
Tambient = −30°C...+60°C

Cout Pin output capacitance 100 pF
Vin-CMM Input common mode range 1 −2 7 V
Vin-dif Differential input threshold voltage 0.5 0.9 V

(VCAN_CNH - VCAN_CNL)
Vout-dif Differential output voltage dominant state 1.5 3.0 V
Vout-dif Differential output voltage recessive state −0.1 +0.1 V
VCAN_CNL Common mode idle voltage (recessive state) 2 3 V
VCAN_CNH
ICAN_CNL Output current limit −40 −200 mA
ICAN_CNH Output current limit 40 200 mA
STr Bit-rate 2,3 1000 kbit/s
Note 1: Due to possible high currents in the wiring harness the individual ground potential of control units may
differ up to several volts. This difference will appear also between a transmitting and receiving control
unit as common mode voltage and does not influence the differential bus signal as long as it is within
the common mode limits.
Note 2: The arbitration process will allow 1 Mbit/s operation only in small networks and reduced wire length.
As example a so called “private CAN”, a short point to point connection (less than 10 m) between only
two nodes can be operated at 1 Mbit/s.
Note 3: For typical network size and topology (network with stub wires) and more than two nodes the practical
limit is 500 kbit/s.
3.11 Analog video input

Pinout
Pin 8 Video 1 Signal
Pin 16 Video 1 Ground
Pin 6 Video 2 Signal
Pin 14 Video 2 Ground
The eVision² is able to handle PAL B/G/H/I/D (standard PAL) and NTSC-M (standard NTSC)
compatible composite video signals (CVBS or FBAS). The inputs support automatic configuration
and automatic gain control. One of the two video sources can be displayed at a time.
Maximum ratings

Vin Video in permanent (DC) input voltage −1 40 V
Characteristics

Vin Video in voltage level 0.6 1.6 Vpp
General advice
To avoid noise on the video signals it is highly recommended to:
• use 75 Ω shielded coaxial cables (RG59, RG179 or likewise – depending on cable length)
• minimize connector and junction count
• use separate cable harnesses for the video signals and camera supplies
3.12 Camera supply

Pinout
Pin 9 Camera 1 Supply
Pin 17 Camera 1 Ground
Pin 7 Camera 2 Supply
Pin 15 Camera 2 Ground
A 12 Volt supply is provided for up to two cameras.
Maximum ratings

Vsc Short circuit voltage range 0 Vcam V
Characteristics

Vcam output voltage 1 11 13 V
Vcam output voltage 2 VBat+ −1 VBat+
Iout overall output current 3 600 mA
Note 1: VBat+ > 13 V

Note 2: VBat+ < 13 V
Note 3: Sum of all camera supplies
4 Extension modules
4.1 GSM module (HY-eVision²wave 7.0 variants only)
An eVision² equipped with a GSM module is able to communicate wirelessly via a GSM network.
Currently, it cannot be accessed by software directly but only used in conjunction with TTControl
Service Tool. Please ask your sales representative for more information.
The GSM antenna must be connected to the corresponding antenna jack of the eVision².The
antenna jack for connecting the GSM antenna is located on the rear side of the housing and marked
with the letter “A” as shown in Figure 9.
The requirements of the antenna are stated in the table below.
A SIM card is provided by the operator of the GSM network. Together with a password (the PIN
number) it is needed for authentication with the network operator to enable the module to login to
the GSM network. The specifications of the SIM card are denoted in the table below.
The GSM antenna must be installed in a way to provide a separation distance of at least 20 cm
(8 inch) from all persons at any time and must not be co-located or operating in conjunction
with any other antenna or transmitter. Furthermore, the GSM antenna should not be placed
near other electronic devices or cabling to prevent interference with the correct operation of
other devices. Do not connect or disconnect the antenna while the eVision² is powered on.
Characteristics
Tambient Normal operation −30 +55 °C
Tambient Restricted operation 1 +55 +60 °C
Supported frequency bands Quad band:
GSM 850/900/1800/1900MHz
Output power 2 Class 4 (+33dBm ±2dB) for EGSM850
Class 4 (+33dBm ±2dB) for EGSM900
Class 1 (+30dBm ±2dB) for GSM1800
Class 1 (+30dBm ±2dB) for GSM1900
Data transfer GPRS:
• Multislot Class 12
• Full PBCCH support
• Mobile Station Class B
• Coding Scheme 1 – 4
• PPP-stack available
CSD:
• V.110, RLP, non-transparent
• 2.4, 4.8, 9.6, 14.4kbps
• USSD
SMS Point-to-point MT and MO
Cell broadcast
Text and PDU mode
Storage: SIM card plus 25 SMS locations in
mobile equipment
Transmission of SMS alternatively over
CSD or GPRS. Preferred mode can be user
defined.
Fax Group 3; Class 1
SIM card Micro SIM operating at 3V or 1.8V
Antenna type Passive
Antenna impedance 50Ω
Antenna gain 3 0 2 dB
RTC backup Yes, via BAT+ pin
Note 1: Deviations from the GSM specification may occur

Note 2: These are maximum numbers
Note 3: Including cable loss
4.2 GPS module (HY-eVision²wave 7.0 variants only)

The GPS module is used to connect the eVision² device to the global positioning system. It provides
longitude and latitude coordinates of the actual position of the receiver as well as the actual time. It
can be used for navigation applications; the actual time can be used to set the on-board real time
clock on the main board. The reference point on the vehicle of the delivered GPS coordinates is the
position of the antenna.
The antenna jack for connecting the GPS antenna is located on the rear side of the housing and
marked with the letter “B” as shown in Figure 9.
Do not connect or disconnect the antenna while the eVision² is powered on. Do not place the
GPS antenna near the GSM antenna.
Characteristics
Symbol Parameter Note min typ max Unit

Receiver type 50 Channels
GPS L1 frequency, C/A Code
SBAS: WAAS, EGNOS, MSAS, GAGAN
Time-To-First-Fix Cold Start (Autonomous) 1 32 s
Warm Start (Autonomous) 1 32 s
Hot Start (Autonomous) 1 1 s
Aided Starts 1, 2 3 s
Sensitivity Tracking & Navigation −160 dBm
Reacquisition −160 dBm
Cold Start (Autonomous) −146 dBm
Navigation update rate 1 5 Hz
Volatile memory & RTC backup supply system 3 Yes, via BAT+ pin
Horizontal position accuracy 4 2.5 m
Velocity accuracy 0.1 m/s
Heading accuracy 0.5 °
Antenna type active antenna
Active antenna gain 15 50 dB
Active antenna noise figure 1.5 dB
Active antenna supply voltage 5 3.1 3.3 3.5 V
Active antenna supply current 10 50 mA
Note 1: All satellites at −130 dBm

Note 2: Dependant on aiding data connection speed and latency
Note 3: Memory content and RTC functionality is preserved as long as BAT+ is connected to vehicles battery.
Note 4: CEP, 50%, 24 hours static, −130 dBm, SEP: < 3.5 m
Note 5: Antenna signal line / supply voltage is not protected against short circuits to battery voltage VBat+
4.3 Inserting of Micro SIM and memory card

HY-eVision²wave 7.0 (the product variant with GSM modem and GPS receiver) features a service
hatch on the rear side of the hosing as shown in Figure 5.
Figure 5: HY-eVision² 7.0 housing rear view (service hatch opened)
To open the service hatch a Torx T10 screw driver is needed to loosen two screws holding the hatch
cover in place. Whenever the service hatch is opened take care to not lose the seal. When the hatch
cover is removed you have access to the memory card and Micro SIM card slots.
The socket for the memory card (upper slot) has a push-push mechanism. Insert the memory card
with the contacts facing downwards into the upper socket and push it until it locks in place. To remove
the card, gently push it to release it from the socket.
Insert the Micro SIM card into the lower slot with the contacts facing upwards and push it gently in
to block. The chamfered edge of the Micro SIM card shall face to the outwardly to the left. To remove
the Micro SIM card use a pair of tweezers to gently pull the Micro SIM card out.
Before closing the service hatch check that the seal is clean and on its place. Tighten the screws
with 0.8 Nm.
Note: Opening the service hatch shall be performed in dry and clean environments only to prevent
ingress of moisture or dirt (e.g. dust) into the device. If the rear side of the device is dirty clean it with
a damp cloth before opening the service hatch.
4.4 WLAN Module (HY-eVision²wlan 7.0 variants only)

An eVision² equipped with a WLAN module is able to communicate wirelessly via a wireless local
area network. The WLAN module is compliant to the 2.4 GHz IEEE 802.11 b/g/n standard.
The antenna jack for connecting the WLAN antenna is located on the rear side of the housing and
marked with the letter “A” as shown in Figure 9.
The following antenna has been approved and certified with the WLAN module:
LS Research 001-0001 center-fed 2.4GHz dipole antenna
Substitute antennas may be used in place of the approved antenna only if the antenna is of the same
type and the peak gain is less than or equal to the peak gain of the approved antenna. Also the
antennas shall have similar in-band and out-of-band characteristics.
The incorporation of the largest practical free-space clearance around the antenna is very important
for maximizing overall performance.
The WLAN antenna must be installed in a way to provide a separation distance of at least
20 cm (8 inch) from all persons at any time and must not be co-located or operating in
conjunction with any other antenna or transmitter. Furthermore, the WLAN antenna should
not be placed near other electronic devices or cabling to prevent interference with the correct
operation of other devices. Do not connect or disconnect the antenna while the eVision² is
powered on.
Characteristics

WLAN RD frequency range 2412 2472 MHz
WLAN RF data rate 1 802.11 65 Mbps
b/g/n
rates
supported
11 Mbps CCK (802.11b); TX Output Power 20 dBm
54 Mbps OFDM (802.11g); TX Output Power 14.5 dBm
65 Mbps OFDM (802.11n); TX Output Power 12.5 dBm
11 Mbps CCK (802.11b), 8% PER; -89 dBm
RX Sensitivity
54 Mbps OFDM (802.11g), 10% PER; -76 dBm
RX Sensitivity
65 Mbps OFDM (802.11n), 10% PER; -73 dBm
RX Sensitivity
Antenna Characteristics

Antenna Gain 4.3 dBi
Impedance 50 Ω
Type dipole
Polarization linear vertical
VSWR ≤2.5:1
Frequency 2400 2500 MHz
5 Internal structure
This section gives a brief overview about the internals of the eVision². Figure 6 shows a block
diagram of the device. The optional components are drawn in gray.
Figure 6: Block diagram
5.1 Temperature sensors

To allow monitoring of the internal temperature, the eVision² is equipped with two temperature
sensors. One measures the ambient air temperature within the housing, the other one is thermally
coupled to the case of the CPU.
Characteristics

Top Measure temperature range −40 +125 °C
Tacy Temperature accuracy at −40°C to 125°C −4 +6 K
5.2 Beeper
A piezo beeper is mounted within the eVision² housing. It is activated via software.
Characteristics

F Beep frequency 2400 3400 Hz
SPL Sound pressure level, 1m distance, right - 60 dBA
angle to the display front
5.3 Real time clock (RTC)

The eVision² includes a real-time clock with backup power system. When the eVision² is connected
to the vehicle’s battery via the BAT+ pin, the real-time clock is supplied by the vehicles battery
regardless if the device is operational or in power-off mode. If BAT+ is disconnected, the real-time
clock is supplied by an internal super-capacitor. The super-capacitor provides approximately 14 days
of backup time if fully charged. It is charged if the BAT+ pin is connected to the vehicles battery. If
the device is switched on, the capacitor is fully charged in 2 hours. If the device is in power off mode,
only trickle charging is performed. Trickle charging an empty super capacitor takes at least 72 hours.
Characteristics

t/day Time variation per day at 25°C 1 −2 +2 s/day
tpr RTC power reserve 2 14 days
Note 1: This value is measured and for reference only

Note 2: If super-capacitor has been charged for at least 2 hours with VBat+ > 9V and device power is switched
on
5.4 Flash memory

User data can be divided into two categories: large amount of constant data (e.g. application
program, pictures, manuals…) and small amounts of permanently changing data (e.g. operating time
counter, power cycle counter…).
The eVision² provides dedicated storage memory types for each category:
• NAND-flash storage, which is a huge and fast memory array but with limited write cycles
• FRAM storage, which is rather small but provides virtually unlimited write cycles
Characteristics
Symbol Parameter Note typ. Unit

NAND flash memory available for user data 700 MByte
NAND flash data retention 10 years
NAND flash erase/write cycles per erase block 1 100000 cycles
FRAM memory available for user data 4 kByte
FRAM data retention 38 years
FRAM erase/write cycles per byte 1014 cycles
Note 1: Erase block size: 512 kByte; Intelligent wear level algorithms distribute erase/write cycles among all
available blocks. For details refer to the UBI homepage at http://www.linux-mtd.infradead.org/doc/ubi.html
6 Device front
HY-eVision² 7.0 is equipped with a keypad with ten freely programmable keys. The blue frames
around the keys are embossed and feature an illumination which can be turned on / off by software.
On the upper left corner of the device front an ambient light sensor is located.
Figure 7: front view of HY-eVision² 7.0
6.1 Display
HY-eVision² 7.0 is equipped with a 7 inch TFT Liquid Crystal Display module with a resolution of 800
x 480 pixels (WVGA) and a LED backlight unit.
Characteristics
Symbol Parameter Note min typ Unit

LC center luminance of white 400 500 cd/m²
CR contrast ratio 500 600
tL LED Life Time of backlight unit 1 50000 h
Note 1: The lifetime of LED operated at an ambient temperature of 25 ±2 °C is defined as the time until the
brightness reaches ≦ 50% of its original value. Please note that LED life will be shorter than the average life
described in the specification if operated in higher ambient temperature.
6.2 Keypad
The keypad of HY-eVision² 7.0 consists of ten freely programmable keys – five to the left and five to
the right of the display.
Characteristics

actuations 500000 cycles
actuation force (at center of key) 0.4 0.6 N
Please note: Pressing more than two keys at a time is not supported.
6.3 Keypad illumination

The keypad illumination was designed to facilitate operation of the keys at night-time or in dark
environments. It is based on an EL lamp which can be turned on / off by application software.

𝑡1⁄ half-life period (at 25°C) 1 5000 h
2
LV Luminance 25 cd/m²
Note 1: Elevated temperatures during operation degrade efficiency of the lamp. To improve the life time of
the lamp, duration of operation at elevated temperatures shall be minimized.
6.4 Ambient light sensor

The ambient light sensor has been integrated to obtain the ambient light data for adjusting the LCD
brightness and control the keyboard illumination via application software.

Ev illuminance 0 65535 lx
6.5 Touchscreen (HY-eVision² 7.0 touch products only)
Figure 8: front view of HY-eVision² 7.0 touch
HY-eVision² 7.0 touch is equipped with a 4-wire resistive touchscreen designed to be used as an
input device for the application running on the device. It can be operated by bare finger and / or
gloves. Multi-touch gestures (e.g. press by more than one finger at a time) are not supported by the
touchscreen.

Activation force 0.8 N
Life performance 106 actuations
Positional accuracy (linearity) 1 ±2 %
Surface hardness (according to ASTM D3363) 3 H
Note 1: All HY-eVision² 7.0 touch products run through a touch calibration process during manufacturing.
Due to aging effects, it may be necessary to repeat the calibration of the touchscreen from time to time.
TTControl provides a software library to integrate calibration routines into the user application.
6.6 Optical bonding (HY-eVision² 7.0 bonded products only)
Figure 9: front view of HY-eVision² 7.0 bonded
The display protection glass of the HY-eVision² 7.0 bonded product variants is optically bonded to
the LCD display (the small gap between the backside of the display protection glass and top surface
of the LCD display is filled with an optical-grade transparent filling material). The display protection
glass is treated with an anti-reflective (ar) coating.
Optical bonding reduces reflections in the optical system and increases the contrast of the display.
This improves the readability of the display, especially in very bright environments. The elimination
of the air gap between the protection glass and the display also prevents fogging (dew condensation)
inside the device.
6.7 Appearance
6.7.1 Acceptance criteria for scratches, dust and bubbles

The following table specifies acceptance criteria for defects such as scratches, dust and bubbles in
the viewing area of the tempered glass and touchscreen.
Item Width (mm) Length [mm] Acceptable quantity Total

Linear 0.050 < W ≤ 0.100 L≤4 ≤ 2 pcs in Ø30mm
(for diameter > 0.025 < W ≤ 0.050 L ≤ 10 ≤ 3 pcs in Ø20mm
≤4
0.1mm refer to 0.010 < W ≤ 0.025 L ≤ 20 acceptable
Circular) occurrences
W ≤ 0.010 acceptable acceptable
per product
Circular 0.25 < D ≤ 0.63 ≤ 3 pcs in Ø30mm
D ≤ 0.25 ≤ 4 pcs in Ø10mm
Definition:
W = width
L = length
(𝑙𝑜𝑛𝑔𝑒𝑠𝑡 + 𝑠ℎ𝑜𝑟𝑡𝑒𝑠𝑡)
D = average diameter = 2
Inspection parameters:
Light shall be projected straight from above at an intensity of 1000 ±200 lux at the center of the
product. The product shall be tilted 55 ± 10° to the horizontal plane.
Inspection carried out by an examiner with 1.0 (or better) eye sight at a distance of 60 cm from the
product.
6.7.2 Pillowing
Pillowing of the touchscreen surface may occur in high temperature and / or humidity environments.

hP Pillowing height 0.8 mm
Pillowing height can be determined as follows:
Use A and B as reference points and calculate

pillowing height hP using the following
equation:
(𝐶 − 𝐴) + (𝐶 − 𝐵)
ℎ𝑃 =
2
6.8 General advise

The touchscreen is a sensitive component. It is constructed from two layers of material (a thin plastic
foil and a glass sheet) with a small space between them. When pushing on the surface (the thin
plastic foil) the two layers are pressed into contact and a touch event is registered.
To prevent damage of the touchscreen protect it from excessive mechanical forces (e.g. hit) and
environmental loads. Excessive mechanical force may result in breakage of the touch glass.
Do not use hard, sharp or spiky objects to operate the touchscreen as this will result in damage of
the surface layer and render the touchscreen inoperable.
The touchscreen surface shall be kept clean of abrasive particles (e.g. sand, metal swarf) at any
time. Operation of the touchscreen with abrasive particles on it will result in roughening of the
surface. Over time this affects visibility of the display as it will render the screen dull and fuzzy. For
the same reason do not use paper towels or paper tissues for cleaning as they contain wood fibers
and will scratch the plastic surface.
The touchscreen is calibrated during production of HY-eVision² 7.0. Depending on the environmental
conditions in which HY-eVision² 7.0 is operated recalibration of the touchscreen may be needed from
time to time.
6.9 Cleaning
For cleaning of the device follow the following instructions:
• Use a soft, lint-free cloth (e.g. soft cotton or micro fiber cloth).
• The cloth may be used dry, or lightly dampened (not wet) with water.
• Wipe the surface gently, do not use excessive force.
• If needed a mild, pH neutral cleaner can be used.
• Never use acidic or alkaline cleaners, or organic chemicals such as paint thinner, acetone,
toluene, xylene, propyl alcohol, isopropyl alcohol or kerosene.
• Never apply cleaner directly to touch panel or any other surface. In case cleaner is spilled
onto the device soak it up immediately with absorbent cloth.
Use of inappropriate cleaners or cleaning methods can result in optical derogation of the
touchscreen / protection glass and / or affect functionality.
7 Housing & Mounting

HY-eVision² 7.0 housing is intended for both panel mounting and stand-alone mounting. Figure 9
and Figure 10 show the housing with detailed dimensions. The housing assembled with mounting
bracket is shown in Figure 12. The required mounting space and panel cut-out dimensions are given
in Figure 13.
7.1 Housing dimensions
Figure 9: HY-eVision² 7.0 housing backside view with dimensions
Figure 10: HY-eVision² 7.0 housing bottom view with dimensions
Figure 11: HY-eVision² 7.0 touch housing bottom view with dimensions
7.2 General mounting instructions
7.2.1 Mounting
• Permitted application area: passenger car, off-highway vehicles.
• Permitted mounting position: chassis and cabin
• Device in mounting position must not bounce
• Device has to be mounted in such a way that the pressure compensation element and the
connectors for the wiring harness are not exposed to direct splashing water.
• Device has to be mounted in such a way that its connectors are freestanding in order to allow
its counterparts to be connected without obstructions.
7.2.2 Cable harness

• Cable harness needs to be fixed mechanically in the mounting position of the device to avoid
mechanical stress to the connectors and possible failure of the connection caused by
vibrations or weight of the cable harness.
• Cable harness needs to be fixed in such a way that, in case of an excitation, the cable
harness is in phase with the device (e.g. at the fixing point of device).
7.2.3 General advice

• It has to be assured that no water can leak into the device through the wiring harness. Please
refer to chapter 8 on page 51 and the documents from the connector manufacturer
referenced for detailed information on this topic.
• The pressure compensation element as well as the sealing must not be submerged in water.
7.2.4 Mounting position and alignment

Mounting position and alignment of the device shall be chosen in such way that:
• The device is protected against environmental loads such as excessive sunlight, rain, hail
and snow. Exposing the device to direct sunlight over longer periods of time might result in
optical degradation.
• Water can easily drain off (no standing water on any surfaces of the device).
• The device is protected from excessive mechanical forces (e.g. hit) which could lead to break
of glass or damage of the housing.
• Overheating of the device is prevented by allowing natural convection and ensuring
protection against external heat sources.
• The surrounding temperature is equal on (and acts equally to) all sides of the device.
Elevated temperatures on the backside of the housing may lead to temporary fogging of the
front glass.
7.3 Panel mounting option
Figure 12: HY-eVision² 7.0 housing rear and side view with mounting bracket
For preparation of the device, screw the headless screw into the metal insert on the rear side of
the device and pull the screw with a torque of 1 Nm.
To mount the device into the panel insert it from the front side into the panel cut-out shown in
Figure 13. Insert the mounting bracket from the back side and fix it using the butterfly nut. Tighten
the nut hand-tight (2 Nm max).
Figure 13: Recommended panel cut-out dimensions
Please note: The keep out / display frame area must be planar and clean to ensure a tight fit of
panel backside and mounting surface.
7.4 Stand-alone mounting option
7.4.1 Fitting the mounting ball
Figure 14: Fitting the mounting ball
1: Socket head cap screw (Metric M8 x 45)

2: 1.5 inch mounting ball
To fix the mounting ball to the housing, insert the socket head cap screw into mounting ball as
shown in Figure 14 and pull the screw with a torque of 6 Nm.
To prevent unintended slackening due to vibration, thread locker (e.g. Loctite 222 low strength thread
locker) may be applied.
Note: Please use low strength thread locker only as using higher strength thread locker could result
in unscrewing the metal insert from the housing when trying to loosen the linkage.
7.4.2 Dimensions
Figure 15: HY-eVision² 7.0 housing dimensions with mounting ball
8 Connector and wire specification

8.1 Main connector (AMP SUPERSEAL Connectors 1.0 mm System)
The following sections contain useful information on the AMP Superseal 1.0 mm connector system
used as main connector on the HY-eVision² 7.0. For full specification please refer to Tyco Electronics
document number 108-78140.
8.1.1 Plug housing
Manufacturer: Tyco Electronics

Part Number: 4-1437290-0
Pin count: 34
Keying: Type 1, Locking Single
Figure 16: Main connector (4-1437290-0) plug housing dimensions
8.1.2 Receptacle contacts (1 mm)
Wire Part Numbers

Size Insulation
Range Diameter Material and Finish
Strip Form Applicator1 Hand Tool
(mm²) (mm)
[AWG]
Copper Alloy
0.50
1.6-2.2 Gold over Nickel (Contact Part) 3-1447221-4 x-1463174-x 1454509-2
[20]
Tin over Nickel (Crimp Area)
0.75- Copper Alloy
1.25 1.8-2.4 Gold over Nickel (Contact Part) 3-1447221-3 x-1463173-x 1454509-1
[18-16] Tin over Nickel (Crimp Area)
Figure 17: Receptacle Contacts dimensions
8.1.3 Cavity plug
Part Number: 4-1437284-3
Figure 18: Cavity Plug dimensions
1 The pre- and suffix for the applicators depends on the applied termination equipment.
8.1.4 Crimping and wiring harness assembly

The contacts shall be crimped in accordance with “Crimping Specification”, Tyco Electronics
document number 114-78011 and 114-78016. For detailed instructions on how to assemble the
wiring harness with the AMP Superseal 1.0 mm connector System please refer to the instruction
sheet with the Tyco Electronics document number 411-78017.
8.1.5 Cables
Cables with these specifications have to be used to provide proper signal quality and correct crimping.
Function Type, mm2 [AWG] Suppliers (suggestions) Pins (34-pin AMP)
Supply 0.5 [20] 1,18,26,27
CAN CAN cable LEONI Dacar® 562 5,13,4,12
(twisted pair, differential, 76731010A
characteristic admittance 120 2x0,5
ohms)
Leoni FieldLink®
L45551-C22-C5
2x2x0.5
RS232, Console 0.5 [20] 25,33,34; 24,32,33
Ethernet CAT5 Ethernet cable LEONI 19,20,21,28,29
L45467-J15-B15
2YH(ST)CY 4X2X0.5.0/1.0 GN
Böhm Cable “FTP100 4P”

J-02YS(ST)H 4x2x0,51
USB USB cable LEONI Dacar® 518 22,23,30,31
(twisted signal pair, 76981065A
double shield) (2x0.35)+2x0.35+(0.35)
- see 2
Video signal Shielded video cable Leoni Camera Cable 31080x 8,16; 6,14
(Coax Type, 75 ohms (x..2,3,4)
impedance, signal cable)
- see 2 Lapp Cable RG-11 A/U
2170009
Video supply 0.5 [20] 9,17; 7,15
2
USB/Video cable: In order to fulfill the crimping specification you have to take measures e.g. to
extend the cable with a thicker cable (0.5 mm2 [AWG20]) shortly before the AMP connector to not
affect the signal quality. Be aware to extend it using a shrinking tube for IP65 tightness.
This figure shows a possible way to extend the video cable to crimpable cables:
shrinking tubes soldering
8.2 Connectors for GSM, GPS and GPS antennas

(HY-eVision²wave 7.0 and HY-eVision²wlan 7.0 product variants
only)
The HY-eVision²wlan 7.0 provides one and the HY-eVision²wave 7.0 provides two SMA RF bulkhead
jacks (female) on the backside of the housing. The jack for the GSM antenna (or in case of the HY-
eVision²wlan 7.0 for the WLAN antenna) is marked with the letter “A” and the jack for the GPS with
the letter “B”.
Antennas connecting to jacks “A” and “B” must be equipped with mating SMA plugs (male) as
defined in standard MIL-C-39012 and shown in Figure 19.
Figure 19: SMA male plug (left) and protective cap (right)
Please refer to chapters 4.1 and 4.2 for details on electrical requirements for the antennas.
To prevent ingress of water or dust into the device please use non-shorten protective caps for
female SMA jacks (with IP6k5 rating or better) on all antenna jacks not used in your application.
Please note: Do not interchange antennas as this may lead to damage of the device.
9 Disposal
Disposal of the device shall be performed in accordance with prevailing national environmental regulations.
10 Disclaimer
THE INFORMATION GIVEN IN THIS DOCUMENT IS GIVEN AS A SUPPORT FOR THE USAGE
OF THE ECU/DISPLAY UNIT AND SHALL NOT BE REGARDED AS ANY DESCRIPTION OR
WARRANTY OF A CERTAIN FUNCTIONALITY, CONDITION OR QUALITY OF THE
ECU/DISPLAY UNIT. THE RECIPIENT OF THIS DOCUMENT MUST VERIFY ANY FUNCTION
DESCRIBED HEREIN IN THE REAL APPLICATION. THIS DOCUMENT WAS MADE TO THE
BEST OF KNOWLEDGE of TTControl GmbH. NEVERTHELESS AND DESPITE GREATEST
CARE, IT CANNOT BE EXCLUDED THAT MISTAKES COULD HAVE CREPT IN. TTControl GmbH
PROVIDES THE DOCUMENT FOR THE ECU/DISPLAY UNIT “AS IS” AND WITH ALL FAULTS
AND HEREBY DISCLAIMS ALL WARRANTIES OF ANY KIND, EITHER EXPRESSED OR
IMPLIED, INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF
MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, ACCURACY OR
COMPLETENESS, OR OF RESULTS TO THE EXTENT PERMITTED BY APPLICABLE LAW. THE
ENTIRE RISK, AS TO THE QUALITY, USE OR PERFORMANCE OF THE DOCUMENT, REMAINS
WITH THE RECIPIENT. TO THE MAXIMUM EXTENT PERMITTED BY APPLICABLE LAW
TTControl GmbH SHALL IN NO EVENT BE LIABLE FOR ANY SPECIAL, INCIDENTAL, INDIRECT
OR CONSEQUENTIAL DAMAGES WHATSOEVER (INCLUDING BUT NOT LIMITED TO LOSS OF
DATA, DATA BEING RENDERED INACCURATE, BUSINESS INTERRUPTION OR ANY OTHER
PECUNIARY OR OTHER LOSS WHATSOEVER) ARISING OUT OF THE USE OR INABILITY TO
USE THE DOCUMENT EVEN IF TTControl GmbH HAS BEEN ADVISED OF THE POSSIBILITY
OF SUCH DAMAGES.
IF THE ECU/DISPLAY UNIT IS MARKED AS “PROTOTYPE”, THE DELIVERED ECU/DISPLAY

UNIT IS A DEVELOPMENT SAMPLE (“SAMPLE”). THE RECIPIENT ACKNOWLEDGES THAT
THEY ARE ALLOWED TO USE THE SAMPLE ONLY IN A LABORATORY FOR THE PURPOSE
OF DEVELOPMENT. IN NO EVENT IS THE RECIPIENT ALLOWED TO USE THE SAMPLE FOR
THE PURPOSE OF SERIES MANUFACTURING.
TTControl GmbH PROVIDES NO WARRANTY FOR ITS PRODUCTS OR ITS SAMPLES,

INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND
FITNESS FOR A PARTICULAR PURPOSE AND TO THE MAXIMUM EXTENT PERMITTED BY
APPLICABLE LAW DISCLAIMS ALL LIABILITIES FOR DAMAGES RESULTING FROM OR
ARISING OUT OF THE APPLICATION OR USE OF THESE PRODUCTS OR SAMPLES. THE
EXCLUSION OF LIABILITY DOES NOT APPLY IN CASES OF INTENT AND GROSS
NEGLIGENCE. MOREOVER, IT DOES NOT APPLY TO DEFECTS WHICH HAVE BEEN
DECEITFULLY CONCEALED OR WHOSE ABSENCE HAS BEEN GUARANTEED, NOR IN CASES
OF CULPABLE HARM TO LIFE, PHYSICAL INJURY AND DAMAGE TO HEALTH. CLAIMS DUE
TO STATUTORY PROVISIONS OF PRODUCT LIABILTY SHALL REMAIN UNAFFECTED.

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HY-eVision² 7.

Name Function Signature

Version Date Responsible Person Modification

0.1 21-Jul-10 KST Initial Creation

1.23 03-Jun-13 ATR Minor changes in text and typos

1 General Description .............................................................................................................. 7

6.2 Keypad .......................................................................................................................... 40

1.2 Interfaces and I/Os

1.3 Advanced Programming Possibilities

• 2x CAN, 125 to 1000 kbit/s (4 x CAN optional)

1.5 Instructions for safe operation

1.5.2 Intended use of the interfaces

1.5.3 Checks to be done before commissioning the device

1.5.4 Intended field of operation

2 Connectors and Pins

Figure 1: HY-eVision² 7.0 backside view

2.1 Main Connector pin out:

Connector used: TYCO 2-6447232-3

HY-eVision² 7.0 HY-eVision² 7.0, 4 x CAN option

3 Specification of Inputs and Outputs

Symbol Parameter Note Min Max Unit

Symbol Parameter Note min Typ max Unit

Note 1: Display with full backlight brightness

3.2 Negative power supply (BAT–)

Symbol Parameter Note min Max Unit

3.3 Ignition on switch input (Terminal 15)

Power on/off sequence

When setting terminal 15 to low, there are two scenarios:

Figure 3: HY-eVision² 7.0 Power Sequence

# relevant case Description

Symbol Parameter Note min max Unit

Symbol Parameter Note min max Unit

3.4 External Wakeup

Symbol Parameter Note min max Unit

Symbol Parameter Note min max Unit

3.5 Service Enable

Connector Pin Number Function

Symbol Parameter Note Min Max Units

Symbol Parameter Note Min Max Units

3.6 Ethernet interface

Symbol Parameter Note min max Unit

3.7 USB Host interface

Symbol Parameter Note Min max Units

3.8 RS232 interface

UART Transceiver Transceiver UART

Symbol Parameter Note min max Unit

Symbol Parameter Note min max Unit

VIH Input voltage for high level +2.4 +15 V

Rpd Input resistor (to GND) 3 7 k

VOH Output voltage for high level +5 +9 V

STr Data-rate 115 kBd

3.9 Console interface

Symbol Parameter Note min max Unit

Symbol Parameter Note min max Unit

VIH Input voltage for high level +2.4 +15 V

VOL Output voltage for low level −9 −5 V

VOH Output voltage for high level +5 +9 V

STr Data-rate 1 115 kBd

3.10 CAN interface - ISO 11898

Symbol Parameter Note min max Unit