Altivar Process 900: PROFINET Manual - VW3A3627
Altivar Process 900: PROFINET Manual - VW3A3627
Altivar Process 900: PROFINET Manual - VW3A3627
NHA80943 07/2015
www.schneider-electric.com
The information provided in this documentation contains general descriptions and/or technical character-
istics of the performance of the products contained herein. This documentation is not intended as a
substitute for and is not to be used for determining suitability or reliability of these products for specific user
applications. It is the duty of any such user or integrator to perform the appropriate and complete risk
analysis, evaluation and testing of the products with respect to the relevant specific application or use
thereof. Neither Schneider Electric nor any of its affiliates or subsidiaries shall be responsible or liable for
misuse of the information contained herein. If you have any suggestions for improvements or amendments
or have found errors in this publication, please notify us.
No part of this document may be reproduced in any form or by any means, electronic or mechanical,
including photocopying, without express written permission of Schneider Electric.
All pertinent state, regional, and local safety regulations must be observed when installing and using this
product. For reasons of safety and to help ensure compliance with documented system data, only the
manufacturer should perform repairs to components.
When devices are used for applications with technical safety requirements, the relevant instructions must
be followed.
Failure to use Schneider Electric software or approved software with our hardware products may result in
injury, harm, or improper operating results.
Failure to observe this information can result in injury or equipment damage.
© 2015 Schneider Electric. All rights reserved.
2 NHA80943 07/2015
Table of Contents
Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
About the Book. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Chapter 1 Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Hardware Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Software Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Chapter 2 Basics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2.2 Common Additional Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Identification and Maintenance Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
I&M Record . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
2.3 PROFIdrive Parameters Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
PROFIdrive Profile. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Parameter Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
PROFIdrive Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
PROFIdrive Parameter Access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
2.4 iPar Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
iPar Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Chapter 3 Hardware Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Hardware Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Firmware and Description File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Installation of the Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Cable Routing Practices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Chapter 4 Software Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
4.1 Basic Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
[DEVICE NAME] (PAn-) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
[IP mode] (IpM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
[IP Module] (IPC) (IPC1) (IPC2) (IPC3) (IPC4) . . . . . . . . . . . . . . . . . . . . . . . 42
[IP Mask] (IPM) (IPM1) (IPM2) (IPM3) (IPM4) . . . . . . . . . . . . . . . . . . . . . . . . . 43
[IP Gate] (IPG) (IPG1) (IPG2) (IPG3) (IPG4) . . . . . . . . . . . . . . . . . . . . . . . . . 44
[Actual IP] ( IPA1) ( IPA2) ( IPA3) ( IPA4) . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
[Actual mask] ( IPS1) ( IPS2) ( IPS3) ( IPS4) . . . . . . . . . . . . . . . . . . . . . . . . 46
[Actual gate.] ( IPt1) ( IPt2) ( IPt3) ( IPt4) . . . . . . . . . . . . . . . . . . . . . . . 47
[Ethernet Error Code] (Err) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
[EnableWebserver] (EWE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
[PPO profile used] (PrFL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
[MAC @] (MAC). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
IP Parameter Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
4.2 Additional Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
[iPar Activation](IPAU) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
[iPar Autosave Act] (IPAS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
[iPar Autosave Timer] (IPAt) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
[iPar Error Response] (IPAF) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
[iPar Local Conf] (ICFG) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
[iPar Status] (IPAE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
[iPar Error Code] (IPAd) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
NHA80943 07/2015 3
4.3 Embedded Web Server . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Embedded Web Server . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Home Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Network Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Diagnostics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
4.4 Communication Profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Definition of a Profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Functional Profiles Supported by the Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Functional Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
CIA402 Operating State Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Description of Operating States . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Cmd Register ( CMd) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Stop Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Assigning Control Word Bits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
[CIA402 State Reg] ( EtA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Starting Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Sequence for a Drive Powered by the Power Stage Supply . . . . . . . . . . . . . . . . . . . . . . . . . 84
Sequence for a Drive with Separate Control Stage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Sequence for a Drive with Mains Contactor Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Telegram 100, 101, 102, 106, 107 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Configuring Drive with a Siemens© S7-300. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Configuration of Drive with the Telegram 100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Configuring a Drive with the Telegram 101, 102, 106, or 107 . . . . . . . . . . . . . . . . . . . . . . . . 93
Parameters Management with the Telegram 100, 101, 102, 106, 107 . . . . . . . . . . . . . . . . . 94
Telegram 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
State Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
Command Word and Operating State Word . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Reference Frequency. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
4.5 Fieldbus Integration Tutorial. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Fieldbus Integration Tutorial. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Chapter 5 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
5.1 Operating States . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
Configuring Communication Error Response. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
5.2 Operating Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Configuring the Control Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
Configuration of the Drive for Operation in I/O Profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
Configuration of the Drive for Operation with CiA 402 Profile in Combined Mode. . . . . . . . . 110
Configuration of the Drive for Operation with CiA 402 Profile in Separate Mode. . . . . . . . . . 111
Chapter 6 Diagnostic and Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
Fieldbus Status LEDs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
Connection for Fieldbus Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
Fieldbus Function Test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
Communication Interruption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
Monitoring of Communication Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
Control-Signal Diagnostics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
4 NHA80943 07/2015
Safety Information
Important Information
NOTICE
Read these instructions carefully, and look at the equipment to become familiar with the device before
trying to install, operate, or maintain it. The following special messages may appear throughout this
documentation or on the equipment to warn of potential hazards or to call attention to information that
clarifies or simplifies a procedure.
PLEASE NOTE
Electrical equipment should be installed, operated, serviced, and maintained only by qualified personnel.
No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this
material.
A qualified person is one who has skills and knowledge related to the construction and operation of
electrical equipment and its installation, and has received safety training to recognize and avoid the
hazards involved.
Qualification Of Personnel
Only appropriately trained persons who are familiar with and understand the contents of this manual and
all other pertinent product documentation are authorized to work on and with this product. In addition, these
persons must have received safety training to recognize and avoid hazards involved. These persons must
have sufficient technical training, knowledge and experience and be able to foresee and detect potential
hazards that may be caused by using the product, by changing the settings and by the mechanical,
electrical and electronic equipment of the entire system in which the product is used. All persons working
on and with the product must be fully familiar with all applicable standards, directives, and accident
prevention regulations when performing such work.
NHA80943 07/2015 5
Intended Use
This product is a drive for three-phase synchronous and asynchronous motors and intended for industrial
use according to this manual.The product may only be used in compliance with all applicable safety
regulations and directives, the specified requirements and the technical data.Prior to using the product, you
must perform a risk assessment in view of the planned application. Based on the results, the appropriate
safety measures must be implemented.Since the product is used as a component in an entire system, you
must ensure the safety of persons by means of the design of this entire system (for example, machine
design). Any use other than the use explicitly permitted is prohibited and can result in hazards. Electrical
equipment should be installed, operated, serviced, and maintained only by qualified personnel.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
z Only appropriately trained persons who are familiar with and understand the contents of this manual
and all other pertinent product documentation and who have received safety training to recognize and
avoid hazards involved are authorized to work on and with this drive system. Installation, adjustment,
repair and maintenance must be performed by qualified personnel.
z The system integrator is responsible for compliance with all local and national electrical code
requirements as well as all other applicable regulations with respect to grounding of all equipment.
z Many components of the product, including the printed circuit boards, operate with mains voltage. Do
not touch. Use only electrically insulated tools.
z Do not touch unshielded components or terminals with voltage present.
z Motors can generate voltage when the shaft is rotated. Prior to performing any type of work on the
drive system, block the motor shaft to prevent rotation.
z AC voltage can couple voltage to unused conductors in the motor cable. Insulate both ends of unused
conductors of the motor cable.
z Do not short across the DC bus terminals or the DC bus capacitors or the braking resistor terminals.
z Before performing work on the drive system:
z Disconnect all power, including external control power that may be present.
z Place a Do Not Turn On label on all power switches.
z Lock all power switches in the open position.
z Wait 15 minutes to allow the DC bus capacitors to discharge. The DC bus LED is not an indicator
of the absence of DC bus voltage that can exceed 800 Vdc.
Measure the voltage on the DC bus between the DC bus terminals (PA/+, PC/-) using a properly
rated voltmeter to verify that the voltage is <42 Vdc
z If the DC bus capacitors do not discharge properly, contact your local Schneider Electric represen-
tative. Do not repair or operate the product.
z Install and close all covers before applying voltage.
Failure to follow these instructions will result in death or serious injury.
WARNING
UNEXPECTED MOVEMENT
Drive systems may perform unexpected movements because of incorrect wiring, incorrect settings,
incorrect data or other errors.
z Carefully install the wiring in accordance with the EMC requirements.
z Do not operate the product with unknown or unsuitable settings or data.
z Perform a comprehensive commissioning test.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Damaged products or accessories may cause electric shock or unanticipated equipment operation.
6 NHA80943 07/2015
DANGER
ELECTRIC SHOCK OR UNANTICIPATED EQUIPMENT OPERATION
Do not use damaged products or accessories.
Failure to follow these instructions will result in death or serious injury.
Contact your local Schneider Electric sales office if you detect any damage whatsoever.
WARNING
LOSS OF CONTROL
z The designer of any control scheme must consider the potential failure modes of control paths and,
for critical control functions, provide a means to achieve a safe state during and after a path failure.
Examples of critical control functions are emergency stop, overtravel stop, power outage and restart.
z Separate or redundant control paths must be provided for critical control functions.
z System control paths may include communication links. Consideration must be given to the
implications of unanticipated transmission delays or failures of the link.
z Observe all accident prevention regulations and local safety guidelines (1).
z Each implementation of the product must be individually and thoroughly tested for proper operation
before being placed into service.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
(1) For USA: Additional information, refer to NEMA ICS 1.1 (latest edition), Safety Guidelines for the
Application, Installation, and Maintenance of Solid State Control and to NEMA ICS 7.1 (latest edition),
Safety Standards for Construction and Guide for Selection, Installation and Operation of Adjustable-Speed
Drive Systems.
NOTICE
DESTRUCTION DUE TO INCORRECT MAINS VOLTAGE
Before switching on and configuring the product, verify that it is approved for the mains voltage
Failure to follow these instructions can result in equipment damage.
NHA80943 07/2015 7
8 NHA80943 07/2015
About the Book
At a Glance
Document Scope
The purpose of this document is to:
z Show you how to install the PROFINET fieldbus module on the drive.
z Show you how to configure the drive to use PROFINET fieldbus.
NOTE: Read and understand this document and all related documents (see below) before
installing,operating, or maintaining the drive.
Validity Note
This documentation is valid for the Altivar Process drives.
The technical characteristics of the devices described in this document also appear online. To access this
information online:
Step Action
1 Go to the Schneider Electric home page www.schneider-electric.com.
2 In the Search box type the reference of a product or the name of a product range.
z Do not include blank spaces in the reference or product range.
z To get information on grouping similar modules, use asterisks (*).
3 If you entered a reference, go to the Product Datasheets search results and click on the reference that
interests you.
If you entered the name of a product range, go to the Product Ranges search results and click on the
product range that interests you.
4 If more than one reference appears in the Products search results, click on the reference that interests
you.
5 Depending on the size of your screen, you may need to scroll down to see the data sheet.
6 To save or print a data sheet as a .pdf file, click Download XXX product datasheet.
The characteristics that are presented in this manual should be the same as those characteristics that
appear online. In line with our policy of constant improvement, we may revise content over time to improve
clarity and accuracy. If you see a difference between the manual and online information, use the online
information as your reference.
NHA80943 07/2015 9
Related Documents
Use your tablet or your PC to quickly access detailed and comprehensive information on all our products
on www.schneider-electric.com
The internet site provides the information you need for products and solutions
z The whole catalog for detailed characteristics and selection guides
z The CAD files to help design your installation, available in over 20 different file formats
z All software and firmware to maintain your installation up to date
z A large quantity of White Papers, Environment documents, Application solutions, Specifications... to
gain a better understanding of our electrical systems and equipment or automation
z And finally all the User Guides related to your drive, listed below:
You can download these technical publications and other technical information from our website at
www.schneider-electric.com.
10 NHA80943 07/2015
Terminology
The technical terms, terminology, and the corresponding descriptions in this manual normally use the
terms or definitions in the relevant standards.
In the area of drive systems this includes, but is not limited to, terms such as error, error message, failure,
fault, fault reset, protection, safe state, safety function, warning, warning message, and so on.
Among others, these standards include:
z IEC 61800 series: Adjustable speed electrical power drive systems
z IEC 61508 Ed.2 series: Functional safety of electrical/electronic/programmable electronic safety-related
z EN 954-1 Safety of machinery - Safety related parts of control systems
z EN ISO 13849-1 & 2 Safety of machinery - Safety related parts of control systems.
z IEC 61158 series: Industrial communication networks - Fieldbus specifications
z IEC 61784 series: Industrial communication networks - Profiles
z IEC 60204-1: Safety of machinery - Electrical equipment of machines – Part 1: General requirements
In addition, the term zone of operation is used in conjunction with the description of specific hazards, and
is defined as it is for a hazard zone or danger zone in the EC Machinery Directive (2006/42/EC) and in
ISO 12100-1.
Also see the glossary at the end of this manual.
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Presentation
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Chapter 1
Presentation
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Hardware Overview
General
The VW3A3627 is a dual port PROFINET fieldbus module that can be used in a PROFINET industrial
fieldbus. The VW3A3627 also offers an embedded Web server (in five languages) which offers comfortable
displaying and commissioning functions directly from a standard web browser.
The figure shows the hardware presentation of the VW3A3627 dual port PROFINET fieldbus module:
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Software Overview
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Presentation
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Basics
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Chapter 2
Basics
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Introduction
Section 2.1
Introduction
Introduction
PROFINET
z PROFINET RT extends Ethernet by an advanced industrial protocol management as an application
layer for automation applications. In this way, Ethernet protocol is suited for industrial control.
z PROFINET relies on TCP and UDP for non-RT information.
z Products from different manufacturers can be networked by using a PROFINET-compliant switch.
Modbus TCP
The Modbus application layer is standard. Many of the manufacturers are already implementing this
protocol. Many have already developed a Modbus TCP/IP connection and numerous products are
currently available. With the simplicity of its protocol and the fast Ethernet throughput data rate of
100 Mbit/s, Modbus TCP/IP achieves excellent performance.
Web Server
The standard Web server provides access to the following pages:
z Drive monitor
z Data viewer/editor
z Save and restore configuration
z Network parameters
z iPar client settings
z Administration
z TCP/IP statistics
z Modbus statistics
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Basics
Section 2.2
Common Additional Features
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Basics
Overview
Identification & maintenance (I&M) is established through PNO
Supports the user during various scenarios of the device life cycle, such as:
z Configuration
z Commissioning
z Repair and update
z Operation and visualization
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I&M Record
Description
The table provides the details of I&M record:
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Section 2.3
PROFIdrive Parameters Channel
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Basics
PROFIdrive Profile
Overview
When operated with the PROFIdrive profile, the drive parameters are organized as defined by PNU
numbering and addressing modes. However, for people who are familiar with the Altivar parameters, this
addressing mode keeps the native structure of the device (based on Modbus addressing). PNU is
numbered from 0...65535 and each PNU represents a parameter (from single type as words to complex
data structure or arrays). PROFIdrive parameters from PNU 900 ...PNU 999 are standardized, they are
described below. All others PNUs are manufacturer-specific.
In the case of this drive, parameters can be separated in two groups:
z Standardized PNUs (900...999)
z Drive parameters which are gathered in a single PNU entry point: PNU1000 and Modbus address as
subindex. It is also possible to access the parameters using the Modbus address as PNU for each
parameter (1001...59999) and 0 as subindex.
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Basics
Parameter Structure
PROFIdrive Telegram
The table describes the PROFIdrive header:
DU Byte Nr Request
Function code 0 −
Slot_num 1 0: global parameters
Index 2 47: Reserved for PROFIdrive
Length 3 Length of PROFIdrive parameter channel frame
Data 4...5 PROFIdrive parameter channel frame: check
The access to the 3 different areas of a parameter is specified by the attribute field of the parameter
request.
The following diagram summarizes the parameter model (For more information, refer to the profile drive
technology V4 standard).
The parameters and their sub parts are identified as follows:
Drive Parameters
Each drive parameter can be represented according to the PNU standard structure. Drive parameters are
part of the PNU 1000 or can be accessed using the Modbus address as PNU number.
The table provides the possible values of a parameter according to the PNU properties:
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PROFIdrive Parameters
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Parameters Requests
There are 2 types of request:
z Request parameter (parameters are PNU number, attribute, and sub index)
z Change parameter (parameters are PNU number, attribute, and sub index)
These requests are able to manage one or more parameters or several attributes of one parameter. In
order to access to a specific attribute of a parameter, the request header contains: the PNU, the sub index,
and an attribute. This attribute defines whether the request mentions the value, the description area, or the
text area.
Parameter Reading
Request
Response
NOTE: byte 41 hex, word 42 hex, standard integer 03 hex, double word 43 hex.
Parameter Writing
Request
Response
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With the sub index in addition to the detected error value, the total length of the answer is 10 bytes.
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iPar Service
Section 2.4
iPar Service
iPar Service
Description
The PROFINET fieldbus module is compliant with iPar server function.
This is managed by the function block FB24 IPARSERV.
The purpose of this function is to save (upload) the parameters (iParameter) of any PROFIBUS DP slave,
PROFINET I/O device, or module within the same host controller that is maintaining the GSD-based
parameters and diagnosis messages.
This allows, for example, fast device replacement due to maintenance or repair.
The function block can restore (download) the iParameter set to the component upon its request.
The figure shows the universal-Parameter-Server principle.
Per upload request, the function block reads the data record with the iParameter out of the drive, creates
a data block, and stores the data record therein.
Per download request, the function block uses the data block and writes down a data record to the drive.
The FB is instantiated once per component. It must be started within OB1 and additionally in OB 100 (the
start-up OB).
With PROFINET I/O, a device sends a request to save or restore iParameter set to the host controller via
a new alarm, called upload & retrieval (User structure identifier = 0x8201).
With a PROFINET I/O device, the function block FB 24 must additionally be started within OB 56 (the
update alarm OB).
To configure the iPar function, it is necessary to use the diagnostic address of the slot 0 present on the
device.
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Basics
Select Support device replacement without exchangeable medium to activate the iPar function.
The answer of the iPar request is stored in a data block. The size of the array shall be set to 8192.
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Hardware Setup
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Hardware Setup
Chapter 3
Hardware Setup
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Hardware Presentation
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Compatibility
The VW3A3627 option module version 1.4 and higher is compliant with all Altivar process product range.
The associated GSDML is named as the following example:
GSDML-V2.3-Schneider-ATV9x0-20150422.xml
The files are available on www.schneider-electric.com.
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Hardware Setup
Before Starting
Check that the module catalog number marked on the label is the same as that on the delivery note
corresponding to the purchase order.
Remove the fieldbus module from its packaging and check that it has not been damaged in transit.
Step Action
1 Ensure that the power is off.
2 Locate the fieldbus module slot (A) on the bottom of the control part.
3 Add the corresponding sticker on the LED front panel of the drive.
4 Insert the module.
5 Check that the module is correctly inserted and locked mechanically in the drive.
1 Slot A
Step Action
1 Ensure that the power is off.
2 Press the strip.
3 Remove the module while maintaining the strip pressed,
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Electrical Installation
Pin Layout
The VW3A3627 option module is equipped with 2 RJ45 female sockets for the PROFINET connection.
The table provides the pin out details of each RJ45 connector:
Cable Specification
Cable specifications are as follows:
z Minimum Cat 5e,
z Use equipotential bonding conductors (100 BASE-TX, category 5e or industrial Ethernet fast connect)
z Connector RJ45, no crossover cable
z Shield: both ends grounded
z Twisted-pair cable
z Verify that wiring, cables, and connected interfaces meet the PELV requirements.
z Maximum cable length per segment = 100 m (328 ft) / 6 plugs
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Hardware Setup
Installation Topology
The VW3A3627 option module, with its 2 RJ45 connector, enables several wiring solutions:
z Daisy chain and/or Star topology
z Ring topology
The ring topology can only be used with a media redundancy protocol (MRP) capable managed device.
The bus watchdog shall be increased when using MRP function in order to avoid triggering untimely
[Fieldbus Com Interrupt] ( CnF) .
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Software Setup
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Chapter 4
Software Setup
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Basic Settings
Section 4.1
Basic Settings
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Introduction
Overview
The parameters are described according to the graphic display terminal. These settings are also possible
from commissioning software or from the PROFINET embedded Web server.
Access
The parameters are accessible in the [Communication] (COM-)/[Comm Parameters] (CMP-),
[Profinet] (PnC-) menu.
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Software Setup
Access
This is a read/write parameter
The parameter numbers are from 3340...3347
Possible Settings
The table presents the parameter settings:
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Access
This is a read/write parameter
The parameter number is 64250.
Possible Settings
The table presents the parameter settings:
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Access
This is a read/write parameter
The parameter number for IPC1 is 64212
The parameter number for IPC2 is 64213
The parameter number for IPC3 is 64214
The parameter number for IPC4 is 64215
Possible Settings
The table presents the parameter settings:
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Software Setup
Access
This is a read/write parameter
The parameter number for IPM1 is 64216
The parameter number for IPM2 is 64217
The parameter number for IPM3 is 64218
The parameter number for IPM4 is 64219
Possible Settings
The table presents the parameter settings:
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Software Setup
Access
This is a read/write parameter
The parameter number for IPG1 is 64220
The parameter number for IPG2 is 64221
The parameter number for IPG3 is 64222
The parameter number for IPG4 is 64223
Possible Settings
The table presents the parameter settings:
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Access
This is a read-only parameter
The parameter number for IPA1 is 64252
The parameter number for IPA2 is 64253
The parameter number for IPA3 is 64254
The parameter number for IPA4 is 64255
Possible Settings
The table presents the parameter settings:
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Access
This is a read-only parameter
The parameter number for IPS1 is 64256
The parameter number for IPS2 is 64257
The parameter number for IPS3 is 64258
The parameter number for IPS4 is 64259
Possible Settings
The table presents the parameter settings:
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Access
This is a read-only parameter
The parameter number for IPT1 is 64260
The parameter number for IPT2 is 64261
The parameter number for IPT3 is 64262
The parameter number for IPT4 is 64263
Possible Settings
The table presents the parameter settings:
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Software Setup
Access
This is a read-only parameter
The parameter number is 64270
Possible Settings
The table presents the parameter settings:
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[EnableWebserver] (EWE)
Access
This is a read/write parameter.
The parameter number is 64264.
Possible Settings
The table presents the parameter settings:
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Software Setup
Access
This is a read parameter.
The parameter number is 6665.
Possible Settings
The table presents the parameter settings:
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[MAC @] (MAC)
Access
This is a read-only parameter
Possible Settings
The table presents the parameter settings:
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IP Parameter Settings
Assigning IP Parameters
The drive needs three IP parameters:
z The drive IP address.
z The subnet mask.
z The gateway IP address.
When the [IP mode] (IPM) is set to [Fixed] (MAnU), you can directly type the IP address using the
graphic display terminal or using the commissioning software.
When the [IP mode] (IPM) is set to [DHCP] (DHCP), you can get IP address from a DHCP server
(correspondence between the device name and the IP addresses
When the [IP mode] (IPM) is set to [DCP] (DCP), you can use DCP (Discovery control protocol)
protocol to discover PROFINET devices.
Turn off the drive and then back on again (control voltage if a separate power supply is being used),
otherwise the IP parameters are not taken into account.
If this address is modified, the new IP address entered is displayed. This IP address will be effective the
next time the drive is turned on.
NOTE: If the IP settings are not valid, the drive triggers [Fieldbus Error] (EPF2) after the next power-on.
When switching [ IP mode] (IPM) to [DHCP] (dHCP)
z IP settings are no longer editable.
z Set the device name with a valid value.
z Turn off the drive and then back on again, including the control voltage if a separate power supply is
being used.
z The new configuration is applied, the device is waiting for IP settings from DHCP server.
NOTE: If the device name is not valid, the drive triggers [Fieldbus Error] (EPF2) after the next power-
on.
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Additional Settings
Section 4.2
Additional Settings
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Introduction
Overview
The parameters are described according to the graphic display terminal. These settings are also possible
from commissioning software or from the PROFINET embedded Web server.
Access
The parameters are accessible in the [Communication] (COM-)/[Comm Parameters] (CMP-),
[Profinet] (PnC-) menu.
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[iPar Activation](IPAU)
Access
This is a read/write parameter
The parameter number is 64274.
Possible Settings
The table presents the parameter settings:
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Software Setup
Access
This is a read/write parameter
The parameter number is 64275.
Possible Settings
The table presents the parameter settings:
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Access
This is a read/write parameter
The parameter number is 64278.
Possible Settings
The table presents the parameter settings:
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Access
This is a read/write parameter
The parameter number is 64277.
Possible Settings
The table presents the parameter settings:
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Access
This is a read/write parameter
The parameter number is 64276.
Possible Settings
The table presents the parameter settings:
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Access
This is a read-only parameter
The parameter number is 64279.
Possible Settings
The table presents the parameter settings:
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Access
This is a read-only parameter
The parameter number is 64280.
Possible Settings
The table presents the parameter settings:
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Section 4.3
Embedded Web Server
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Overview
The VW3A3627 provides an integrated Web server which allows several functions like: displaying,
parameter settings, and diagnostics. This chapter describes the services provided by this Web server.
The Web server can be accessed from standard browsers like Internet Explorer or Firefox.
First connect the computer to the drive by typing http:// followed by the drive IP address. You have to
enter the User Name and a Password.
The factory setting for the user name is USER and the password is also USER .
Once connected, the Web server home page is displayed.
z Web write password: Access to data or settings change, an administrator access level is required.
z Password: USER (factory setting)
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Home Page
Overview
The home page or Home menu includes a Languages submenu that contains a link to the different
available language page.
Each link in the Languages submenu sends the user to the home page in the chosen language and
configures the web browser to open the HTML pages located in the corresponding directory. (example: the
http://10.0.0.5 directory becomes the standard directory in the case of English).
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Display
Monitoring Menu
The Monitoring menu contains the following items:
z Drive Monitor
z Data viewer/editor
z Save and restore configuration
The state displayed in the Altivar Status field corresponds to the display on the graphic display terminal.
A delay may be noticed between the displays on the Web server and the display terminal. This delay
depends on the performance of the computer used to display the pages using a web browser and the
communication system performance.
The motor speed displayed on the Motor Speed (RPM) gauge is calibrated according to the drive and
motor settings.
The LI... Gives the state of the drive terminal
z DI1...DI6, DI11...DI16: Logical inputs
z R1...R6: Relay outputs
z AI1...AI5: Analog inputs
z DO11...DO12: Analog/digital output
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This page is used to display the drive parameters and to modify their values.
The parameters are arranged in groups, and are consistent with the keypad and user manuals.
The display mode for each value depends on the nature of the parameter:
z The unit for the physical values is displayed in the Unit column.
z The registers (bit fields) are displayed in hexadecimal format (xxxx hex).
z Signed values are displayed as such.
When the value of a parameter cannot be modified, the following window appears:
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This page is used to save on the local computer (save Backup.cfg file) and restore from the local
computer the drive parameters by using the embedded Web server. Restore operation is possible when
the motor is stopped.
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Network Setup
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Administration Page
This page is used to modify the Web read and the Web write password, for details, refer to Access Rights
- Password and User Name (see page 63).
The figure shows the Administration page:
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Diagnostics
Diagnostic Menu
The Diagnostics Menu contains the following items:
z TCP/IP Statistics
z Modbus Statistics
Modbus Statistics
This page gives detailed information about the Modbus server.
The figure shows the Modbus Statistics page:
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Communication Profile
Section 4.4
Communication Profile
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Definition of a Profile
Types of Profiles
There are 3 types of profile:
z Communication profiles
z Functional profiles
z Application profiles
Communication Profile
A communication profile describes the characteristics of a bus or network:
z Cables
z Connectors
z Electrical characteristics
z Access protocol
z Addressing system
z Periodic exchange service
z Messaging service
z ...
A communication profile is unique to a type of fieldbus (such as Modbus, PROFIBUS DP, and so on) and
is used by different types of devices.
Functional Profile
A functional profile describes the behavior of a type of device:
z Functions
z Parameters (such as name, format, unit, type, and so on.)
z Periodic I/O variables
z State chart
z ...
A functional profile is common to all members of a device family (such as variable speed drives, encoders,
I/O modules, displays, and so on).
They can feature common or similar parts. The standardized (IEC 61800-7) functional profiles of variable
speed drives are:
z CiA402
z PROFIDRIVE
z CIP
Application Profile
Application profile defines the services to be provided by the devices on a machine. For example, CiA DSP
417-2 V 1.01 part 2: CANopen application profile for lift control systems - virtual device definitions.
Interchangeability
The aim of communication and functional profiles is to achieve interchangeability of the devices connected
via the fieldbus.
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I/O Profile
Using the I/O profile simplifies PLC programming.
The I/O profile mirrors the use of the terminal strip for control by utilizing 1 bit to control a function.
The I/O profile for the drive can also be used when controlling via a fieldbus.The drive starts up as soon as
the run command is sent.15 bits of the control word (bits 1...15) can be assigned to a specific function.
This profile can be developed for simultaneous control of the drive via:
z The terminals
z The Modbus control word
z The CANopen control word
z EtherNet/IP embedded
z The fieldbus module control word
The I/O profile is supported by the drive itself and therefore in turn by all the communication ports
(integrated Modbus, CANopen, Ethernet, PROFIBUS DP, PROFINET, and DeviceNet fieldbus modules).
CiA402 Profile
The drive only starts up following a command sequence.
The control word is standardized.
5 bits of the control word (bits 11...15) can be assigned to a function.
The CiA402 profile is supported by the drive itself and therefore by all the communication ports (Modbus,
CANopen, Ethernet, PROFIBUS DP, PROFINET, and DeviceNet).
The drive supports the velocity mode of CiA402 profile.
In the CiA402 profile, there are two modes that are specific to the drive and characterize commands and
references value management:
z Separate [Separate] (SEP)
z Not separate [Not separ.] (SIM),
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Functional Description
Introduction
Drive operation involves two main functions, which are illustrated in the diagrams below.
CiA402
The main parameters are shown with their CiA402 name and their CiA402/Drivecom index (the values in
brackets are the CANopen addresses of the parameter).
The following figure shows the control diagram for drive operation:
Altivar Drive
These diagrams translate as follows for the Altivar drive.
The following figure shows the control diagram for drive operation:
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State Diagram
After switching on and when an operating mode is started, the product goes through a number of operating
states.
The state diagram (state machine) shows the relationships between the operating states and the state
transitions. The operating states are internally monitored and influenced by monitoring functions.
The following figure shows the CIA402 state diagram:
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7 - Fault reaction Transient state during which the drive performs an action corresponding to the
active selected error response.
8 - Fault Error response terminated. Power stage is disabled.
The drive is locked, no power is supplied to the motor.
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Summary
Operating State Power Stage Supply for Power Supplied to Modification of Configuration
Separate Control Stage Motor Parameters
1 - Not ready to Not required No Yes
switch on
2 - Switch on Not required No Yes
disabled
3 - Ready to Not required No Yes
switch on
4 - Switched on Required No Yes, return to 2 - Switch on
disabled operating state
5 - Operation Required Yes No
enabled
6 - Quick stop Required Yes, during fast stop No
active
7 - Fault reaction Depends on error response Depends on error −
active configuration response configuration
8 - Fault Not required No Yes
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Stop Commands
Halt Command
The Halt command enables movement to be interrupted without having to leave the 5 - Operation
enabled state. The stop is performed in accordance with the [Type of stop] ( Stt) parameter.
If the Halt command is active, no power is supplied to the motor and no torque is applied.
Regardless of the assignment of the [Type of stop] ( Stt) parameter [Fast stop Assign] ( FSt) ,
[Ramp stop] ( rMP) , [Freewheel Stop] ( nSt) , or [DC Injection Assign] ( dCI) , the drive remains
in the 5 - Operation enabled state.
Freewheel Command
A Freewheel Stop command using a digital input of the terminal or a bit of the control word assigned
to Freewheel Stop causes a change to operating state 2 - Switch on disabled.
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Function Codes
In the CiA402 profile, fixed assignment of a function input is possible using the following codes:
For example, to assign the DC injection braking to bit13 of the fieldbus module, simply configure the [DC
Injection Assign] ( dCI) parameter with the [C313] ( C313) value.
Bit 11 is assigned by default to the operating direction command [Reverse Assign] ( rrS) .
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Starting Sequence
Description
The command sequence in the state diagram depends on how power is being supplied to the drive.
There are 3 possible scenarios:
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Description
Both the power and control stages are powered by the power stage supply.
If power is supplied to the control stage, it has to be supplied to the power stage as well.
The following sequence must be applied:
Step 1
Apply the 2 - Shut down command
Step 2
z Check that the drive is in the operating state 3 - Ready to switch on.
z Then apply the 4 - Enable operation command.
z The motor can be controlled (send a reference value not equal to zero).
NOTE: It is possible, but not necessary to apply the 3 - Switch on command followed by the 4 -
Enable Operation command to switch successively into the operating states 3 - Ready to Switch
on, 4 - Switched on and then 5 - Operation Enabled. The 4 - Enable operation command
is sufficient.
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Description
Power is supplied separately to the power and control stages.
If power is supplied to the control stage, it does not have to be supplied to the power stage as well.
The following sequence must be applied:
Step 1
z The power stage supply is not necessarily present.
z Apply the 2 - Shut down command
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Step 2
z Check that the drive is in the operating state 3 - Ready to switch on.
z Check that the power stage supply is present (Voltage enabled of the status word).
Step 3
z Check that the drive is in the operating state 4 - Switched on.
z Then apply the 4 - Enable operation command.
z The motor can be controlled (send a reference value not equal to zero).
z If the power stage supply is still not present in the operating state 4 - Switched on after a time delay
[Mains V. time out] ( LCt) , the drive triggers an error [Input Contactor] ( LCF) .
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Description
Power is supplied separately to the power and control stages.
If power is supplied to the control stage, it does not have to be supplied to the power stage as well. The
drive controls the mains contactor.
The following sequence must be applied:
Step 1
z The power stage supply is not present as the mains contactor is not being controlled.
z Apply the 2 - Shutdown command.
Step 2
z Check that the drive is in the operating state 3 - Ready to switch on.
z Apply the 3 - Switch on command, which closes the mains contactor and switch on the power stage
supply.
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Overview
The following diagram shows the native modes for telegram 100:
The native mode of the PROFINET VW3A3627 is used when telegram 100 is used.
The PKW area of telegram 100, which is used for a simple parameter management, is compliant with the
PKW mechanism used with the PROFINET option module of the Altivar 32, 61, 71.
NOTE: After switching from one telegram to another, the drive shall be restarted to validate the new
configuration.
The following diagram shows the native modes for telegram 101, 106, 107:
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The following diagram shows the native modes for telegram 102:
Periodic Exchanges
The following table provides the details of telegram 100, 101, and 102
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The following table provides the details of telegram 106 and 107
The configuration of the cyclic data is made with the PROFINET IO-Controller configuration tool. The
Modbus address of the parameter linked to each cyclic data must be defined as in the following example
with the HW configuration software:
Input cyclic data 1/2 and output cyclic data 1/2 are already preconfigured to (CMd) (8501) and (LFrd)
(8602); (EtA) (3201) and (rFrd) (8604).
If a null address Modbus is entered, no link between the related cyclic data and the drive is established. In
any case, the 6 cyclic data are not disabled and the 6 cyclic data takes place in the I/O memory image of
the controller.
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GSDML Installation
First download, and install the GSDML file of the drive in the hardware configuration tool of the SIMATIC
STEP7® software.
You can find the GSDML file and its associated picture on www.schneider-electric.com.
From the menu > Options > Install GSD File...
Once installed you can see the drive, in the library, as follow:
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Description
With this telegram, the drive is controlled with two process data.
Configure the PLC and its PROFINET network. Then select and place the drive from the library to the bus:
Define the addresses of the cyclic data and PKW data in the PLC periphery:
By default, the process data are linked to (CMd), (LFrd), (EtA) and (rFrd) (native CiA 402 profile
of the drive).
You can check that the exchanges are working properly with the Monitor/Modify function of the
configuration tool:
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New parameters are added or modified by entering the drive Modbus address.
For example: (OMA3) is configured to read the value of (ACC), which Modbus address is 9001.
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Software Setup
Parameters Management with the Telegram 100, 101, 102, 106, 107
Description
In native modes several accesses to the drive parameters are possible:
z The standard acyclic requests from PROFIdrive, for more information see PROFIdrive Parameters
Channel (see page 22).
z PKW mechanisms – consistent with Altivar 32,61, and 71 for 16-bit data.
The table lists the drive-to-controller parameters in the output PKW area:
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Telegram 1
Overview
The following diagram shows the operating modes:
The following section describes how the VW3A3627 is operated when configured in PROFIdrive mode
(telegram 1).
The selection of this mode is done while configuring the device with the PROFINET network configuration
tool. It is out of the scope of this document to describe how to use such tool. However, you can find in the
examples (see Configuring the Drive With a Siemens© S7-300 (see page 91)) how to configure the
module for the Schneider PLCs and for the SIMATIC® S7 PLCs.
Periodic Exchanges
The periodic exchanges, with PROFIdrive application class 1 profile consists of:
z 16-bit command word (STW1) and 16-bit reference word (NSOLL_A),
z 16-bit operating state word (ZSW1) and 16-bit actual velocity word (NIST_A).
The mapping of these words is automatically done when you select telegram 1 during the configuration of
the device.
NOTE: After switching from one telegram to another, restart the controller to validate the new
configuration.
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Software Setup
State Diagram
Description
The following state diagram shows the PROFIdrive state machine for the application class 1. The diagram
also describes the command word and operating state word.
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Overview
The table lists the command wording from PROFIdrive application profile class 1:
STW1
Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
Fault reset − − − Enable Quick stop Coast stop ON/OFF
operation
The table lists the status from PROFIdrive application profile class 1:
ZSW1
Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
Warning Switching Quick stop Coast stop Error Operation Ready to Ready to
inhibited not activated not activated detected enabled operate switch ON
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STW1
Bit 0 ON 1 Switched on operating state; voltage at the power converters, indicates that
the power voltage is enabled.
OFF 0 The drive is ramped-down along the ramp (RFG) or along the current limit or
(OFF 1) along the voltage limit of the d.c. Link if standstill is detected and power is
disabled when deceleration bit 1 of ZSW1 is still set.
An OFF command is interruptible (the drive returns to the
ready for switching on operating state).
Bit 1 No coast stop 1 Coast Stop (OFF2) not active.
Coast stop (OFF 2) 0 Power voltage disabled..
The drive goes into the Switching On Inhibited Power voltage is
disabled; the motor coasts down to a standstill.
Bit 2 No quick stop 1 Quick Stop (OFF3) not active.
Quick stop (OFF 3) 0 Quick stop; if required, withdraw the operating enable, the drive is decelerated
as fast as possible. For example, along the current limit or at the voltage limit of
the d.c. Link, at n / f = 0; if the rectifier pulses are disabled, the power voltage is
disabled (the contact is opened) and the drive goes into the
Switching On Inhibited operating state.
A Quick Stop command is not interruptible.
Bit 3 Enable operation 1 Enable electronics and pulses.
The drive then runs-up to the reference frequency.
Disable operation 0 The drive coasts down to a standstill (ramp-function generator to 0 or tracking)
and goes into the Switched on operating state (refer to control word 1, bit 0).
Bit 4 Reserved
Bit 5 Reserved
Bit 6 Not used
Bit 7 Fault reset 1 The fault reset function is active with a positive edge; the drive error response
depends on the type of detected error. If the error response has isolated the
voltage, the drive then goes into the Switching On Inhibited operating
state.
Bit 8 Not used
Bit 9 Not used
Bit 10 Control by fieldbus 1 Channel for the reference frequency and the command from the bus are active.
No control by 0 Channel for the reference frequency and the command from the bus are not
fieldbus active.
Bit 11 Reserved
Bit 12 Reserved
Bit 13 Reserved
Bit 14 Reserved
Bit 15 Reserved
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ZSW1
Bit 0 Ready to switch 1 Mains power supply is switched on, electronics are initialized, pulses
ON are inhibited.
Not ready to switch 0 −
ON
Bit 1 Ready to operate 1 Refer to control word 1, bit 0.
Not ready to 0 −
operate
Bit 2 Operation enabled 1 Drive follows a reference frequency. This means that:
z The electronic and the power stage are enabled (Refer to control
word 1, bit 3),
z The drive is in running state.
Operation disabled 0 Either the power stage is disabled or the drive does not follow the
reference frequency.
Bit 3 Error detected 1 An error has been detected. The drive error response depends on the
type of detected error. The Fault Reset function may only be
successfully used if the detected error cause has disappeared or has
been removed. If the detected error response has disabled the power
stage, the drive goes into the Switching On Inhibited operating
state, otherwise the drive returns to operation is a state.
No error detected 0 −
Bit 4 Coast stop not 1 −
activated
Coast stop 0 Coast stop (OFF 2) command is present.
activated
Bit 5 Quick stop not 1 −
activated
Quick stop 0 Quick Stop (OFF 3) command is present.
activated
Bit 6 Switching inhibited 1 The drive is in Switching on inhibited operating state.
Switching not 0 −
inhibited
Bit 7 Warning present 1 Warning information present in the service/maintenance parameter;
acknowledgement required.
No warning 0 −
Bit 8 Speed feedback 1 Actual value is within a tolerance band; dynamic speed discrepancies
within tolerance are permissible.
range
Speed feedback 0 −
out of tolerance
range
Bit 9 Control requested 1 The automation system controls the drive.
No control 0 Control by the automation system is not possible, only possible at the
requested device level, by another interface or the drive is controlled from a
supervisor (Master class 2).
Bit 10 Reference 1 Actual output frequency ≥ reference frequency which may be set via
frequency reached the parameter number.
or exceeded
Reference 0 −
frequency not
reached
Bit 11 Reserved
Bit 12 Reserved
Bit 13 Reserved
Bit 14 Reserved
Bit 15 Reserved
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Software Setup
Reference Frequency
Section 4.5
Fieldbus Integration Tutorial
Operation
Chapter 5
Operation
Operating States
Section 5.1
Operating States
Description
The response of the drive in the event of communication interruption can be configured. Configuration can
be performed using the display terminal from the [Complete settings] (CSt-), [Error/Warning
handling] (CSWM-) menu, [Communication Module] ( COMO-) [Fieldbus Interrupt Resp]
submenu, via the ( CLL) parameter.
The values of the parameter, which triggers a transition to the operating state faults are:
Value Meaning
[Freewheel Stop] (YES) Freewheel stop (factory setting)
[Ramp stop] (rMP) Stop on ramp
[Fast stop] ( FSt) Fast stop
[DC injection] ( dCI) DC injection stop
The values of the parameter, which does not trigger a transition to the operating state faults are:
Value Meaning
[Ignore] (nO) Detected error ignored
[Per STT] (Stt) Stop according to configuration of [Type of stop] (Stt)
[Fallback Speed] (LFF) Change to fallback speed, maintained as long as the detected error
persists and the run command has not been removed
[Speed maintained] (rLS) The drive maintains the speed at the time the detected error occurred, as
long as the detected error persists, and the run command has not been
removed
The fallback speed can be configured in the [Complete settings] (CSt-), [Error/Warning handling]
(CSWM-) menu, [Fallback speed] ( LFF-) submenu, using the [FallbackSpeed] (LFF) parameter.
WARNING
LOSS OF CONTROL
If this parameter is set to nO, fieldbus communication monitoring is disabled.
z Only use this setting after a thorough risk assessment in compliance with all regulations and standards
that apply to the device and to the application.
z Only use this setting for tests during commissioning.
z Verify that communication monitoring has been re-enabled before completing the commissioning
procedure and performing the final commissioning test.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Operating Modes
Section 5.2
Operating Modes
Overview
This chapter explains how to configure the drive for operation from the communication network through
three following examples.
z I/O mode - a simple command word (based on forward, reverse, and reset binary commands).
z Combined mode (with native profile CiA 402) - Both reference value and command word come from the
communication network.
z Separate (with native profile CiA 402) - reference value and command word come from separate
sources: for example, the command word (in CiA 402) comes from the communication network and the
reference value from the HMI.
Description
For the I/O profile, here is a simple example, which can be extended with additional features. The
command word is made of run forward (bit 0 of CMd), run reverse (bit 1 of CMd), and the function fault
reset (bit 7 of CMd).
In the [Error/Warning handling] ( CSWM-) menu, [Fault reset] ( rSt-) submenu, configure:
Configuration of the Drive for Operation with CiA 402 Profile in Combined Mode
Description
This section describes how to configure the settings of the drive if it is controlled in CiA 402 mode. The
example focuses on the not separate mode. Additional modes are detailed in the drive programming
manual.
In the [Complete settings] (CSt-) menu, [Command and Reference] (CrP-) submenu:
z [Ref Freq 1 Config] (Fr1): is set on according to the communication source you can choose in the
following table:
z [Freq Switch Assign] (rFC) is set to default value ([Ref Freq 1 Config] (Fr1)).
z [Control Mode] (CHCF): defines if the drive operates in combined mode (reference and command
from the same channel).
For the current example, [Control Mode] (CHCF) is adjusted to [Not separ.] (SIM) as reference and
control are originated from the communication network:
Configuration of the Drive for Operation with CiA 402 Profile in Separate Mode
Description
Alternate combinations are possible, see the drive programming manual for the list of possible settings.
For example:
The drive is controlled from the fieldbus (PROFINET) but the reference is adjusted on the controller
terminal. The control word comes from the controller and is written according to CiA 402 profile.
The settings are as shown in the table:
Chapter 6
Diagnostic and Troubleshooting
LED Indicators
The following figure describes the LEDs status module:
LED Description
Module Status
This LED indicates the module status:
NOTE: If the fieldbus module operates as a Modbus TCP server only, LED 1 and 2 have another behavior.
LED behavior
Description
If the product cannot be addressed via the fieldbus, first check the connections. The product manual
contains the technical data of the device and information on network and device installation. Check the
following:
z Power connections to the device
z Fieldbus cable and fieldbus wiring
z Network connection to the device
Description
If the connections are correct, check the settings for the fieldbus addresses. After correct configuration of
the transmission data, test the fieldbus mode.
In addition to the controller that knows the device via the data in the GSDML file and its address, a bus
monitor should be installed. As a passive device, it can display messages.
z Switch off or on the supply voltage of the drive system.
z Observe the network messages shortly after switching on the drive system. A bus monitor can be used
to record the elapsed time between telegrams and the relevant information in the telegram.
Communication Interruption
Description
The drive triggers an error [Internal Link Error] (ILF) when the following events occur:
z Hardware error is detected on the PROFINET module
z Communication interruption between the PROFINET module and the drive
The response of the drive in the event of an [Internal Link Error] (ILF) error cannot be configured, and
the drive stops in freewheel. This detected error requires a power reset.
The diagnostic parameter can be used to obtain more detailed information about the origin of the [Internal
Link Error] (ILF) ([InterCom Error1] (ILF1) if the detected error has occurred on option module in
slot A).
The [InterCom Error1] (ILF1) parameter can be accessed on the graphic display terminal in the
[Communication map] (CMM-) menu, [PROFINET DIAG] (pRN-) submenu.
This data report and gives an indication on the drive status when the diagnostic event was triggered
Byte Description
1...28 Header information Header information with interrupts from PROFINET IO in case of
manufacturer-specific diagnostic.
29 Ext_Diag_Data External diagnostic data length = 6
30 IF ETA.bit 3 = 1: ADL LFT LSB
Otherwise: 0
31 ADL ETA LSB
32 ADL ETA MSB
33 LSB of the last value of the output speed
34 MSB of the last value of the output speed
Enabling Diagnostics
By default, alarm diagnostics function is enabled. It can be modified during the configuration phase as
shown below:
Control-Signal Diagnostics
Introduction
On the display terminal, the [Display] ( MON-) , [Communication map] ( CMM-) submenu can be
used to display control-signal diagnostic information between the drive and the controller:
z Active command channel [Command Channel] ( CMdC)
z Value of the control word [Cmd Register] ( CMd) from the active command channel [Command
Channel] ( CMdC)
z Active reference frequency channel [Ref Freq Channel] ( rFCC)
z Value of the reference frequency [Pre-Ramp Ref Freq] ( FrH) from the active target channel [Ref
Freq Channel] ( rFCC)
z Value of the operating state word [CIA402 State Reg] ( EtA)
z Specific data for all available fieldbus are in dedicated submenus.
z In the [Command word image] ( CWI-) submenu: control words from all channels
z In the [Freq. ref. word map] ( rWI-) submenu: reference frequency values produced by all channels
Bit Description
DRIVECOM Status word
Bit0 = 1 Ready to switch on
Bit1 = 1 Switched on
Bit2 = 1 Operation enabled
Bit3 = 1 Operating state fault
Bit4 = 1 Power stage is switched on
Bit5 = 0 Quick stop
Bit6 = 1 Switch on disabled
Bit7 = 1 Warning
Bit8 = 1 Drivecom reserved
Bit9 = 0 Forced local mode in progress
Bit10 = 1 Reference value reached (steady state)
Bit11 = 1 Reference value exceeded (< LSP or > HSP)
Bit12 Reserved
Bit13 Reserved
Bit14 = 1 Stop imposed via STOP key
Bit15 = 0 Motor rotation in forward direction (or stopped)
Glossary
A
Abbreviations
Req. = Required
Opt. = Optional
D
Display terminal
The display terminal menus are shown in square brackets.
For example: [Communication]
The codes are shown in round brackets.
For example: (COM-)
Parameter names are displayed on the display terminal in square brackets.
For example: [Fallback Speed]
Parameter codes are displayed in round brackets.
For example: (LFF)
DP
Decentralized Periphery
E
Error
Discrepancy between a detected (computed, measured, or signaled) value or condition and the specified
or theoretically correct value or condition.
F
Factory setting
Factory settings when the product is shipped
Fault
Fault is an operating state. If the monitoring functions detect an error, a transition to this operating state is
triggered, depending on the error class. A "Fault reset" is required to exit this operating state after the
cause of the detected error has been removed. Further information can be found in the pertinent standards
such as IEC 61800-7, ODVA Common Industrial Protocol (CIP).
Fault Reset
A function used to restore the drive to an operational state after a detected error is cleared by removing
the cause of the error so that the error is no longer active.
M
Monitoring function
Monitoring functions acquire a value continuously or cyclically (for example, by measuring) in order to
check whether it is within permissible limits. Monitoring functions are used for error detection.
MS0, MS1
Number of a master in the network.
P
Parameter
Device data and values that can be read and set (to a certain extent) by the user.
PELV
Protective Extra Low Voltage, low voltage with isolation. For more information: IEC 60364-4-41
PLC
Programmable logic controller
PNO
PROFIBUS Nutzerorganisation e.V. (PROFIBUS User organization).
Power stage
The power stage controls the motor. The power stage generates current for controlling the motor.
Q
Quick Stop
The quick Stop function can be used for fast deceleration of a movement as a response to a detected error
or via a command.
W
Warning
If the term is used outside the context of safety instructions, a warning alerts to a potential problem that
was detected by a monitoring function. A warning does not cause a transition of the operating state.