DB ELETTRONICA TELECOMUNICAZIONI S.p.A.

5. POWER SUPPLY STAGE

5.1 GENERAL DESCRIPTION

The power supply stage consist of an Equipment switching power supply delivering
43 Vdc and up to 60A in continuous operation; this switching module is used to give the power
supply to the two AMP300 amplifiers stages, and to the protection boards.

5.2 STANDARD SPEC. SCHEMATICS AND LAYOUTS

Voltage adjust .....................................................................................................................about ±10%

Inrush current peak value (typ) ................................................................... <20A @230Vac (by NTC)
Short circuit protection ........................................................................................................... Foldback
Input fuses ..............................................................Double fuse; refer to each model for the right fuse
Turn-on delay time....................................................................................................................... 40 ms
Turn-on rise time.......................................................................................................................... 40 ms
Hold-up @230Vac ....................................................................................................................... 30 ms
Safety .................................................................................................................... EN60950 / IEC 950
EMC ...............................................................................................................EN50082-2; EN50081-2
Isolation ...........................................................................................................Input / Output 3750Vdc
Input / P.E. (case) 3750Vdc
Output / P.E. (case) 200Vdc
Leakage current ............................................................................................................................ 1 mA
Efficiency .......................................................................................................................................89%
Operating Temperature ................................................................................................... 0 °C ¸ +50 °C
Storage temperature .....................................................................................................-25 °C ¸ +70 °C
Operating relative humidity ................................................................... 10% ¸ 95% (non condensing)
Load type ................................................................................................................................. Generic
Heat Dissipation ....................................................... Natural convection [ For output power < 500W]
Forced cooling [ For output power > 500W ]
Connectors type ...................................................IN/OUT: Weidmuller TOP4 screw connector type,
M3 Terminal block; CONTROL SIGNALS:
terminal screw/stud, pluggable connector

KF 500/R – 500 W FM Power Amplifier - USER’S MANUAL 21 /72

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Fig. 5.1 - 04011-004 BOARD SCHEMATIC

KF 500/R – 500 W FM Power Amplifier - USER’S MANUAL 22 /72

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Fig. 5.2 - 04011-004 BOARD LAYOUT

KF 500/R – 500 W FM Power Amplifier - USER’S MANUAL 23 /72

 DB ELETTRONICA TELECOMUNICAZIONI S.p.A.

5.3 04011-004 BOARD PARTS LIST

ITEM QUANTITY REFERENCE PART
___________________________________________________________________

1 9 BL1,BL2,BL3,BL4,BL5,BL6, BOLLA LS
BL7,BL8,BL9
2 1 BL10 BOLLA LS chiusa
3 14 T1,CV1,L2,C2,R6,C7,C8,C9, TAR
C10,C20,R25,R26,R50,R51
4 1 CX3 10n
5 2 C1,C62 0.1u 630V
6 2 C3,C19 2.2n 2KV
7 5 C5,C6,C17,C18,C21 4n7 Y1
8 1 C11 470n
9 1 C12 1u X2
10 1 C13 330n X2
11 2 C15,C14 470u/450
12 1 C16 2.2u 400V
13 1 C48 1n
14 1 C51 470u 35V
15 4 C53,C54,C57,C61 1u
16 2 C55,C56 2.2n Y1
17 1 C58 220u 35V
18 1 C59 0.1u
19 1 C60 10u 35V
20 1 C63 10n 1kV
21 3 D1,D3,D5 MUR3020WT
22 1 D2 ISL9R1560G2
23 1 D4 P600K
24 2 D18,D6 1N4148
25 1 D7 18V
26 1 D20 BYV34-500
27 1 D21 BYV26C
28 1 D22 BA159
29 1 FR1 2 x 1.8mH / 10A
30 1 F1 12.5A 6X32
31 1 JP1 PIN HEATER 10
32 2 JP9,JP2 HEATER 8
33 4 JP3,JP4,JP5,JP7 HEATER 2
34 1 JP10 dado a gabbia
35 5 JP11,JP22,JP33,JP44,JP99 FASTON 90°
36 2 JP16,JP13 STREEP1
37 1 JP14 SAURO 2VIE
38 1 JP15 HEADER 14
39 1 JP17 HEADER 17
40 1 JP55 HEADER 4
41 1 JP77 MOLEX 2PIN
42 1 K1 12V/1A
43 2 L1,L5 04011-004-L3
44 2 L3,L6 04011-001-L1
45 1 L4 04011-004-L2
46 2 OP2,OP1 CNY17-3
47 1 PG1 GBPC3510W
48 5 Q1,Q2,Q3,Q4,Q5 HGTG20N60B3D
49 1 Q10 VN2222L
50 1 Q11 BC237
51 1 Q12 STP4NB80
52 1 RT1 NTC S364/5.0/M
53 3 RV1,RV2,RV3 S14K275
54 2 R1,R13 47 4
55 2 R2,R3 68K 1

KF 500/R – 500 W FM Power Amplifier - USER’S MANUAL 24 /72

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ITEM QUANTITY REFERENCE PART

___________________________________________________________________

56 5 R4,R5,R10,R11,R12 10K
57 1 R8 10
58 1 R9 470K 1
59 2 R14,R15 20 m 5
60 8 R16,R17,R20,R21,R40,R41, 10m 1
R45,R46
61 1 R30 1K8 1/8
62 1 R48 22
63 1 R53 10K 1/8
64 1 R61 100 1/8
65 2 R71,R78 47K 1/8
66 1 R73 1.8K 1/8
67 1 R75 3K3 1/8
68 1 R76 2K2 1/8
69 1 R80 3.3K 1/8
70 1 R83 12K 1/8
71 3 R84,R86,R88 47K 1
72 1 R85 120K 1/8
73 1 R87 680 2
74 1 R89 56K 2
75 1 R90 6.8K 1/8
76 1 R91 0.68 1
77 1 TA1 1:56
78 1 T2 04011-001-T2
79 1 U15 LM7812C

KF 500/R – 500 W FM Power Amplifier - USER’S MANUAL 25 /72

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Fig. 5.3 - 04011-005 BOARD SCHEMATIC

KF 500/R – 500 W FM Power Amplifier - USER’S MANUAL 26 /72

 DB ELETTRONICA TELECOMUNICAZIONI S.p.A.

Fig. 5.4 - 04011-005 BOARD LAYOUT

KF 500/R – 500 W FM Power Amplifier - USER’S MANUAL 27 /72

 DB ELETTRONICA TELECOMUNICAZIONI S.p.A.

5.4 04011-005 BOARD PARTS LIST

ITEM QUANTITY REFERENCE PART 1ST PART FIELD
_________________________________________________________________________

1 1 CX1 220n CPU2263V005PM

2 2 C39,CX2 10n CP10N63V005PM
3 6 R18,C22,R24,C27,C28,C46 TAR TAR
4 1 C23 470n CPU4763V005PM
5 1 C24 47p CC47P50V005PM
6 2 C25,C43 2.2n CC2N20K1005PM
7 4 C26,C35,C38,C45 0.1u CP0U163V005PM
8 1 C29 3.3n CP3N363V005PM
9 3 C30,C31,C37 1u CC01U50V005PM
10 1 C32 33n CP33N63V005PM
11 4 C33,C36,C64,C65 4.7u 35V CV4U735V004DM
12 1 C34 1.5n CC1N550V005PM
13 1 C40 47n CC47N63V005PM
14 1 C41 1n CP01N63V005PM
15 1 C42 330p CCN3350V005PM
16 1 C44 47n CP47N63V005PM
17 1 C47 220p CPN2263V005PM
18 1 C49 10u 35V CV10U35V005DM
19 27 DX1,D9,D10,D11,D12,D13, 1N4148 DP1N4148
D14,D16,D17,D23,D24,D25,
D26,D27,D28,D33,D34,D37,
D38,D39,D40,D41,D42,D43,
D44,D53,D54
20 11 D8,D29,D30,D31,D32,D45, 18V DZ18V-0W5
D46,D47,D49,D51,D52
21 1 D15 BAT85 DPBAT85
22 2 D36,D35 SB140 DPSB140
23 2 D50,D48 43V 1W DZ43V-1W
24 1 JP1 STREEP 10 90°
25 2 JP9,JP2 STREEP 8 90°
26 4 JP3,JP4,JP5,JP7 STREEP 2 90°
27 1 JP6 STREEP 2
28 3 JP8,JP11,JP12 STREEP1 CTST40PM0911D
29 2 L7,L9 VE DL020406
30 1 L8 RO DL020404
31 1 Q6 BC237 TRBC237
32 1 Q7 ZTX653 TRZTX653
33 1 Q8 BD140 TRBD140
34 1 Q9 BC327 TRBC327
35 4 Q13,Q14,Q15,Q16 ZTX951
36 2 Q17,Q18 IRFD110 PMIRFD110
37 1 RX1 22K RC022KW12J
38 1 R19 6.8K 0.5 RC06K80W5J
39 1 R22 100 1/8
40 1 R23 178K RM178KW25F
41 1 R27 348K RM348KW25F
42 2 R33,R28 270K RC270KW25J
43 7 R29,R59,R62,R98,R99,R110, 1K 1/8 RC001KW12J
R111
44 1 R31 1K PTO001K010B
45 1 R32 27K 1/8 RC027KW12J
46 1 R34 200K RM200KW25F
47 8 R35,R58,R94,R95,R104, 100 1/8 RC100RW12J
R105,R106,R107
48 1 R36 365K RM365KW25F
49 1 R37 1.3K 1/8 RM01K3W12F
50 1 R38 150K RC150KW25J

KF 500/R – 500 W FM Power Amplifier - USER’S MANUAL 28 /72

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ITEM QUANTITY REFERENCE PART 1ST PART FIELD

_________________________________________________________________________

51 1 R39 220K 1/8 RC220KW12J

52 2 R52,R42 2.2K 1/8 RC02K2W12J
53 1 R43 100K 1/8 RC100KW12J
54 2 R57,R44 13K 1/8 RM013KW12F
55 1 R47 15K 1/8 RC015KW12J
56 1 R49 1.8K 1/8 RC01K8W12J
57 1 R54 1K 1/8
58 1 R55 330 1/8 RM330RW12F
59 1 R56 3.90K 1/8 RM03K9W12F
60 1 R60 2.43K 1/8 RM2K43W12F
61 1 R63 7.5K 1/8
62 3 R64,R65,R79 4.7K 1/8 RC04K7W12J
63 1 R66 820 1/8
64 1 R67 680 1/8 RC680RW12J
65 1 R68 2.7K 1/8 RC02K7W12J
66 2 R81,R69 10K 1/8 RC010KW12J
67 1 R70 22
68 2 R72,R74 3.3K 1/8 RC03K3W12J
69 1 R77 150K 1/8 RC150KW12J
70 1 R82 1M RC001MW25J
71 4 R92,R93,R102,R103 22 RC022RW25J
72 4 R96,R97,R108,R109 2.2 RC02R2W25J
73 2 R100,R101 2.2K 0.5 RC02K20W5J
74 2 T3,T4 220G - T3 r1 EFD 15
75 1 U2 ML4826CP2 CIML4826CP2
76 2 U6,U3 TL431 VRTL431N
77 1 U5 LM393 CILM393

KF 500/R – 500 W FM Power Amplifier - USER’S MANUAL 29 /72

 DB ELETTRONICA TELECOMUNICAZIONI S.p.A.

Fig. 5.5 - 04011-002 BOARD SCHEMATIC

KF 500/R – 500 W FM Power Amplifier - USER’S MANUAL 30 /72

 DB ELETTRONICA TELECOMUNICAZIONI S.p.A.

Fig. 5.6 - 04011-002 BOARD LAYOUT

KF 500/R – 500 W FM Power Amplifier - USER’S MANUAL 31 /72

 DB ELETTRONICA TELECOMUNICAZIONI S.p.A.

5.5 04011-002 BOARD PARTS LIST

ITEM QUANTITY REFERENCE PART 1ST PART FIELD

________________________________________________________________________

1 2 C33,C30 1n CP01N63V005PM
2 7 C31,R57,R61,C101,C102, TAR TAR
C103,R206
3 1 C32 470p CCN4750V005PM
4 6 C34,C93,C94,C100,C106, 0.1u CP0U163V005PM
C107
5 3 C40,C112,C113 4.7u 35V CV4U735V004DM
6 1 C73 100u 25V CV0L125V06D5M
7 2 C95,C99 10u 50V CV10U50V005DM
8 2 C97,C98 10u 35V CV10U35V005DM
9 1 C104 220p CCN2250V005PM
10 2 C111,C108 10n CP10N63V005PM
11 2 C110,C109 1u CC01U50V005PM
12 3 D17,D75,D78 BYV26C DPBYV26C
13 4 D79,D82,D83,D84 1N4148 DP1N4148
14 1 D80 15V DZ15V-0W5
15 2 D86,D85 30V DZ30V-0W5
16 1 JP1 STREEP 17 CTST40PM0621D
17 1 OP1 CNY17-3 OCCNY17-3
18 1 Q18 BD139 TRBD139
19 1 R56 8.45K 1/8 RM8K45W12F
20 1 R64 10 RC010RW25J
21 3 R199,R211,R217 10K 1/8 RC010KW12J
22 1 R200 1.8K 1/8 RC01K8W12J
23 1 R201 680 1/8 RC680RW25J
24 1 R202 3.9K 1/8 RM03K9W12F
25 1 R203 10.7K RM10K7W25F
26 1 R205 1K 1/8 RC001KW12J
27 1 R208 330 1/8 RC330RW12J
28 1 R209 180K 1/8 RC180KW12J
29 1 R212 6.8K 1/8 RC06K8W12J
30 2 R213,R216 100K 1/8 RC100KW12J
31 1 R214 47K 1/8 RC047KW12J
32 1 R215 4.7K 1/8 RC04K7W12J
33 1 R218 100K 1/8 RM100KW12F
34 2 R219,R220 100 RC100RW25J
35 1 U5 UC3844N CIUC3844N
36 1 U17 L78L15 VRLM78L15
37 1 U18 L79L15 VRLM79L15
38 1 U20 TL431 VRTL431N
39 1 U21 BOLLA LS
40 1 U22 LM393 CILM393

KF 500/R – 500 W FM Power Amplifier - USER’S MANUAL 32 /72

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Fig. 5.7 - 04011-003 BOARD SCHEMATIC

KF 500/R – 500 W FM Power Amplifier - USER’S MANUAL 33 /72

 DB ELETTRONICA TELECOMUNICAZIONI S.p.A.

Fig. 5.8 - 04011-003 BOARD LAYOUT

KF 500/R – 500 W FM Power Amplifier - USER’S MANUAL 34 /72

 DB ELETTRONICA TELECOMUNICAZIONI S.p.A.

5.6 04011-003 BOARD PARTS LIST

ITEM QUANTITY REFERENCE PART 1ST PART FIELD

_____________________________________________________________________________

1 7 C1,C4,C8,C12,C15,C17,C38 0.1uF SDCCR0U150VKGNW

2 68 C2,U3,D3,D4,R5,D5,C5,U6, TAR TAR
C6,U7,U8,C10,R13,C13,R14,
C14,R18,C18,C20,C21,C22,
R23,C23,C24,C25,R26,C27,
C28,C29,R30,C30,R31,C31,
C32,R33,C33,R34,C34,R35,
C35,C36,C37,R38,R39,C39,
C40,R41,C42,R43,R45,R46,
R47,R48,R49,R51,R52,R53,
R54,R55,R56,R57,R58,R59,
R60,R63,R64,R65,R66
3 5 C3,C7,C11,C19,C26 10n SDCCR10N50VKGNW
4 3 C9,C16,C41 4.7n SDCCR4N750VKGNW
5 2 D1,D2 4448 SDDPLL4448
6 1 JP1 STREEP 14 CTST40PM0621D
7 1 JP2 AMP MODU 16
8 3 R1,R2,R62 1.8K SDRM01K8W12FENW
9 1 R3 56K SDRM056KW12JENW
10 1 R4 2.2K PTO02K22003
11 7 R6,R15,R19,R24,R27,R32, 1K SDRM001KW12JENW
R40
12 1 R7 27K SDRM027KW12JENW
13 5 R8,R9,R20,R28,R36 4.7K SDRM04K7W12FENW
14 5 R10,R21,R29,R37,R42 39K SDRM039KW12JENW
15 2 R11,R16 2.7K SDRM02K7W10JENW
16 2 R22,R12 33K SDRM033KW10JENW
17 2 R17,R25 100K PTO100K2003
18 1 R61 11.5K SDRM11K5W12FENW
19 2 R68,R67 100K SDRM100KW10JENW
20 2 U1,U2 LM324 SDCILM324-D
21 2 U4,U5 INA168NA SDCIINA168NA
22 1 U9 LM2904M SDCILM2904M

KF 500/R – 500 W FM Power Amplifier - USER’S MANUAL 35 /72