PARTS GUIDE MANUAL

APRIL 2007

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A09A
INFORMATION FOR PARTS GUIDE MANUAL

To find correct Parts No., refer to the “HOW TO MAKE THE BEST USE OF THIS MANUAL” in the following page.

HOW TO MAKE THE BEST USE OF THIS MANUAL

1 When you order, please check the proper figures beforehand that are on Our Parts Guide Manual, and order with the appropriate figures.

2 For screws, Nuts, Washers, retaining rings and Pins which are used in this model, one letter is shown on the Standard parts column of Parts list and
exploded diagrams.

3 In order to maintain safety of the product, some specific parts composed of this product are set up as "essential safety parts".

4 The assigned parts number for the "essential safety parts" is indicated as "SP00-****".
When replacing these parts, follow precautions for disassembling and installing which are listed in the Service Manual.
Do not use any parts that are not set up as

5 means that there are exclusive parts for each destination.

Please check the appropriate destination when you order.

6 Revision Mark
Marked as on the illustration shows that the revision has been made.

7 All rights reserved. (any reprints or quotations are prohibited.)

Use of this parts guide manual should be strictly supervised to avoid disclosure of confidential information.

04/13/2007
 SYSTEM OUTLINE

Except Japan.
2
3

7
4

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 GENERAL CONTENTS
No. Description Model

1 DIGITAL MFP B/W bizhub 163/bizhub 7616

2 DOCUMENT FEEDER DF-502

3 OTHER OPTION SF-501

4 STACKER JS-503

5 PAPER FEEDER MB-501

6 PAPER FEEDER PF-502

7 OTHER OPTION IC-206

8 OTHER OPTION NC-503

9 FAX CONTROLLER FK-506

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 DIAGRAM OF MAIN PARTS SECTION
1 2 5

16 REAR SIDE

3
15

14
6
9

17

10 11 12

13

18

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 CONTENTS
No. DESCRIPTION PAGE No.
1 ORIGINAL COVER P1
2 CONTROL PANEL P2
3 HOUSING P3
4 IR SECTION P4 P5
5 SLIDER SECTION P6
6 FRAMES P7 P8
7 PAPER TAKE-UP SECTION P9 P10
8 MANUAL FEED SECTION P11
9 HOPPER SECTION P12
10 CHARGE SECTION P13
11 DEVELOPING SECTION P14
12 CLEANER SECTION P15
13 TRANSPORT SECTION P16
14 FUSING SECTION P17
15 PAPER EXIT SECTION P18
16 DRIVE SECTION P19
17 ELECTRICAL COMPONENTS P20
18 CASSETTE SECTION P21 P22
19 WIRING ACCESSORIES AND JIGS P23
20 ACCESSORY PARTS P24

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 INDEX 1/4

Parts No. Page No. Parts No. Page No. Parts No. Page No. Parts No. Page No. Parts No. Page No.
0910 5507 12 15-17 1164 4206 02 16-21 4021 2020 01 20-5 4021 3107 01 11-19 4021 5235 03 14-32
1033 4402 01 3-24 1164 4207 01 16-22 4021 2025 01 11-18 4021 3108 01 11-22 4021 5301 02 12-11
1038 4006 01 23-8 1164 4222 01 16-20 4021 2031 01 9-19 4021 3504 01 10-4 4021 5302 01 12-22
1053 4812 01 23-7 1164 5765 01 17-16 4021 2101 01 9-10 4021 3505 01 9-18 4021 5303 01 12-15
1129 7303 01 8-10 1165 4307 01 13-3 4021 2103 02 9-6 4021 3512 12 9-30 4021 5304 01 12-2
1129 7303 01 9-3 1165 4310 01 13-6 4021 2106 01 9-5 4021 3513 12 9-15 4021 5305 02 12-26
1134 3043 01 18-5 1165 5326 02 12-14 4021 2110 01 8-11 4021 4101 02 13-19 4021 5306 02 12-30
1139 1703 02 1-6 1171 1126 01 1-1 4021 2307 01 16-33 4021 4102 02 13-13 4021 5307 02 12-29
1139 1704 14 1-5 1171 1127 03 1-3 4021 2316 01 9-26 4021 4103 02 13-10 4021 5309 01 12-21
1139 1706 01 1-7 1174 5010 01 12-17 4021 2501 01 19-20 4021 4104 02 13-17 4021 5310 01 12-16
1139 5015 01 12-4 1200 1346 12 12-7 4021 2502 01 19-5 4021 4105 01 13-11 4021 5311 01 12-28
1139 5018 04 12-18 1492 1132 01 4-6 4021 2503 01 19-21 4021 4106 01 13-12 4021 5312 01 12-27
1139 5022 01 12-10 4002 5042 02 9-9 4021 2504 01 19-25 4021 4107 01 13-20 4021 5313 04 12-1
1139 5026 01 12-12 4002 5042 02 14-38 4021 2505 01 19-6 4021 4108 01 13-16 4021 5314 01 12-9
1139 5249 01 14-41 4004 3005 01 22-27 4021 2509 01 19-24 4021 4109 01 13-9 4021 5315 01 12-6
1139 5250 01 14-40 4004 3006 03 22-5 4021 2510 01 19-4 4021 4209 02 16-29 4021 5316 02 12-23
1139 5730 01 12-31 4011 0112 02 16-25 4021 2511 01 19-3 4021 4219 01 16-19 4021 5601 06 13-26
1144 3097 03 22-4 4011 3002 01 21-2 4021 2512 01 19-2 4021 4302 02 13-5 4021 5604 02 13-1
1144 7910 01 23-16 4011 3005 01 21-1 4021 2517 01 19-23 4021 4351 06 13-25 4021 5606 01 15-21
1151 5023 01 12-13 4011 3007 03 22-22 4021 2519 01 19-8 4021 4352 06 13-14 4021 5607 02 15-34
1151 5032 01 12-20 4011 3008 06 22-16 4021 2533 03 19-27 4021 4362 01 13-24 4021 5608 01 15-35
1151 5033 02 12-19 4011 3009 01 22-21 4021 2538 01 19-7 4021 4367 01 13-22 4021 5609 01 15-33
1151 7383 01 21-17 4011 3012 01 10-23 4021 2540 01 19-18 4021 4368 02 15-16 4021 5611 01 15-32
1156 4118 02 15-20 4011 3205 01 11-11 4021 2541 01 19-22 4021 5203 03 14-35 4021 5614 02 15-24
1164 1031 01 3-2 4011 3515 01 16-10 4021 2542 01 19-19 4021 5205 01 15-29 4021 5615 01 15-25
1164 3003 01 22-17 4011 5858 01 16-32 4021 2547 02 19-17 4021 5206 01 15-30 4021 5616 01 15-27
1164 3004 03 22-19 4011 5858 01 17-4 4021 3001 26 21-10 4021 5207 01 13-18 4021 5617 01 15-23
1164 3005 02 22-18 4011 7313 01 24-4 4021 3013 02 22-3 4021 5211 01 14-20 4021 5618 01 15-11
1164 3020 03 10-24 4011 7314 01 24-4 4021 3014 02 22-8 4021 5212 02 14-19 4021 5619 01 15-15
1164 3027 01 10-14 4021 0162 02 12-25 4021 3019 01 21-8 4021 5213 01 14-18 4021 5623 01 15-2
1164 3045 01 22-24 4021 0163 05 14-5 4021 3020 01 21-9 4021 5214 01 14-23 4021 5720 02 17-20
1164 3047 02 22-11 4021 0165 03 14-7 4021 3031 13 21-7 4021 5219 01 14-25 4021 5724 01 17-31
1164 3049 02 22-23 4021 0166 02 15-28 4021 3032 12 21-6 4021 5220 01 15-31 4021 5725 03 17-32
1164 3054 01 10-27 4021 0202 03 14-21 4021 3035 02 21-4 4021 5221 01 14-29 4021 5726 03 17-23
1164 3061 01 22-12 4021 0204 01 19-33 4021 3036 01 21-5 4021 5224 02 14-44 4021 5727 12 17-25
1164 3062 01 22-13 4021 0752 01 14-6 4021 3037 02 22-1 4021 5225 01 14-9 4021 5733 01 17-24
1164 3508 01 9-32 4021 1009 01 3-27 4021 3103 01 11-23 4021 5226 01 14-15 4021 5742 01 17-15
1164 3509 01 9-16 4021 2014 12 8-3 4021 3104 01 11-2 4021 5227 01 14-22 4021 5802 01 18-10
1164 3515 01 9-31 4021 2018 01 9-17 4021 3105 01 11-25 4021 5231 01 14-12 4021 5806 12 18-6
1164 4202 04 16-27 4021 2019 02 16-12 4021 3106 01 11-24 4021 5232 01 14-13 4021 5814 01 18-13

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 2/4
Parts No. Page No. Parts No. Page No. Parts No. Page No. Parts No. Page No. Parts No. Page No.
4021 5815 01 18-4 4034 1383 01 4-9 4034 2507 01 19-29 4034 3525 01 10-12 4034 5803 01 18-8
4021 5819 01 18-12 4034 1571 01 1-2 4034 2508 01 19-28 4034 3527 01 10-3 4034 5804 01 18-16
4021 5824 01 18-1 4034 2007 01 7-1 4034 2517 01 19-26 4034 3528 01 10-6 4034 5805 02 18-11
4021 6505 01 13-4 4034 2008 01 7-8 4034 2535 02 9-8 4034 3530 02 16-7 4034 5807 02 18-3
4021 6806 03 20-22 4034 2010 03 9-34 4034 2536 01 19-11 4034 3531 02 9-1 4034 5808 01 18-9
4021 6818 01 11-4 4034 2011 01 8-4 4034 2537 01 19-32 4034 3532 02 9-2 4034 5809 01 18-17
4021 6820 01 13-28 4034 2012 01 18-2 4034 2538 01 19-9 4034 3534 01 10-5 4034 6205 04 20-2
4021 6831 01 11-21 4034 2013 01 8-5 4034 2540 01 19-15 4034 3535 01 16-13 4034 6801 01 7-6
4021 6844 01 12-34 4034 2014 01 9-22 4034 2550 01 19-13 4034 3538 01 16-6 4034 6810 02 19-35
4021 7301 03 3-21 4034 2015 01 7-2 4034 3001 01 10-25 4034 3539 01 16-4 4034 6811 01 20-27
4021 7319 01 24-4 4034 2017 01 10-18 4034 3004 01 10-31 4034 3550 01 16-5 4034 6812 01 20-28
4021 7903 01 23-12 4034 2018 01 10-28 4034 3005 01 21-12 4034 5202 01 14-27 4034 6813 01 20-19
4021 7904 01 23-13 4034 2019 01 11-15 4034 3006 01 10-15 4034 5241 01 14-3 4034 6815 01 9-37
4030 2080 01 7-3 4034 2021 01 9-35 4034 3012 01 22-28 4034 5242 01 14-2 4034 6816 01 10-20
4030 3093 01 11-1 4034 2022 01 8-2 4034 3014 01 21-3 4034 5243 01 14-1 4034 6817 01 20-23
4030 5204 01 14-26 4034 2023 01 10-17 4034 3016 01 21-16 4034 5301 01 12-32 4034 6821 01 19-34
4030 7500 01 3-25 4034 2024 02 7-10 4034 3017 01 21-15 4034 5622 01 15-22 4034 6822 01 10-29
4034 0125 01 20-9 4034 2028 01 9-7 4034 3102 02 11-10 4034 5702 02 17-12 4034 6825 02 20-18
4034 0151 01 22-9 4034 2029 01 9-4 4034 3104 02 11-3 4034 5708 03 17-17 4034 6827 01 17-26
4034 0201 02 19-10 4034 2030 02 7-11 4034 3105 01 11-5 4034 5711 01 17-18 4034 6830 01 10-21
4034 0757 00 22-10 4034 2031 02 8-1 4034 3106 01 11-9 4034 5714 02 17-10 4034 6834 01 20-21
4034 0760 01 23-15 4034 2032 01 20-4 4034 3107 01 11-7 4034 5715 01 17-11 4034 6835 01 8-12
4034 0761 00 12-33 4034 2033 01 20-6 4034 3501 01 16-16 4034 5716 01 17-19 4034 6836 01 9-36
4034 0762 00 12-33 4034 2038 01 11-16 4034 3503 02 16-23 4034 5722 01 17-29 4034 6837 01 20-20
4034 1001 01 3-23 4034 2101 01 8-9 4034 3504 01 10-2 4034 5723 01 17-28 4034 6840 01 16-37
4034 1006 01 3-8 4034 2107 01 9-11 4034 3508 01 16-11 4034 5741 01 17-34 4034 6850 01 20-25
4034 1007 01 3-17 4034 2108 01 9-12 4034 3509 02 9-29 4034 5751 01 17-3 4034 6860 01 4-14
4034 1014 01 3-18 4034 2111 01 9-13 4034 3510 01 16-1 4034 5752 01 17-14 4034 6868 01 9-38
4034 1053 01 3-1 4034 2112 01 9-33 4034 3511 02 16-14 4034 5753 01 17-8 4034 6880 01 9-37
4034 1055 01 3-6 4034 2202 01 20-1 4034 3512 02 16-30 4034 5755 01 17-13 4034 6881 02 20-26
4034 1056 01 3-3 4034 2203 01 20-13 4034 3513 02 16-31 4034 5756 01 17-7 4034 7306 01 16-2
4034 1057 01 3-4 4034 2204 03 7-5 4034 3514 02 16-15 4034 5761 01 17-30 4034 7309 01 3-19
4034 1058 01 3-22 4034 2205 01 7-4 4034 3515 01 16-17 4034 5763 01 17-2 4034 7310 01 16-35
4034 1059 01 3-5 4034 2206 02 10-16 4034 3517 01 16-24 4034 5782 01 17-1 4034 7330 01 21-11
4034 1101 01 1-4 4034 2301 01 16-34 4034 3518 01 16-26 4034 5784 01 17-6 4034 7331 01 11-8
4034 1343 01 3-11 4034 2302 01 9-28 4034 3519 02 16-8 4034 5785 01 17-5 4034 7332 01 11-8
4034 1348 01 3-10 4034 2303 02 9-23 4034 3521 01 10-9 4034 5786 01 17-33 4034 7333 01 16-3
4034 1349 01 3-7 4034 2304 01 9-25 4034 3522 01 10-1 4034 5787 01 17-21 4034 7338 01 3-15
4034 1381 01 4-16 4034 2305 01 9-27 4034 3523 01 10-10 4034 5801 01 18-14 4034 7339 01 3-14
4034 1382 01 4-15 4034 2506 01 19-30 4034 3524 01 10-11 4034 5802 01 18-7 4034 7340 01 3-13

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 3/4
Parts No. Page No. Parts No. Page No. Parts No. Page No. Parts No. Page No. Parts No. Page No.
4034 7341 01 3-13 4128 1978 01 8-7 4163 5607 02 15-3 4508 1026 01 5-14 4686 3304 01 7-9
4034 7402 01 17-9 4128 1979 01 8-6 4163 5609 01 15-13 4508 1027 01 5-12 4686 3304 01 11-17
4034 7403 01 17-9 4152 5620 02 7-12 4163 5611 01 15-12 4508 1028 01 5-11 4686 3350 01 21-14
4034 7404 01 17-9 4154 3804 01 9-40 4163 5612 02 13-2 4508 1029 01 5-10 4687 3262 01 11-13
4034 7507 01 24-1 4154 3804 01 19-36 4163 5614 01 15-18 4508 1031 01 6-40 4687 3262 01 24-5
4034 7603 01 24-2 4162 4074 01 15-7 4163 5617 01 15-5 4508 1032 01 4-17 4687 3281 01 22-20
4034 7901 01 23-14 4163 4072 01 15-9 4163 5620 01 15-1 4508 1035 01 5-15 4687 7304 01 11-12
4034 M200 00 11-20 4163 4103 01 13-8 4163 5625 01 15-14 4508 1037 02 2-4 9312 1100 13 12-5
4034 M200 00 19-16 4163 4104 02 13-7 4163 5639 01 15-26 4508 1038 01 5-16 9313 1300 31 16-36
4034 M600 00 7-7 4163 4116 01 13-21 4163 6051 02 14-42 4508 1042 01 6-9 9322 1300 11 9-14
4034 M601 00 9-20 4163 4361 04 15-8 4192 1464 01 16-9 4508 1044 01 6-37 9326 1000 51 20-14
4034 R703 00 9-21 4163 4370 01 15-10 4498 3388 01 10-7 4508 1045 01 6-4 9326 1100 11 2-5
4034 R704 00 8-8 4163 5101 01 14-24 4506 1002 01 4-5 4508 1046 01 6-6 9326 2820 11 1-8
4034 R706 00 16-18 4163 5102 01 12-24 4506 1004 01 4-3 4508 1047 01 6-5 9335 1300 61 4-10
4035 0105 06 20-16 4163 5102 01 14-16 4506 1005 01 4-8 4508 1048 01 6-3 9335 1300 61 10-13
4035 0751 00 17-35 4163 5219 03 14-33 4506 1021 01 6-7 4508 1049 01 6-1 9335 1400 61 12-8
4035 2001 02 20-7 4163 5221 01 14-43 4506 1029 01 6-29 4508 1050 01 6-2 9372 2710 12 17-22
4035 2513 01 19-1 4163 5226 01 14-10 4506 1034 02 6-11 4508 1051 01 6-15 9381 4101 31 24-3
4035 2514 01 19-38 4163 5229 02 14-30 4506 1036 01 6-21 4508 1053 01 6-12 9381 4300 31 24-3
4035 2516 01 19-31 4163 5230 03 14-8 4506 4008 01 6-10 4508 1054 01 6-16 9381 4300 41 24-3
4035 6201 03 20-11 4163 5231 02 14-14 4508 1001 01 5-13 4508 1055 01 6-17 9384 1000 51 23-1
4035 6202 06 20-11 4163 5237 01 14-36 4508 1003 01 4-2 4508 1056 01 6-18 9384 1000 51 23-1
4035 R700 00 17-35 4163 5244 01 14-39 4508 1005 01 4-7 4508 1057 01 6-36 9384 1100 91 23-4
4035 R701 00 17-35 4163 5245 01 14-31 4508 1009 01 5-1 4508 1058 01 6-19 9384 1100 91 23-4
4037 0104 01 10-22 4163 5260 01 14-28 4508 1010 01 6-34 4508 1059 01 6-31 9384 1100 91 23-4
4037 0906 01 10-8 4163 5271 01 14-34 4508 1011 01 6-38 4508 1060 01 6-30 9384 1310 91 23-2
4037 0906 01 10-30 4163 5272 01 14-37 4508 1012 01 6-39 4508 1062 01 6-28 9384 1311 11 23-11
4037 0906 01 11-26 4163 5293 01 9-24 4508 1013 02 6-20 4508 1063 01 6-27 9384 1621 21 3-9
4037 0906 01 17-27 4163 5293 01 12-3 4508 1015 01 6-35 4508 1064 01 6-24 9384 1621 21 20-10
4037 3210 01 22-14 4163 5293 01 13-23 4508 1016 01 6-26 4508 1065 01 6-25 9384 1900 54 23-5
4037 7406 01 3-16 4163 5293 01 14-17 4508 1016 01 6-44 4508 1066 01 6-32 9384 1900 56 20-8
4038 5601 00 22-15 4163 5293 01 16-28 4508 1017 01 5-9 4508 1067 01 6-33 9384 1911 11 23-6
4038 5655 00 22-6 4163 5293 01 18-15 4508 1018 01 5-8 4508 1068 01 6-13 9384 1921 11 23-3
4038 M601 00 20-3 4163 5293 01 21-13 4508 1019 02 5-3 4603 3205 01 11-6 9384 1921 11 23-3
4040 N300 00 24-3 4163 5296 03 14-4 4508 1019 02 5-5 4603 3218 01 11-14 9384 2010 21 23-9
4106 2063 01 7-13 4163 5298 01 14-11 4508 1020 01 5-7 4658 3035 02 22-2 9384 2010 21 23-9
4106 2063 01 8-13 4163 5603 02 15-19 4508 1021 01 5-6 4658 3040 01 22-7 9384 2010 21 23-9
4106 2063 01 9-39 4163 5604 03 15-6 4508 1023 01 5-4 4658 3046 01 22-26 9384 2910 31 23-10
4106 2063 01 10-19 4163 5605 03 15-36 4508 1024 02 4-11 4658 3516 01 19-14 9459 1807 01 20-24
4106 2063 01 19-37 4163 5606 04 15-4 4508 1025 01 4-12 4686 0902 01 10-26 9J03 M100 00 20-12

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 4/4
Parts No. Page No. Parts No. Page No.
9J06 M102 00 19-12 A08E PP0Y 00 2-3
A08E 1300 00 20-15 A08E PP10 00 2-21
A08E 1600 00 3-20 A08E PP11 00 2-23
A08E 1601 00 3-12 A08E R701 00 13-15
A08E 1900 00 2-6 A08E R702 00 13-27
A08E 1902 00 2-6 A09A 1900 00 2-25
A08E 1904 00 2-6 A09A 1903 00 2-25
A08E 3700 00 14-45 A09A 1904 00 2-25
A08E 5600 00 22-25 A09A 9400 00 3-26
A08E 9415 00 3-13 A09A 9402 00 3-26
A08E PP00 00 4-18 A09A 9410 00 3-26
A08E PP01 00 4-4 A09A M700 00 20-17
A08E PP02 00 4-1 A09A M703 00 2-22
A08E PP03 00 6-43 A09A M704 00 2-22
A08E PP04 00 6-42 A09A M705 00 2-22
A08E PP05 00 5-2 A09A M706 00 2-22
A08E PP06 00 6-41 A09A R700 00 17-35
A08E PP07 00 4-13
A08E PP08 00 6-14
A08E PP09 00 6-22
A08E PP0A 00 6-23
A08E PP0B 00 6-8
A08E PP0C 00 2-24
A08E PP0D 00 2-11
A08E PP0E 00 2-10
A08E PP0F 00 2-9
A08E PP0G 00 2-8
A08E PP0H 00 2-7
A08E PP0J 00 2-12
A08E PP0K 00 2-13
A08E PP0M 00 2-17
A08E PP0N 00 2-15
A08E PP0Q 00 2-16
A08E PP0R 00 2-20
A08E PP0S 00 2-18
A08E PP0T 00 2-19
A08E PP0U 00 2-14
A08E PP0V 00 2-2
A08E PP0W 00 2-1
A08E PP0X 00 2-1

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ORIGINAL COVER
P1

1
2

3
2

3
8
a
b
6
4

6
7
5

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ORIGINAL COVER Page. 1
Key Part No. Description Destinations Class QTY Standard parts
1 1171 1126 01 ORIGINAL HOLDER C 1 a-9739 0412 14
2 4034 1571 01 COVER C 2 b-9657 0314 07
3 1171 1127 03 HINGE C 2
4 4034 1101 01 ORIGINAL COVER C 1
5 1139 1704 14 PAD C 1
6 1139 1703 02 SLIDER C 3
7 1139 1706 01 SEAL C 1
8 9326 2820 11 MAGNET D 1

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CONTROL PANEL
P2

22

b
23 3
25

24 4
a
5

20
19
21 b
17
18
7
16
15 8
13 9
14
12
c 10
11

FRONT

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CONTROL PANEL Page. 2
Key Part No. Description Destinations Class QTY Standard parts
1 A08E PP0W 00 Sheet H,J C 1 a-9742 0308 13
1 A08E PP0X 00 Sheet C,D1,D3,E,F1,F2,G1,G2,I,K C 1 b-9735 0308 14
2 A08E PP0V 00 Cover C 1 c-9739 0310 13
3 A08E PP0Y 00 Sheet C 1
4 4508 1037 02 WIRE HARNESS ASSY D 1
5 9326 1100 11 FERRITE CORE D 1
6 A08E 1900 00 Face Sheet-R English D1,D3,E,F1,F2,G1,G2,I,K C 1
6 A08E 1902 00 Face Sheet-R Simple Chinese J C 1
6 A08E 1904 00 Face Sheet-R Traditional Chinese H C 1
7 A08E PP0H 00 Top Mode Key C 1
8 A08E PP0G 00 Reset Key C 1
9 A08E PP0F 00 Interrupt Key C 1
10 A08E PP0E 00 Crear/Stop Key C 1
11 A08E PP0D 00 Start Key C 1
12 A08E PP0J 00 10-Key Pad C 1
13 A08E PP0K 00 Copy Function-1 Key C 1
14 A08E PP0U 00 Lens C 1
15 A08E PP0N 00 Copy Function-2 Key C 1
16 A08E PP0Q 00 Copy Function-5 Key C 1
17 A08E PP0M 00 OK & Selection Key C 1
18 A08E PP0S 00 Mixed Original Key C 1
19 A08E PP0T 00 Power Save Key C 1
20 A08E PP0R 00 Copy Function-4 Key C 1
21 A08E PP10 00 Sheet C 1
22 A09A M703 00 Control Panel Assy C,D1,D3,E,F1,F2,G1,G2,I,K I 1
22 A09A M704 00 Control Panel Assy C (RUSSIA) I 1
22 A09A M705 00 Control Panel Assy J I 1
22 A09A M706 00 Control Panel Assy H I 1
23 A08E PP11 00 Cover C 1
24 A08E PP0C 00 Control Panel C 1
25 A09A 1900 00 Face Sheet-M English D1,D3,E,F1,F2,G1,G2,I,K C 1
25 A09A 1903 00 Face Sheet-M Simple Chinese J C 1
25 A09A 1904 00 Face Sheet-M Traditional Chinese H C 1

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HOUSING
P3
a
7 a
9 8 a
6 a

11 a 2
10 1
c
a 5
9
a 2
3

a
4

e a

b 22

12 a 19
b 27
14
b
18 a 27
13
15
a

17 b
b
19
25
26
16
20 21 24
a 23
a

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HOUSING Page. 3
Key Part No. Description Destinations Class QTY Standard parts
1 4034 1053 01 RIGHT UPPER COVER C 1 a-9735 0308 14
2 1164 1031 01 SEAL C 2 b-9739 0408 14
3 4034 1056 01 RIGHT REAR COVER C 1 c-9739 0308 14
d-9770 0308 14
4 4034 1057 01 INSIDE RIGHT COVER C 1 e-9735 0306 14
5 4034 1059 01 INSIDE REAR COVER C 1
6 4034 1055 01 REAR COVER C 1
7 4034 1349 01 HOLDER C 1
8 4034 1006 01 REAR COVER D 1
9 9384 1621 21 PWB SUPPORT 6.4H D 2
10 4034 1348 01 HOLDER C 1
11 4034 1343 01 REINFORCE PLATE D 1
12 A08E 1601 00 LEFT COVER C 1
13 4034 7340 01 LABEL TONER INSTUCTION D1,D3,E,F1,F2,G1,G2,H,I,K C 1
13 4034 7341 01 LABEL TONER INSTUCTION C C 1
13 A08E 9415 00 LABEL TONER INSTUCTION J C 1
14 4034 7339 01 LABEL LINE C 1
15 4034 7338 01 LABEL TEL D1,D3,E,F1,F2,G1,G2,H,I,J,K C 1
16 4037 7406 01 LABEL EARTH CAUTION C,D1,D3,E,F2,G1,I,K C 1
17 4034 1007 01 GUIDE D 1
18 4034 1014 01 TRAY C 1
19 4034 7309 01 LABEL C 2
20 A08E 1600 00 Front Cover C 1
21 4021 7301 03 LABEL TONER REPLENISHMENT C 1
22 4034 1058 01 COVER C 1
23 4034 1001 01 FRONT DOOR C 1
24 1033 4402 01 STOPPER RING C 1
25 4030 7500 01 LABEL LOGO MARK C 1
26 A09A 9400 00 Label bizhub 163 (bizhub 163) C 1
26 A09A 9402 00 Label bizhub 163R (bizhub 163R) C 1
26 A09A 9410 00 Label bizhub 7616 (bizhub 7616) C 1
27 4021 1009 01 REINFORCE PLATE C 2

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IR SECTION
P4

a 18

17

3 a

15
16

b
9
a a
14 PS8 4
7
10
5
11 S6
13 PS100 a
7 6
12
8

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IR SECTION Page. 4
Key Part No. Description Destinations Class QTY Standard parts
1 A08E PP02 00 Original Cover C 1 a-9735 0306 14
2 4508 1003 01 PLATE SPRING C 1 b-9735 0308 14
3 4506 1004 01 CUSHION C 1
4 A08E PP01 00 Plate Spring C 1
5 4506 1002 01 PIN D 1
6 1492 1132 01 MAGNETIC SW C 1
7 4508 1005 01 SEAL C 2
8 4506 1005 01 SET PLATE C 1
9 4034 1383 01 PRESSURE SPRING C 1
10 9335 1300 61 PHOTO INTERRUPTER B 1
11 4508 1024 02 PHOTOINTTRUPTTER B 1
12 4508 1025 01 WIRE HARNESS ASSY D 1
13 A08E PP07 00 Cover C 1
14 4034 6860 01 WIRE HARNESS ASSY D 1
15 4034 1382 01 HOLDER D 1
16 4034 1381 01 LEVER C 1
17 4508 1032 01 SEAL C 1
18 A08E PP00 00 Cover C 1

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IR SECTION
P5
CCDB 2 1

6 b
10
4
11 3 a
12
PS102
b
13 PS101 b b
14 5

9 7

15 b 16

b 12
13

15

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IR SECTION Page. 5
Key Part No. Description Destinations Class QTY Standard parts
1 4508 1009 01 COVER D 1 a-9646 0306 14
2 A08E PP05 00 Lens Assy I 1 b-9735 0306 14
3 4508 1019 02 PHOTOINTTRUPTTER C 1
4 4508 1023 01 WIRE HARNESS ASSY D 1
5 4508 1019 02 PHOTOINTTRUPTTER C 1
6 4508 1021 01 WIRE HARNESS ASSY D 1
7 4508 1020 01 SEAL C 1
8 4508 1018 01 SEAL C 1
9 4508 1017 01 SEAL C 1
10 4508 1029 01 SEAL C 1
11 4508 1028 01 SEAL C 1
12 4508 1027 01 SEAL C 2
13 4508 1001 01 SEAL C 2
14 4508 1026 01 SEAL C 1
15 4508 1035 01 SEAL C 2
16 4508 1038 01 SET PLATE D 1

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SLIDER SECTION
P6
40 3
b 12 43 a b
13 2
a 9 41
c 8
M4 7 37
11
13 LA1 10

16 17 c 1
4
a
b d b
c 14 6
5 2
20 b
18
19 15 13
17
26 25 24 INVB
d c 38
23 21
13 16 b 36
d 22
13 c 18
39
35 7
40
27 44
b 44 35
26
33
27
30
28
25
29 31

29 d 34
32 13
42
27 27

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SLIDER SECTION Page. 6
Key Part No. Description Destinations Class QTY Standard parts
1 4508 1049 01 SHAFT D 1 a-9732 0308 14
2 4508 1050 01 PULLEY C 2 b-9646 0308 14
3 4508 1048 01 GEAR C 1 c-9739 0308 14
d-9735 0306 14
4 4508 1045 01 GEAR C 1
5 4508 1047 01 WASHER D 1
6 4508 1046 01 GEAR C 1
7 4506 1021 01 BUSHING C 2
8 A08E PP0B 00 Bracket D 1
9 4508 1042 01 MOTOR B 1
10 4506 4008 01 LABEL D 1
11 4506 1034 02 LAMP B 1
12 4508 1053 01 STOPPER D 1
13 4508 1068 01 SLIDER D 6
14 A08E PP08 00 Frame D 1
15 4508 1051 01 REFLECTOR C 1
16 4508 1054 01 SEAL C 2
17 4508 1055 01 HOLDER D 2
18 4508 1056 01 SET PLATE D 2
19 4508 1058 01 BRACKET D 1
20 4508 1013 02 WIRE HARNESS ASSY D 1
21 4506 1036 01 MIRROR C 1
22 A08E PP09 00 Inverter C 1
23 A08E PP0A 00 Guide D 1
24 4508 1064 01 BRACKET D 1
25 4508 1065 01 PULLEY C 2
26 4508 1016 01 WASHER C 2
27 4508 1063 01 PLATE SPRING D 4
28 4508 1062 01 BRACKET D 1
29 4506 1029 01 MIRROR C 2
30 4508 1060 01 PLATE SPRING D 1
31 4508 1059 01 FRAME D 1
32 4508 1066 01 BRACKET D 1
33 4508 1067 01 BRACKET D 1
34 4508 1010 01 TENSION SPRING C 1
35 4508 1015 01 PULLEY C 2
36 4508 1057 01 BRACKET D 1
37 4508 1044 01 HOLDER D 1
38 4508 1011 01 WIRE C 1
39 4508 1012 01 WIRE C 1
40 4508 1031 01 WASHER C 2
41 A08E PP06 00 Driving Assy C 1
42 A08E PP04 00 2nd Slide Assy S 1
43 A08E PP03 00 Lamp Assy S 1
44 4508 1016 01 WASHER C 2

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FRAMES
a P7
5 k
k 2
k 1
k

2 13 d

3
a b
4
k c
a d
a d
4
k
12 e
b
3

12
c g 10
6
a

a
a
h 11

a
f 9 f
7
8 10
S1
e

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FRAMES Page. 7
Key Part No. Description Destinations Class QTY Standard parts
1 4034 2007 01 BRACKET D 1 a-9735 0306 14
2 4034 2015 01 STOP PLATE D 2 b-V207 0300 01
3 4030 2080 01 RUBBER FOOT D 2 c-V137 0310 03
d-9739 0408 14
4 4034 2205 01 SUPPORTER D 2 e-4154 3804 01
5 4034 2204 03 BRACKET D 1 f-9739 0410 14
6 4034 6801 01 WIRE HARNESS ASSY D 1 g-9654 0408 14
7 4034 M600 00 Rocker switch C 1 h-9646 0408 14
k-9735 0308 14
8 4034 2008 01 FRAME D 1
9 4686 3304 01 STOPPER D 1
10 4034 2024 02 REINFORCE PLATE D 2
11 4034 2030 02 REINFORCE PLATE D 1
12 4152 5620 02 SEAL C 2
13 4106 2063 01 SCREW C 1

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FRAMES
P8
b
d 1 a
c

c
4
d a
6 5
d

7 6
6 5 12
13 2 11 d
d
8 3 10
7
13
13 7
13
d

13 13
9
d
13
13

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FRAMES Page. 8
Key Part No. Description Destinations Class QTY Standard parts
1 4034 2031 02 BRACKET D 1 a-9735 0308 14
2 4034 2022 01 SEAL C 1 b-9646 0310 14
3 4021 2014 12 SHUTTER D 1 c-9735 0306 14
d-9739 0408 14
4 4034 2011 01 BRACKET D 1
5 4034 2013 01 SHOULDER SCREW C 2
6 4128 1979 01 SHOULDER SCREW C 3
7 4128 1978 01 PRESSURE SPRING C 3
8 4034 R704 00 P/H ASSY I 1
9 4034 2101 01 HOLDER D 1
10 1129 7303 01 LABEL HI-VOL CAUTION D 1
11 4021 2110 01 CONTACT C 1
12 4034 6835 01 WIRE HARNESS ASSY D 1
13 4106 2063 01 SCREW C 8

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PAPER TAKE-UP SECTION
P9
a 11 10 8
10
13
36
g
9
6
CL1 12
c a
9
14
c
15 16 5
16
17 4
40 a
17 b 3
3 9
19
2 35
40 f
1
9 34
38
21
19 a 7

18 9 33 a
b
20
9
S4 d
39 9
37 3
40 16
23 32
40
e
22 29 c
S3
20 16 30
c
31
25 27 28
24
26
bizhub 163/bizhub 7616
PAPER TAKE-UP SECTION Page. 9
Key Part No. Description Destinations Class QTY Standard parts
1 4034 3531 02 ROLLER C 1 a-9739 0408 14
2 4034 3532 02 ROLLER C 1 b-1066 1151 01
3 1129 7303 01 LABEL HI-VOL CAUTION D 3 c-9721 0500 01
d-9646 0316 14
4 4034 2029 01 POSITIONING PLATE D 1 e-9742 0318 14
5 4021 2106 01 CONTACT C 1 f-9646 0310 14
6 4021 2103 02 HOLDER D 1 g-9721 0500 01
7 4034 2028 01 BRACKET D 1
8 4034 2535 02 FRAME D 1
9 4002 5042 02 PLATE NUT D 7
10 4021 2101 01 PRESSURE SPRING C 2
11 4034 2107 01 CONTACT C 1
12 4034 2108 01 CONTACT C 1
13 4034 2111 01 COVER C 1
14 9322 1300 11 CLUTCH C 1
15 4021 3513 12 TENSION SPRING C 1
16 1164 3509 01 BUSHING C 4
17 4021 2018 01 SHOULDER SCREW C 2
18 4021 3505 01 KNOB C 1
19 4021 2031 01 CUSHION C 2
20 4034 M601 00 Micro switch C 2
21 4034 R703 00 CLEANING PAD A 1
22 4034 2014 01 BRACKET D 1
23 4034 2303 02 TORSION SPRING D 1
24 4163 5293 01 SCREW C 1
25 4034 2304 01 TORSION SPRING C 1
26 4021 2316 01 SHOULDER SCREW C 1
27 4034 2305 01 PRESSURE SPRING C 1
28 4034 2302 01 ARM D 1
29 4034 3509 02 CONTACT C 1
30 4021 3512 12 TENSION SPRING C 1
31 1164 3515 01 GEAR 13T B 1
32 1164 3508 01 GEAR 18T B 1
33 4034 2112 01 CONTACT C 1
34 4034 2010 03 RAIL D 1
35 4034 2021 01 BRACKET D 1
36 4034 6836 01 WIRE HARNESS ASSY D 1
37 4034 6815 01 WIRE HARNESS ASSY F1,G2,H D 1
37 4034 6880 01 WIRE HARNESS ASSY C,D1,D3,E,F2,G1,I,J,K D 1
38 4034 6868 01 WIRE HARNESS ASSY D 1
39 4106 2063 01 SCREW C 1
40 4154 3804 01 SCREW C 4

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PAPER TAKE-UP SECTION
P 10

27 d
28 a
d a 1 2 3
d
c 4
24 26 5
6
25 S5
29 b
PS1
PS5 20
23 8 9
PSDTB 18 7
31 8 a

21 19 19 a PS4
d PC7 19 c
16
22 d 12
19 11
17
30 13
19 15
19 14 10
19
19

19

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PAPER TAKE-UP SECTION Page. 10
Key Part No. Description Destinations Class QTY Standard parts
1 4034 3522 01 BRACKET D 1 a-9739 0308 14
2 4034 3504 01 HOLDER D 1 b-9735 0308 14
3 4034 3527 01 COVER D 1 c-1066 1151 01
d-V137 0306 03
4 4021 3504 01 ACTUATOR C 1
5 4034 3534 01 TORSION SPRING C 1
6 4034 3528 01 GUIDE D 1
7 4498 3388 01 COLLAR C 1
8 4037 0906 01 PHOTO INTERRUPTER B 2
9 4034 3521 01 BRACKET D 1
10 4034 3523 01 GUIDE PLATE D 1
11 4034 3524 01 SHAFT D 1
12 4034 3525 01 ROLLER C 9
13 9335 1300 61 PHOTO INTERRUPTER B 1
14 1164 3027 01 ACTUATOR C 1
15 4034 3006 01 HOLDER D 1
16 4034 2206 02 INSULATING MEMBER D 1
17 4034 2023 01 REINFORCE PLATE D 1
18 4034 2017 01 GUIDE D 1
19 4106 2063 01 SCREW C 9
20 4034 6816 01 WIRE HARNESS ASSY D 1
21 4034 6830 01 WIRE HARNESS ASSY D 1
22 4037 0104 01 PWB ASSY C 1
23 4011 3012 01 HOLDER D 1
24 1164 3020 03 LEVER C 1
25 4034 3001 01 BRACKET D 1
26 4686 0902 01 PUSHBUTTON SWITCH C 1
27 1164 3054 01 PLATE SPRING C 1
28 4034 2018 01 BRACKET D 1
29 4034 6822 01 WIRE HARNESS ASSY D 1
30 4037 0906 01 PHOTO INTERRUPTER D1,D3,E,F1,F2,G1,G2,I,K B 1
31 4034 3004 01 BRACKET D1,D3,E,F1,F2,G1,G2,I,K D 1

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MANUAL FEED SECTION
P 11
EXCEPT CHINA
a 2
1 3 5 7

b 4 6 8
9
24
25
23 26
22 PS2
21
d
b
c e
13
a 20 12 10
19 SD2 11

13 f 1
14
a
14 14
g

14 15
14

16

18
d
17
d

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MANUAL FEED SECTION Page. 11
Key Part No. Description Destinations Class QTY Standard parts
1 4030 3093 01 BUSHING C,D1,D3,E,F1,F2,G1,G2,H,I,K C 2 a-9735 0306 14
2 4021 3104 01 BRACKET C,D1,D3,E,F1,F2,G1,G2,H,I,K D 1 b-9721 0400 01
3 4034 3104 02 RIGHT LOWER COVER C,D1,D3,E,F1,F2,G1,G2,H,I,K C 1 c-V137 0306 03
d-9739 0410 14
4 4021 6818 01 WIRE HARNESS ASSY C,D1,D3,E,F1,F2,G1,G2,H,I,K D 1 e-9739 0308 14
5 4034 3105 01 GUIDE C,D1,D3,E,F1,F2,G1,G2,H,I,K C 1 f-4425 3001 01
6 4603 3205 01 GEAR 12T C,D1,D3,E,F1,F2,G1,G2,H,I,K C 1 g-9735 0308 14
7 4034 3107 01 REGULATING PLATE C,D1,D3,E,F1,F2,G1,G2,H,I,K C 1
8 4034 7331 01 LABEL SCALE METRIC C,D1,D3,E,F1,F2,G1,G2,H,I,K C 1
8 4034 7332 01 LABEL SCALE INCH G2 C 1
9 4034 3106 01 REGULATING PLATE C,D1,D3,E,F1,F2,G1,G2,H,I,K C 1
10 4034 3102 02 ROLLER C,D1,D3,E,F1,F2,G1,G2,H,I,K A 1
11 4011 3205 01 ACTUATOR C,D1,D3,E,F1,F2,G1,G2,H,I,K C 1
12 4687 7304 01 LABEL PAPER C,D1,D3,E,F1,F2,G1,G2,H,I,K D 1
13 4687 3262 01 ROLL C,D1,D3,E,F1,F2,G1,G2,H,I,K C 2
14 4603 3218 01 SPRING C 5
15 4034 2019 01 PLATE SPRING D 1
16 4034 2038 01 GUIDE D 1
17 4686 3304 01 STOPPER D 1
18 4021 2025 01 RAIL D 1
19 4021 3107 01 BRACKET C,D1,D3,E,F1,F2,G1,G2,H,I,K D 1
20 4034 M200 00 SOLENOID C,D1,D3,E,F1,F2,G1,G2,H,I,K C 1
21 4021 6831 01 WIRE HARNESS ASSY C,D1,D3,E,F1,F2,G1,G2,H,I,K D 1
22 4021 3108 01 SPRING C,D1,D3,E,F1,F2,G1,G2,H,I,K C 1
23 4021 3103 01 GEAR 29T C,D1,D3,E,F1,F2,G1,G2,H,I,K C 1
24 4021 3106 01 RATCHET C,D1,D3,E,F1,F2,G1,G2,H,I,K C 1
25 4021 3105 01 COLLAR C,D1,D3,E,F1,F2,G1,G2,H,I,K C 1
26 4037 0906 01 PHOTO INTERRUPTER C,D1,D3,E,F1,F2,G1,G2,H,I,K B 1

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HOPPER SECTION
P 12
9
34
10
8
11 a 2
a
32
12 b
PS6
15 M2
1
17
16 5
6 c
13 14
3 a
b 4
12 31
13 7
18
7

30
19 3
21 29
20

28
27
26
23
22 3

25

33 a
24

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HOPPER SECTION Page. 12
Key Part No. Description Destinations Class QTY Standard parts
1 4021 5313 04 HOLDER D 1 a-9739 0308 14
2 4021 5304 01 BRACKET D 1 b-9739 0410 14
3 4163 5293 01 SCREW C 3 c-4425 3002 01
4 1139 5015 01 LOCK LEVER C 1
5 9312 1100 13 MOTOR B 1
6 4021 5315 01 PIN C 1
7 1200 1346 12 WASHER D 2
8 9335 1400 61 SOLID STATE SWITCH B 1
9 4021 5314 01 LEVER C 1
10 1139 5022 01 TORSION SPRING C 1
11 4021 5301 02 HOLDER D 1
12 1139 5026 01 POLYESTER FILM C 2
13 1151 5023 01 SUPPORT C 2
14 1165 5326 02 SHAFT D 1
15 4021 5303 01 SHUTTER D 1
16 4021 5310 01 COUPLING C 1
17 1174 5010 01 SHEEL C 1
18 1139 5018 04 DETECTING PLATE D 3
19 1151 5033 02 PRESSURE SPRING C 1
20 1151 5032 01 COLLAR C 1
21 4021 5309 01 SEAL C 1
22 4021 5302 01 HOLDER D 1
23 4021 5316 02 SEAL C 1
24 4163 5102 01 BUSHING C 1
25 4021 0162 02 SCREW ASSY D 1
26 4021 5305 02 TRANSPORT PIPE D 1
27 4021 5312 01 SPRING C 1
28 4021 5311 01 SHUTTER D 1
29 4021 5307 02 SEAL C 1
30 4021 5306 02 DUCT D 1
31 1139 5730 01 GEAR 18T C 1
32 4034 5301 01 SPRING C 1
33 4034 0761 00 HOPPER UNIT C I 1
33 4034 0762 00 HOPPER UNIT D1,D3,E,F1,F2,G1,G2,H,I,J,K D 1
34 4021 6844 01 WIRE HARNESS ASSY D 1

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CHARGE SECTION
P 13

14 27

d
c
10 2
7 5
a 11
12 4
26
13
6
a
c 3
9
d 8 EL1

16
28 17
21

25
d 19 20 b
22
c

18 c
15
24
23
a
bizhub 163/bizhub 7616
CHARGE SECTION Page. 13
Key Part No. Description Destinations Class QTY Standard parts
1 4021 5604 02 LID D 1 a-9742 0308 07
2 4163 5612 02 SEAL C 1 b-9739 0308 07
3 1165 4307 01 SEAL C 1 c-9742 0310 07
d-9747 1740 07
4 4021 6505 01 LED PILOT LAMP B 1
5 4021 4302 02 HOLDER D 1
6 1165 4310 01 SEAL C 1
7 4163 4104 02 GRID B 1
8 4163 4103 01 ELECTRODE NEEDLE B 1
9 4021 4109 01 SHIELD PLATE C 1
10 4021 4103 02 COVER C 1
11 4021 4105 01 TERMINAL C 1
12 4021 4106 01 TERMINAL C 1
13 4021 4102 02 HOLDER D 1
14 4021 4352 06 BRACKET D 1
15 A08E R701 00 IU Assy A 1
16 4021 4108 01 SPRING C 1
17 4021 4104 02 PLATE D 1
18 4021 5207 01 SEAL C 1
19 4021 4101 02 HOLDER D 1
20 4021 4107 01 LEVER C 1
21 4163 4116 01 TENSION SPRING C 1
22 4021 4367 01 PLATE SPRING D 1
23 4163 5293 01 SCREW C 1
24 4021 4362 01 PIN C 1
25 4021 4351 06 BRACKET D 1
26 4021 5601 06 HOUSING D 1
27 A08E R702 00 DRUM CHARGE UNIT A 1
28 4021 6820 01 WIRE HARNESS ASSY D 1

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DEVELOPING SECTION
P 14
21 4
3
20
2
19 e 1
d 15
17
18 16 6 5
c
c c 13
22 h 12
g c
27 26 7
11
23
9
24 17
a
24
14
28 10
36
d 11
17 45
10
35
34 17 8
TCRS 9
b 38
24
29 43 c
31 33 34 34 42 14
30 f e 17
32 41
40 c
16

28 c
25
37 44 16 d
39
d
f

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DEVELOPING SECTION Page. 14
Key Part No. Description Destinations Class QTY Standard parts
1 4034 5243 01 GUIDE D 1 a-9747 1750 07
2 4034 5242 01 GUIDE D 1 b-4425 3002 01
3 4034 5241 01 GUIDE D 1 c-4425 3001 01
d-9739 0308 07
4 4163 5296 03 DEVELOPING ROLLER B 1 e-9739 0306 07
5 4021 0163 05 SCREW ASSY D 1 f-9644 0304 21
6 4021 0752 01 SCREW ASSY C 1 g-9648 0306 14
7 4021 0165 03 SCREW ASSY D 1 h-9721 0400 01
8 4163 5230 03 BUSHING C 1
9 4021 5225 01 SEAL C 2
10 4163 5226 01 HOLDER D 2
11 4163 5298 01 ROLL C 2
12 4021 5231 01 BUSHING C 1
13 4021 5232 01 GEAR 19T C 1
14 4163 5231 02 PRESSURE SPRING C 2
15 4021 5226 01 COVER C 1
16 4163 5102 01 BUSHING C 3
17 4163 5293 01 SCREW C 5
18 4021 5213 01 GEAR 20T C 1
19 4021 5212 02 GEAR 18T C 1
20 4021 5211 01 GEAR 15/15T C 1
21 4021 0202 03 BRACKET ASSY D 1
22 4021 5227 01 GEAR 19T C 1
23 4021 5214 01 GEAR 18/24T C 1
24 4163 5101 01 BUSHING C 3
25 4021 5219 01 GEAR 15T C 1
26 4030 5204 01 SEAL C 1
27 4034 5202 01 LID D 1
28 4163 5260 01 SEAL C 2
29 4021 5221 01 GUIDE D 1
30 4163 5229 02 SEAL C 1
31 4163 5245 01 MAGNET D 1
32 4021 5235 03 BRACKET D 1
33 4163 5219 03 REGULATING PLATE C 1
34 4163 5271 01 SCREW D 3
35 4021 5203 03 SEAL C 1
36 4163 5237 01 SEAL C 1
37 4163 5272 01 GUIDE D 1
38 4002 5042 02 PLATE NUT D 1
39 4163 5244 01 MAGNET D 1
40 1139 5250 01 PLATE SPRING C 1
41 1139 5249 01 SHOULDER SCREW C 1
42 4163 6051 02 PWB ASSY B 1
43 4163 5221 01 SEAL C 1
44 4021 5224 02 CONTACT C 1
45 A08E 3700 00 Seal B 1

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CLEANER SECTION
2 P 15

15 2
a 3
13 12
11 5 1
2
6
c c 4
7
b 14
16 8 c
17
18 9 8 8 c
19 10
c 26
20 9
10 7 34
b 36
9
35
10
12
13
b
19 33
28 17
27 31
21 d b
b 32
22
d

24 30
29
26

23
25
b
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CLEANER SECTION Page. 15
Key Part No. Description Destinations Class QTY Standard parts
1 4163 5620 01 SEAL C 1 a-4425 3002 01
2 4021 5623 01 SEAL C 3 b-9742 0308 07
3 4163 5607 02 SCREW C 1 c-9747 1740 07
d-9739 0308 07
4 4163 5606 04 SEAL C 1
5 4163 5617 01 SEAL C 1
6 4163 5604 03 SEAL C 1
7 4162 4074 01 GUIDE D 2
8 4163 4361 04 HOLDER D 3
9 4163 4072 01 TORSION SPRING C 3
10 4163 4370 01 SEPARATOR B 3
11 4021 5618 01 GEAR 14/16T C 1
12 4163 5611 01 BUSHING C 2
13 4163 5609 01 GEAR 14T C 2
14 4163 5625 01 BUSHING C 1
15 4021 5619 01 GEAR 22T C 1
16 4021 4368 02 PLATE SPRING D 1
17 0910 5507 12 SEAL C 2
18 4163 5614 01 SEAL C 1
19 4163 5603 02 SEAL C 2
20 1156 4118 02 OZONE FILTER A 1
21 4021 5606 01 SCREW D 1
22 4034 5622 01 CLEANING BLADE A 1
23 4021 5617 01 BRACKET D 1
24 4021 5614 02 HOLDER D 1
25 4021 5615 01 GEAR 14/14T C 1
26 4163 5639 01 GEAR 14T C 2
27 4021 5616 01 GEAR 14T C 1
28 4021 0166 02 SHAFT D 1
29 4021 5205 01 GEAR 15/18T C 1
30 4021 5206 01 BRACKET D 1
31 4021 5220 01 BRACKET D 1
32 4021 5611 01 SEAL C 1
33 4021 5609 01 DUCT D 1
34 4021 5607 02 DUCT D 1
35 4021 5608 01 SCREW D 1
36 4163 5605 03 SEAL C 1

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TRANSPORT SECTION
P 16
3
6 1
2
7 5

a
e

12
4 a

15 37 b
36

11

FM1 c
19 d
18 a 13 11
20 d a 9
10
a 17 16 14
a 9
21 a 8
22 35
10
23 11
17 31
a
32 34
24

30 b
PITRB
a
b a
b 25 26 a
27 29 33
28 21 20 22

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TRANSPORT SECTION Page. 16
Key Part No. Description Destinations Class QTY Standard parts
1 4034 3510 01 GUIDE D 1 a-9739 0308 14
2 4034 7306 01 LABEL JAM REMOVAL D 1 b-9739 0310 14
3 4034 7333 01 LABEL JAM REMOVAL C 1 c-9654 0408 14
d-9739 0410 14
4 4034 3539 01 COVER C 1 e-9735 0408 14
5 4034 3550 01 CUSHION C 1
6 4034 3538 01 RIGHT DOOR C 1
7 4034 3530 02 LEVER C 1
8 4034 3519 02 PLATE SPRING D 1
9 4192 1464 01 PLATE SPRING D 2
10 4011 3515 01 PRESSURE SPRING C 2
11 4034 3508 01 PRESSURE SPRING C 3
12 4021 2019 02 HINGE C 1
13 4034 3535 01 PLATE SPRING D 1
14 4034 3511 02 GUIDE D 1
15 4034 3514 02 REINFORCE PLATE D 1
16 4034 3501 01 DUCT D 1
17 4034 3515 01 SEAL C 2
18 4034 R706 00 TRANSFER ROLLER ASSY A 1
19 4021 4219 01 CONTACT C 1
20 1164 4222 01 PLATE SPRING C 2
21 1164 4206 02 BUSHING C 2
22 1164 4207 01 PRESSURE SPRING C 2
23 4034 3503 02 HOLDER D 1
24 4034 3517 01 CONTACT C 1
25 4011 0112 02 PWB ASSY C 1
26 4034 3518 01 CONTACT C 1
27 1164 4202 04 NEUTRALIZING NEEDLE D 1
28 4163 5293 01 SCREW C 1
29 4021 4209 02 CONTACT C 1
30 4034 3512 02 HOLDER D 1
31 4034 3513 02 CONTACT C 1
32 4011 5858 01 SEAL C 1
33 4021 2307 01 LEVER C 1
34 4034 2301 01 LEVER C 1
35 4034 7310 01 LABEL C 1
36 9313 1300 31 FAN MOTOR B 1
37 4034 6840 01 WIRE HARNESS ASSY D 1

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FUSING SECTION
P 17
4
7 5 a 4 2
1
15 3 b
4
24
17 2
8 4
23 5
6
34
13 18
19 4
6
25 16
d
14
9
14 13 15 13
10 6 8
13
c 33
c 12
21 20
20 11
14 14
TH1 21
22
PS3 28 15
20
21
29 16
27 20 18
21 15
26 e
30
32

35
31
d
f 25

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FUSING SECTION Page. 17
Key Part No. Description Destinations Class QTY Standard parts
1 4034 5782 01 COVER C 1 a-9721 0300 01
2 4034 5763 01 COLLAR C 2 b-9739 0308 14
3 4034 5751 01 ROLLER C 1 c-9646 0310 14
d-9732 0314 14
4 4011 5858 01 SEAL C 5 e-9646 0308 14
5 4034 5785 01 GUIDE D 2 f-9646 0310 14
6 4034 5784 01 GUIDE D 3
7 4034 5756 01 GEAR 21T C 1
8 4034 5753 01 BUSHING C 2
9 4034 7402 01 LABEL CAUTION H,F1,G2 C 1
9 4034 7403 01 LABEL CAUTION D1,D3,E,F2,G1,I,J,K C 1
9 4034 7404 01 LABEL CAUTION C C 1
10 4034 5714 02 GUIDE D 1
11 4034 5715 01 TORSION SPRING C 1
12 4034 5702 02 FUSING ROLLER C 1
13 4034 5755 01 TORSION SPRING C 4
14 4034 5752 01 ROLL C 4
15 4021 5742 01 SHOULDER SCREW C 4
16 1164 5765 01 SPACER C 2
17 4034 5708 03 COVER C 1
18 4034 5711 01 BUSHING C 2
19 4034 5716 01 GUIDE D 1
20 4021 5720 02 SEPARATOR A 4
21 4034 5787 01 TENSION SPRING C 4
22 9372 2710 12 THERMISTOR B 1
23 4021 5726 03 LEVER C 1
24 4021 5733 01 LEVER C 1
25 4021 5727 12 TENSION SPRING C 2
26 4034 6827 01 WIRE HARNESS ASSY D 1
27 4037 0906 01 PHOTO INTERRUPTER B 1
28 4034 5723 01 TORSION SPRING C 1
29 4034 5722 01 ACTUATOR D 1
30 4034 5761 01 POSITIONING PLATE D 1
31 4021 5724 01 LEVER C 1
32 4021 5725 03 LEVER C 1
33 4034 5786 01 SHAFT D 1
34 4034 5741 01 LABEL C 1
35 4035 0751 00 FUSING UNIT 120V F1,G2 A 1
35 4035 R700 00 FUSING UNIT 230V D1,D3,E,F2,G1,I,J,K A 1
35 4035 R701 00 FUSING UNIT 230V C A 1
35 A09A R700 00 FUSING UNIT 110V H A 1

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PAPER EXIT SECTION
P 18
2

6 4

3 a
1
17

7 15
a
b
5 12
11 b
9
10
9 8
10
d
10 9
13 10 c

b
15
9 15

d b
14 16
5
15 15

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PAPER EXIT SECTION Page. 18
Key Part No. Description Destinations Class QTY Standard parts
1 4021 5824 01 STOPPER D 1 a-9735 0306 14
2 4034 2012 01 REINFORCE PLATE D 1 b-9739 0308 14
3 4034 5807 02 FRAME D 1 c-9739 0410 14
d-4425 3001 01
4 4021 5815 01 SPRING C 1
5 1134 3043 01 BUSHING C 3
6 4021 5806 12 GEAR 20T C 1
7 4034 5802 01 GUIDE D 1
8 4034 5803 01 GUIDE D 1
9 4034 5808 01 PLATE SPRING D 4
10 4021 5802 01 ROLL C 4
11 4034 5805 02 FRAME D 1
12 4021 5819 01 SET PLATE C 1
13 4021 5814 01 NEUTRALIZING BRUSH C 1
14 4034 5801 01 ROLLER C 1
15 4163 5293 01 SCREW C 5
16 4034 5804 01 BRACKET D 1
17 4034 5809 01 WASHER C 1

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DRIVE SECTION
P 19
12
11 c
35 a 9

a 10
34 M1

c 7
b a
32
6
SD1 3
c d
15 8 38
16
n 4 a
5 31
b 2
20
a 19 21
37 22
k r e
37 p
14 30 e
18 m 25
13
f 29
33 26
23 k 24 28
g 1
h 27 17 1

36

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DRIVE SECTION Page. 19
Key Part No. Description Destinations Class QTY Standard parts
1 4035 2513 01 GEAR 34T C 2 a-9735 0306 14
2 4021 2512 01 GEAR 24T C 1 b-9739 0408 14
3 4021 2511 01 GEAR 26/49T C 1 c-9735 0308 14
d-9646 0308 14
4 4021 2510 01 GEAR 27T C 1 e-9721 0400 01
5 4021 2502 01 GEAR 22/62T C 1 f-4425 3001 01
6 4021 2505 01 GEAR 82T C 1 g-9721 0600 01
7 4021 2538 01 BRACKET D 1 h-9754 3022 08
k-1066 1151 01
8 4021 2519 01 SHAFT D 1 m-9644 0308 14
9 4034 2538 01 BRACKET D 1 n-9646 0305 14
10 4034 0201 02 DRIVING ASSY D 1 p-9723 0500 89
11 4034 2536 01 FRAME D 1 r-9721 0500 01
12 9J06 M102 00 MOTOR B 1
13 4034 2550 01 BRACKET D 1
14 4658 3516 01 BUSHING C 1
15 4034 2540 01 BRACKET D 1
16 4034 M200 00 SOLENOID C 1
17 4021 2547 02 BUSHING C 1
18 4021 2540 01 RATCHET C 1
19 4021 2542 01 BUSHING C 1
20 4021 2501 01 GEAR 31/76T C 1
21 4021 2503 01 GEAR 77T C 1
22 4021 2541 01 TORSION SPRING B 1
23 4021 2517 01 GEAR 44/52T C 1
24 4021 2509 01 GEAR 70T C 1
25 4021 2504 01 GEAR 19T C 1
26 4034 2517 01 GEAR 26T C 1
27 4021 2533 03 SHAFT D 1
28 4034 2508 01 GEAR 56T C 1
29 4034 2507 01 GEAR 50/64T C 1
30 4034 2506 01 GEAR 58T C 1
31 4035 2516 01 GEAR 38T C 1
32 4034 2537 01 BRACKET D 1
33 4021 0204 01 BRACKET ASSY D 1
34 4034 6821 01 WIRE HARNESS ASSY D 1
35 4034 6810 02 WIRE HARNESS ASSY D 1
36 4154 3804 01 SCREW C 1
37 4106 2063 01 SCREW C 2
38 4035 2514 01 GEAR 33/39T C 1

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ELECTRICAL COMPONENTS
P 20

4
5

19 2
18 3
6 d
b 1
16
b 20 S2
14
c

17
b
b b HV1
15 7
28
27
MFPC PRCB 21
13 b

b 22
13 e
26

23
b b
a
8
DUPC 25
FM2
11 f 8

RYB
12

8 10
R1
9
24

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ELECTRICAL COMPONENTS Page. 20
Key Part No. Description Destinations Class QTY Standard parts
1 4034 2202 01 BRACKET D 1 a-9644 0308 14
2 4034 6205 04 HV TRANSFORMER I 1 b-9735 0308 14
3 4038 M601 00 SWITCH C 1 c-1066 1151 01
d-9646 0308 14
4 4034 2032 01 LEVER C 1 e-9735 0330 14
5 4021 2020 01 SHAFT D 1 f-9735 0306 14
6 4034 2033 01 INSTRUCTIONS C 1
7 4035 2001 02 BRACKET D 1
8 9384 1900 56 PWB SUPPORT 6.35H C,D1,D3,E,F2,G1,I,J,K D 3
9 4034 0125 01 PWB ASSY C,D1,D3,E,F2,G1,I,J,K I 1
10 9384 1621 21 PWB SUPPORT 6.4H C,D1,D3,E,F2,G1,I,J,K D 1
11 4035 6201 03 POWER SUPPLY H,F1,G2 I 1
11 4035 6202 06 POWER SUPPLY C,D1,D3,E,F2,G1,I,J,K I 1
12 9J03 M100 00 FAN MOTOR B 1
13 4034 2203 01 SCREW C 2
14 9326 1000 51 FERRITE CORE D 1
15 A08E 1300 00 BRACKET D 1
16 4035 0105 06 PWB ASSY I 1
17 A09A M700 00 PWB Assy I 1
18 4034 6825 02 WIRE HARNESS ASSY D 1
19 4034 6813 01 WIRE HARNESS ASSY D 1
20 4034 6837 01 WIRE HARNESS ASSY C 1
21 4034 6834 01 WIRE HARNESS ASSY D 1
22 4021 6806 03 WIRE HARNESS ASSY D 1
23 4034 6817 01 WIRE HARNESS ASSY D 1
24 9459 1807 01 RESISTOR C,D1,D3,E,F2,G1,I,J,K D 1
25 4034 6850 01 WIRE HARNESS ASSY D 1
26 4034 6881 02 WIRE HARNESS ASSY D 1
27 4034 6811 01 WIRE HARNESS ASSY D 1
28 4034 6812 01 WIRE HARNESS ASSY D 1

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CASSETTE SECTION
P 21
a 2

1 9
17
16 10
4
15
3

7
5 6

11

12

14 b
13
13

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CASSETTE SECTION Page. 21
Key Part No. Description Destinations Class QTY Standard parts
1 4011 3005 01 TORSION SPRING C 1 a-V153 0308 03
2 4011 3002 01 LEVER C 1 b-V153 0410 03
3 4034 3014 01 REGULATING PLATE C 1
4 4021 3035 02 GUIDE C 1
5 4021 3036 01 GUIDE C 1
6 4021 3032 12 GUIDE C 1
7 4021 3031 13 GUIDE PLATE D 1
8 4021 3019 01 GUIDE C 1
9 4021 3020 01 GUIDE C 1
10 4021 3001 26 CASSETTE D 1
11 4034 7330 01 LABEL PAPER SET D 1
12 4034 3005 01 HANDLE C 1
13 4163 5293 01 SCREW C 2
14 4686 3350 01 LEVER C 1
15 4034 3017 01 SHIELD PLATE D1,D3,E,F1,F2,G1,G2,I,K C 1
16 4034 3016 01 LEVER D1,D3,E,F1,F2,G1,G2,I,K C 1
17 1151 7383 01 LABEL D1,D3,E,F1,F2,G1,G2,I,K C 1

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CASSETTE SECTION
P 22
3 2
1
10
a 19 c 6
9 4
18
5
21 17 d
7
11
b 8
16
28
20 11
27
12 26
e

15 14
22

13

17
26
23 24
23
f g

25

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CASSETTE SECTION Page. 22
Key Part No. Description Destinations Class QTY Standard parts
1 4021 3037 02 REGULATING PLATE C 1 a-4036 3014 01
2 4658 3035 02 GUIDE D 1 b-9721 0600 01
3 4021 3013 02 HOLDER D 1 c-4425 3002 01
d-9654 0408 14
4 1144 3097 03 HOLDER D 1 e-V118 0408 03
5 4004 3006 03 PRESSURE SPRING C 1 f-V153 0308 03
6 4038 5655 00 COLLAR D 1 g-9739 0312 14
7 4658 3040 01 SHAFT D 1
8 4021 3014 02 BRACKET D 1
9 4034 0151 01 SEPARATION ROLLER A 1
10 4034 0757 00 TAKE-UP ROLLER ASSY A 1
11 1164 3047 02 PRESSURE SPRING C 2
12 1164 3061 01 LEVER C 1
13 1164 3062 01 PRESSURE SPRING C 1
14 4037 3210 01 LEVER C 1
15 4038 5601 00 PRESSURE SPRING C 1
16 4011 3008 06 Regulating plate C 1
17 1164 3003 01 BUSHING C 2
18 1164 3005 02 PRESSURE SPRING C 1
19 1164 3004 03 PAWL C 1
20 4687 3281 01 FRICTION SHEET C 1
21 4011 3009 01 REGULATING PLATE C 1
22 4011 3007 03 LIFTING PLATE D 1
23 1164 3049 02 RACK C 2
24 1164 3045 01 GEAR 20T C 1
25 A08E 5600 00 Reinforce plate D 1
26 4658 3046 01 STOP RING C 2
27 4004 3005 01 COLLAR C 1
28 4034 3012 01 ROLLER A 1

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WIRING ACCESSORIES AND JIGS
P 23
1 6 11 16 21 26 31 36
11.5

5.2 28 L=104

11.5
2 7 12 17 22 27 32 37
10 5
3

3.6 1.1
16.2
3 8 13 18 23 28 33 38

9.2
33 18
11.5
4 9 14 19 24 29 34 39

8.5
7.3
11.2
4.8
5 10 15 20 25 30 35 40

31.4

4
16.5 18

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WIRING ACCESSORIES AND JIGS Page. 23
Key Part No. Description Destinations Class QTY Standard parts
1 9384 1000 51 WIRING SADDLE C,D1,D3,E,F1,F2,G1,G2,H,I,K D 3
1 9384 1000 51 WIRING SADDLE J D 4
2 9384 1310 91 WIRING SADDLE 18.5H D 16
3 9384 1921 11 WIRING SADDLE 9.2H J D 16
3 9384 1921 11 WIRING SADDLE 9.2H C,D1,D3,E,F1,F2,G1,G2,H,I,K D 17
4 9384 1100 91 WIRING SADDLE H,J,F1,G2 D 17
4 9384 1100 91 WIRING SADDLE C,D1,D3,E,F2,G1,I,K D 19
4 9384 1100 91 WIRING SADDLE C,D1,D3,E,F1,F2,G1,G2,H,I,K D 20
5 9384 1900 54 WIRING SADDLE 23.0H D 1
6 9384 1911 11 SO CLIP D 6
7 1053 4812 01 CORD CLAMP D 2
8 1038 4006 01 INSULATING MEMBER D 1
9 9384 2010 21 EDGE COVER 8.5H J D 7
9 9384 2010 21 EDGE COVER 8.5H C,H D 8
9 9384 2010 21 EDGE COVER 8.5H D1,D3,E,F1,F2,G1,G2,I,K D 9
10 9384 2910 31 EDGE COVER D 3
11 9384 1311 11 CABLE TIE 104L C,D1,D3,E,F1,F2,G1,G2,H,I,K D 1
12 4021 7903 01 JIG S 2
13 4021 7904 01 JIG S 2
14 4034 7901 01 JIG S 1
15 4034 0760 01 POSITIONING PLATE ASSY S 1
16 1144 7910 01 JIG TRANSFER ADJUSTING S 1

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ACCESSORY PARTS
P 24

5 5

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ACCESSORY PARTS Page. 24
Key Part No. Description Destinations Class QTY Standard parts
1 4034 7507 01 HOLDER C 1
2 4034 7603 01 SEAL C 1
3 4040 N300 00 POWER CORD /110V H D 1
3 9381 4101 31 POWER CORD G2 C 1
3 9381 4300 31 POWER CORD J D 1
3 9381 4300 41 POWER CORD D1,D3,E,F2,G1,I,K C 1
4 4011 7313 01 LABEL SIZE METRIC C,D1,D3,E,F1,F2,G1,G2,H,I,K C 1
4 4011 7314 01 LABEL SIZE INCH D1,D3,E,F1,F2,G1,G2,I,K C 1
4 4021 7319 01 LABEL SIZE J C 1
5 4687 3262 01 ROLL J C 2

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MAINTENANCE LIST 1/1
The items with no Page/Key numbers are not handled as spare parts.
No. Section PM Parts Description Maintenance Cycle (K=1,000) Parts No. Destinations Page/Key Note
QTY Replace
1 Paper Take-up Section Feed roller 1 150K 4034301201 - P22-28 *1
2 Separation roller assy 1 150K 4034015101 - P22-9 *1
3 Transport Section Paper dust remover assy 1 40K 4034R70300 - P9-21
4 Imaging Unit Section PC drum 1 40K - - -
5 Ozone filter 1 150K 1156411802 - P15-20
6 PC drum charge corona assy 1 40K A08ER70200 - P13-27
7 Cleaning blade 1 40K 4034562201 - P15-22
8 Developer 1 40K - - -
9 Toner agitating seal 1 40K A08E370000 - P14-45
10 Image Transfer Section Image transfer roller assy 1 150K 4034R70600 - P16-18
11 Fusing Section Fusing unit 1 150K 4035075100 F1,G2 P17-35
12 Fusing unit 1 150K 4035R70000 D1,D3,E,F2,G1,I,J,K P17-35
13 Fusing unit 1 150K 4035R70100 C P17-35
14 Fusing unit 1 150K A09AR70000 H P17-35

*1: Replace those two parts at the same time.

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DESTINATION
Destination No. Destinations V Hz Model No.
A1 JAPAN 100 50/60
A
A2 JAPAN 200 50/60
B USA, CANADA 120 60
A09A-021
C EUROPEAN TYPE 220-240 50/60 A09A-022
THAILAND, SRI LANKA, SINGAPORE, MALAYSIA, HONG
D1 S.E ASIA TYPE 220-240 50/60 A09A-041
D KONG, PAKISTAN, INDIA, BANGLADESH, INDONESIA
D3 OCEANIA TYPE AUSTRALIA, NEW ZEALAND 220-240 50/60 A09A-041
E PHILIPPINES 220-240 50/60 A09A-041
F1 SAUDI ARABIA 127 60 A09A-0M1
F
F2 SAUDI ARABIA 220-240 50/60 A09A-041
A09A-041
G1 C.S AMERICA 220-240 50/60 A09A-042
G
A09A-0P1
G2 C.S AMERICA 120 60 A09A-0M1
H TAIWAN 110 60 A09A-071
JORDAN, LEBANON, SYRIA, SOUTH AFRICA, IRAQ, IRAN, N.YEMEN, CAME-
I ROON, UAE, BAHRAIN, OMAN, QATAR, KUWAIT, KENYA, TUNISIA, IVORY 220-240 50/60 A09A-041
COAST, MOROCCO
A09A-081
J CHINA 220-240 50/60 A09A-082
K KOREA 220-240 50/60 A09A-041

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