PARTS GUIDE MANUAL

AUGUST 2006

bizhub 160/bizhub 160f/

bizhub 161/bizhub 161f
4980561
INFORMATION FOR PARTS GUIDE MANUAL

To find correct Parts No., refer to the “HOW TO MAKE THE BEST USE OF THIS MANUAL” in the following page.

HOW TO MAKE THE BEST USE OF THIS MANUAL

1 When you order, please check the proper figures beforehand that are on Our Parts Guide Manual, and order with the appropriate figures.

2 For screws, Nuts, Washers, retaining rings and Pins which are used in this model, one letter is shown on the Standard parts column of Parts list and
exploded diagrams.

3 In order to maintain safety of the product, some specific parts composed of this product are set up as "essential safety parts".

4 The assigned parts number for the "essential safety parts" is indicated as "SP00-****".
When replacing these parts, follow precautions for disassembling and installing which are listed in the Service Manual.
Do not use any parts that are not set up as

5 means that there are exclusive parts for each destination.

Please check the appropriate destination when you order.

6 Revision Mark
Marked as on the illustration shows that the revision has been made.

7 All rights reserved. (any reprints or quotations are prohibited.)

Use of this parts guide manual should be strictly supervised to avoid disclosure of confidential information.

04/15/2005
 SYSTEM OUTLINE
For bizhub 160
2
bizhub 161

Standard for bizhub 160f USA: OPTION

bizhub 161f EXCEPT FOR USA: STANDARD
3
Option for bizhub 160
bizhub 161

bizhub 160/bizhub 160f/bizhub 161/bizhub 161f

 GENERAL CONTENTS

No. Description Model

1 DIGITAL MFP B/W bizhub 160/bizhub 160f/bizhub 161/

bizhub 161f

2 OTHER OPTION OC-503

3 DOCUMENT FEEDER DF-501

4 PAPER FEEDER PF-501

bizhub 160/bizhub 160f/bizhub 161/bizhub 161f

 DIAGRAMS OF MAIN PARTS SECTION
3
2

bizhub 160/bizhub 160f/bizhub 161/bizhub 161f

 CONTENTS
No. DESCRIPTION PAGE No.
1 EXTERNAL PARTS P1
2 OPERATION PANEL P2
3 OPTICAL SECTION P3
4 PAPER TAKE-UP SECTION P4
5 PAPER TRANSPORT SECTION P5
6 FUSING UNIT P6
7 DRIVE SECTION P7
8 ELECTRICAL COMP0NENTS P8 P9
9 WIRING P10
10 WIRING ACCESSORIES AND JIGS P11
11 ACCESSORY PARTS P12

bizhub 160/bizhub 160f/bizhub 161/bizhub 161f

 INDEX 1/2

Parts No. Page No. Parts No. Page No. Parts No. Page No. Parts No. Page No. Parts No. Page No.
4109 2003 01 4-21 4136 2508 01 7-29 4136 4105 01 5-5 4137 1017 03 1-7 4137 7301 01 1-3
4111 2531 01 6-12 4136 2509 01 7-30 4136 4106 01 5-8 4137 1018 01 1-8 4137 7301 01 6-2
4127 3041 02 4-26 4136 2510 01 7-33 4136 4109 06 5-11 4137 1024 02 6-7 4137 7302 13 1-23
4127 3104 01 1-13 4136 2511 01 7-32 4136 4111 01 5-30 4137 1033 01 1-20 4137 7303 01 6-9
4127 3104 01 8-11 4136 2526 03 7-15 4136 4113 02 5-1 4137 1036 03 6-1 4137 7305 02 1-19
4127 3707 01 6-6 4136 2527 01 7-31 4136 4114 02 5-4 4137 1051 01 1-5 4137 R708 00 6-28
4127 4106 01 5-6 4136 3001 01 4-14 4136 4132 01 5-25 4137 2006 03 8-1 4137 R709 00 6-28
4127 4107 01 5-28 4136 3002 02 4-1 4136 4133 01 5-9 4137 2007 01 8-6 4137 R709 00 6-28
4127 4108 01 5-3 4136 3005 04 8-7 4136 5503 03 6-16 4137 2011 02 7-1 4137 R711 00 1-28
4127 4109 01 5-7 4136 3006 01 4-2 4136 5505 05 6-22 4137 2302 02 8-19 4137 R712 00 6-29
4127 4111 01 5-23 4136 3009 02 4-3 4136 5510 02 6-19 4137 2311 02 8-5 4137 R713 00 7-34
4127 4135 01 5-27 4136 3013 01 8-8 4136 5517 02 6-20 4137 2312 01 8-4 4137 R714 00 7-35
4127 5571 01 6-18 4136 3014 02 4-27 4136 5518 02 6-24 4137 2524 13 7-21 4137 R723 00 8-23
4136 0151 02 4-5 4136 3016 02 5-13 4136 5531 01 6-15 4137 3020 02 5-20 4139 3018 03 4-25
4136 1020 03 1-22 4136 3018 01 4-4 4136 5598 01 6-17 4137 3102 02 8-9 4154 3804 01 8-22
4136 1021 02 1-24 4136 3021 01 5-14 4136 5599 01 6-14 4137 3103 01 8-12 4508 2011 02 9-20
4136 2001 02 8-13 4136 3022 01 4-16 4136 6205 07 8-21 4137 3201 01 5-18 4647 1039 03 3-1
4136 2004 16 7-11 4136 3025 01 4-10 4136 6301 02 5-12 4137 3202 01 1-17 4980 1001 02 3-2
4136 2005 18 7-23 4136 3026 01 4-6 4136 6702 01 6-13 4137 3203 01 1-16 4980 1014 02 9-15
4136 2006 03 7-4 4136 3027 01 4-9 4136 6751 01 5-21 4137 3204 01 5-16 4980 1015 01 9-15
4136 2007 02 7-7 4136 3035 01 4-22 4136 6804 01 8-14 4137 3205 01 5-17 4980 1020 02 9-4
4136 2008 04 7-3 4136 3037 01 4-24 4136 6805 03 10-1 4137 3221 01 5-19 4980 1021 02 9-18
4136 2009 03 7-6 4136 3038 01 4-23 4136 6810 03 10-2 4137 3763 01 6-5 4980 1022 02 9-10
4136 2010 03 7-5 4136 3039 12 4-15 4136 7321 01 6-9 4137 5545 02 6-23 4980 1023 01 9-11
4136 2012 02 7-2 4136 3043 01 4-12 4136 7325 02 6-26 4137 6201 04 8-18 4980 1025 02 3-9
4136 2013 01 7-14 4136 3044 01 4-17 4136 7326 02 6-27 4137 6202 02 8-18 4980 1026 02 3-4
4136 2015 01 7-8 4136 3045 01 4-7 4136 7500 01 1-18 4137 6202 04 8-18 4980 1027 02 2-4
4136 2018 02 7-9 4136 3046 01 4-13 4136 R701 00 5-29 4137 6802 01 10-3 4980 1099 01 3-17
4136 2019 03 7-22 4136 3047 01 4-11 4136 R702 00 4-28 4137 6803 03 10-4 4980 1100 01 1-1
4136 2032 04 8-15 4136 3048 01 4-18 4137 0105 01 5-22 4137 6806 02 7-12 4980 1101 01 3-6
4136 2055 04 8-20 4136 3049 01 4-8 4137 0752 00 6-28 4137 6807 02 10-5 4980 1102 01 3-12
4136 2102 01 7-13 4136 3101 01 8-10 4137 1001 14 1-9 4137 6808 01 5-10 4980 1103 01 3-10
4136 2310 02 7-25 4136 3501 04 4-19 4137 1004 06 6-3 4137 6809 01 10-6 4980 1104 01 3-8
4136 2501 01 7-27 4136 3709 02 6-4 4137 1005 02 6-10 4137 6812 02 8-16 4980 1105 01 3-7
4136 2502 01 7-17 4136 3714 01 6-11 4137 1006 01 1-12 4137 6818 02 10-7 4980 1106 01 3-11
4136 2503 01 7-18 4136 3716 01 6-25 4137 1007 03 1-6 4137 6824 03 10-8 4980 1107 01 3-5
4136 2504 01 7-16 4136 3730 03 6-8 4137 1008 02 1-14 4137 6825 02 10-9 4980 1108 01 3-15
4136 2505 01 7-19 4136 4102 04 5-2 4137 1009 01 1-15 4137 6827 14 8-2 4980 1109 01 3-16
4136 2506 01 7-20 4136 4103 02 5-26 4137 1011 01 1-4 4137 6828 02 10-10 4980 1110 01 3-13
4136 2507 01 7-28 4136 4104 01 5-24 4137 1012 02 1-10 4137 6829 01 8-17 4980 1111 01 3-14

bizhub 160/bizhub 160f/bizhub 161/bizhub 161f

 2/2
Parts No. Page No. Parts No. Page No.
4980 1112 01 1-11 4980 1218 03 11-3
4980 1113 01 1-2 4980 1219 01 6-30
4980 1114 01 3-3 4980 1220 01 6-30
4980 1115 01 2-1 4980 1221 01 6-30
4980 1115 01 2-1 4980 1222 01 6-30
4980 1116 01 2-2 4980 1224 01 9-19
4980 1116 01 2-2 4980 1225 01 9-1
4980 1117 01 2-2 4980 1226 01 9-1
4980 1128 01 2-2 4980 1227 01 9-1
4980 1128 01 2-2 4980 1228 01 9-1
4980 1139 01 9-6 4980 1500 02 2-3
4980 1141 01 1-21 4980 1501 01 2-3
4980 1142 01 1-26 4980 1502 02 2-3
4980 1143 01 8-24 4980 1503 01 1-25
4980 1144 01 8-25 4980 1504 01 1-25
4980 1145 01 9-3 4980 1505 01 1-25
4980 1146 01 9-2 4980 1506 01 1-25
4980 1147 01 9-7 4980 1510 01 9-5
4980 1148 01 9-7 9314 1201 32 7-26
4980 1149 01 9-12 9321 2300 12 4-20
4980 1151 01 9-17 9331 2200 31 7-10
4980 1152 01 9-9 9335 1300 61 5-15
4980 1153 01 9-13 9384 1311 11 11-6
4980 1156 01 1-27 9384 2300 11 11-4
4980 1157 01 11-2 9384 2300 21 11-5
4980 1161 03 9-16 9384 2910 31 11-1
4980 1162 01 9-16 9J03 0901 01 6-21
4980 1163 03 9-14 9J03 M100 00 8-3
4980 1164 01 9-8 9J03 M100 00 7-24
4980 1168 01 2-2
4980 1169 01 2-2
4980 1205 01 12-1
4980 1206 01 12-1
4980 1207 01 12-1
4980 1210 01 12-2
4980 1211 01 12-2
4980 1211 02 12-2
4980 1212 01 12-2
4980 1212 02 12-2
4980 1213 01 12-1

bizhub 160/bizhub 160f/bizhub 161/bizhub 161f

EXTERNAL PARTS
P1
27
26
P3-B

24

2
23 1
22
25
3
b
b 11 10
b 4
18
19 3

5
20
17 a
6
9
5 7
21 16

15 a
28

14 13 12 8

bizhub 160/bizhub 160f/bizhub 161/bizhub 161f

EXTERNAL PARTS Page. 1
Key Part No. Description Destinations Class QTY Standard parts
1 4980 1100 01 FRAME D 1 a-9739 0308 14
2 4980 1113 01 SEAL C 1 b-9735 0306 14
3 4137 7301 01 LABEL CAUTION D 2
4 4137 1011 01 UPPER COVER RIGHT C 1
5 4137 1051 01 PLATE SPRING C 2
6 4137 1007 03 TRAY C 1
7 4137 1017 03 TRAY C 1
8 4137 1018 01 TRAY C 1
9 4137 1001 14 TOP COVER D 1
10 4137 1012 02 UPPER COVER LEFT C 1
11 4980 1112 01 STOPPER D 1
12 4137 1006 01 FRONT COVER D 1
13 4127 3104 01 GEAR 14T C 1
14 4137 1008 02 TRAY D 1
15 4137 1009 01 COVER C 1
16 4137 3203 01 REGULATING PLATE C 1
17 4137 3202 01 REGULATING PLATE C 1
18 4136 7500 01 LABEL KM C 1
19 4137 7305 02 LABEL C 1
20 4137 1033 01 FRONT COVER C 1
21 4980 1141 01 LEFT COVER C 1
22 4136 1020 03 COVER LOWER C 1
23 4137 7302 13 LABEL C 1
24 4136 1021 02 LEVER C 1
25 4980 1503 01 LABEL bizhub 160 (bizhub 160) C 1
25 4980 1504 01 LABEL bizhub 161 (bizhub 161) C 1
25 4980 1505 01 LABEL bizhub 160f (bizhub 160f) C 1
25 4980 1506 01 LABEL bizhub 161f (bizhub 161f) C 1
26 4980 1142 01 RIGHT COVER C 1
27 4980 1156 01 IR UNIT ASSY S 1
28 4137 R711 00 TRAY ASSY C 1

bizhub 160/bizhub 160f/bizhub 161/bizhub 161f

OPERATION PANEL
P2

1 3

PWB-O

a
bizhub 160/bizhub 160f/bizhub 161/bizhub 161f
OPERATION PANEL Page. 2
Key Part No. Description Destinations Class QTY Standard parts
1 4980 1115 01 PANEL SHEET LEFT (bizhub 160f/161f) C 1 a-9735 0308 14
1 4980 1115 01 PANEL SHEET LEFT B,H(bizhub 160f/161f) C 1
2 4980 1116 01 PANEL SHEET RIGHT B (bizhub 160f/161f) C 1
2 4980 1116 01 PANEL SHEET RIGHT B,G2 (bizhub 160f/161f) C 1
2 4980 1117 01 PANEL SHEET RIGHT D,E,F2,G1,I,K (bizhub 160f/ C 1
161f)
2 4980 1128 01 PANEL SHEET RIGHT B (bizhub 160/161) C 1
2 4980 1128 01 PANEL SHEET RIGHT B,G2 (bizhub 160/161) C 1
2 4980 1168 01 PANEL SHEET RIGHT TAIWAN H (TAIWAN) (bizhub 160f/161 C 1
f)
2 4980 1169 01 PANEL SHEET RIGHT TAIWAN H (TAIWAN) (bizhub 160/161) C 1
3 4980 1500 02 OPERATION PANEL (bizhub 160f/161f) I 1
3 4980 1501 01 OPERATION PANEL (bizhub 160/161) (For RUSSI I 1
AN)
3 4980 1502 02 OPERATION PANEL (bizhub 160/161) (For Excep I 1
t RUSSIAN)
4 4980 1027 02 PANEL FFC C 1

bizhub 160/bizhub 160f/bizhub 161/bizhub 161f

OPTICAL SECTION
P3
17

B 16
b
15
PS2

14

13
1
9 c d
7
12
M4 10
a
11 2
e
f

8
6
7 d
5
4 3

bizhub 160/bizhub 160f/bizhub 161/bizhub 161f

OPTICAL SECTION Page. 3
Key Part No. Description Destinations Class QTY Standard parts
1 4647 1039 03 MAGNETIC SW C 1 a-9646 0306 14
2 4980 1001 02 CCD MODULE C 1 b-9735 0308 14
3 4980 1114 01 SLIDER C 1 c-9646 0306 07
d-9721 0200 01
4 4980 1026 02 CCD FFC C 1 e-9739 0412 14
5 4980 1107 01 COVER D 1 f-9739 0308 14
6 4980 1101 01 SHAFT D 1
7 4980 1105 01 COLLAR C 2
8 4980 1104 01 GEAR 16/57T C 1
9 4980 1025 02 PM MOTOR B 1
10 4980 1103 01 BRACKET D 1
11 4980 1106 01 GEAR 19/40T C 1
12 4980 1102 01 BELT C 1
13 4980 1110 01 HOLDER D 1
14 4980 1111 01 PULLEY C 1
15 4980 1108 01 TENSION SPRING C 1
16 4980 1109 01 SHAFT ASSY D 1
17 4980 1099 01 TOP COVER ASSY C 1

bizhub 160/bizhub 160f/bizhub 161/bizhub 161f

PAPER TAKE-UP SECTION
P4

28

1
7
6 8
2
9
2 3 10
27 4 a
3
11
4 13
12
5
26
25
23
24
22 14
16
21
16 15
SL1

a 17
20 19
18

bizhub 160/bizhub 160f/bizhub 161/bizhub 161f

PAPER TAKE-UP SECTION Page. 4
Key Part No. Description Destinations Class QTY Standard parts
1 4136 3002 02 ROLLER C 1 a-9739 0308 14
2 4136 3006 01 ROLL C 2
3 4136 3009 02 HOLDER C 2
4 4136 3018 01 PRESSURE SPRING C 2
5 4136 0151 02 FRICTION SHEET ASSY C 1
6 4136 3026 01 CAM C 1
7 4136 3045 01 TENSION SPRING C 1
8 4136 3049 01 FRICTION SHEET C 1
9 4136 3027 01 TENSION SPRING C 1
10 4136 3025 01 LEVER C 1
11 4136 3047 01 GEAR 27T C 1
12 4136 3043 01 CAM C 1
13 4136 3046 01 PLATE SPRING D 1
14 4136 3001 01 ROLLER B 1
15 4136 3039 12 SHAFT D 1
16 4136 3022 01 STOPPER C 2
17 4136 3044 01 CAM C 1
18 4136 3048 01 GEAR 27T C 1
19 4136 3501 04 GUIDE D 1
20 9321 2300 12 SOLENOID C 1
21 4109 2003 01 SHOULDER SCREW C 1
22 4136 3035 01 GEAR 35T C 1
23 4136 3038 01 RATCHET C 1
24 4136 3037 01 TORSION SPRING C 1
25 4139 3018 03 DRUM C 1
26 4127 3041 02 PRESSURE SPRING C 1
27 4136 3014 02 GEAR 14T C 1
28 4136 R702 00 PAPER TAKE UP ASSY S 1

bizhub 160/bizhub 160f/bizhub 161/bizhub 161f

PAPER TRANSPORT SECTION
P5
4
2 3 5
1
7 6

27 8
28 9 11
26 25 10
27

24
9 13

12

23
30

14
29
22

21 15
13 TE1 PE1
16

17
19
20 PE2
15
18

bizhub 160/bizhub 160f/bizhub 161/bizhub 161f

PAPER TRANSPORT SECTION Page. 5
Key Part No. Description Destinations Class QTY Standard parts
1 4136 4113 02 NEUTRALIZING NEEDLE D 1
2 4136 4102 04 HOLDER D 1
3 4127 4108 01 PRESSURE SPRING C 1
4 4136 4114 02 CONTACT C 1
5 4136 4105 01 BUSHING C 1
6 4127 4106 01 CONDUCTIVE MEMBER C 1
7 4127 4109 01 CUSHION C 1
8 4136 4106 01 SPACER C 1
9 4136 4133 01 SPACER C 2
10 4137 6808 01 WIRE HARNESS ASSY D 1
11 4136 4109 06 GUIDE D 1
12 4136 6301 02 MICRO-SWITCH I 1
13 4136 3016 02 PRESSURE SPRING C 2
14 4136 3021 01 ACTUATOR C 1
15 9335 1300 61 PHOTO INTERRUPTER B 2
16 4137 3204 01 EARTH GROUND D 1
17 4137 3205 01 EARTH GROUND D 1
18 4137 3201 01 TRAY D 1
19 4137 3221 01 ACTUATOR D 1
20 4137 3020 02 HOLDER D 1
21 4136 6751 01 CONNECTOR PIN D 1
22 4137 0105 01 PWB ASSY I 1
23 4127 4111 01 GEAR 21T C 1
24 4136 4104 01 BUSHING C 1
25 4136 4132 01 GUIDE PLATE D 1
26 4136 4103 02 TRANSFER ROLLER A 1
27 4127 4135 01 PRESSURE SPRING C 2
28 4127 4107 01 PRESSURE SPRING C 1
29 4136 R701 00 TRANSFER UNIT S 1
30 4136 4111 01 SPACER C 1

bizhub 160/bizhub 160f/bizhub 161/bizhub 161f

FUSING UNIT
7
P6
2
29 1 8

3
30
27 5
26 9
4
4 4
a
28 5
6
4 10
25 11
24 a PS1 6 6
23 6 a
12
a
23
b
TH1
22
20 14
21 18 13

19
20 15
18

16
17

bizhub 160/bizhub 160f/bizhub 161/bizhub 161f

FUSING UNIT Page. 6
Key Part No. Description Destinations Class QTY Standard parts
1 4137 1036 03 TOP COVER D 1 a-9739 0308 14
2 4137 7301 01 LABEL CAUTION D 1 b-9732 0310 14
3 4137 1004 06 GUIDE D 1
4 4136 3709 02 SPRING D 4
5 4137 3763 01 LEVER D 2
6 4127 3707 01 ROLL C 4
7 4137 1024 02 TORSION SPRING C 1
8 4136 3730 03 ROLLER C 1
9 4136 7321 01 LABEL CAUTION B,H,G2,F1 C 1
9 4137 7303 01 LABEL CAUTION C,D,E,F2,G1,I,K D 1
10 4137 1005 02 GUIDE D 1
11 4136 3714 01 GEAR 61T C 1
12 4111 2531 01 WASHER C 1
13 4136 6702 01 THERMISTOR C 1
14 4136 5599 01 SEAL C 1
15 4136 5531 01 BRUSH D 1
16 4136 5503 03 GUIDE D 1
17 4136 5598 01 SEAL C 1
18 4127 5571 01 BUSHING C 2
19 4136 5510 02 ROLLER C 1
20 4136 5517 02 PRESSURE SPRING C 2
21 9J03 0901 01 PHOTO INTERRUPTER I 1
22 4136 5505 05 HOUSING D 1
23 4137 5545 02 GUIDE D 2
24 4136 5518 02 ACTUATOR C 1
25 4136 3716 01 TORSION SPRING C 1
26 4136 7325 02 LABEL HOT C 1
27 4136 7326 02 LABEL CAUTION C 1
28 4137 0752 00 FUSING UNIT 220V K A 1
28 4137 R708 00 FUSING UNIT B,H,G2,F1 A 1
28 4137 R709 00 FUSING UNIT C,D,E,F2,G1,I A 1
29 4137 R712 00 GUIDE ASSY C 1
30 4980 1219 01 LABEL CAUTION H (CHINESE/ARABIC) D 1
30 4980 1220 01 LABEL CAUTION B,G2 (GERMAN/FRENCH) D 1
30 4980 1221 01 LABEL CAUTION C (GERMAN/FRENCH) D 1
30 4980 1222 01 LABEL CAUTION D,E,F1,F2,G1,G2,I,K (ARABIC D 1
/HANGL)

bizhub 160/bizhub 160f/bizhub 161/bizhub 161f

DRIVE SECTION
P7

34

1
2
35
3
4
S2
33 31 b
33
30 10
5 7
32 9
15 6 8
29
28 11
16
8
27 a 12
25 18 17 13
24
26
19
c
20
22 21
M1 14
M2

8 b

23 8
a

bizhub 160/bizhub 160f/bizhub 161/bizhub 161f

DRIVE SECTION Page. 7
Key Part No. Description Destinations Class QTY Standard parts
1 4137 2011 02 GUIDE D 1 a-9735 0308 14
2 4136 2012 02 EARTH GROUND D 1 b-9739 0308 14
3 4136 2008 04 CONTACT D 4 c-9646 0306 14
4 4136 2006 03 CONTACT C 1
5 4136 2010 03 CONTACT C 1
6 4136 2009 03 CONTACT C 1
7 4136 2007 02 CONTACT C 1
8 4136 2015 01 RUBBER FOOT D 4
9 4136 2018 02 HOLDER D 1
10 9331 2200 31 MICRO-SWITCH C 1
11 4136 2004 16 FRAME D 1
12 4137 6806 02 WIRE HARNESS ASSY D 1
13 4136 2102 01 BRACKET D 1
14 4136 2013 01 REINFORCE PLATE D 1
15 4136 2526 03 HOLDER D 1
16 4136 2504 01 GEAR 21/51T C 1
17 4136 2502 01 GEAR 19/48T C 1
18 4136 2503 01 GEAR 24/59T C 1
19 4136 2505 01 GEAR 32/18T C 1
20 4136 2506 01 GEAR 21/25/35T C 1
21 4137 2524 13 GUIDE D 1
22 4136 2019 03 HOLDER D 1
23 4136 2005 18 FRAME D 1
24 9J03 M100 00 FAN MOTOR B 1
25 4136 2310 02 DUCT D 1
26 9314 1201 32 MOTOR B 1
27 4136 2501 01 GEAR 21/53T C 1
28 4136 2507 01 GEAR 28/70T C 1
29 4136 2508 01 GEAR 24T C 1
30 4136 2509 01 GEAR 23/48T C 1
31 4136 2527 01 HOLDER D 1
32 4136 2511 01 GEAR 25/27T C 1
33 4136 2510 01 GEAR 20T C 2
34 4137 R713 00 RIGHT FRAME ASSY S 1
35 4137 R714 00 LEFT FRAME ASSY S 1

bizhub 160/bizhub 160f/bizhub 161/bizhub 161f

ELECTRICAL COMP0NENTS
P8
a

25
a
1

2
c 24 a
20 21
c
b 23 a
c 22
3
HV1 M3
14
a a
a

19 4
b 5
PU1
17 14
16
7
18 8
a
6
13
a
9
15
12

10

a 10 11

bizhub 160/bizhub 160f/bizhub 161/bizhub 161f

ELECTRICAL COMP0NENTS Page. 8
Key Part No. Description Destinations Class QTY Standard parts
1 4137 2006 03 REINFORCE PLATE D 1 a-9735 0308 14
2 4137 6827 14 WIRE HARNESS ASSY D 1 b-9646 0308 14
3 9J03 M100 00 FAN MOTOR B 1 c-9739 0308 14
4 4137 2312 01 FILTER C 1
5 4137 2311 02 DUCT D 1
6 4137 2007 01 REINFORCE PLATE D 1
7 4136 3005 04 LIFTING PLATE C 1
8 4136 3013 01 FRICTION SHEET C 1
9 4137 3102 02 REGULATING PLATE C 1
10 4136 3101 01 RACK C 2
11 4127 3104 01 GEAR 14T C 1
12 4137 3103 01 REGULATING PLATE C 1
13 4136 2001 02 BASE FRAME D 1
14 4136 6804 01 WIRE HARNESS ASSY D 1
15 4136 2032 04 BRACKET D 1
16 4137 6812 02 WIRE HARNESS ASSY D 1
17 4137 6829 01 WIRE HARNESS ASSY D 1
18 4137 6201 04 POWER SUPPLY B,H,G2,F1 I 1
18 4137 6202 02 POWER SUPPLY K I 1
18 4137 6202 04 POWER SUPPLY C,D,E,F2,G1,I I 1
19 4137 2302 02 FRAME D 1
20 4136 2055 04 FRAME D 1
21 4136 6205 07 HV1 I 1
22 4154 3804 01 SCREW C 3
23 4137 R723 00 PRINT HEAD ASSY I 1
24 4980 1143 01 SHIELD D 1
25 4980 1144 01 COVER D 1

bizhub 160/bizhub 160f/bizhub 161/bizhub 161f

ELECTRICAL COMP0NENTS
P9

REVISED EDITION DATE

JULY
1 2005

12
13
a a
16 18
15
14 17
a 1
b a
a
PWB-IF 2
c

PWB-P

8 6
9
7 a
5 1
d
1
20 e a
1
11
19 PWB-NCU
4

3
10 a

bizhub 160/bizhub 160f/bizhub 161/bizhub 161f

ELECTRICAL COMP0NENTS Page. 9
Key Part No. Description Destinations Class QTY Standard parts
1 4980 1225 01 PWB-P(COPY/GDI) {bizhub 160} I 1 a-9735 0306 14
1 4980 1226 01 PWB-P(COPY/PCL) {bizhub 161} I 1 b-9733 0310 14
1 4980 1227 01 PWB-P(FAX GDI) {bizhub 160f} I 1 c-9733 0306 14
d-9739 0308 14
1 4980 1228 01 PWB-P(FAX/PCL) {bizhub 161f} I 1 e-9735 0308 14
2 4980 1146 01 BRACKET D 1
3 4980 1145 01 BRACKET D 1
4 4980 1020 02 NCU PWB (bizhub 160f/161f) I 1
5 4980 1510 01 PWB-NIC (bizhub 161/161f) I 1
6 4980 1139 01 NIC PCB ASSY (bizhub 161/161f) I 1
7 4980 1147 01 BRACKET (bizhub 160f/161f) D 1
7 4980 1148 01 BRACKET (bizhub 160/161) D 1
8 4980 1164 01 COVER D 1
9 4980 1152 01 COVER D 1
10 4980 1022 02 BATTERY (bizhub 160f/161f) D 1
11 4980 1023 01 SPEAKER ASSY (bizhub 160f/161f) D 1
12 4980 1149 01 COVER D 1
13 4980 1153 01 SHIELD BOX D 1
14 4980 1163 03 WIRE HARNESS ASSY D 1
15 4980 1014 02 PWB-IF COPY (bizhub 160/161) I 1
15 4980 1015 01 PWB-IF FAX (bizhub 160f/161f) I 1
16 4980 1161 03 WIRE HARNESS ASSY (bizhub 161/161f) D 1
16 4980 1162 01 WIRE HARNESS ASSY (bizhub 160/160f) D 1
17 4980 1151 01 WIRE HARNESS ASSY (bizhub 160f/161f) D 1
18 4980 1021 02 PCL PWB (bizhub 161/161f) I 1
19 4980 1224 01 CONNECTOR (NC-501,OPTION) D 1
20 4508 2011 02 CONNECTOR (NC-501,OPTION) D 1

bizhub 160/bizhub 160f/bizhub 161/bizhub 161f

WIRING
P 10
CN1a PJ2A PJ16A PJ16
1 7
(TH1)

PJ14A PJ14
2 8
(M1) (PWB-A) (TE1)

PJ8a PJ8 PJ15A PJ15

3 9
(PS3) (PE2)

CN2a PJ3A PJ20A PJ4

4 10
(SL1) (PE2)

PS-N.C
PJ17A
5 (S2)

PS-COM

PJ12A PJ6
6
(PE1)

bizhub 160/bizhub 160f/bizhub 161/bizhub 161f

WIRING Page. 10
Key Part No. Description Destinations Class QTY Standard parts
1 4136 6805 03 WIRE HARNESS ASSY D 1
2 4136 6810 03 WIRE HARNESS ASSY D 1
3 4137 6802 01 WIRE HARNESS ASSY D 1
4 4137 6803 03 WIRE HARNESS ASSY D 1
5 4137 6807 02 WIRE HARNESS ASSY D 1
6 4137 6809 01 WIRE HARNESS ASSY D 1
7 4137 6818 02 WIRE HARNESS ASSY D 1
8 4137 6824 03 WIRE HARNESS ASSY D 1
9 4137 6825 02 WIRE HARNESS ASSY D 1
10 4137 6828 02 WIRE HARNESS ASSY D 1

bizhub 160/bizhub 160f/bizhub 161/bizhub 161f

WIRING ACCESSORIES AND JIGS
P 11
1 6 11 16 21 26 31 36

31.4

L=104
18
2 7 12 17 22 27 32 37

3 8 13 18 23 28 33 38

4 9 14 19 24 29 34 39

25
9

5 10 15 20 25 30 35 40

32.5
11

bizhub 160/bizhub 160f/bizhub 161/bizhub 161f

WIRING ACCESSORIES AND JIGS Page. 11
Key Part No. Description Destinations Class QTY Standard parts
1 9384 2910 31 EDGE COVER D 1
2 4980 1157 01 BIOS ROM (bizhub 160/160f) S 1
3 4980 1218 03 BIOS ROM (bizhub 161/161f) S 1
4 9384 2300 11 EDGE COVER D 2
5 9384 2300 21 EDGE COVER B,H,G2,F1 D 1
6 9384 1311 11 CABLE TIE 104L D 1

bizhub 160/bizhub 160f/bizhub 161/bizhub 161f

ACCESSORY PARTS
P 12

1
2

bizhub 160/bizhub 160f/bizhub 161/bizhub 161f

ACCESSORY PARTS Page. 12
Key Part No. Description Destinations Class QTY Standard parts
1 4980 1205 01 POWER CORD B,G2 D 1
1 4980 1206 01 POWER CORD H D 1
1 4980 1207 01 POWER CORD D,E,F2,G1,I,K D 1
1 4980 1213 01 POWER CORD C D 1
2 4980 1210 01 WIRE HARNESS ASSY D,E,F1,F2,G1,G2,I,K,B,H (bi D 1
zhub 160f/161f)
2 4980 1211 01 WIRE HARNESS ASSY K(bizhub 160f/161f) D 1
2 4980 1211 02 WIRE HARNESS ASSY D,E,F2,G1,I (bizhub 160f/16 D 1
1f)
2 4980 1212 01 WIRE HARNESS ASSY K(bizhub 160f/161f) D 1
2 4980 1212 02 WIRE HARNESS ASSY D,E,F2,G1,I (bizhub 160f/16 D 1
1f)

bizhub 160/bizhub 160f/bizhub 161/bizhub 161f

MAINTENANCE LIST 1/1
The items with no Page/Key numbers are not handled as spare parts.
No. Section PM Parts Description Maintenance Cycle (K=1,000) Parts No. Destinations Page/Key Note
QTY Replace
1 Image Transfer section Image Transfer Roller 1 50K 4136410302 P5-26
2 Fusing section Fusing Unit 1 50K 4137R70800 B H G2 F1 P6-28
2 Fusing Unit 1 50K 4137075200 C D E F2 G1 I K P6-28

bizhub 160/bizhub 160f/bizhub 161/bizhub 161f

DESTINATION
Destination No. Destinations V Hz Model No.
A1 JAPAN 100 50/60
A
A2 JAPAN
4980-561
B USA, CANADA 120 60 4980-501
4980-461
4980-411
C EUROPEAN TYPE 220-240 50/60 4980-451
4980-468
4980-462
THAILAND, SRI LANKA, SINGAPORE, MALAYSIA, HONG 4980-412
D1 S.E ASIA TYPE 220-240 50/60 4980-452
KONG, PAKISTAN, INDIA, BANGLADESH, INDONESIA
4980-402
D
4980-462
4980-412
D3 OCEANIA TYPE AUSTRALIA, NEW ZEALAND 220-240 50/60 4980-452
4980-402
4980-462
4980-412
E PHILIPPINES 120 60 4980-452
4980-402
4980-564
4980-514
F1 SAUDI ARABIA 127 60 4980-554
4980-504
F
4980-462
4980-412
F2 SAUDI ARABIA 220-240 50/60 4980-452
4980-402

bizhub 160/bizhub 160f/bizhub 161/bizhub 161f

Destination No. Destinations V Hz Model No.
4980-462
4980-412
G1 C.S AMERICA 220-240 50/60 4980-452
4980-402
G
4980-563/
513/553/
G2 C.S AMERICA 120 60 503/564/
514
4980-562
4980-512
H TAIWAN 110 60 4980-552
4980-502

JORDAN, LEBANON, SYRIA, SOUTH AFRICA, IRAQ, IRAN, N.YEMEN, CAME- 4980-462
4980-412
I ROON, UAE, BAHRAIN, OMAN, QATAR, KUWAIT, KENYA, TUNISIA, IVORY 220-240 50/60 4980-452
COAST, MOROCCO 4980-402
J CHINA 220-240 50/60
K KOREA 220-240 50/60

bizhub 160/bizhub 160f/bizhub 161/bizhub 161f