Bizhub 163 - PM - 26.12.2008
Bizhub 163 - PM - 26.12.2008
Bizhub 163 - PM - 26.12.2008
DECEMBER 2008
To find correct Parts No., refer to the “HOW TO MAKE THE BEST USE OF THIS MANUAL” in the following page.
1 When you order, please check the proper figures beforehand that are on Our Parts Guide Manual, and order with the appropriate figures.
2 For screws, Nuts, Washers, retaining rings and Pins which are used in this model, one letter is shown on the Standard parts column of Parts list and
exploded diagrams.
3 In order to maintain safety of the product, some specific parts composed of this product are set up as "essential safety parts".
4 The assigned parts number for the "essential safety parts" is indicated as "SP00-****".
When replacing these parts, follow precautions for disassembling and installing which are listed in the Service Manual.
Do not use any parts that are not set up as
6 Revision Mark
Marked as on the illustration shows that the revision has been made.
04/13/2007
SYSTEM OUTLINE
Except Japan.
2
3
7
4
4 STACKER JS-503
16 REAR SIDE
3
15
14
6
9
17
10 11 12
13
18
Parts No. Page No. Parts No. Page No. Parts No. Page No. Parts No. Page No. Parts No. Page No.
0910 5507 12 15-17 1164 3509 01 9-16 4021 2014 12 8-3 4021 3036 01 21-5 4021 5221 01 14-29
1033 4402 01 3-24 1164 3515 01 9-31 4021 2018 01 9-17 4021 3037 02 22-1 4021 5224 02 14-44
1038 4006 01 23-8 1164 4202 04 16-27 4021 2019 02 16-12 4021 3040 01 22A-5 4021 5225 01 14-9
1053 4812 01 23-7 1164 4206 02 16-21 4021 2020 01 20-5 4021 3103 01 11-23 4021 5226 01 14-15
1129 7303 01 8-10 1164 4207 01 16-22 4021 2025 01 11-18 4021 3104 01 11-2 4021 5227 01 14-22
1129 7303 01 9-3 1164 4222 01 16-20 4021 2031 01 9-19 4021 3105 01 11-25 4021 5231 01 14-12
1134 3043 01 18-5 1164 5765 01 17-16 4021 2101 01 9-10 4021 3106 01 11-24 4021 5232 01 14-13
1139 1703 02 1-6 1165 4307 01 13-3 4021 2103 02 9-6 4021 3107 01 11-19 4021 5235 03 14-32
1139 1704 14 1-5 1165 4310 01 13-6 4021 2106 01 9-5 4021 3108 01 11-22 4021 5301 02 12-11
1139 1706 01 1-7 1165 5326 02 12-14 4021 2110 01 8-11 4021 3504 01 10-4 4021 5302 01 12-22
1139 5015 01 12-4 1171 1126 01 1-1 4021 2307 01 16-33 4021 3505 01 9-18 4021 5303 01 12-15
1139 5018 04 12-18 1171 1127 03 1-3 4021 2316 01 9-26 4021 3512 12 9-30 4021 5304 01 12-2
1139 5022 01 12-10 1174 5010 01 12-17 4021 2501 01 19-20 4021 3513 12 9-15 4021 5305 02 12-26
1139 5026 01 12-12 1200 1346 12 12-7 4021 2502 01 19-5 4021 4101 02 13-19 4021 5305 13 12-26
1139 5249 01 14-41 4002 5042 02 9-9 4021 2503 01 19-21 4021 4102 02 13-13 4021 5306 02 12-30
1139 5250 01 14-40 4002 5042 02 14-38 4021 2504 01 19-25 4021 4103 02 13-10 4021 5306 13 12-30
1139 5730 01 12-31 4004 3006 03 22-5 4021 2505 01 19-6 4021 4104 02 13-17 4021 5307 02 12-29
1144 3097 03 22-4 4011 0112 02 16-25 4021 2509 01 19-24 4021 4105 01 13-11 4021 5309 01 12-21
1144 7910 01 23-16 4011 3002 01 21-2 4021 2510 01 19-4 4021 4106 01 13-12 4021 5310 01 12-16
1151 5023 01 12-13 4011 3005 01 21-1 4021 2511 01 19-3 4021 4107 01 13-20 4021 5311 01 12-28
1151 5032 01 12-20 4011 3007 03 22-22 4021 2512 01 19-2 4021 4108 01 13-16 4021 5312 01 12-27
1151 5033 02 12-19 4011 3008 06 22-16 4021 2517 01 19-23 4021 4109 01 13-9 4021 5313 04 12-1
1151 7383 01 21-17 4011 3009 01 22-21 4021 2519 01 19-8 4021 4209 02 16-29 4021 5314 01 12-9
1156 4118 02 15-20 4011 3012 01 10-23 4021 2533 03 19-27 4021 4219 01 16-19 4021 5315 01 12-6
1164 0755 01 22A-3 4011 3020 01 22-31 4021 2538 01 19-7 4021 4302 02 13-5 4021 5316 02 12-23
1164 1031 01 3-2 4011 3021 01 22-30 4021 2540 01 19-18 4021 4351 06 13-25 4021 5601 06 13-26
1164 3001 01 22A-2 4011 3205 01 11-11 4021 2541 01 19-22 4021 4352 06 13-14 4021 5604 02 13-1
1164 3003 01 22-17 4011 3515 01 16-10 4021 2542 01 19-19 4021 4362 01 13-24 4021 5606 01 15-21
1164 3004 03 22-19 4011 5858 01 16-32 4021 2547 02 19-17 4021 4367 01 13-22 4021 5607 03 15-34
1164 3005 02 22-18 4011 5858 01 17-4 4021 3001 28 21-10 4021 4368 02 15-16 4021 5608 01 15-35
1164 3020 03 10-24 4011 7313 01 24-4 4021 3002 06 22-34 4021 5203 03 14-35 4021 5609 01 15-33
1164 3027 01 10-14 4011 7314 01 24-4 4021 3009 01 22-32 4021 5205 01 15-29 4021 5611 01 15-32
1164 3045 01 22-24 4021 0162 02 12-25 4021 3013 02 22-3 4021 5206 01 15-30 4021 5614 02 15-24
1164 3047 02 22-11 4021 0163 05 14-5 4021 3014 02 22-8 4021 5207 01 13-18 4021 5615 01 15-25
1164 3049 02 22-23 4021 0165 03 14-7 4021 3019 01 21-8 4021 5211 01 14-20 4021 5616 01 15-27
1164 3054 01 10-27 4021 0166 02 15-28 4021 3020 01 21A-1 4021 5212 02 14-19 4021 5617 01 15-23
1164 3061 01 22-12 4021 0202 03 14-21 4021 3020 01 21-9 4021 5213 01 14-18 4021 5618 01 15-11
1164 3062 01 22-13 4021 0204 01 19-33 4021 3031 13 21-7 4021 5214 01 14-23 4021 5619 01 15-15
1164 3067 01 10-33 4021 0752 01 14-6 4021 3032 12 21-6 4021 5219 01 14-25 4021 5623 01 15-2
1164 3508 01 9-32 4021 1009 01 3-27 4021 3035 02 21-4 4021 5220 01 15-31 4021 5720 02 17-20
1
2
3
2
3
8
a
b
6
4
6
7
5
22 2
2
28
26
b
23 a
25
2
24 4
5
20
19
21 b
17
18
7
16
15 8
13 9
14
c 12
2 10
11
29
27
FRONT
11 a 2
10 1
c
a 5
9
a 2
3
a
4
e a
b 22
12 a 19
b 27
14
b
18 a 27
13
15
a
17 b
b
19
25
26
16
20 21 24
a 23
a
a 18
17
3 a
15
16
b
9
a a
14 PS8 4
7
10
5
11 S6
13 PS100 a
7 6
12
8
6 b
10
4
11 3 a
12
PS102
b
13 PS101 b
14 5 1
9 7
15 16
1
b 12
13
15
16 17 c 1
4
a
b d b
c 14 6
5 2
20 b
18
19 15 13
17
26 25 24 INVB
d c 38
23 21
13 16 b 36
d 22
13 c 18
39
35 7
40
27 44
b 44 35
26
33
27
30
28
25
29 31
29 d 34
32 13
42
27 27
k 2
k 1
k
2 13 d
3
a b
4
k c
a d
a d
4
k 1
12
13
b
3
12
c g 10
6
a
a
a
h 11
1
13
f 9 f
7
8 1 10
S1
13
c
4
d a
6 5
d
7 6
6 5 12
13 2 11 d
d
8 3 10
7
13
13 7
13
d
13 13
9
d
13
13
18 9 33 a
b
20
9
S4 d
39 9
37 3
40 16
23 32
40
e
22 29 c
S3
20 16 30
c
31
25 27 28
24
26
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PAPER TAKE-UP SECTION Page. 9
Key Part No. Description Destinations Class QTY Standard parts
1 4034 3531 02 ROLLER C 1 a-9739 0408 14
2 4034 3532 02 ROLLER C 1 b-1066 1151 01
3 1129 7303 01 LABEL HI-VOL CAUTION D 3 c-9721 0500 01
d-9646 0316 14
4 4034 2029 01 POSITIONING PLATE D 1 e-9742 0318 14
5 4021 2106 01 CONTACT C 1 f-9646 0310 14
6 4021 2103 02 HOLDER D 1 g-9721 0500 01
7 4034 2028 01 BRACKET D 1
8 4034 2535 02 FRAME D 1
9 4002 5042 02 PLATE NUT D 7
10 4021 2101 01 PRESSURE SPRING C 2
11 4034 2107 01 CONTACT C 1
12 4034 2108 01 CONTACT C 1
13 4034 2111 01 COVER C 1
14 9322 1300 11 CLUTCH C 1
15 4021 3513 12 TENSION SPRING C 1
16 1164 3509 01 BUSHING C 4
17 4021 2018 01 SHOULDER SCREW C 2
18 4021 3505 01 KNOB C 1
19 4021 2031 01 CUSHION C 2
20 4034 M601 00 Micro switch C 2
21 4034 R703 00 CLEANING PAD A 1
22 4034 2014 01 BRACKET D 1
23 4034 2303 02 TORSION SPRING D 1
24 4163 5293 01 SCREW C 1
25 4034 2304 01 TORSION SPRING C 1
26 4021 2316 01 SHOULDER SCREW C 1
27 4034 2305 01 PRESSURE SPRING C 1
28 4034 2302 01 ARM D 1
29 4034 3509 02 CONTACT C 1
30 4021 3512 12 TENSION SPRING C 1
31 1164 3515 01 GEAR 13T B 1
32 1164 3508 01 GEAR 18T B 1
33 4034 2112 01 CONTACT C 1
34 4034 2010 03 RAIL D 1
35 4034 2021 01 BRACKET D 1
36 4034 6836 01 WIRE HARNESS ASSY D 1
37 4034 6815 01 WIRE HARNESS ASSY F1,G2,H D 1
37 4034 6880 01 WIRE HARNESS ASSY C,D1,D3,E,F2,G1,I,J,K D 1
38 4034 6868 01 WIRE HARNESS ASSY D 1
39 4106 2063 01 SCREW C 1
40 4154 3804 01 SCREW C 4
27 d
28 a
d a 1 2 3
d
c 4
24 26 5
6
25 S5
29 b
PS1
PS5 20
23 8 9
PSDTB 18 7
31 8 a
19
21 16
19 19 a PS4
d PC7 1 c
22 d 32 12
1 11
30 33
13
19 15
A
14 10
19 19 19
17 19
19
b 4 6 8
9
24
25
23 26
22 PS2
21
d
b
c e
13
a 20 12 10
19 SD2 11
13 f 1
14
a
14 14
g
14 15
14
16
18
d
17
d
8
11 a 2
a
32
12 b
PS6
15 M2
1
17
16 5
6 c
13 14
3 a
b 4
12 31
13 7
18
7
a 2
30
19
21 29
20
28
2
27
26
23
22 3
25
33 a
24
14 27
d
c
10 2
7 5
a 11
12 4
26
13
6
a
c 3
9
d 8 EL1
16
28 17
21
25
d 19 20 b
22
c
18 c
15
24
23
a
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CHARGE SECTION Page. 13
Key Part No. Description Destinations Class QTY Standard parts
1 4021 5604 02 LID D 1 a-9742 0308 07
2 4163 5612 02 SEAL C 1 b-9739 0308 07
3 1165 4307 01 SEAL C 1 c-9742 0310 07
d-9747 1740 07
4 4021 6505 01 LED PILOT LAMP B 1
5 4021 4302 02 HOLDER D 1
6 1165 4310 01 SEAL C 1
7 4163 4104 02 GRID B 1
8 4163 4103 01 ELECTRODE NEEDLE B 1
9 4021 4109 01 SHIELD PLATE C 1
10 4021 4103 02 COVER C 1
11 4021 4105 01 TERMINAL C 1
12 4021 4106 01 TERMINAL C 1
13 4021 4102 02 HOLDER D 1
14 4021 4352 06 BRACKET D 1
15 A08E R701 00 IU Assy A 1
16 4021 4108 01 SPRING C 1
17 4021 4104 02 PLATE D 1
18 4021 5207 01 SEAL C 1
19 4021 4101 02 HOLDER D 1
20 4021 4107 01 LEVER C 1
21 4163 4116 01 TENSION SPRING C 1
22 4021 4367 01 PLATE SPRING D 1
23 4163 5293 01 SCREW C 1
24 4021 4362 01 PIN C 1
25 4021 4351 06 BRACKET D 1
26 4021 5601 06 HOUSING D 1
27 A08E R702 00 DRUM CHARGE UNIT A 1
28 4021 6820 01 WIRE HARNESS ASSY D 1
28 c
25
37 44 16 d
39
d
f
2
23
25
b
a
e
12
4 a
15 37 b
36
11
FM1 c
19 d
18 a 13 11
20 d a 9
10
a 17 16 14
a 9
21 a 8
22 35
10
23 11
17 31
a
32 34
24
30 b
PITRB
a
b a
b 25 26 a
27 29 33
28 21 20 22
f
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FUSING SECTION Page. 17
Key Part No. Description Destinations Class QTY Standard parts
1 4034 5782 01 COVER C 1 a-9721 0300 01
2 4034 5763 01 COLLAR C 2 b-9739 0308 14
3 4034 5751 01 ROLLER C 1 c-9646 0306 14
d-9732 0314 14
4 4011 5858 01 SEAL C 5 e-9646 0308 14
5 4034 5785 01 GUIDE D 2 f-9646 0310 14
6 4034 5784 01 GUIDE D 3
7 4034 5756 01 GEAR 21T C 1
8 4034 5753 01 BUSHING C 2
9 4034 7402 01 LABEL CAUTION H,F1,G2 C 1
9 4034 7403 01 LABEL CAUTION D1,D3,E,F2,G1,I,J,K C 1
9 4034 7404 01 LABEL CAUTION C C 1
10 4034 5714 02 GUIDE D 1
11 4034 5715 01 TORSION SPRING C 1
12 4034 5702 02 FUSING ROLLER C 1
13 4034 5755 01 TORSION SPRING C 4
14 4034 5752 01 ROLL C 4
15 4021 5742 01 SHOULDER SCREW C 4
16 1164 5765 01 SPACER C 2
17 4034 5708 03 COVER C 1
18 4034 5711 01 BUSHING C 2
19 4034 5716 01 GUIDE D 1
20 4021 5720 02 SEPARATOR A 4
21 4034 5787 01 TENSION SPRING C 4
22 9372 2710 12 THERMISTOR B 1
23 4021 5726 03 LEVER C 1
24 4021 5733 01 LEVER C 1
25 4021 5727 12 TENSION SPRING C 2
26 4034 6827 01 WIRE HARNESS ASSY D 1
27 4037 0906 01 PHOTO INTERRUPTER B 1
28 4034 5723 01 TORSION SPRING C 1
29 4034 5722 01 ACTUATOR D 1
30 4034 5761 01 POSITIONING PLATE D 1
31 4021 5724 01 LEVER C 1
32 4021 5725 03 LEVER C 1
33 4034 5786 01 SHAFT D 1
34 4034 5741 01 LABEL C 1
35 4035 0751 00 FUSING UNIT 120V F1,G2 A 1
35 4035 R700 00 FUSING UNIT 230V D1,D3,E,F2,G1,I,J,K A 1
35 4035 R701 00 FUSING UNIT 230V C A 1
35 A09A R700 00 FUSING UNIT 110V H A 1
36 4034 5717 01 REINFORCE PLATE D 1
37 4034 5718 02 Guide D 1
6 4
3 a
1
17
7 15
a
b
5 12
11 b
9
10
9 8
10
d
10 9
13 10 c
b
15
9 15
d b
14 16
5
15 15
a 10
34 M1
c 7
b a
32
6
SD1 3
c d
15 8 38
16
n 4 a
5 31
b 2
20
a 19 21
37 22
k r e
37 p
14 30 e
18 m 25
13
f 29
33 26
23 k 24 28
g 1
h 27 17 1
36
4
5
19 2
18 3
6 d
b 1
16
b 20 S2
14
c
17
b
b b HV1
15 7
28
27
MFPC PRCB 21
b
1
b 22
e
1 26
23
b b
a
8
DUPC 25
FM2
11 f 8
RYB
12
8 10
R1
9
24
1 9
17
16 10
4
15
3
7
5 6
11
12
14 b
13
13
1
1
1
2
12
e
1
15 14 k
22
13
17
26
23 24
23
f g
25
1
1
1 1
3 2
1
4
1
A P.10
5
1 B P.21A
6
5.2 28 L=104
11.5
2 7 12 17 22 27 32 37
10 5
3
3.6 1.1
16.2
3 8 13 18 23 28 33 38
9.2
33 18
11.5
4 9 14 19 24 29 34 39
8.5
7.3
11.2
4.8
5 10 15 20 25 30 35 40
31.4
4
16.5 18
5 5