Model 28000

Articulating Crane
Owner’s Manual

Installation • Assembly Drawings • Parts

Notice: A copy of this manual must remain with the equipment at all times.
For a printable download copy, please visit: www.stellarindustries.com

Stellar Industries, Inc.

190 State Street
PO Box 169
Garner, IA 50438
800-321-3741
Subject to Change without Notification.
Fax: 641-923-2811
© 2016 Stellar Industries, Inc. www.stellarindustries.com Last Revision: 09/20/16
 Model 28000 Manual Revisions
Date of Revsion Section Revised Description of Revision

Serial Tag
Location

® D ATE

®
D ATE

PATENT INFORMATION

PATENT INFORMATION
http://www.stellarindustries.com/ip

M OD EL N O. SERIAL NO.

MADE IN THE U.S.A. BY STELLAR INDUSTRIES, INC.

PN C5942

http://www.stellarindustries.com/ip

MOD E L N O . S E R I A L N O.

MADE IN THE U.S.A. BY STELLAR INDUSTRIES, INC.

PN C5942

Page ii | Stellar® 28000 Articulating Crane Owner’s Manual

Table of Contents
Introduction......................................................................................... iv
Chapter 1 - Specifications......................................................................1
Model 28000 Specifications................................................................1
Capacity Chart - Decal PN 16055.....................................................2
Chapter 2 - Installation...........................................................................3
General Installation..............................................................................3
Installer Notice....................................................................................3
Torque Data Chart.............................................................................4
Installation Overview.........................................................................5
Mounting Kit Drawing........................................................................5
Hydraulic Installation...........................................................................6
Hydraulic Pressure Settings..................................................................7
Face Seal/O-Ring Size Chart..............................................................7
Hydraulic Kit - PN 69197.......................................................................8
Control Kit (458 MHz) - PN 41919......................................................10
Control Kit (434 MHz) - PN 51838......................................................11
Control Kit (419 MHz) - PN 55395......................................................12
Decal Placement - PN 16658............................................................13
Chapter 3 - Assembly Drawings..........................................................15
Base Assembly - PN 47880.................................................................15
Optional Load Sensor Base - PN 67062............................................ 16
Bearing Assembly - PN 18471............................................................17
Gearbox - PN 60505...........................................................................18
Valve Bank - PN 42802.......................................................................19
Mast Assembly - PN 18073.................................................................20
Main Boom Assembly - PN 68021.....................................................21
Main Cylinder Assembly - PN 20694.................................................22
Outer Cylinder Assembly - PN 50628................................................23
Extension Boom Assembly - PN 70661..............................................24
Stabilizer Assembly - PN 48689..........................................................25
Stabilizer Cylinder Assembly - PN 48383........................................... 26
Reservoir Assembly - PN 86356..........................................................27
Optional 15 Ton Hook Kit - PN 55138................................................28
Radio Transmitter - PN 41922.............................................................29

Stellar® 28000 Articulating Crane Owner’s Manual | Page iii

 Introduction
A copy of this manual is provided with every crane and can be found in the hard plastic
manual case that is installed on the chassis. A copy of this manual shall remain with the
crane at all times.

Throughout the manual, three signal words will be used to bring attention to important
items:

NOTICE
A NOTICE signal word indicates a practice not related to physical injury.

WARNING A

WARNING signal word indicates a hazardous situation which, if not
avoided, could result in death or serious injury.

A DANGER signal word indicates a hazardous situation which, if not

DANGER
avoided, will result in death or serious injury.

Information contained within this manual does not cover operation, maintenance, or
troubleshooting. Please refer to the Large OTR Crane Manual for details on these items.

This manual is not binding. Stellar Industries, Inc. reserves the right to change, at any
time, any or all of the items, components, and parts deemed necessary for product
improvement or commercial/production purposes. This right is kept with no requirement or
obligation for immediate mandatory updating of this manual.

In closing:
If more information is required or technical assistance is needed, or if you feel that any
part of this manual is unclear or incorrect, please contact the Stellar Customer Service
Department by phone at 800-321-3741 or email at service@stellarindustries.com.

For Technical Questions, Information, Parts, or Warranty, Call Toll-Free at

800-321-3741
Hours: Monday - Friday, 8:00 a.m. - 5:00 p.m. CST

Or email at the following addresses:

Technical Questions, and Information service@stellarindustries.com

Order Parts parts@stellarindustries.com

Warranty Information warranty@stellarindustries.com

Page iv | Stellar® 28000 Articulating Crane Owner’s Manual

Chapter 1 - Specifications
Model 28000 Specifications
Crane Rating: 280,000 ft-lbs (38.71 ton meters)

Standard Boom Length: 13’ 2” (4.01 m) from CL of Crane

Boom Extension: Hydraulic 37” (94.0 cm)

Maximum Horizontal Reach: 16’ 3” (4.95 m) from CL of Crane

Maximum Vertical Lift: 25’ (7.62m)

(From Truck Frame)

Cylinder Specifications: Inner Lift Cylinder: 9” (22.9 cm) bore with integral
pilot operated counterbalance valves
Outer Lift Cylinder: 7” (17.8 cm) bore with integral
pilot operated counterbalance valves
Extension Cylinder: 6” (15.2 cm) bore with integral
pilot operated counterbalance valves

Rotation: 315 degree power

(planetary gear with pinion)

Lifting Capacities: 28,000 lbs @ 10’ (12,700 kg @ 3.05 m)

(From CL of Truck) 17,200 lbs @ 16’ 3” (7,800 kg @ 4.95 m)

Power Supply Required: PTO & Pump - 16 gpm @ 4,400 psi

(60 lpm @ 304 bar)

Controls: Fully Proportional Paddle Controls for all functions.

Stowed Height: 114” (289.6 cm)

(Above Truck Frame)

Mounting Space Required: 48” (121.9 cm)

Chassis RBM (Recommended): 3,360,000 in-lb

Approximate Shipping Weight: 13,000 lbs (5,895 kg)

Stellar® 28000 Articulating Crane Owner’s Manual | Page 1

 Capacity Chart - Decal PN 16055

10’ 13’2” 16’3”

CAPACITY 3.05m 4.01m 4.95m
CHART 25’6”
7.77m

22’6”
6.86m

12’9”
3.89m
Overload Hazard
WARNING Do not exceed equipment load charts and ratings.
Failure to follow equipment load charts and ratings can result in death or serious injury.

10’ 13’2” 16’3”

3.05m 4.01m 4.95 m
28,000 lbs 21,300 lbs 17,200 lbs
12700 kg 9660 kg 7800 kg

28000
0’
0m

CRANE
GROUND 0’
0m
190 STATE STREET GARNER, IA 50438
PHONE: (800) 321-3741 FAX: (641) 923-2812 16055 - Rev A

Page 2 | Stellar® 28000 Articulating Crane Owner’s Manual

Chapter 2 - Installation
General Installation
This chapter is designed to serve as a general guide for the installation of a Stellar 28000
Crane on a Stellar Service Body. Each installation is considered unique so certain portions
of this chapter may or may not apply to your direct application. If a question should arise
during the installation process, please contact Stellar Customer Service at (800) 321 3741.

This crane is designed for use with a Stellar Service Body installed on a vehicle that meets
the minimum chassis requirements of the crane.  It is the installer’s responsibility to assure
that the crane is mounted on a platform that will support the maximum crane rating of this
crane.

WARNING Do not install this crane on a body not capable of handling the loads
imposed on it. Failure to do so may result in serious injury or death.

NOTICE When installing welder units to the service bodies, it is highly

recommended that a surge protector is installed on the chassis batteries to protect the
crane radio receiver, wiring and other electronic devices from an unexpected electrical
spike or surge. Failure to do so could result in extensive damage to the service body and
crane electrical circuit.

Installer Notice
According to Federal Law (49 cfr part 571), each final-stage manufacturer shall complete
the vehicle in such a manner that it conforms to the standards in effect on the date of
manufacture of the incomplete vehicle, the date of final completion, or a date between
those two dates. This requirement shall, however, be superseded by any conflicting
provisions of a standard that applies by its terms to vehicles manufactured in two or more
stages.

Therefore, the installer of Stellar® Cranes and Bodies is considered one of the manufacturers
of the vehicle. As such a manufacturer, the installer is responsible for compliance with all
applicable federal and state regulations. They are required to certify that the vehicle is in
compliance with the Federal Motor Vehicle Safety Standards and other regulations issued
under the National Traffic and Motor Vehicle Safety Act.

Please reference the Code of Federal Regulations, title 49 - Transportation, Volume 5 (400-
999), for further information, or visit http://www.gpoaccess.gov/nara/index.html for the full
text of Code of Federal Regulations.

Stellar® 28000 Articulating Crane Owner’s Manual | Page 3

 Torque Data Chart
­ hen using the torque data in the
W
chart, the following rules should be GRADE 5 GRADE 8 GRADE 9
observed:

• Bolt manufacturer’s particular

specifications should be consulted
when provided. Size Bolt DIA Plain Plated Plain Plated Plated
(DIA-TPI) (Inches) (Ft-Lb) (Ft-Lb) (Ft-Lb) (Ft-Lb) (Ft-Lb)
5/16-18 0.3125 17 13 25 18 22
• Flat washers of equal strength
3/8-16 0.3750 31 23 44 33 39
must be used. 7/16-14 0.4375 49 37 70 52 63
1/2-13 0.5000 75 57 105 80 96
• All torque measurements are 9/16-12 0.5625 110 82 155 115 139
given in foot-pounds. To convert 5/8-11 0.6250 150 115 220 160 192
to inch-pounds, multiply by 12. 3/4-10 0.7500 265 200 375 280 340
7/8-9 0.8750 395 295 605 455 549
• Torque values specified are for 1-8 1.000 590 445 910 680 823
1 1/8-7 1.1250 795 595 1290 965 1167
bolts with residual oils or no special
1 1/4-7 1.2500 1120 840 1815 1360 1646
lubricants applied. 1 3/8-6 1.3750 1470 1100 2380 1780 2158
1 1/2-6 1.500 1950 1460 3160 2370 2865
• Torque values for socket-head
capscrews are the same as for
Grade 8 capscrews.

•  NOTICE Do not use these values if a different torque value or tightening

procedure is given for a specific application. Torque values listed are for general use
only. Check tightness of fasteners periodically.

• S hear bolts are designed to fail under predetermined loads. Always replace shear bolts
with identical grade.

• F asteners should be replaced with the same or higher grade. If higher grade fasteners
are used, these should only be tightened to the strength of the original.

• T ighten plastic insert or crimped steel-type lock nuts to approximately 110 percent of the
dry torque values shown in the chart below, applied to the nut, not to the bolt head.
Tighten toothed or serrated-type lock nuts to the full torque value. Note: “Lubricated”
means coated with a lubricant such as engine oil, or fasteners with phosphate and oil
coatings. “Dry” means plain or zinc plated without lubrication. Tighten lubricated bolts
to approximately 80% of dry bolts.

Page 4 | Stellar® 28000 Articulating Crane Owner’s Manual

 Installation Overview
1. Relocate any obstructions on the frame that will be in the way of mounting the crane.

2. M
 easure the inside of the frame rails and cut the frame support to this length. Ensure that the frame
supports have a tight fit between the frame rails.

3. Set the crane on the chassis and allow a minimum of 3” from the cab.

4. M
 ake certain that the frame supports are installed square, cut to length in such a way as to support the
frame flanges with the tie down rods are torqued.

5. Install the crane tie downs. Start at one corner and tighten both tie downs to 200 ft-lbs. Move to the
diagonal set and tighten to 200 ft-lbs. Tighten the remaining 2 corners. Continue this pattern at 200 ft-lb
increments until 500-550 ft-lbs is achieved. Be sure the mounting block stays perpendicular to the frame rail
as they are tightened down.

6. Connect the pressure and return lines per the hydraulic kit.

7. C
 onnect the electrical power and ground wires. Ground preferrably connected to battery.

8. W
 ith the crane and outriggers in the stored position, check the reservoir for oil and fill if necessary.

9. O
 perate the crane for several cycles. Fully cycle the cylinder in both directions (blow past relief) to
remove any air from the system.
Mounting Kit Drawing

PN 16659
ITEM PART DESCRIPTION QTY. ITEM PART DESCRIPTION QTY.
1 8054 MTG BLOCK 15000 4 5 8834 NUT 1.25-7 HHGR8 TOP LOCKING 8
2 11677 PLATE MOUNTING 23000 4 6 8978 NUT 1.25-7 HHGR8 16
3 14498 TIE DOWN ROD 8 7 8202 FRAME SUPPORT 15000 CRANE 4
4 9180 WASHER 1.25 SAE FLAT YELLOW GR8 16

Stellar® 28000 Articulating Crane Owner’s Manual | Page 5

 Hydraulic Installation
Never modify or alter any of the equipment, whether mechanical, electrical, or hydraulic,
without Stellar Industries’ approval.

WARNING Do not touch or grab any hoses that could be under pressure. Release
system pressure before attempting to make adjustments or repairs.

Do not attempt service or repair when PTO is engaged.

Disassemble and assemble hydraulic components on a clean surface.

Clean all metal parts in a nonflammable cleaning fluid. Then lubricate all components to
aid in assembly.

WARNING Hydraulic fluid expands when heated. This raises the pressure in an
unventilated tank. Release the tank pressure before removing the cap completely. Failure
to do so may cause the oil to shoot out of the tank very rapidly and cause severe burns.

WARNING Do not rely on the hydraulic fluid to support the boom or crane. If
hydraulic fluid escapes, the boom or crane can fall immediately. Make sure the ground or
blocking is supporting the boom before performing any maintenance or repair.

NOTICE Contaminants in a hydraulic system affect operation and will result in

serious damage to the system components. Dirty hydraulic systems are a major cause of
component failures.

If evidence of foreign particles is found in the hydraulic system, flush the system.

When installing metal hydraulic tubes, tighten all fittings finger tight. Then , in order, tighten
the fittings at the rigid end, the adjustable end, and the mounting brackets. After tubes
are mounted, install the hoses. Connect both ends of the hose with all fittings finger tight.
Position the hose so it does not rub the machine or another hose and has a minimum of
bending and twisting. Tighten fittings in both couplings.

Due to manufacturing methods, there is a natural curvature to a hydralic hose. The hose
should be installed so any bend is with this curvature.

Page 6 | Stellar® 28000 Articulating Crane Owner’s Manual

 Hydraulic Pressure Settings

Main Relief 4600 PSI

Pressure (PSI)
Function Flow Extend Retract
Inner 10.6 4400 2200
Outer 10.6 4400 2200
Extension 10.6 4400 4400
Rotation 3.9 2200 2200
TM Rot 6.6 2200 2200
TM Pad Rot 6.6 2500 2500
TM Clamp 6.6 4200 4200

Face Seal/O-Ring Size Chart

Hose Fitting Face Seal (A) O-ring Boss (B)

Size Size Stellar® PN Stellar® PN
1/4” #4 C2027 D1245
3/8” #6 C2028 D1246
1/2” #8 C2029 D1247
5/8” #10 32223 D1248
3/4” #12 D1244 D1249
1” #16 D1250

Stellar® 28000 Articulating Crane Owner’s Manual | Page 7

 Hydraulic Kit - PN 69197

PN 69197

A B C D

E F G H
2 16 16 4 16 16 16
I J

28 13 19,36 43
TO 40 40 40 40 40 40 40 (LOCATION)-(FUNCTION)-(HOSE FROM VB-BULKHEAD-HOSE TO FUNCTION)

17,18 17,18 17,18 17,18 17,18 17,18 17,18 A-TM PAD ROT CCW-(16-BULKHEAD-06) F-EXT EXTEND-(16-BULKHEAD-05)
12 43 22
B-TM CLAMP CLOSE-(16-BULKHEAD-14) G-EXT RETRACT-(16-BULKHEAD-05)
C-TM CLAMP OPEN-(16-BULKHEAD-14) H-TM ROT CW-(16-BULKHEAD-06)
43 41 D-TM ROT CCW-(16-BULKHEAD-06) I-OUTER RETRACT-(16-BULKHEAD-03)
11
29,35 25 E-TM PAD ROT CW-(16-BULKHEAD-06) J-OUTER EXTEND-(16-BULKHEAD-03)
43,44

10
2 16 16 4 16 16 16

42
42 42

42

23 38
9 03
03
42 42 42 42

8 7 8 7

05
05
42 42 42 42

24 24 24 24 24,39
26

27
37,42 37,42 37,42 37,42 37,39
42 15
20,45 46 46 42 42

20,45

8 7 8 7 30,32
14 21,33 06
14 21,34 06 30,31

06 30,32

06 30,31

Page 8 | Stellar® 28000 Articulating Crane Owner’s Manual

Hydraulic Kit - PN 69197 Continued...
PN 69197

Stellar® 28000 Articulating Crane Owner’s Manual | Page 9

Control Kit (458 MHz) - PN 41919

Page 10 | Stellar® 28000 Articulating Crane Owner’s Manual

Control Kit (434 MHz) - PN 51838

Stellar® 28000 Articulating Crane Owner’s Manual | Page 11

Control Kit (419 MHz) - PN 55395

Page 12 | Stellar® 28000 Articulating Crane Owner’s Manual

 Decal Placement - PN 16658
20
Proudly Designed
and Manufactured
in the USA by
06

NOTICE lifting
® approved
Stellar
Use only and/or attachements.
16973

devices

06 10
20
04

Proudly Designed
and Manufactured
in the USA by

18

02
WARNING

Crush Hazard
Keep clear of stabilizer legs during
operation.
Failure to keep clear of moving
stabilizer legs can result in death or
serious injury.
C4795 - Rev B

NOTICE
DANGER
Use only
Stellar ®
devices approved
and/or lifting
attachements.
16973

Electrocution Hazard Electrocution Hazard

Death or serious injury will result from Death or serious injury will result from
inadequate clearance if crane, load, or vehicle touching tethered remote if crane, load, or
becomes electrically charged. vehicle becomes electrically charged.
• Maintain safe clearance from high voltage Maintain safe clearance from high voltage
power sources. power sources.

• Never approach vehicle or load if equipment

10
is near a high voltage power source.

WARNING

Crush Hazard Untrained Operator Hazard

Keep clear of crane during operation. Read and understand all manuals and safety
Failure to keep clear of moving crane can signs before operating or servicing this
result in death or serious injury. equipment.

Crush Hazard Misuse Hazard

Keep non-essential persons clear of crane Do not use one arm to sling a load.
during operation.

19
Misuse Hazard Misuse Hazard
Do not use the unit for any jacking, pulling, or Do not drag the tire. the unit is designed
dragging involving an object or another vehicle. to lift and position.

04
Misuse Hazard Misuse Hazard
Do not use one arm to break beads. Do not handle tires filled with ballast.

Misuse Hazard Misuse Hazard

Do not use the outer cylinder to push objects. Do not clamp an uninflated tire and then inflate.
54781 - Rev B

Serial
CAPACITY 3.05m 4.01m 4.95m
CHART
7.77m

6.86m

Check Monthly
3.89m
Check Gearbox Oil Level

Tag
WARNING Do not exceed equipment load charts and ratings.
and fill as needed.
Failure to follow equipment load charts and ratings can result in death or serious injury.
(SAE 80/90 WT) 22619

3.05m 4.01m 4.95 m

03
28000
®
0m

11
CRANE
GROUND
0m

16055 - Rev A

Location UP

DOWN
AUX

INNER CYL
BASE
IN

OUT
SS
OR

INNER CYL
ROD
UP

DOWN
SS
OR

SHORT LINK
BOTTOM
IN

OUT
CS
OR

LONG LINK
BACK
UP

DOWN
CS
OR

INNER/MAST
PIN

05
SHORT LINK OUTER CYL INNER/OUTER EXT CYL OUTER CYL
TOP BASE PIN ROD
36248

WARNING

02
Crush Hazard
Keep clear of stabilizer legs during
operation.
Failure to keep clear of moving
stabilizer legs can result in death or
serious injury.
C4795 - Rev B

DANGER

Electrocution Hazard
Death or serious injury will result from
inadequate clearance if crane, load, or vehicle
becomes electrically charged.

• Maintain safe clearance from high voltage

power sources.

• Never approach vehicle or load if equipment

is near a high voltage power source.
Electrocution Hazard
Death or serious injury will result from
touching tethered remote if crane, load, or
vehicle becomes electrically charged.
Maintain safe clearance from high voltage
power sources.
14 17
WARNING

Crush Hazard Untrained Operator Hazard

Keep clear of crane during operation. Read and understand all manuals and safety
Failure to keep clear of moving crane can signs before operating or servicing this
result in death or serious injury. equipment.

Crush Hazard Misuse Hazard

Keep non-essential persons clear of crane Do not use one arm to sling a load.
during operation.

Misuse Hazard Misuse Hazard

Do not use the unit for any jacking, pulling, or Do not drag the tire. the unit is designed
dragging involving an object or another vehicle. to lift and position.

Misuse Hazard
Do not use one arm to break beads.
Misuse Hazard
Do not handle tires filled with ballast.

19
11
Misuse Hazard Misuse Hazard
Do not use the outer cylinder to push objects. Do not clamp an uninflated tire and then inflate.

NOTICE 54781 - Rev B

Damage may occur if worm gear or

bearings run dry. Refer to the equipment
manual for proper lubrication instructions.
9188 - Rev C

CAPACITY 3.05m 4.01m 4.95m

CHART
7.77m

6.86m

3.89m

WARNING
NOTICE
Do not exceed equipment load charts and ratings.
Failure to follow equipment load charts and ratings can result in death or serious injury.

01
FOR SERVICE ON THIS EQUIPMENT
This crane has been designed and
CONTACT:
STELLAR INDUSTRIES, INC.
Up Up Out Close manufactured to ASME/ANSI B30.22 3.05m 4.01m 4.95 m
and/or B30.5 specifications.
190 STATE STREET, GARNER, IA 50438 15172

641-923-3741
800-321-3741

28000
4214
Tireman Tireman Tireman
INNER OUTER EXTENSION ROTATION ®

Rotation Pad Spin Clamp

0m

REMOTE
CRANE
GROUND
OFF 0m
Down Down In Open
16055 - Rev A
MANUAL

USE MANUAL CONTROLS ONLY IN CASE OF RADIO CONTROL FAILURE. ACTIVATE WITH MANUAL OVERRIDE SWITCH.
PN 43469

ON

Flood Light

OFF

ON

Speed Control

OFF

TOOL CIRCUIT MUST BE OFF

TO OPERATE AUX OUTRIGGERS
ON

TOOL
CIRCUIT

OFF
PN 16620

IN UP IN UP UP

SS SS CS CS AUXILIARY/
OUTRIGGER OUTRIGGER OUTRIGGER OUTRIGGER TOOL CIRCUIT

OUT DOWN OUT DOWN DOWN PN 43470

07 15
13
16

TIRE SERVICE DECAL KIT

FOR
28000 - PN 16658
DECALS IN BOLD ARE NOT SHOWN - PLACE ON BODY

General Tire Crane Decal Kit - PN 85362 28000 Decal Kit - PN 85502

Item No. PN Description Location QTY Item No. PN Description Location QTY

01 15172 DECAL ASME/ANSI B30.22/B30.5 Crane Base 1 10 54597 DECAL 28000 ID PRE-MASKED Main Boom - Both Sides 2

02 C4795 DECAL DANGER FOOT Stabilizers - CS & SS 2 11 16055 DECAL CAPACITY 28000 Stabilizers CS & SS 2

03 73929 DECAL RADIO PRESSURE WASHER NOTICE Near Remote Receiver 1 12 16657 CONTROL HANDLE DECAL Crane Control Station 1

04 16973 DECAL USE STELLAR APPROVED ATTACHMT Main Boom - Both Sides 2 13 36248 DECAL SWITCH PANEL 28000 CRANE Crane Base - CS 1

05 9188 DECAL WORM GEAR LUBRICATION Crane Base 1 14 16620 DECAL SWITCH PLATE 28000 Crane Control Station 1

06 35234 MADE IN THE USA - STELLAR Main Boom - Both Sides 2 15 43469 DECAL VB CONTROL 23000 Crane Control Station 1

07 4214 DECAL CONTACT STELLAR Crane Base 1 16 43470 DECAL OUTRIGGERS 23000 Crane Control Station 1

08 C4545 DECAL DANGER ELECTROCUTION Four Corners of the Body 4 17 22619 DECAL CHECK GEARBOX Crane Base - CS 1

09 C5910 DECAL STELLAR LOGO 4.00X9.50 PRE-MASKED Body - Optional 3 18 47404 DECAL COUPLERS 23000 Main Boom 1

19 54781 DECAL WARNING PLACARD Stabilizers CS & SS 2

20 54589 DECAL STELLAR LOGO 8X22.25 PRE-MASKED Main Boom - Both Sides 2

Stellar® 28000 Articulating Crane Owner’s Manual | Page 13

 This page intentionally left blank.

Page 14 | Stellar® 28000 Articulating Crane Owner’s Manual

Chapter 3 - Assembly Drawings
Base Assembly - PN 47880
24 4
5
10 3
2
8
6
7

7
9 33
41
7 38
37
32
10 1
25 9
6
7
12
22
14
30 31
39
11 27 NOTES:
7 FILTER ELEMENT 47860
34 23 28 28 BACK UP ALARM AND
27
29 RADIO RECEIVER SHOWN
6 36 7
9 7 FOR REFERNECE

10 21 40
15
13 7 27
PN 47880
ITEM PART DESCRIPTION
26 35 1 48686 BASE 280 00 1
16
2 18471 TURNTABLE BEARING 23000 1
17 3 18041 WASHER 0.88 SAE FLAT YELLOW GR9 16
18 4 17962 CAP SCR 0.88-9X4.50 HHGR9 ZY 16
19
20 5 41337 PLATE COVER 23000 1
6 0479 CAP SCR 0.25-20X0.75 HHGR5 6
7 0340 WASHER 0.25 FLAT 42
8 36243 PLATE SWITCH MTG 28000 CRANE 1
9 0342 NUT 0.31-18 HH NYLOC 7
10 0343 WASHER 0.31 USS FLAT ZINC 18
11 0485 CAP SCR 0.31-18X1.25 HHGR5 4
12 22921 E-STOP PANIC BAR 28000 1
13 41082 BAR PANIC 23000 1
14 22183 CAP SCR #8-32X0.75 BTNHD SS 2
15 0488 CAP SCR 0.31-18X2.00 HHGR5 2
16 C6219 WASHER 0.75 SAE FLAT YELLOW GR8 12
17 C1028 CAP SCR 0.75-10X3.00 HHGR8 ZY 12
18 22935 VALVE BLOCK CBCA-LAN-XTS 1
19 5591 WASHER 0.31 SAE FLAT YELLOW GR8 4
20 C0930 CAP SCR 0.31-18X3.00 HHGR5 4
21 40827 VB 5 SECT HYDRO CONTROL HC-D3M/5 1
22 78432 FILTER HIGH PRESSURE 1.06-12SAE 5000PSI 1
10 MICRON
23 78433 CLAMP HIGH PRESSURE FILTER 3.00 1
24 0420 CAP SCR 0.31-18X0.75 HHGR5 4
25 41336 PLATE SWITCH MTG 23000 1
26 0482 CAP SCR 0.25-20 X 3.00 HHGR5 4
27 0333 NUT 0.25-20 HHGR5 NYLOC 15
28 0480 CAP SCR 0.25-20X1.00 HHGR5 8
29 44511 GUARD OUTRIG VB 23000 1
30 22185 WASHER 0.19 FLAT SS 2
31 22186 N U T # 8 - 3 2 H H N YL O C S S 2
32 C0922 CAP SCR 0.31-18X1.00 HHGR5 3
33 47425 CAP SCR 6MMX20MM HH CLASS 8.8 4
34 41084 GUARD VB 23000 1
35 44079 BRACKET VB MNT 23000 2
36 44078 BRACKET VB MNT BASE 23000 2
37 0437 CAP SCR 0.25-20X1.25 HHGR5 2
38 42802 VB 7 SECT DANFOSS PVG32 1
39 82654 STRAIN RELIEF .50 NPT .24-.47 CABLE 90 1
DEG
40 60505 GEAR BOX W/MOTOR 23/28000 1

Stellar® 28000 Articulating Crane Owner’s Manual | Page 15

 Optional Load Sensor Base - PN 67062
24
5 4
10 3
2
8
7
33

9 7
6
41
7 38
32 37
1
10
25 9
6
7
12
22
14
39 30 31
11 27
7
34 23 28 28
29 27
7
6 36 7
9
40
10
15 21 7
27 18
13 26 19 PN 67062
35
16 20 ITEM PART DESCRIPTION
1 48686 BASE 2 8000 1
17 2 1 8 4 71 TU R NT ABL E B EAR ING 23 0 0 0 1
3 18041 WASHER 0.88 SAE FLAT YELLOW GR9 16
NOTES: 4 17962 CAP SCR 0.88-9X4.50 HHGR9 ZY 16
1) RADIO RECEIVER AND ALARM SHOWN 5 41337 PLATE COVER 23000 1
FOR REFERNECE 6 0479 CAP SCR 0.25-20X0.75 HHGR5 6
2) 5 SECTION VALVE BANK IS MAKE ITEM TO 7 0340 WASHER 0.25 FLAT 42
INSERT PLUG. SEE P/N 67063 DRAWING FOR 8 36243 PLATE SWITCH MTG 28000 CRANE 1
DETAILS. 9 0342 NUT 0.31-18 HH NYLOC 7
3) FILTER ELEMENT 47860 10 0343 WASHER 0.31 USS FLAT ZINC 18
11 0485 CAP SCR 0.31-18X1.25 HHGR5 4
12 22921 E - ST O P PA N I C B A R 2 8 0 0 0 1
13 41082 BAR PANIC 23000 1
14 22183 CAP SCR #8-32X0.75 BTNHD SS 2
15 0488 CAP SCR 0.31-18X2.00 HHGR5 2
16 C6219 WASHER 0.75 SAE FLAT YELLOW GR8 12
17 C1028 CAP SCR 0.75-10X3.00 HHGR8 ZY 12
18 22935 VALVE BLOCK CBCA-LAN-XTS 1
19 5591 WASHER 0.31 SAE FLAT YELLOW GR8 4
20 C0930 CAP SCR 0.31-18X3.00 HHGR5 4
21 67063 VB 5 SECT 2800 OUTRIGGER W/ CC PLUG 1
22 78432 FILTER HIGH PRESSURE 1.06-12SAE 5000PSI 10 1
MICRON
23 78433 CLAMP HIGH PRESSURE FILTER 3.00 1
24 0420 CAP SCR 0.31-18X0.75 HHGR5 4
25 41336 PLATE SWITCH MTG 23000 1
26 0482 CAP SCR 0.25-20 X 3.00 HHGR5 4
27 0333 NUT 0.25-20 HHGR5 NYLOC 15
28 0480 CAP SCR 0.25-20X1.00 HHGR5 8
29 44511 G U A R D OU T R I G V B 2 3 0 0 0 1
30 22185 WASHER 0.19 FLAT SS 2
31 22186 N U T # 8 - 3 2 H H N YL O C SS 2
32 C0922 CAP SCR 0.31-18X1.00 HHGR5 3
33 47425 CAP SCR 6MMX20MM HH CLASS 8.8 4
34 41084 GUARD VB 23000 1
35 44079 BRACKET VB MNT 23000 2
36 44078 BRACKET VB MNT BASE 23000 2
37 0437 CAP SCR 0.25-20X1.25 HHGR5 2
38 67059 VB 7 SECT DANFOSS PVG32 CC LOAD SENSE 1
39 82654 STRAIN RELIEF .50 NPT .24-.47 CABLE 90 DEG 1
40 60505 GEAR BOX W/MOTOR 23/28000 1

Page 16 | Stellar® 28000 Articulating Crane Owner’s Manual

 Bearing Assembly - PN 18471

USE EP2 LITHIUM COMPLEX GREASE, STELLAR PN 78090

ON BEARING RACE

GREASE MAIN BEARING RACE THROUGH

REMOTELY MOUNTED GREASE ZERK

USE MOLY GREASE 936SF HEAVY, STELLAR PN 4460

ON BEARING GEAR TEETH

Stellar® 28000 Articulating Crane Owner’s Manual | Page 17

 Gearbox - PN 60505

USE MOLY GREASE 936SF HEAVY, STELLAR PN 4460

ON PINION TEETH

FILL WITH GEAR OIL, EP 80W90,

FOR PINION UP ORIENTATION

GREASE INTERNAL BEARING WITH

EP2 LITHIUM BASED GREASE, STELLAR PN 78090

Page 18 | Stellar® 28000 Articulating Crane Owner’s Manual

 Valve Bank - PN 42802

ACTUATOR COIL 50231

DUMP VALVE 50234
DUMP VALVE COIL 55126

ACTUATOR ASSEMLY-50233:
INCLUDES MANIFOLD AND TWO
ACTUATOR COILS

BASE HANDLE 48696

BASE HANDLE SCREW 48697
BASE HANDLE WASHER 48698

HANDLE/LEVER 47866

Stellar® 28000 Articulating Crane Owner’s Manual | Page 19

 Mast Assembly - PN 18073
10

11
12
1

8 6
15 2
9
7

3
2

4 5
5 4
14
13

PN 18073
ITEM PART DESCRIPTION QTY.
1 15403 MAST 28000 1
2 18041 WASHER 0.88 SAE FLAT YELLOW GR9 18
3 17963 CAP SCR 0.88-9X3.50 HHGR9 ZY 16
4 D0790 WASHER 0.50 FLAT GR8 2
5 10172 CAP SCR 0.50-13X1.00 HHGR8 ZY 2
6 17964 CAP SCR 0.88-9X5.50 HHGR8 2
7 11297 PLATE INSPECTION MAST 23000 1
8 0484 CAP SCR 0.31-18 X 0.50 HHGR5 2
9 0343 WASHER 0.31 USS FLAT ZINC 2
10 17133 HOSE CLAMP 28000 1
11 11882 CAP SCR 0.38-16X1.75 SH ZC 2
12 052 3 WAS HER 0. 3 8 LO C K 2
13 15755 TEAR DROP PIN 3.00X16.13 SS 1
14 13315 PIN CAP 0.56X4.00X0.19 YZ 1
15 0522 W A S H E R 0 .3 1 L O C K 2

BASE AND BEARING SHOWN FOR REFERENCE

Page 20 | Stellar® 28000 Articulating Crane Owner’s Manual

 Main Boom Assembly - PN 68021

19
28 18
21 20
FIXED NUT 17
ON OUTSIDE 19 15 27
18 18 19
17 26
16 4 17 18
ASSEMBLE THESE PARTS BEFORE
PUTTING THRU MAIN BOOM. 17
11
22
1 5 3
WIRE HARNESS AND GREASE LINES 30
SHOWN AS REFERENCE FOR DRAWING 2
3 29
24 29 29
25 2
6 5 9
6

6 6
7
10 7 9 3
5
25
2 3 2 2 5
3
5 9
11 8
2 25
3 9 5

3 2
13 23
3 8
9 13
2 12

3 9
14

PN 68021
ITEM PART DESCRIPTION QTY.
1 68015 INNER BOOM 28000 V3 1
2 D0790 WASHER 0.50 SAE FLAT YELLOW GR8 10
3 10172 CAP SCR 0.50-13X1.00 HHGR8 10
4 0333 NUT 0.25-20 HHGR5 NYLOC 2
5 2227 BUSHING 48DXR48 GARLOCK 6
6 0865 BUSHING 48DXR32 GARLOCK 4
7 54374 BUSHING COMPOSITE MRP 3.00X2.50 4
8 41063 PIN 3.00X14.00 D&T SS 2
9 13315 PIN CAP 0.56X4.00X0.19 6
10 15497 LINK WLDMT 28000 MAIN 1
11 31056 TEAR DROP PIN 3.00X20.13 SS 2
12 15 49 5 L I NK MA IN 2 80 00 1
13 15763 TEAR DROP PIN 3.00X12.63 2
14 20694 CYLINDER ASM 28000 MAST 1
15 68022 CLAMP 4 HOSE TOP 28000 4
16 68023 TUBE ASM 0.38X86.00 YZ 8
17 0340 WASHER 0.25 USS FLAT ZINC 8
18 0521 WASHER 0.25 LOCK 8
19 0479 CAP SCR 0.25-20X0.75 HHGR5 6
20 0483 CAP SCR 0.25-20X3.50 HHGR5 2
21 D1299 FTG BULKHEAD 6WLO-WLNL-S 10
22 68367 PANEL PORT TUBE COVER 28000 V3 1
23 50628 CYLINDER ASM 7.00X38.25 1
24 37562 FTG 2-2 MP-FPS 45 1
25 37561 FTG 2-2 MP-FPS 90 4
26 0439 CAP SCR 0.25-20X4.00 HHGR5 2
27 68790 CLAMP 4 HOSE MID 28000 4
28 68789 BULKHEAD WLDMT MOUNT 28000 V3 1
29 68794 HOSE 0.13(549-01-13-2-2-2-96) 3
30 68797 WIRE HARNESS MAIN BOOM 28000 TM 1
LIGHTS

Stellar® 28000 Articulating Crane Owner’s Manual | Page 21

 Main Cylinder Assembly - PN 20694

5
PRESSURE SWITCH
IN THIS PORT
6

NOTES:

C-BALANCE VALVE C1090

CYLINDER SEAL KIT 35651
BUSHING PART NUMBER 2227
BUSHINGS INCLUDED IN 15598

PN 20694
ITEM PART DESCRIPTION QTY.
1 15598 CYLINDER 9.00x4.00x21.81 1
2 16153 FTG 10-10 MFS-MAORB 90 2
3 16157 TUBE ASM 0.63X7.88 YZ 2
4 16152 FTG 10-10 MFS-MORB STRAIGHT 2
5 15995 MANIFOLD ASM DUAL T2A 5000PSI 1
6 37561 FTG 2-2 MP-FPS 90 2

Page 22 | Stellar® 28000 Articulating Crane Owner’s Manual

 Outer Cylinder Assembly - PN 50628

9 3

8 6

4
5

NOTES:

C-BALANCE VALVE C1090

CYLINDER SEAL KIT 35650
BUSHING PART NUMBER 2227
1 BUSHINGS INCLUDED IN 15604

PN 50628
ITEM PART DESCRIPTION QTY.
1 15604 CYLINDER 7.00X38.25 1
2 16153 FTG 10-10 MFS-MAORB 90 2
3 16158 TUBE ASM 0.63X16.09 YZ 2
4 16152 FTG 10-10 MFS-MORB STRAIGHT 2
5 15995 MANIFOLD ASM DUAL T2A 5000PSI 1
6 37561 FTG 2-2 MP-FPS 90 1
7 37562 FTG 2-2 MP-FPS 45 1
8 19370 HOSE CLAMP 5.63-8.50 5416K39 2
9 18701 CLAMP PORT TUBE ZR518 2

Stellar® 28000 Articulating Crane Owner’s Manual | Page 23

 Extension Boom Assembly - PN 70661

4 3 22
11 19
8
4 20
3
11 21
8 1 8
6
23
5 11
3
15 4
14

16
3
8 4 3
4
12 11
17 11 2 18
3
4
15
4 3
5 11 13
6 7 11
3
4
24
NOTES: 9

C-BALANCE VALVE C6184

CYLINDER SEAL KIT 35649 CYLINDER SERIAL
BASE END BUSHINGS 2227 24 NUMBER LOCATION
ROD END BUSHINGS 0865
CYL BUSHINGS INCLUDED IN 15608 10
11 3 4

PN 70661
ITEM PART DESCRIPTION QTY.
1 70662 OUTER BOOM 28000 V3 1
2 15388 EXT BOOM 28000 1
3 D0790 WASHER 0.50 SAE FLAT YELLOW GR8 14
4 10172 CAP SCR 0.50-13X1.00 HHGR8 14
5 C6219 WASHER 0.75 SAE FLAT YELLOW GR8 36
6 4543 CAP SCR 0.75-10X2.00 HHGR8 36
7 c1592 ZERK 1/8 NPT STRAIGHT 1
8 54374 BUSHING COMPOSITE MRP 3.00X2.50 4
9 15608 CYLINDER 6.00x37.00 1
10 15769 PIN 3.00X9.13 D&T SS 1
11 13315 PIN CAP 0.56X4.00X0.19 YZ 8
12 26973 PIN 3.00X15.00 SS SR/D&T 1
13 55109 PIN 3.00X16.88 D&T SS 1
14 15778 WEAR PAD 3.00X5.00X2.44 2
15 15609 PLATE WEAR PAD COVER 28000 6
16 15601 WEAR PAD 1.00X4.00X12.00 2
17 15779 WEAR PAD 3.00X5.00X1.75 4
18 37561 FTG 2-2 MP-FPS 90 1
19 0488 CAP SCR 0.31-18X2.00 HHGR5 4
20 0522 W A S H E R 0 .3 1 L O C K 4
21 0343 WA S H E R 0 . 3 1 U SS F L A T 4
22 70964 CLAMP 3 HOSE 0.38 HYD 28000 2
23 74114 PIN 3.00X16.75 D&T SS 1
24 2227 BUSHING 48DXR48 GARLOCK 2

Page 24 | Stellar® 28000 Articulating Crane Owner’s Manual

 Stabilizer Assembly - PN 48689

7
12
16
11
8
4

C-BALANCE VALVE C6184

CYLINDER SEAL KIT 35647
BASE END BUSHING 0635
ROD END BUSHINGS 4381
BUSHINGS INCLUDED IN 9994
1 19 12
5 9
2 7
11

7
14
12
15 22
3 18 11
23 20
21
13
17 23

10

PN 48689
6 ITEM PART DESCRIPTION QTY.
1 4 04 5 0 OU TR IGG ER 23 0 00 2
2 15502 OUTRIGGGER LEG 28000 2
3 9994 C Y L I N D E R 4 .0 0 X 5 0 . 0 0 2
4 0635 BUSHING 40DXR32 GARLOCK 4
5 48383 CYLINDER ASM 48384 2
6 40837 OUTRIGGER PAD 23000 96IN 2
7 8377 PIN CAP 0.56X3.50X0.19 YZ 12
8 40459CR PIN 2.50X14.88 D&T 2
9 48385CR PIN 2.50X14.00 D&T 2
10 2 25 7 S NAP R IN G I NS ID E 2 . 00 4
11 D0790 WASHER 0.50 FLAT GR8 12
12 10172 CAP SCR 0.50-13X1.00 HHGR8 ZY 12
13 10180 COVER WEAR PAD 23000 2
14 C5902 WASHER 0.63 SAE FLAT YELLOW GR8 12
15 C1025 CAP SCR 0.63-11X2.00 HHGR8 ZY 12
16 25574 BUSHING 40DXR20 2.50X1.25 4
17 8819 BUSHING QSI-3235-16 4
18 13343 BUSHING 40DXR16 GARLOCK 4
19 17320 BUSHING 40DXR40 GARLOCK 4
20 40455 WEAR PAD 2.00X8.00X1.50 2
21 16266CR PIN 2.00X8.19 D&T 2
22 9996CR PIN 2.50X9.38 D&T 2
23 58052 SET SCREW 0.50-13X0.50 4

BASE WELDMENT SHOWN AS REFERENCE

Stellar® 28000 Articulating Crane Owner’s Manual | Page 25

 Stabilizer Cylinder Assembly - PN 48383

5
CYLINDER SERIAL
NUMBER LOCATION 4 2

4
5

3
3

NOTES:

C-BALANCE VALVE C6184

CYLINDER SEAL KIT C6310
BUSHING PART NUMBER 0635
BUSHINGS INCLUDED IN 48384

PN 48383
ITEM PART DESCRIPTION QTY.
1 48384 CYLINDER 7.00X19.25 1
2 15822 MANIFOLD DOUBLE T11A 5000 PSI 1
3 C1854 FTG 6-8 MFS-MORB STRAIGHT 2
4 0279 FTG 6-6 MFS-MORB STRAIGHT 2
5 19032 TUBE ASM 0.38 X 6.91 YZ 2

Page 26 | Stellar® 28000 Articulating Crane Owner’s Manual

 Reservoir Assembly - PN 86356
8 23

PRESSURE GAUGE 16145 35

30
31
11 PN 86356
3 FILTER
ITEM PART DESCRIPTION QTY.
ELEMENT
4 86010 1 86357 RSRVR 45 GAL V2 23/28 1
34 PLATE COVER TANK HEATER FLANGE PC
2 2 11442 WHITE 1
3 0479 CAP SCR 0.25-20X0.75 HHGR5 12
5
24 4 0340 WA S H E R 0 . 2 5 U SS F L A T 12
25 9 6 5 11149 GASKET ARCTIC FOX HEATER #A-611 1
6 71411 FTG HOSE 6-6 PL-MP 90 BRASS 1
7 15463 THERMO SIGHT GAUGE ZINGA SG-O5-A-T- 1
25 N
20
26 8 85928 FILTER TANK TOP 20 FORB 1
9 47858 HOSE 1.25(881-JC-JC-20-20-20-26) 1
10 54393 SWITCH TEMP NC TT-F5B-100R-MP 1
10 22 11 51275 FTG 20-16 MFS-MAORB 90 1
21 12 C2126 MAGNETIC PLUG DRAIN 3/4" 1
7 13 C6327 FILTER STRAINER 35GAL TF-2030 1
29 14 C5552 FILTER STRAINER TFS-1220-0 1
28 15 C4907 BUSHING 2.00X1.25 BLK 1
12 FTG 20-20XCLOSE MP-MP NIPPLE
27 16 C1057 STRAIGHT BLK 2
17 C5511 VALVE BALL 1.25 2
32 18 C4694 ST EL 1.25 90 DEG BLK 2
13 19 C2282 FTG 1.25 NPT TO 1.25 BARB 2
14 33
20 19799 FTG 20-16 MFS-MORB STRAIGHT 1
21 64517 FTG 20-20-20 MFS-FFSS-MFS RUN TEE 1
15
22 73633 FTG 20-12 FFSS-MFS STRAIGHT 1
16
23 0492 CAP SCR 0.38-16X0.75 HHGR5 4
16
24 C0922 CAP SCR 0.31-18X1.00 HHGR5 4
17
17 25 0343 W A S H E R 0 . 3 1 U S S FL A T 8
26 0342 NUT 0.31-18 HHGR5 NYLOC 4
18 18 27 0501 CAP SCR 0.50-13X2.00 HHGR5 6
28 0 51 9 WASHER 0.44 USS FLAT 12
19 29 C6106 NUT 0.50-13 HHGR5 NYLOC 6
19
30 81018 CAP FILL NO RELIEF ZINGA THREADED 1
31 58396 GASKET RG-11 TANK TOP FILTER 1
32 13002 DECAL HYD OIL SPECIFICATION MOBIL 1
33 42971 DECAL OIL FILTER CHANGE 1
34 85790 COOLER OIL MAR-32 1
35 64276 FTG 20-20 MFS-MAORB 90 1

Stellar® 28000 Articulating Crane Owner’s Manual | Page 27

 Optional 15 Ton Hook Kit - PN 55138

4
7
5

2
3

PN 55138
ITEM PART DESCRIPTION QTY.
1 15388 EXT BOOM 28000 1
2 41499 HOOK 15 TON SWIVEL CROSBY 1028654 1
3 44069PC COLLAR 1.78X3.00X1.19 2
4 9142 PIN CAP 0.56X2.50X0.19 1
5 10172 CAP SCR 0.50-13X1.00 HHGR8 ZY 1
6 16028ZP PIN TEAR DROP 1.75X7.06 1
7 D0790 WASHER 0.50 FLAT GR8 1

Page 28 | Stellar® 28000 Articulating Crane Owner’s Manual

 Radio Transmitter - PN 41922

E-STOP 47856

KEY SWITCH 61039

REPLACEMENT BATTERY 47863

BLACK KEY 61550

PADDLE CONTROLLER 50911
RED KEY 61551

BATTERY CHARGER 47862

TRANSMITTER BELT 47867

Stellar® 28000 Articulating Crane Owner’s Manual | Page 29

Subject to Change without Notification.
© 2016 Stellar Industries, Inc.