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  • Inauguration of SRB Substation and LP/HP Compressor System by MD, CPCL at BS-VI Auto Fuels Project (OBE), CPCL Manali Refinery, Chennai

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    Sree Arvind Harish Somasundaram
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    The MD of CPCL inaugurated the new SRB Substation and LP/HP Compressor system at the CPCL Manali Refinery in Chennai on August 23, 2021. The substation and compressor system are critical parts of the BS-VI Auto Fuels Project. The MD appreciated the efforts of EIL, CPCL, and other stakeholders in completing these projects amid the challenges of the pandemic. A key achievement was executing 32 km of HT power cabling from an existing substation to the new SRB Substation, which required working in difficult conditions with restrictions. The compressor systems will provide plant air, instrument air, and other gases required for the BS-VI project units. The MD encouraged the teams

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    The MD of CPCL inaugurated the new SRB Substation and LP/HP Compressor system at the CPCL Manali Refinery in Chennai on August 23, 2021. The substation and compressor system are critical parts of the BS-VI Auto Fuels Project. The MD appreciated the efforts of EIL, CPCL, and other stakeholders in completing these projects amid the challenges of the pandemic. A key achievement was executing 32 km of HT power cabling from an existing substation to the new SRB Substation, which required working in difficult conditions with restrictions. The compressor systems will provide plant air, instrument air, and other gases required for the BS-VI project units. The MD encouraged the teams

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    59 views7 pages

    Inauguration of SRB Substation and LP/HP Compressor System by MD, CPCL at BS-VI Auto Fuels Project (OBE), CPCL Manali Refinery, Chennai

    Uploaded by

    Sree Arvind Harish Somasundaram
    The MD of CPCL inaugurated the new SRB Substation and LP/HP Compressor system at the CPCL Manali Refinery in Chennai on August 23, 2021. The substation and compressor system are critical parts of the BS-VI Auto Fuels Project. The MD appreciated the efforts of EIL, CPCL, and other stakeholders in completing these projects amid the challenges of the pandemic. A key achievement was executing 32 km of HT power cabling from an existing substation to the new SRB Substation, which required working in difficult conditions with restrictions. The compressor systems will provide plant air, instrument air, and other gases required for the BS-VI project units. The MD encouraged the teams

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    of 7

    Inauguration of SRB Substation and LP/HP Compressor System by MD, CPCL

    at BS-VI Auto Fuels Project (OBE), CPCL Manali Refinery, Chennai

    BS-VI SRB Substation and LP/HP Compressor system were inaugurated by Shri Rajeev
    Ailawadi, then MD (I/C), CPCL on 23rd August, 2021. Shri C. Duraiyarasan, RCM, EIL
    extended a warm welcome to all dignitaries. MD (I/C), CPCL appreciated EIL team for the
    untiring efforts put up by all concerned stakeholders for completion of BS-VI SRB Substation
    building, 6.6kV HT switchboard charging and HP/LP Compressors system commissioning,
    overcoming all obstacles in a challenging pandemic situation.

    One of the major highlights was the execution of 32 km HT Power cabling work from COGEN
    Substation of Refinery-III to SRB Substation in Refinery-I & II with a route distance of 2.1 km
    comprising of existing/ new cable trenches, existing new pipe racks, road crossing - 4 nos
    and 1 no railway crossing under difficult circumstances with work permit restrictions.

    Brief Description of BS-VI SRB Substation:

    Sl. Equipment Description Vendor/ Contractor Quantity , Rating


    No.
    1 SRB Substation Building Bridge & Roof 48 meters X 27 meters
    2 HT Switch Gears ABB 22 Nos Verticals-6.6kV,
    1600A
    3 LT Switchgears Larsen & Toubro 5 Nos, 415 Volts
    (PMCC/MCC)
    4 LT Switchgears Controls & Schematics 3 Nos, 415 Volts
    (ASB,LDB,ELDB)
    5 Distribution Transformer Raychem RPG 2 Nos, 2500 KVA, 6.6kV/
    0.433kV
    6 Battery & Battery Dubas 1 No
    Charger System (110V
    DC)
    7 VFD Panels CG Power 6 Nos

    8 DG Set Sterling Wilson 500 KVA – 1 No


    9 Lighting Transformer Gujarat Plug In 175KVA- 2 Nos,
    50 KVA- 2 Nos
    10 Solar Panel System Roytech Equipments Pvt 60 kWp
    Ltd
    RCM, EIL welcoming MD (I/C) & Director-Technical, CPCL

    MD (I/C), CPCL Inaugurating SRB Substation graced by CPCL Director-Technical


    MD (I/C), CPCL Congratulating EIL/ CPCL / Stakeholders after 6.6kV HT Panel charging
    MD, D(T), CGM (P) of CPCL and RCM ) of EIL after unveiling of Plaque

    Plaques of Substation & LP/HP compressors System Commissioning


    LP/HP COMPRESSOR:

    LP Compressor with Drier (1 Active compressor+ 1 Standby compressor):

    The compressor has been manufactured by M/s Ingersoll Rand (India) Ltd. and this
    compressor will cater to the requirements of Plant air & Instrument air for the following units
    and offsite areas of BS-VI Auto Fuels Project.

    i. Sulphur Recovery Block


    ii. FCC-GDS Unit
    iii. New CRWS Package
    iv. O&MS area

    The salient features of the Compressor are as follows:

    i. Compressor rate capacity : 3200 Nm3/hr


    ii. Discharge pressure : 7.5 kg/cm2
    iii. Dew point of the compressor outlet : (-) 40 deg.Celsius dew point

    HP Compressor:

    The compressor has been manufactured by M/s Kirloskar Pneumatic Ltd (Pune) and it will
    cater to requirements of Instrument air for following units and offsite areas of BS-VI Auto
    Fuels Project.

    i. Sulphur Recovery Block


    ii. SRB Control Room building
    iii. Demountable flare
    iv. New CRWS package
    v. FCC GDS Unit
    vi. SRR Building

    Mechanical test run operation was done and the compressor was operated for 4 hours at
    rated speed consisting of 2 hours of progressive loading and a minimum of 2 continuous
    hours at the rated discharge pressure level and full load. All the parameters of compressor
    were found satisfactory.

    The salient features of the compressor are as follows:

    i. Compressor rate capacity - 250 NM3/HR


    ii. Suction pressure - 5-6.5 KG/CM2 G
    iii. Discharge pressure - 31.5 KG/CM2 G
    iv. The compressor will operate on instrument air of (-) 40 deg. Celsius dew point
    MD (I/C), CPCL Inaugurating LP compressor

    CPCL Director Technical Inaugurating HP compressor


    Shri. C. Duraiyarasan, RCM, EIL thanking the team of CPCL/EIL/Stakeholders for
    having graced the Inaugurations of Substation & LP/HP compressors System
    Commissioning

    CPCL MD (I/C) & Director Technical appreciated the efforts put in by EIL & all the
    stakeholders and encouaraged EIL to continue with the same enthusiasm and zeal for
    completing the BS-VI Project in totality.

    September 1, 2021 Team EIL, CPCL, BS-VI Auto Fuels Project (OBE), Chennai

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