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AccurioPress C4080 C4070 CEG

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The document discusses specifications and expectations for the Konica Minolta AccurioPress C4080/C4070 digital production presses.

The AccurioPress C4080 models are designed for average monthly volumes of 54,000 A4 pages and 27,000 SRA3 pages. The AccurioPress C4070 models are designed for average monthly volumes of 32,500 A4 pages and 16,250 SRA3 pages.

The main features and functions include booklet making, cover feeding, square folding, trimming, and rotate crease trimming.

CUSTOMER

EXPECTATIONS
GUIDE
AccurioPress C4080 SERIES
2 Customer Expectations Guide for AccurioPress C4080 series

Index
Introduction 3
Product overview 4
Contact 5
Expectations for technical performance 6
and service requirements
Installation 8
Image quality 10
Ambient and electrical requirements 12

Paper specifications 13
Productivity 16
Space requirements 17
Recommended papers 20
Technical specifications 22
Agreement 52
3 Customer Expectations Guide for AccurioPress C4080 series

INTRODUCTION
CUSTOMER EXPECTATIONS GUIDE
FOR THE AccurioPress C4080 SERIES.
Congratulations on your purchase and investment in a
AccurioPress C4080/C4070! Whether you are planning your
first investment in a digital production press or are already
moving to the next level of productivity and efficiency, you
have made the right decision! The flagship models distinguish
themselves with unprecedented print quality, amazing media
flexibility and the highest degree of automation.

This CUSTOMER EXPECTATIONS GUIDE is designed


to help you, the operator, understand the main
operational parameters that lead to high customer
satisfaction. It should help to avoid misunderstandings
and will establish guidelines and mutual agreements,
and set clear performance expectations between
Konica Minolta and you, our valued customer.

Please note:
– All specifications (like maximum tray capacity), are
calculated according to A4, 80 g/m2, if not specified
different in this document.
– All specifications refer to user selectable settings on
the AccurioPress C4080 series.
4 Customer Expectations Guide for AccurioPress C4080 series

PRODUCT OVERVIEW
AccurioPress C4080 SERIES
Entering digital production with success means that you will be able to fulfil
certain standards, above all to guarantee absolute colour consistency and
deliver a superb image quality. The products in the AccurioPress C4080 series
take these challenges in their stride. They provide the ultimate performance of
up to 1,946 SRA3 pages per hour with the AccurioPress C4070, and up to 2,080
SRA3 pages per hour with the AccurioPress C4080. In combination with the
highest media flexibility and professional modular finishing, this is the perfect
match for key operator environments.

PRINT VOLUME RANGE


The AccurioPress C4080 models are designed for the following monthly volumes:
Average Optimum Peak volume
volume volume (in Q Zone*)
A4 54,000 54,000 – 150,000 864,000
SRA3 27,000 27,000 – 75,000 432,000

The AccurioPress C4070 is designed for the following monthly volumes:


Average Optimum Peak volume
volume volume (in Q Zone*)
A4 32,500 32,500 – 130,000 758,000
SRA3 16,250 16,250 – 65,000 379,000

The nominal monthly engine maintenance interval for Accurio- AccurioPress C4080 series is no exception. Customers attending
Press C4070 is about 220,000 A4 prints and for AccurioPress a certified Konica Minolta key operator training course generally
C4080 about 222,000 A4 prints. Customer expectations for print experience improved equipment performance, increased
quality, run length, monthly print volumes, applications mix and productivity, reduced service calls and improved overall
print substrates, as well as regular preventive maintenance and customer satisfaction. This guide will provide additional
operator care greatly influence the main print between service recommendations and guidelines to set proper expectations and
calls (MPBC) in all electro-photographic printing systems. The further improve operations and delivered performance.

* Q Zone = quality zone


5 Customer Expectations Guide for AccurioPress C4080 series

CONTACT
Konica Minolta Europaallee 17
Business Solutions Europe GmbH 30855 Langenhagen
Phone: +49 (0) 511 / 7404 – 0
Fax. +49 (0) 511 / 741050
Branch office manager Name:

Phone:
Email:
Key account manager Name:

Phone:
Email:
System engineer Name:

Phone:
Email:
Service manager Name:

Phone:
Email:
Order for consumables Name:

Phone:
Email:
6 Customer Expectations Guide for AccurioPress C4080 series

EXPECTATIONS FOR TECHNICAL


PERFORMANCE AND
SERVICE REQUIREMENTS
AccurioPress C4080 SERIES

Service performance
Please note: The following numbers are averages and
not guaranteed. Machine performance can vary widely
depending on print volume and application, customer
environment, care and training.

Service time
The utilisation of the production printing device has an
impact on the required service time. While planning
and scheduling your print production you must plan
downtimes for service and maintenance.

Paper jams
While paper jams are not totally avoidable there are
many precautions that can be taken to reduce their
occurrence.

Registration
– Image-to-paper placement on a simplex print or the
first side of a duplex print can vary up to ± 0.5 mm in
the feed direction and ± 0.5 mm in the cross-feed
R = 0.5 mm R = 0.5 mm direction.
– Image-to-paper alignment on the back of automati-
cally duplexed prints can similarly vary up to
± 0.5 mm in the feed direction and ± 0.5 mm in the
cross-feed direction.
– Front-to-back alignment can vary up to a maximum
of ± 0.5 mm in the feed direction and ± 0.5 mm in
R = 0.5 mm R = 0.5 mm
the cross-feed direction over the full sheet size. This
results in a front-back paper registration of less
than 1 mm.
7 Customer Expectations Guide for AccurioPress C4080 series

No print area
– On all media there is a Laeding and Trailing edge
deletion of max. 4 mm and right and left edge
deletion of max. 3 mm.
IMPORTANT
– For thick media (above 200 g/m2) the trailing edge
INFORMATION
Some of the following factors
deletion is max. 6 mm.
may negatively affect the above
expectations and results:
Print speed variations (PPM) – Experience and care of operators
The output speed of your machine will vary depending – Quality and cleanliness of media,
on environmental (temperature/humidity) conditions materials and substrates
and system maintenance, print applications, paper
– Nature and cleanliness of preprinted
size, paper thickness, user settings, print controller
materials
data streams and other factors.
– Setup, use and maintenance of
peripheral accessories
– Third-party devices
– Environmental conditions
– Third-party software and workflow
– Power conditions

Note:
The type of paper used has a strong impact on the print
results achieved. For optimum results the system has to
operate under proper environmental and maintenance
conditions, and with the correct system settings.
8 Customer Expectations Guide for AccurioPress C4080 series

ESAM – EXPERT SERVICE


AND MAINTENANCE
AccurioPress C4080 SERIES

The ESAM concept has been designed to enable an effective


self-maintenance for end-customers.

The concept allows customers to act quickly and safely under a service
expert's guidance. A customer's operator solving the training add-on for
ORU (operator replacable units) will be able to maintain system related
image effects on the spot. This will definitely lower any maintenance related
down-time of the print system. The "Expert Guidance" included in the ESAM
concept allows the customer, to communicate with a service expert remotely
using a Konica Minolta provided Remote -Engine,-Desktop and -Video Support
to cover all possible situation to be analysed. Any software and hardware
related issue can be analysed in detail and in best case solved this way.

– This extended support offered by Konica Minolta cares for the most
effective system availability.
– The required parts for the self maintenance have to be stocked at
customer site to be available in any case at any time.
– Used parts will be re-stocked automatically, if the service expert
authorised the operator for a parts replacement.
– The initial set of parts will be charged to the customer, while any further
parts re-delivery is covered by the service contract.
– ESAM and it's motto "Remote First" is as well the answer to pandemic
events. It minimises the risk of contacts and allows a high level of service
ability and support availability under local contact restrictions.
– ESAM requires only a few conditions at customer site. The system and the
controller need a network connection to provide the Remote-Engine and
-Desktop Support. A remote video support requires idealy a WiFi
connected mobile phone or tablet equipped with a browser. And finally,
the above mentioned ORU-parts stock is required.
9 Customer Expectations Guide for AccurioPress C4080 series

CS REMOTE CARE (CSRC)


AccurioPress C4080 SERIES
CS Remote Care is an application which enables remote
monitoring for maximised performance on each
Konica Minolta production printing device. By providing
state-of-the-art machine-to-machine communication
between output devices and the Konica Minolta service
organisation, all relevant system data is relayed in real time.
This advises the service side early of routine maintenance or
any other required intervention.

The most important transmitted data is malfunction and maintenance


notification, automated consumables ordering, copy/print click and periodic
counter reading.

CUSTOMER KONICA MINOLTA

LOGISTICS

SERVICE CENTRE

Request

GPRS MODULE/ GPRS MODULE/


GSM GSM

Service/maintenance, CSR SERVER BACKEND


consumables requirements, SYSTEM (ERP)
alarm messages and counters

E-MAIL E-MAIL
10 Customer Expectations Guide for AccurioPress C4080 series

INSTALLATION
AccurioPress C4080 SERIES
KONICA MINOLTA RESPONSIBILITIES
Before, during, and after the installation of your production printing device,
different teams will be involved in ensuring that your machine is installed as
successfully as possible. The list below details the responsibilities of
Konica Minolta production printing representatives.

On-site inspection
– Power configuration, space
requirements, networking and others
– Review expectations

Installation team
– Monitor installation activities
– Schedule the delivery of the hardware
– Install your production printing device

Training / introduction
– Provide key operation training
– Assist you in the ordering process
– Provide information and assistance on
further needs

Service
– Review preventive maintenance
schedules and service procedures
– Provide ongoing production printing
maintenance
– Assist in resolving hardware and
software problems as soon as possible

Please note
The installation process depends on the
organisation and contract and could differ
from the following explanations.
11 Customer Expectations Guide for AccurioPress C4080 series

Installation guidelines
– The device should not be exposed to direct
sunlight, external heat sources, excessive dust or
vibration.
– The device must not be operated in a poorly
ventilated room. What to expect during the installation
– The Konica Minolta production printing technician
– The device must be located on a stable, level floor.
will inspect your production printing equipment for
– Once installed, the device is a non-movable unit for any damage that may have occurred during
all installations on all floor types. transportation.
– Machine side panels with ventilation holes must be – The installation engineer will position the machine
kept clear from obstacles and objects so that airflow into the predetermined location.
is not impeded.
– The installation engineer will install supplies, parts
– Any special site requirements must be and accessories.
communicated to Konica Minolta prior to the
– The installation engineer will now begin the “copy
commencement of installation. Additional charges
quality” setup.
may apply if special equipment is required.
– Once the installation engineer is satisfied with the
– Konica Minolta is not responsible for the load
performance and quality of your machine, they will
bearing capacity of floors, walls, ceilings, fixtures
test some documents of your choice for your
and fittings specific to the installation site.
inspection.
– Konica Minolta is not responsible for any additional
building or civil engineering work carried out prior
to, during or after the completion of installation.

CONSTANT QUALITY CONTROL


Constant product quality is one of the most important conditions for optimum operation of a new production
printing device. New products in particular have to be monitored to eliminate weak points as soon as they occur.
Therefore, Konica Minolta Service checks the field quality of newly launched products regularly so counteraction
can be taken immediately.
12 Customer Expectations Guide for AccurioPress C4080 series

IMAGE QUALITY
AccurioPress C4080 SERIES
Our perception of print quality varies greatly depending on such factors as ambient light
conditions, paper quality, texture, moisture content and colour, all of which have an influence
on the image quality achieved. The print quality might also change over time. If the output
quality of a Konica Minolta system is questioned, in the first instance this should be checked
using a standard Konica Minolta print test page.

Some of the common image quality issues that are – White spots with or without coloured core are a
experienced by all electro-photographic printers are: common issue in all dry toner/cut sheet-fed printing
– When printing a large area with high toner cover- devices. The print may at times deliver output that
age, small variations across the area may be seen. exhibits white spots caused by paper dust or other
This will be influenced by toner density and paper undesired particles. This will be minimised by keep-
stock, amongst other factors. ing the machine in a clean, dust-reduced environ-
ment and by regularly wiping the paper transport
– Depending on the paper qualities used, the paper
areas with an anti-static, dust-free cloth. Always
finish (surface) may be responsible for a “grainy”
ensure that the cut edges of the sheets are dust-free,
appearance in the halftone areas. In some difficult
in particular when cutting paper in-house.
cases alternative media may need to be sought.
Some papers may show a slight background when – After printing longer runs of black and white only jobs
viewed through a magnifying glass. in process colour mode, the colour quality may show
higher variations in the subsequent colour jobs. It is
– Heavier paper weights and high toner coverage
recommendable to avoid such sequences by:
may produce output with visible roller marks. This
– Printing long monochrome jobs in B&W mode
effect can be reduced by printing face up and
exclusively
single-sided.
– Reducing long runs of monochrome printing by
– Small random density variations may occur in the
introducing colour jobs at regular intervals
form of slight bands or lines throughout the image
area. There may also be very small shifts in density – Consulting your Konica Minolta service expert
over a period of time. When producing the second – On heavyweight coated papers, gloss differential
side of a two-sided print, there may be patchiness (uneven appearance of gloss) may occur.
in density and break-up of fine line work. To mini- – When printing on a heavy paper weight and folding
mise the occurrence of these issues, it may be this printed paper, the toner at the position of paper
recommended to print the side with the lesser folding may peel off. This problem frequently oc-
density first (toner coverage). curs with thick paper when printing a high coverage
– Slight banding is to be expected in all electro-pho- image at the folding position. The result is a white
tographic processes and may at times be noticeable line on the fold.
in some image areas. – When always printing on heavy paper weights, a
– For optimum output quality it is recommendable to shorter maintenance cycle is to be expected.
print on high-quality digital paper. Please refer to – When printing on very limp papers (like coated
the “Recommended papers” section. papers below 120 g/m2) with high toner coverage
to the edge of the papers, paper jams may occur in
the fusing unit.
13 Customer Expectations Guide for AccurioPress C4080 series

Duplex Printing Image alignment


The device will automatically duplex print (if properly – Front-to-back image alignment for duplex output
specified in the print settings) paper weights of 62 to has a registration accuracy of ± 0.5 mm or less over
360 g/m2 in sizes up to A3, A3+ and SRA3. Special the document length per side. If required, “Chart
attention is required when duplex printing on heavy- Adjustment” is available from the operator setup
weight paper. The image quality and consistency of menu for each individual paper stock to correct
the second side may not equal that of the first side. A image alignment.
combination of high toner coverage on the first side, – Factors affecting image alignment include paper
high-gloss papers and high paper weights will com- type, paper weight, paper moisture content, paper
pound the adverse effects of duplexing on heavy- geometrical accuracy, machine setup and feed
weight papers. direction.

Some factors can improve job performance on heavy-


weight substrates, such as:
Reprint capabilities
– Lowering toner area/density coverage.
– The device output should not be reprinted a second
– Testing and consulting with your Konica Minolta time using electro-photographic processes, but can
service expert. be used for post insertion.
– Non-standard sized duplexing is supported as long – Similarly, prints produced on any AccurioPrint or
as the paper dimensions are input by the operator Press model or other electro-photographic devices
and assigned to the correct paper tray. should not be reprinted on the device.
– If it is necessary to reprint on other output systems,
we recommend thoroughly testing the preprinted
paper processing first. Successful reprinting will
depend on many factors, including the fusing
temperature and the toner reaction in regards to a
second fusing, and may not be possible.
14 Customer Expectations Guide for AccurioPress C4080 series

AMBIENT AND ELECTRICAL


REQUIREMENTS
AccurioPress C4080 SERIES
To minimise downtime and guarantee customer satisfaction it is mandatory that
the device operates at all times within the recommended range of environmen-
tal specifications. It is the responsibility of the customer to ensure that the
production printer’s environmental requirements are met at all times.

Surroundings Minimum Maximum


Ambient temperature 10°C 30°C
Relative humidity (% RH) 10% 80%
Optimum performance is achieved when conditions are strictly maintained at 18–23° C and
40 – 60% RH (Q Zone). Poor alignment of paper in the trays may occur at lower humidities. This
can be minimised by keeping the machine within the recommended range of environmental
specifications.

Power AccurioPress AccurioPress


consumption C4080 C4070
Maximum 4,475 W * 4,275 W *

Consumption 3,205 W 3,101 W


during printing
Standby
Without energy saving mode 615 W 615 W
With energy saving mode 239 W 239 W
Sleep mode 1.17 W 1.17 W
Plug-in mode 0.36 W 0.36 W
Current loads 220 – 240 V 220 – 240 V
Rated power 25 Amps 25 Amps
15 Customer Expectations Guide for AccurioPress C4080 series

PAPER SPECIFICATIONS
AccurioPress C4080 SERIES
PAPER SETTING REFERENCE
This section describes how To register paper conditions for the paper to be used, see Section
to set the paper settings for Copy  Basic Settings  Paper Settings of the User’s Guide.
each paper tray. Feature
Paper conditions specified for a paper tray can also be registered (e.g. for
descriptions and usage of
later reuse). The procedure is provided in this section. Paper settings can be
auto paper and image
determined for the following trays:
rotation are also provided.
– Main body trays (trays 1 to 2)
The paper settings come in
two classes: the paper tray – Trays of paper feed unit PF-602m (trays 3 to 4)
settings, for which paper – Trays of paper feed unit PF-707m (trays 3 to 5)
conditions must be stipulat- – Upper tray/lower tray of the post inserter of folding unit FD-503
ed, and the specific paper
– Cover tray of perfect binder PB-503
settings.

The paper settings for a given paper tray are determined according to the
following nine paper conditions:

– Paper type: plain, fine, colour-specific, coated-G, coated-M, coated-GO,


coated-MO, Postcard, Envelope, Label, OHP sheet, Tab Paper, Textured
– Paper size: standard, custom, tab paper
– Weight: 62 – 74 g/m2, 75 – 80 g/m2, 81 – 91 g/m2, 92 – 105 g/m2,
106 –135 g/m2, 136–176 g/m2, 177– 216 g/m2, 217– 256 g/m2,
257– 300 g/m2, 301– 360 gsm
– Coloured paper: white, non-white
– Punch: pre-punched, no hole punch
– Both sides adjustment: specify magnification ratios (vertical, horizontal)
and image shift amounts (up/down, right/left) for both front and back
sides in order to better align (register) the images printed on front and
back pages in duplex printing. Also, chart adjustments can be performed
for both front and back as described in the user manual.
– Curl adjustment: make corrections for curled output sheets. Select ON or
OFF for humidifier setting if relay unit RU-518m is equipped with the
optional humidifier HM-103. Setting the humidifier setting to ON may
help significantly reduce curled output.
– Air-assist is required for peripheral options featuring this function, such as
paper feed unit PF-602m (trays 3 to 4) and the cover tray of perfect binder
PB-503. Air-assist ON helps to greatly reduce “double feeds” or misfeeds
from the feeder paper stack.
16 Customer Expectations Guide for AccurioPress C4080 series

PAPER SIZE
With the tray specified as “standard”, the machine automatically
detects the standard size loaded in that tray.

PAPER TRAYS WEIGHT


Paper trays Weight
Main body trays (trays 1 to 2) 62 – 256 gsm (256 gsm for A4 or larger)
Paper feed unit PF-602m (trays 3 to 4) 64 – 256 gsm (upper tray), 64 – 300 gsm (lower tray)
Paper feed unit PF-707m (trays 3 to 5) 62 – 360 gsm
Cover tray of perfect binder PB-503 81 – 209 gsm
Post inserter 50 – 300 gsm
(equipped in folding unit FD-503 as standard)
Large capacity unit LU-202m/XLm 64 – 300 gsm
Manual bypass tray MB-508 62 – 300 gsm
Manual bypass feed unit MB-509 62 – 360 gsm (unter MB-508)
Banner paper feeder MK-760 128 – 300 gsm
The setting or registration/deletion of paper weights to be specified for each paper tray is available in the paper setting menu from the machine screen.
NOTE: Be sure to use paper only of the specified weight for the tray; otherwise copy quality may deteriorate and/or machine trouble may occur.

PAPER WEIGHT EQUIPMENT


Paper trays Weight
ADU 62 – 360 g/m2
Relay unit RU-510 62 – 360 g/m2
Relay unit RU-518m 62 – 360 g/m2 straight paper exit
Stapling unit FS-532m Primary (main) tray 62 – 300 g/m2; staple: 62 – 300 g/m2
Secondary (sub) tray 62 – 360 g/m2
Open stacker OT-512 62 – 360 g/m2
Output tray OT-511 62 – 360 g/m2
Saddle stitching kit SD-510 Fold & staple Content sheet: 62 – 216 g/m2
(for FS-532) Cover sheet: 62 – 300 g/m2 (depending on media type)
Saddle stitcher tray 62 – 80 g/m2: 20 sheets (19 sheets + 1 sheet)
81 – 91 g/m2: 16 sheets (15 sheets + 1 sheet)
92 – 216 g/m2: 5 sheets (4 sheets + 1 sheet)
217 – 244 g/m2: cover only
245 – 300 g/m2: cover only
Letter fold-in mode 62 – 91 g/m2: 3 sheets
92 – 105 g/m2: 1 sheet
Centre-fold mode 62 – 216 g/m2: 1 – 5 sheets
217 – 300 g/m2: 1 sheet
Press and trim module PT-220 Press and trim mode 60 – 300 g/m2
Trimming Unit TU-510 Trimming 50 – 400 g/m2, more than 487mm 128 – 300 g/m2
Business Cards Coated 157 – 300 g/m2
Uncoated 128 – 300 g/m2
Centre slitting 128 – 300 g/m2
Creasing 80 – 400 g/m2
128 – 300 g/m2 (487mm or more)
17 Customer Expectations Guide for AccurioPress C4080 series

Paper trays Weight


Folding and punching unit FD-503 Fold mode tray Half-fold, tri-fold-in, tri-fold-out: 62 – 130 g/m2
Double-parallel-fold; gate-fold: 62 – 91 g/m2

Primary (main) tray 62 – 360 g/m2; punch: 62 – 216 g/m2


Stacking unit LS-507 Secondary (sub) tray 62 – 360 g/m2
Primary (main) tray 62 – 360 g/m2
Booklet making unit SD-506 Secondary (sub) tray 62 – 360 g/m2
Saddle stitcher tray See also page 34/54 for a complete overview of paper types, paper weights and covers.
Multi tri-fold mode tray 50 – 81 g/m2: 5 sheets; 82 – 91 g/m2: 3 sheets
Booklet making unit SD-513 Secondary (sub) tray 52 – 400 g/m2
Saddle stitcher tray Fold & staple, trimming: 52 – 300 g/m2
See also page 32/33 for a complete overview of paper types, paper weights and covers.
Spine corner forming unit FD-504 64 – 216 g/m2
(Option for SD-513)
Slitting unit TU-503 80 – 300 g/m2
(Option for SD-513)
Creasing unit CR-101 80 – 350 g/m2
(Option for SD-513) (the maximum paper weight conforms to the function that is combined with the crease mode)
Perfect binding unit PB-503 Secondary (sub) tray 62 – 350 g/m2
Perfect binder tray Body: 64 – 105 g/m2; cover: 82 – 216 g/m2
Conveyance section 62 – 350 g/m2
GBC Binding G1 By pass mode 62 – 360 g/m2
Binding mode 75 – 300 g/m2 Plain Paper
120 – 300 g/m2 Coated Paper
GBC Puncher G2 By pass mode 62 – 360 g/m2 (16 lb bond – 130 lb cover)
Punch mode 75 – 300 g/m2 Plain Paper
120 – 300 g/m2 Coated Paper
Max Binder MB-200 By pass mode 42 – 400 g/m2
Binding/Punch mode 68 – 256 g/m2
Watkiss Powersquare™ 224KR Saddle stitch mode (online) 60 – 250 g/m2
Front trimming mode 60 – 250 g/m2
Squarefold mode 60 – 250 g/m2
Side trimming mode 60 – 250 g/m2
Plockmatic SD-350/SD-500 Booklet maker module 64 – 300 g/m2
Cover feeder module 64 – 250 g/m2
Square fold module 64 – 300 g/m2
Trimmer module 64 – 300 g/m2
Rotate crease trim module 64 – 300 g/m2
Plockmatic MPS-130 Plain Paper 150 – 360 g/m2
Plockmatic Powersquare 160 Saddle stitch mode 64 – 360 g/m2
Front trimming mode 64 – 360 g/m2
Spine corner forming mode 64 – 360 g/m2
Side trimming mode 64 – 360 g/m2
18 Customer Expectations Guide for AccurioPress C4080 series

PRODUCTIVITY
AccurioPress C4080 SERIES

Productivity per hour Production speed


– The maximum print speed per minute for A4 LEF The following charts show the AccurioPress C4080
(long edge feed) size is 71 ppm for AccurioPress simplex production speed in relation to paper weight.
C4070 and 81 ppm for AccurioPress C4080. The data is for A4 LEF, A3 and SRA3 paper in normal
– The maximum speed per minute for A3 size is 39 mode.
ppm for AccurioPress C4070 and 45 ppm for AccurioPress C4080
AccurioPress C4080.
Paper weight A4 A3 SRA3
62 – 216 g/m2 81 45 39
Many internal process functions are performed during 217 – 360 g/m2 51 28 26
printing to maintain high and stable image quality
The following chart shows the AccurioPress C4070
within and across print jobs.
simplex production speed in relation to paper
– Toner supply management for transfer belt cleaning weight. The data is for A4 LEF, A3 and SRA3 paper
– Colour registration in normal mode.

– Maximum density & density control AccurioPress C4070


– Gamma correction Paper weight A4 A3 SRA3
62 – 216 g/m2 71 39 36
217 – 360 g/m2 45 26 24
Moreover, the AccurioPressC4080 series has two
basic running modes, depending on the primary While a digital press does not stop after each print
objective of a typical job run or series of jobs: cycle, the paper path must still be cleared between
jobs. When using various paper types and sizes
– High-quality mode: internal processes slow down
during a print cycle, a new job can only be printed
the output speed to favour the highest quality
after the last page of the current print job has been
capabilities of the AccurioPress C4080 series.
output. By grouping several jobs with the same
– High productivity mode: speed is favoured at the (paper) settings into batches, the number of job
expense of a slightly lower print quality. transmissions to the controller will be reduced and
the time lost between print jobs will be reduced.
As a consequence, true productivity per hour is as In case of certain system errors, the digital press and
follows: RIP power must be switched off (full system reset) and
AccurioPress C4080 on again for recovery. This means that a print job will
have to be sent and RIPed again.
Per hour Color Monochrome
A4 4,399 pph 4,399 pph
A3 2,404 pph 2,404 pph
SRA3 2,080 pph 2,080 pph

AccurioPress C4070
Per hour Color Monochrome
A4 3,848 pph 4,399 pph
A3 2,012 pph 2,404 pph
SRA3 1,946 pph 2,080 pph
19 Customer Expectations Guide for AccurioPress C4080 series

SPACE REQUIREMENTS
AccurioPress C4080 SERIES

If the device is installed in a carpeted room, it will be impossible to move the system at all.
In such environments we recommend the use of a metal base plate underneath the colour
press to guarantee a completely safe and convenient installation.

All standard Konica Minolta space requirements apply to this installation, including the space above,
in front of and at the back of the system, as well as shared, aisle or hallway, and operator space.

Module Width (mm) Depth (mm) Height (mm) Weight (kg)


Engine 800 903 1,076 312
RU-518m 410 787 1,135 95.4
PF-602m 947 750 1,045 171
PF-707m 996 1,045 1,038 203
IQ-501 663 171 1,020 184
RU-702 410 720 1,135 85
MB-508 296 636 795 31.5
MB-509 485 503 327 4.3
TU-510 1359 747 1,021 272
328 (with all options)
FD-503 (main tray not included) 400 723 1,231 130
LU-202m 710 639 477 42
LU-202XLm 1,012 639 477 60
OT-512 1,003 656 1,020 57
OT-511 456 230 367 (with extended tray) 2
GBC Punch G2 445 775 1,020 95
GBC Binder G1 1,191 750 1,020 231.5
Max Binder MB-200 695 704 1,028 125
LS-507 787 705 1,020 160
SD-506 with bundle tray pulled out 1,170 775 1,020 280
1,441
SD-513 with booklet tray 1,170 1,431 1,020 337
1,477
FS-532m with installed main tray 876 723 1,070 74
PT-220 500 520 520 80
SF-204 405 560 330 30
PB-503 1,360 775 1,223 270
RU-510 350 775 1,020 35
Watkiss Powersquare™ 224KR 3,270 1,840 1,560 690
Plockmatic SD-350 / SD-500 2,940 905 1,000 459
Plockmatic MPS-130 900 680 1,060 Lift Unit – 71 kg
Docking Unit – 5 kg
Plockmatic PowerSquare 160 2,495 1,760 1,560 535

Calculating the required space


Use the following instructions and table to calculate the total space required for the installation of the digital press.
Please use the diagram provided with the calculation table for a visual impression of the required space.
20 Customer Expectations Guide for AccurioPress C4080 series

How to calculate the space requirements


– Indicate in the table below all modules to be installed at the location.
– Add the widths of all marked modules and enter the sum in line two under the width column.
– Add 500 mm for the left space requirement and 800 mm for the right space requirement to this total.
– Enter the total width required for the installation in the shaded area in line seven.
– Add 1,400 mm as the front space requirement to the engine depth of 500 mm; also add the rear space requirement,
whic depends on the system being installed as movable or non-movable.
– Enter the total depth required for the installation in line seven. These figures are the minimum width and depth
of the space required for the system to ensure safe working conditions for operators and the Konica Minolta service
representatives.

Calculation table
Steps to follow as described above Module Width (mm) Depth (mm)
1 Components space Engine 800 903
RU-518m 410 787
PF-602m 947 750
PF-707m 996 772
MB-508 296 636
MB-509 485 503
IQ-501 663 696
RU-702 410 787
FD-503 400 723
LS-507 787 705
SD-506 1,170 775
SD-513 1,241 1,431
FS-532m 876 723
PT-220 500 520
PB-503 1,360 775
RU-510 350 775
TU-510 1369 747
OT-511 456 230
LU-202m 710 639
LU-202XLm 1012 639
GBC Binder G1 1,191 750
GBC Punch G2 445 775
Max MB-200 695 704
Watkiss Powersquare™ 224KR 3,270 1,840
Plockmatic SD-350 / SD-500 2,940 905
Plockmatic MPS-130 900 680
Plockmatic PowerSquare 160 495 1,760
2 Total space taken up by the system
3 Left space (recommended) 500
4 Right space (recommended) 800
5 Rear space (recommended) 500
6 Front space (recommended) 1,400
7 Total workspace requirement
21 Customer Expectations Guide for AccurioPress C4080 series

DEPTH

Left 500 mm
FINISHER

RU-518m

WIDTH

Front 1,400 mm ENGINE Rear 500 mm

PAPER FEED
UNIT
Right 800 mm
22 Customer Expectations Guide for AccurioPress C4080 series

RECOMMENDED PAPERS
AccurioPress C4080 SERIES
The AccurioPress C4080 series supports an extensive range of media. Exclusively using media
recommended by Konica Minolta can help maximise your system’s reliability and paper-handling
capabilities. Konica Minolta representatives will be happy to assist you with more details on media
selection and processing as well as provide you with specific recommendations.

Manufacturer Brand Name Paper Type Paper Weight (g/m2)


Konica Minolta Original Plain 80
Konica Minolta Universal Plain 80
Mondi DNS Premium Plain 80
Mondi Color Copy Color 90
Mondi Color Copy Color 100
Mondi Color Copy Color 120
Mondi Color Copy Color 160
Mondi Color Copy Color 200
Mondi Color Copy Color 220
Mondi Color Copy Color 250
Mondi Color Copy Color 280
Mondi Color Copy Color 300
Mondi Color Copy Color 350
Stora Enso Superior Color 160
Clairefontaine DCP Color 280
Mondi Color Copy Coated Glossy Coated-G 135
Mondi Color Copy Coated Glossy Coated-G 170
Mondi Color Copy Coated Glossy Coated-G 200
Mondi Color Copy Coated Glossy Coated-G 250
Sappi Magno Gloss Coated-G 200
Mondi Color Copy Coated Silk Coated-M 135
Mondi Color Copy Coated Silk Coated-M 170
Mondi Color Copy Coated Silk Coated-M 200
Mondi Color Copy Coated Silk Coated-M 250
Konica Minolta SemiGloss Reference Coated-M 130
Iggesund Invercote G Linen Textured 240
Koehler Ivory Board ultrawhite Textured 246
Gmund Gmund Ever Aomori Textured 300

Note:
– Heavyweight papers typically show increased deviations in formation and surface smoothness, which may result in reduced image quality.
– It is not recommendable to use coated stock in ambient conditions where relative humidity exceeds 60 per cent.
– Stretching occurs in all paper qualities during printing. Ambient conditions and the paper type determine the amount of stretch, which is most prominent in coated stocks and may affect
front-to-back image registration.
– Toner adherence depends heavily on the media type, and toner may not last on some types of special-coated paper. Some media may be inappropriate for the device. Consult the Media Database
which lists certified and approved media, or your Konica Minolta service expert. Unlisted media may be inappropriate, or should at least be tested prior to production work to find out appropriate
settings (if any) that ensure acceptable toner adhesion.
– Custom-cut paper can cause problems with image registration, image quality (i.e. white spots), and machine reliability. This is particularly likely if the paper is of poor quality, has been badly cut or
if loose fibres remain on the edges after cutting.
– Image registration, image quality (i.e. white spots), and machine reliability might suffer if poor-quality punched or drilled paper is used. This is very likely to happen if loose hole plugs remain in the
paper ream – measures must be taken to avoid this eventuality at all costs.
23 Customer Expectations Guide for AccurioPress C4080 series

When printing on carbonless paper (exclusive ap- The processing of special, heavy media will result in a
proved stock from the table above), it has to be taken shortened lifetime of individual parts, which in turn
into account that this media contains chemical com- will lead to higher service costs. As a consequence,
ponents, and – if printing is mainly or exclusively on Konica Minolta reserves the right to increase the
this media – increased contamination and wear of service pricing.
parts have to be expected. An increased abrasion of
Attempting to print on heavier media than recom-
the substrate used is due to the chemical substances
mended, or any heavy substrate other than the
and will mainly affect the paper path components and
exclusive approved paper stock from the table above,
in particular the registration unit. As a consequence,
and/or misuse of the media settings, may cause
in addition to any adjustments required for proper
machine damage or poor image quality. Using media
media transport, all parts of the paper transport are
in a print mode other than that recommended for the
subject to higher contamination and need to be
grade may cause poor image quality and serious
cleaned more often. In addition to that, due to the
machine damage.
chemical residue, the registration roller is likely to
expand and change in diameter so that it might need As with any printing process, artefacts will occur.
to be replaced after approximately 500.000 prints, or These may include banding, streaks, mottle, spots,
whenever a misalignment in front-to-back registra- etc. For most jobs and clients, the expected level of
tion becomes obvious. artefacts will be within the normal operational and
component quality ranges of the system and will not
Based on these findings, we recommend a detailed
affect the acceptability of prints. Maintenance proce-
analysis of the customer’s processes or planned appli-
dures are available to mitigate these artefacts. How-
cations. Frequent switching between carbonless paper
ever, it is important to be aware that artefacts may
jobs and high-registration print jobs may lead to
occur with more intensity or frequency when printing
increased service activities, requiring full maintenance
on heavyweight coated media.
and possible adjustments prior to any quality printing.
We recommend a permanent and exclusive use of the
printing system for carbonless paper jobs only.
24 Customer Expectations Guide for AccurioPress C4080 series

TECHNICAL SPECIFICATIONS
AccurioPress C4080 SERIES

MB-508 – Multiple Bypass Tray for PF-707m


Type Multi bypass tray
Capacity 250 sheets
Paper weight 52 – 300 g/m2
Paper format SRA3, A3, B4, SRA4, A4, SRA4S, A4S, B5, B5S, A5, A5S, B6S, A6S
Min. 100 x 148 mm
Max. 330.2 x 1,300 mm with MK-760
Weight 31.5 kg
Power source From mainbody
Max. power consumption 200 W

PF-707m – Paper Feed Unit


Type PF-707m – Paper feed unit without scanner
Upper and Middle tray
Capacity 1,390 sheets
Paper weight 62 – 360 g/m²
Min. 100 x 140 mm (when 1st PFU)
140 x 140 mm (when 2nd or 3rd PFU)
Max. 330.2 x 487.7 mm
Lower tray
Capacity 1,850 sheets
Paper weight 62 – 360 g/m2 ( when 1st PFU up to 450 g/m2)
Min. 100 x 140 mm (when 1st PFU)
140 x 140 mm (when 2nd or 3rd PFU)
Max. 330.2 x 487.7 mm
Other specifications
Dimensions (W x D x H) 996 x 772 x 1,028 mm
Weight 203 kg
Power source Own power cord
Max. power consumption 580 W or less

HT-506 – Heating Unit
Product name HT-506
Type Heating unit for paper feed units
Includes 3 heaters for each tray
Compatibility PF-707m
25 Customer Expectations Guide for AccurioPress C4080 series

RU-518m – Relay Unit
Type Relay unit with paper straightening functionality
Decurling Mechanical zigzag decurling
Media format A3, B4, A4, A4S, B5, B5S, A5, A5S, B6S, A6S, ISO-B4, ISO-B5, ISO-B5S, ISO-B6S, SRA3, SRA4, SRA4S,
postcard-S, custom paper sizes, standard tab paper
Min. 100 x 148 mm
Max. 330.2 x 487.7 mm
Media type As main body
Curl straightening Specific setting mode: 10 mm or less (curl before straightening: 40 mm or less)
Option HM-103 (humidification unit)
Dimensions (W x D x H) 410 x 720 x 1,135 mm
Weight Approx. 95.4 kg
Power source Own power cord
Max. power consumption 712 W or less

HM-103 – Humidification Unit
Function Water supply/humidifying roller/water tank section
Compatibility RU-518m
Media format A3, B4, A4, A4S, B5, B5S, A5, A5S, B6S, A6S, ISO-B4, ISO-B5, ISO-B5S, ISO-B6S, SRA3, SRA4, SRA4S,
postcard-S, custom paper sizes, standard tab paper
Min. 100 x 148 mm
Max. 330.2 x 487.7 mm
Media type As main body
Weight Approx. 20.6 kg
Power source 24/5VDC (supplied from RU-518m)

IQ-501 – Integrated Color Care Unit


Type In-line scanner + spectrophotometer
Media format 100 x 140 mm
331 x 1,300 mm
Media weight 62 – 360 g/m2
Other specifications
Dimension (W x D x H) 663 x 696 x 1,020 mm
Weight 184 kg
Power source Own power cord
Power consumption 700 W
Durability 90,000,000 or 7 years whichever comes first.
Spectrophotometer is 5 years.
26 Customer Expectations Guide for AccurioPress C4080 series

RU-702 – Auto Inspection Technology for IQ-501


Type Paper way extension, Purge tray function
Media format A3, B4, A4, A4S, B5, B5S, A5, A5S, B6S, A6S, ISO-B4, ISO-B5, ISO-B5S, ISO-B6S, SRA3, SRA4, SRA4S,
Postcard-S, Wide paper, Free paper, Standard Tab paper
Min. Banner (max. 330 x 1,300 mm)
Max. 100 x 148 mm
Media type 330.2 x 1,300 mm
Media weight As main body
Other specifications
Dimension (W x D x H) 410 x 1,135 x 720 mm
Weight App. 85 kg
Power source Own power cord
Power consumption 600 W or less

UK-301 – Auto Inspection PC


Type Inspection power; Web server; Report storing
CPU Intel® Core™ i5-6500
RAM 16 GB
HDD 4 TB

OT-512 – Open Stacker


Type Stacker
Function Exit to stacker without finishing
Media format 100 x 140 mm
330.2 x 487.7 mm
330.2 x 1300mm with MK-761
Media weight 62 – 360 g/m2
Tray capacity 4,200 sheets A4
2,000 sheets larger A4
Other specifications
Dimension (W x D x H) 1,003 x 656 x 1,020 mm
Weight 57 kg
Power source From main body
Power consumption 120 W

RU-510 – Relay Unit
Type Paper relay unit with paper reverse functions
By pass mode
Media format Min.: 100 x 140 mm
Max.: 330.2 x 487.7 mm
Media weight 62 – 360 g/m2
Reverse mode
Media format A4
Media weight Plain: 75 – 216 g/m2
Other: 120 – 216 g/m2
Other specifcations
Dimension (W x D x H) 410 x 775 x 1,020 mm
Weight Approx. 35 kg
Power source From main body
Power consumption 79 W
27 Customer Expectations Guide for AccurioPress C4080 series

TU-510 – Trimmer Unit


Type Inline trimming Unit
Modes 4edge trimming, sub tray mode
Sub tray mode
Function Exit to sub tray without process
Media format A3, B4, A4, A4S, B5, B5S, A5, A5S, B6S, A6S, Postcard-S, SRA3, SRA4, SRA4S, ISOB5, ISOB5S, ISOB4, custom paper, Standard Tab paper
Min. 95 x 133 mm
Max. 330.2 x 1300 mm
Media weight Up to 487.7 mm: 40 to 450 gsm
Up to 1,300 mm: 128 to 300 gsm
Tray Capacity 200 sheets
With trimming
Media format Paper exit Reverse exit
Min. 140 x 153 mm
Max. 330.2 x 1,300 mm 330.2 x 900 mm
487.7 to 1300mm requires MK-764
Media Weight Up to 487.7 mm: 50 to 450 gsm
Up to 1,300 mm: 128 to 300 gsm
2-side slit
Media Weight 62 – 360 gsm
Slit width (S1&S2) 10 to 26 mm (less than 61 gsm)
8 to 26 mm (more than 61 gsm )
Slit width setting steps 0.1 mm
Minimum Paper width left (W1 or W2) 120 mm
CD trim
Reference position Leading edge
Trim Distance Min. Max.
Leading edge 10 mm 100 mm
Trailing edge 10 mm 13 mm
Multi trim CD trim can be performed at any position other than leading and trailing edge
Multi trim distance
Pattern 1 (twice) 5 to 13 mm
Pattern 2 (once) 0 mm
Minimum finisher paper length 133 mm
4-edge trim
Media size before trim Min. 140 x 153 mm
Max. 330.2 x 1300 mm
487.7 to 1300mm requires MK-764
Media size after trim Min. 120 x 133 mm
Max. 314.2 x 1280 mm
Media Weight Up to 487.7 mm: 50 to 400 gsm
Up to 1,300 mm: 128 to 300 gsm
4-edge trim + 2-way slit mode
2-way slit mode A4 size
Two trims 5 to 13 mm
Media size for A4 slit Two trims One trim
Min. 313 x 445 mm 313 x 440 mm
Max. 330.2 x 459 mm 330.2 x 446 mm
Media weight 62 to 360 gsm
28 Customer Expectations Guide for AccurioPress C4080 series

Trimmer scrap box


Capacity SRA3: 1.000 sheets
750 mm: 200 sheets
128 gsm Paper, 2 slits of 10 mm
Performance
Slit linearity Less than 487.8 mm: 0.5 mm (single sheet)
More than 497.7 mm: 1 mm (single sheet)
CD trim
Linearity 0.5 mm
1 mm ( Media weight less than 64 gsm)
Skew accuracy 0.7 mm (single sheet)
Position misalignment Within ± 0.3 mm
Other Specifications
Dimension (WxDxH) 1,369 x 747 x 1,021 mm
Weight 272 kg
328 kg (with all options)
Power Source Own power cord
Power Consumption 790 W

JS-507 – Business Card tray kit for TU-510


Type Business Card output tray
Sheet size Min.: 287 x 370 mm
Max.: 330.2 x 457.2 mm
Finished size Min.: 50 x 85 mm
Max.: 56 x 92 mm
Standard number of Cards Trims 7 columns x 3 rows
21 Cards
Media weight Coated: 157 to 300 gsm
Uncoated: 128 to 300 gsm
2-slide width Min.: 10 mm
Max.: 26 mm
CD trim width (lead&trail) Min.: 10 mm
Max.: 13 mm
CD trim with (within sheets) Min.: 0 or 5 mm
Max. 0 or 13 mm
Center slit width 8 mm (fixed)
Center slit position 49.5 mm
Capacity 100 business cards
Other Specifications
Dimension (WxDxH) 194 x 488.7 x 200.8 mm
Weight 1.9 kg
Power Source From Finisher
Power Consumption 790 W
29 Customer Expectations Guide for AccurioPress C4080 series

MK-764 – Banner paper kit for TU-510


Type Enables banner feeding and paper reversal during paper output.
Without trimming
Media size Up to 300.2 x 1,300 mm
Media weight 128 to 300 gsm
With trimming
Media format Paper exit Reverse exit
Min. 120 x 487.8 mm 140 x 487.8mm
Max. 330.2 x 1,300 mm 330.2 x 900 mm
Media Weight 128 to 300 gsm
4-edge trim
Media size before trimming Min. 140 x 487.8 mm
Max. 330.2 x 1,300 mm
Media size after trimming Min. 120 x 487.8 mm
Max. 330.2 x 1,300 mm
Crease process
Media size before trimming Min. 140 x 487.8 mm
Max. 330.2 x 1,300 mm
Media size after trimming Min. 140 x 487.8 mm
Max. 314.2 x 1,280 mm
Other Specifications
Dimension (WxDxH) 352.4 x 589.5 x 516 mm (conveyance section)
770 x 554.8 x 77 mm (reversal section)
Weight 19 kg
Power Source From Finisher
Power Consumption 790 W

TU-504 – Centre slit kit for TU-510


Product Name TU-504
Type 1 line or 2 line slitting
Paper weight 128 to 300 gsm
1 line slitting
Sheet size Min.: 210 x 153 mm
Max.: 330.2 x 487.7 mm
Finished size Min.: 85 x 133 mm
Max.: 153.1 x 467.7 mm
2 line slitting
Sheet size Min.: 287 x 153 mm
Max.: 330.2 x 487.7 mm
Finished size Min.: 85 x 133 mm
Max.: 96 x 467.7 mm
Other Specifications
Dimension (WxDxH) 110.9 x 626.6 x 255.4 mm
Weight 1.4 kg
Power Source From Finisher
Power Consumption 790 W
30 Customer Expectations Guide for AccurioPress C4080 series

CR-102 – Creasing kit for TU-510


Product Name CR-102
Type Crease operation device
Crease type Downward convex
Number of creases 1 to 5 lines
Crease setting steps 0.1 mm
Minimum crease interval 1 mm
No crease area
Leading edge 60 mm or more
Trailing edge 60 mm or more
Crease linearity ± 0.5 mm
Skew accuracy ± 0.7 mm
Position accuracy 1st line: ± 0.7 mm
2nd to 5th line: ± 1.5 mm
Media Size Min. 140 x 133 mm
Max. 330.2 x 1,300 mm
487.7 to 1300mm requires MK-764
Media Weight 80 to 400 gsm
128 to 300 gsm ( Paper length more than 487.7)
Other Specifications
Dimension (WxDxH) 106.4 x 603.1 x 250.4 mm
Weight 7.5 kg
Power Source From Finisher
Power Consumption 790 W

CR-103 – Upwards Creasing kit for TU-510


Product Name CR-103
Type Crease operation device
Crease type Upwards
Number of creases 1 to 5 lines
Crease setting steps 0.1 mm
Minimum crease interval 1 mm
No crease area
Leading edge 60 mm or more
Trailing edge 60 mm or more
Crease linearity ± 0.5 mm
Skew accuracy ± 0.7 mm
Position accuracy 1st line: ± 0.7 mm
2nd to 5th line: ± 1.5 mm
Media Size Min.: 140 x 133 mm
Max.: 330.2 x 1,300 mm
487.7 to 1300 mm requires MK-764
Media Weight 80 to 360 g/m2
128 to 300 g/m2 (Paper length more than 487.7)
Other Specifications
Dimension (W x D x H) 106.4 x 603.1 x 250.4 mm
Weight 9.6 kg
Power Source From Finisher
Power Consumption 40 W
31 Customer Expectations Guide for AccurioPress C4080 series

PE-101 – Horizontal Perforation kit


Product Name PE-101
Type Perforation cross Feeding direction
Number of perforations 2
Setting steps 0.1 mm
No perforation area Leading edge: 30 mm
Trailing edge: 30 mm
Distance 120 mm between Perforations
Media size Min.: 140 x 133 mm
Max.: 330 x 487 mm
Media weight 80 – 140 g/m2
100 – 160 g/m2 (coated)
Other Specifications
Dimension (W x D x H) 111.4 x 623.5 x 257.9 mm
Weight 7,64 kg
Power Source From Finisher
Power Consumption 40 W

PE-102 – Vertical Perforation kit


Product Name PE-102
Type Perforation cross Feeding direction
Number of perforations 5
Setting steps 0.1 mm
No perforation area Leading edge: 30 mm
Trailing edge: 30 mm
Distance 120 mm between Perforations
Media size Min.: 140 x 133 mm
Max.: 330 x 487 mm
Media weight 80 – 140 g/m2
100 – 160 g/m2 (coated)
Other Specifications
Dimension (W x D x H) 106.4 x 623.1 x 257.9 mm
Weight 8.34 kg
Power Source From Finisher
Power Consumption 40 W

MK-765 – Dust box


Product Name MK-765
Type Scrap ejection
Other Specifications
Dimension (W x D x H) 712 x 913 x 412.7 mm
Weight 20.2 kg
Power Source From Finisher
Power Consumption 40 W
32 Customer Expectations Guide for AccurioPress C4080 series

FD-503 – Punching And Folding Unit


Type Multi-folding device with punch and post inserter functions
Modes Straight mode, punch mode, fold mode, PI mode, sub tray mode
Straight mode
Function Exit to main tray without process
Media format A3, B4, A4, A4S, B5, B5S, A5, A5S, B6S, SRA3, SRA4, SRA4S, ISOB5, ISOB5S, ISOB4, custom paper sizes, standard tab paper
Min. 100 x 140 mm
Max. 330.2 x 487.7 mm
Media weight 62 – 360 g/m2
Tray capacity 2,500 sheets: A4, A4S, JISB5, ISOB5, ISOB5S
1,500 sheets: A3, B4, SRA3, SRA4, SRA4S, ISOB4
500 sheets: A5, A5S, B6S
Punch mode
Function Exit to main tray after punching process
Media formats 2 holes A3, B4, A4, A4S, B5, B5S, A5, A5S, SRA4S, ISOB5, ISOB5S, ISOB4, Standard tab paper
Media formats 4 holes A3, B4, A4, B5, standard tab paper
Media weight 52 – 216 g/m2 (via post insertion down to 50 g/m2)
Hole diameter 2 holes: 6.5 mm/80 mm hole pitch
4 holes: 6.5 mm/80 mm hole pitch
Adjustment Range: +4 mm
Accuracy: 0.2 mm
Punch trash box capacity 10,000 punch cycles
Fold mode
Function Exit after folding process
Type 1 Centre-fold/letter fold-in/letter fold-out/Z-fold
Type 2 Double-parallel-fold/gate-fold
Media format A3, B4, A4S, SRA4S, custom paper sizes
Min. 210 x 279 mm
Max. 305 x 458 mm
Media weight Type 1: 52 – 130 g/m2
Type 2: 52 – 91 g/m2
(via post insertion down to 50 g/m2 for both)
PI mode
Function Feed cover paper/paper to be inserted
Media format A3, B4, A4, A4S, B5, B5S, A5, SRA3, SRA4, SRA4S, custom paper sizes, standard tab paper
Min. 182 x 140 mm
Max. 330 x 483 mm
Media type Plain, recycle, fine, special
Media weight 50 – 300 g/m2
Tray capacity 2 x 500 sheets
Sub tray mode
Function Exit to sub tray without process
Media format A3, B4, A4, A4S, B5, B5S, A5, A5S, B6S, A6S, Postcard-S, SRA3, SRA4, SRA4S, ISOB5, ISOB5S, ISOB4,
custom paper sizes, standard tab paper
Min. 100 x 140 mm
Max. 330.2 x 487.7 mm
Media weight 52 – 450 g/m2 (via post insertion down to 50 g/m2)
Tray capacity 200 sheets (without folder tray)
33 Customer Expectations Guide for AccurioPress C4080 series

Other specifications
Dimensions (W x D x H) 400 x 723 x 1,231 mm (width: without main tray)
– Width with main tray included (stored): 667 mm
– Width with main tray included (pulled out): 784 mm
Weight Approx. 130 kg
Power source Own power cord
Power consumption 180 W
Durability 50 million or 5 years

LS-507 – Stacking Unit
Type Large capacity stacker of horizontal stacking with gripper conveyance
Modes Straight mode, offset mode, sub tray mode
Straight mode
Function Exit to stacker without finishing
Media format A3, B4, A4, A4S, B5, A5, SRA3, SRA4, SRA4S, ISOB5, ISOB4, custom paper sizes, standard tab paper (1–15 tab except for 4, 10)
Min. 210 x 140 mm
Max. 330.2 x 487.7 mm
Media type Plain, high-quality, colour-specific, coated
Media weight 62 – 360 g/m2
Tray capacity 3,000 sheets
Sub tray mode
Function Exit to sub tray without finishing
Media format A3, B4, A4, A4S, B5, B5S, A5, A5S, B6S, A6S, postcard-S, SRA3, SRA4, SRA4S, ISOB5, ISOB5S, ISOB4,
custom paper sizes, standard tab paper
Min. 95 x 139 mm
Max. 330.2 x 1300 mm
Media type All engines supported
Media weight 62 – 360 g/m2
Tray capacity 200 sheets (not folded)
Other specifications
Dimension (W x D x H) 787 x 705 x 1,020 mm
Weight Approx. 160 kg
Power source From main body
Power consumption 240 W or less
Durability 50 million or 5 years
34 Customer Expectations Guide for AccurioPress C4080 series

SD-506 – Booklet Making Unit


Type Saddle stitch unit that binds folded paper
Modes Saddle stitch mode, trimming mode, multi-sheet half-fold mode, multi-sheet letter fold-in mode, sub tray mode
Saddle stitch mode
Function Exit to saddle stitch tray after fold & stitch process
Media format A3, B4, A4S, B5S, SRA3, SRA4S, ISOB4, custom paper sizes
Min. 182 x 257 mm
Max. 324 x 463 mm
Media type Plain, fine, colour-specific, coated
Media weight 62 – 244 g/m2 (via post insertion down to 50 g/m2)
Staple page See also page 17 for a complete overview of paper types, paper weights and covers.
Staple position Adjustable (90 – 165 mm)
Tray capacity 2 – 10 stapled sheets: 50 sets or more
11 – 20 stapled sheets: 30 sets or more
21 – 40 stapled sheets: 20 sets or more
41 – 50 stapled sheets: 15 sets or more
Trimming mode
Function Exit to saddle stitch tray after trimming
Media format A3, B4, A4S, B5S, SRA3, SRA4S, ISOB4, custom paper sizes
Min. 182 x 257 mm
Max. 324 x 463 mm
Media type Plain, high-quality, colour-specific, coated
Media weight 62 – 244 g/m2
Max. sheets for trim 50 sheets (80 g/m2) x 2 = 100 sheets
49 sheets (80 g/m2) + 1 sheet (200 g/m2) x 2 = 100 sheets
Trim position 1 edge (opposite to saddle)
Trim trash box capacity Trim of 10,000 sheets or more
Multi-sheet half-fold mode
Function Exit to saddle stitch tray after folding 1 or more sheets
Media format A3, B4, A4S, B5S, SRA3, SRA4S, ISOB4, custom paper sizes
Min. 182 x 257 mm
Max. 324 x 463 mm
Media weight 62 – 244 g/m2
Max. multiple sheets 50 – 81 g/m2: 5 sheets
82 – 130 g/m2: 3 sheets
131 – 244 g/m2: 2 sheets
Tray capacity 30 sets
Multi-sheet letter fold-in mode
Function Exit to 3-fold tray after 3-folding 1 or more sheets
Media format A4S
Media weight 52 – 91 g/m2 (via post insertion down to 50 g/m2)
Max. multiple sheets 50 – 81 g/m2: 5 sheets
82 – 91 g/m2: 3 sheets
Tray capacity 20 sets
Sub tray mode
Function Exit to sub tray without process
Media format A3, B4, A4, A4S, B5, B5S, A5, A5S, B6S, A6S, postcard-S, SRA3, SRA4, SRA4S, ISOB5, ISOB5S, ISOB4,
custom paper sizes, standard tab paper
Min. 100 x 140 mm
Max. 330.2 x 487.7 mm
Media weight 62 – 360 g/m2
Tray capacity 200 sheets (Z-fold: 20 sheets/centre-fold: 40 sheets)
35 Customer Expectations Guide for AccurioPress C4080 series

Other specifications
Dimension (W x D x H) 1,170 x 775*2 x 1,020 mm
Weight Approx. 280 kg
Power source Own power cord
Power consumption 270 W
Durability 50 million or 5 years
Finishing operation 25 million
Booklets without cover
Weight Max no. of paper in fold & staple/SQF/trimming model *1 (Sheets)
Normal paper Fine paper Coated paper Long grain paper
Color paper
50 – 64 50 50 30 30
65 – 81 50 50 30 30
82 – 91 30 30 15 15
92 – 130 20 20 10 10
131 – 161 15 15 5 5
162 – 209 10 10 NO NO
210 – 244 5 5 NO NO
Booklets with cover
Weight Max no. of paper in fold & staple/trimming model in 200 g/m2 cover (Sheets)
Normal paper Fine paper Coated paper Long grain paper
Color paper
50 – 64 49+1 49+1 29+1 29+1
65 – 81 49+1 49+1 29+1 29+1
82 – 91 29+1 29+1 14+1 14+1
92 – 130 19+1 19+1 9+1 9+1
131 – 161 14+1 14+1 4+1 4+1
*1 When paper weight included within one copy of finished booklet vary, the heaviest one is applicable.
*2 1,441 mm saddle stitch tray pulled out

SD-513 – Booklet Making Unit


Type Saddle stitch unit that lays folded paper
Modes Saddle stitching mode, saddle stitching trimming mode, multi half-fold mode,
multi half-fold trimming mode, multi tri-folding mode, straight mode, sub tray mode
Saddle stitch mode
Function Exit to saddle stitch tray after fold & stitch process
Media format SRA3, A3, B4, ISOB4, SRA4S, A4S, B5S, ISOB5S, Wide paper Custom size paper
Min. 120 x 257 mm
Max. 330.2 x 487.7 mm
Media type Plain, high quality, color specific, coated
Media weight 62 – 300 g/m2
Staple page See also page 33 for a complete overview of paper types, paper weights and covers.
Staple position At position of ½ of paper length (default)
Adjustable up to +/- 20 mm by user (paper sizes within 165 – 296 mm)
Tray capacity 2 – 10 stapled sheets: 30 sets or more
41 – 50 stapled sheets: 10 sets or more
36 Customer Expectations Guide for AccurioPress C4080 series

Trimming mode
Function Front trim of booklet
Media format SRA3, A3, B4, ISOB4, SRA4S, A4S, B5S, ISOB5S, Wide paper, Custom size paper
Min. 120 x 257 mm
Max. 330.2 x 487.7 mm
Media type Plain, High Quality, Color Specific, Coated
Media weight 62 – 300 g/m2
Max sheets for trim 50 sheets (80 g/m2) x 2 = 100 sheets
Trim length 5 – 40 mm (booklet length more than 120 mm)
Trim position Fore edge (opposite of stitching)
Trim trash box capacity 1,700 sheets of trimming
Multisheet half fold mode
Function Exit to saddle stitch tray after folding 1 or more sheets
Media format SRA3, A3, B4, ISOB4, SRA4S, A4S, B5S, ISOB5S, Wide paper, Custom size paper
Min. 120 x 257 mm
Max. 330.2 x 487.7 mm
Media type Plain, High Quality, Color Specific, Coated
Media weight 62 – 300 g/m2
Max. multiple sheets 52 – 81 g/m2 5 sheets
82 – 130 g/m2: 3 sheets
131 – 300 g/m2: 2 sheets
Tray Capacity 30 sets (5 sheets)
Multisheet letter fold-in mode
Function Exit to 3-fold tray after 3-folding 1 or more sheets
Media format A4S
Media weight 62 – 91 g/m2
Max. multiple sheets 62 – 81 g/m2 5 sheets
82 – 91 g/m2: 3 sheets
with CR-101 80 – 216 g/m2: 1 sheet
Tray Capacity Folding sheets Number of sets
1 sheet folding 40 sets
2 sheets folding 20 sets
3 sheets folding 13 sets
4 sheets folding 10 sets
5 sheets folding 8 sets
Sub tray mode
Function Exit to sub tray without process
Media format SRA3, A3, B4, ISOB4, SRA4S, A4S, B5S, ISOB5S, Wide paper, Custom size paper
Min. 100 x 140 mm
Max. 330.2 x 487.7 mm
Media type Standard paper, Fine Paper, Coated Paper, Recycle paper
Media weight 62 – 400 g/m2
Tray Capacity 200 sheets
Z-fold: 20 sheets / Center fold: 20 sheets
Creasing: 100 sheets (300 g/m2 or less) / 50 sheets (301 g/m2 or more)
37 Customer Expectations Guide for AccurioPress C4080 series

Other specifications
Dimension (W x D x H) 1,241 x 1,431 x 1,020 mm
Width with booklet tray 1,477 mm
Weight Approx. 337 kg (Front console 181 kg; Rear console 156 kg)
Power Source Power supply embedded
Power Consumption Less than 350 W
Durability 50 million or 5 years
Finishing operation 25 million (2,5 million sets with 10 sheets)
Booklets without cover
Weight Max no. of paper in fold & staple/SQF/trimming model *1 (Sheets) Accuracy of 4-stitch stapling
position guaranteed *5 (Sheets)
Normal paper Fine paper Coated paper Long grain Paper with a Normal paper Coated paper
Color paper paper width of under Fine paper Color paper
182 mm
62 – 80 35 35 30 30 16 35 12 – 30
81 – 91 30 30 15 30 *2 16 11 – 30 11 – 15
92 – 135 20 20 10 10 *2 8 9 – 20 9 – 10
136 – 176 15 15 5 5 4 7 – 15 NO
177 – 216 10 10 NO NO NO 6 – 10 NO
217 – 256 5 5 NO NO NO 4 – 5 NO
257 – 300 3 3 NO NO NO 3 NO
Booklets with 3 different cover types
Weight Max no. of paper in fold & staple/SQF/trimming model *1*3*4 (Sheets) Accuracy of 4-stitch stapling
position guaranteed *5 (Sheets)
Normal paper Fine paper Coated paper Long grain Paper with a Normal paper Coated paper
Color paper paper width of under Fine paper Color paper
182 mm
62 – 80 30 + C1 30 + C1 29 + C1 29 + C1 15 + C1/2/3 12 – 30 + C1 12 – 29 + C1
25 + C2/3 *4 25 + C2/3 *4 24 + C2/3 *4 C2 & C3 NO 11 – 25 + C2/3 11– 24 + C2/C3
81 – 91 29 + C1 29 + C1 14 + C1/2 29 + C1 *2 15 + C1/2/3 11 – 29 + C1 11 – 14 + C1
24 + C2/3 24 + C2/3 9 + C3 C2 & C3 NO 10 – 24 + C2/3 10 – 14 + C2
8 – 9 + C3
92 – 135 19 + C1/2 19 + C1/2 9 + C1/2 9 + C1 *2 7 + C1 9 – 19 + C1 9 + C1
14 + C3 14 + C3 4 + C3 C2 & C3 NO 3 + C2/3 8 – 19 + C2 8 – 9 + C2
8 – 14 + C3 C3 NO
136 – 176 14 + C1/2 14 + C1/2 4 + C1/2 4 + C1 3 + C1/2/3 7 – 14 + C1 NO
9 + C3 9 + C3 C3 NO C2 & C3 NO 6 – 14 + C2
6 – 9 + C3
177 – 216 9 + C1/2 9 + C1/2 NO NO NO 6 – 9 + C1 NO
4 + C3 4 + C3 5 – 9 + C2
4 + C3
217 – 256 4 + C1/2 4 + C1/2 NO NO NO 4 + C1 NO
3 + C3 3 + C3 3 – 4 + C2
3 + C3
257 – 300 2 + C1/2/3 2 + C1/2/3 NO NO NO 2 + C1/2 NO
2 + C3
C1 – Covers from 50 – 216 g/m2
C2 – Covers from 217 – 256 g/m2
C3 – Covers from 257 – 300 g/m2

*1 When paper weight included within one copy of finished booklet vary, the heaviest one is applicable.
*2 When numbers in multiple cells in one row do not match, the smallest one is applicable.
*3 For cover of SQF, 217 g/m2 and above are categorized as ‘Not guaranteed’.
*4 For cover + 1 sheet of body, A3 or larger with a weight of 74 g/m2 or less is categorized as ‘Not guaranteed’.
*5 Performance guarantee of 4-stitch stapling complies with ‘Max no. of paper in Fold & Staple/SQF/Trimming model’
38 Customer Expectations Guide for AccurioPress C4080 series

FD-504 – Spine Corner Forming Unit


Type Spine corner forming unit
Modes Spine corner forming (flat back) of booklets
Compatibility SD-513
Spine corner forming
Function Exit to saddle stitch tray after spine corner forming
Media format SRA3, A3, B4, ISOB4, SRA4S, A4S, B5S, ISOB5S, wide paper, custom size paper
Min. 120 x 257 mm
Max. 330.2 x 487.7 mm
Media type Plain, high quality, color specific, coated
Media weight 64 – 216 g/m2
Number of sheets per set Approximately 1.5 sec per booklet depending on thickness
Dimensions (W x D x H) 645 x 157 x 258 mm ( built in SD-513)
Weight 13 kg
Power source Supplied from SD-513
Power consumption 60 W or less

CR-101 – Creasing Unit


Type Creasing Unit
Modes Saddle stitch/Half-fold+Crease, Tri-fold + Crease, Perfect Binder+Crease, Free Crease
Compatibility SD-513
Creasing mode (for Saddle Stitch, Perfect Binding & Free Crease)
Function Creasing and processing in SD or PB or output of creased sheets
1 sheet is creased at a time
Selectable between 1 to 4 creases
Media format SRA3, A3, B4, ISOB4, SRA4S, A4S, B5S, ISOB5S, wide paper, custom size paper
Min. 120 x 257 mm
Max. 330.2 x 487.7 mm
Media type Plain, high quality, color specific, coated
Media weight 80 – 300 g/m2* (For saddle stitch 300 g/m2 for perfect binding 216 g/m2)
Minimum distance between crease 1 mm
Number of creases 1–4 (limited according to mode)
Dimensions (W x D x H) 211 x 137 x 460 mm (built in SD-513)
Weight 6.8 kg
Power source Supplied from SD-513
Power consumption 25 W or less
*Depends on the function that is combined with creasing
39 Customer Expectations Guide for AccurioPress C4080 series

TU-503 – Slitting Unit


Type Trimming unit
Modes Slitting (Top and bottom cutting of sheet) and processing in SD or PB or output of slitted sheets
Compatibility SD-513
Slitter mode
Media format SRA3, A3, B4, ISOB4, SRA4S, A4S, B5S, ISOB5S, wide paper, custom size paper
Min. 120 x 257 mm
Max. 330.2 x 487.7 mm
Media type Plain, High Quality, Color Specific, Coated
Output size after trimming Min 120 mm (125 – 2.5 x 2)
Output size after trimming Max. 326 mm (331 – 2.5 x 2)
Media weight 80 – 300 g/m2 (depending on mode)
Cut amount 5 to 26 mm top and/or bottom (difference between top and bottom amount ≤10 mm)
Dimensions (W x D x H) 304 x 381 x 630 mm (built in SD-513)
Weight 18.7 kg
Power source Supplied from SD-513
Power consumption 50 W or less

PB-503 – Perfect Binding Unit


Type Inline perfect binder using hot-melt glue technology and automated cover sheet trimming
Modes Book binding mode, sub tray mode
Book binding mode
Function Binding a book and placing it on the stacker
Content pages
Media format A4, B5, A5, A5S, ISOB5
Min. 139 x 140 mm
Max. 307 x 221 mm
Z-fold A3, B4, A4S, ISOB4
Media type Plain, recycled, high-quality, colour, matt-coated
Media weight 64 – 105 g/m2
Cover pages
Media format Vertical: same size as the inside paper (main scan direction)
Horizontal: wide size = 2 x inside paper size in sub scan direction + spine thickness (max. = 30 mm) + 5 mm for trimming,
e.g. A4 book = 2 x 210 + 30 + 5 = 455 mm
Min. 139 x 279 mm
Max. 307 x 472 mm
Media type High-quality, coated paper
Media weight 81 – 216 g/m2
Paper grain direction Cover & book pages: parallel to book spine
No. of sheets for book binding Min.: 10 sheets
Max.: 300 sheets or 30 mm (colour paper or matt-coated paper: 150 sheets or 15 mm).
In case of Z-fold insertions, restrictions apply for number of Z-fold sheets and total number of sheets.
Cover tray capacity 1,000 sheets (82 g/m2)
500 sheets (216 g/m2)
Book tray capacity Max.: 11 x 30 mm thick books in a row; 2 rows available; equals about 6,600 sheets
To prevent stacking problems, capacity is limited by book thickness:
10 – 30 sheet booklet: 50 pc.
31 – 150 sheet booklet: 35 pc. or limit detector
151 – 300 sheet booklet: limit detector
Warm-up time About 20 minutes
40 Customer Expectations Guide for AccurioPress C4080 series

Supply of glue
Type Hot-melt type
Hopper capacity Approx. 1 kg*
Sub tray mode
Function Exit paper without treatment on the sub tray
Media format A3, B4, A4, A4S, B5, B5S, A5, A5S, B6S, A6S, postcard-S, SRA3, SRA4, SRA4S, ISOB5, ISOB5S, ISOB4,
custom size paper, standard tab paper
Min. 100 x 140 mm
Max. 330.2 x 487.7 mm
Media weight 62 – 360 g/m2
Tray capacity 200 sheets (80 g/m2)
Other specifications
Dimensions (W x D x H) 1,360 x 775 x 1,223 mm
Weight 270 kg
Power source Own power cord
Power consumption 1,000 W or less
Durability 50 million or 5 years
* Equivalent of approx. 110 books or approx. 33,000 sheets (Glue thickness 1.0 mm and 30.0 mm book thickness of A4 size)

FS-532m – Stapling Unit
Type 100-sheet staple finisher, with inline clinch and staple cut
Modes Straight exit mode, offset mode, staple and sub staple mode, sub tray mode
Offset group/Offset sort mode
Function Exit paper without treatment on the main tray
Media format Big: A3, B4, SRA3, SRA4, SRA4S, ISOB4
Small: A4, A4S, B5, B5S, 16KS, ISOB5, ISOB5S
Minimum: A5, A5S, B6S
Min. 100 x 148 mm
Max. 330.2 x 1,300 mm
Media type Plain, Fine, Colour, Coated, PrePrinted, Book/News, Envelope, Embossed, Tab Paper
Media weight 62 – 360 g/m2
Tray capacity Printing direction length Paper weight Sheets
320 mm or longer (A3, B4, 11 x 17) 80 g/m2 2,000
250 to 319 mm (A4, B5, 8.5 x 17) 80 g/m2 4,200
249 mm or shorter (A5, 5.5 x 8.5) 80 g/m2 750
Staple mode Staple mode 182 – 364 mm Except the left
2 – 9 150 75
10 – 20 50 50
21 – 30 30 30
31 – 40 25 25
41 – 50 20 20
51 – 60 15 15
61 – 100 10 10
Staple capability Please see below
Staple capability 1 in the back (parallel/45 degrees), 1 in the front (parallel), 2 in the centre pitch (pitch: 120 mm, 140 mm and 165 mm)
Storage capacity for cut staple needles 150,000 or more
41 Customer Expectations Guide for AccurioPress C4080 series

Sub tray mode


Function Exit paper without treatment on the sub tray
Media format A3, B4, A4, A4S, B5, B5S, A5, A5S, B6S, A6S, postcard-S, SRA3, SRA4, SRA4S,
ISOB5, ISOB5S, ISOB4, custom paper sizes, standard tab paper
Min. 95 x 133 mm
Max. 330.2 x 487.7 mm
Media type All engines supported
Media weight 62 – 360 g/m2
Other specifications
Dimensions (W x D x H) 876 x 723 x 1,070 mm
With Banner tray : 1,612 mm
Weight Approx. 74 kg
Power source From main body
Power consumption 192 W or less
Durability 50 million or 5 years
FS-532m – Staple Capability
Number of staple sheets
Plain Fine Plain paper/except fine
Media weight Less than 400 mm 320 mm 321 to 400 mm Less than 400 mm
400 mm or more or less 399 mm or more 400 mm or more
50 – 74 g/m2 100 50 50 20 – 35 35
75 – 80 g/m2 100 50 30 30 30 35 35
81 – 91 g/m2 60 50 30 30 30 35 35
92 – 135 g/m2 50 50 30 30 30 30 30
136 – 162 g/m2 40 40 30 30 30 25 25
163 – 216 g/m2 25 25 25 25 25 20 20
217 – 244 g/m2 25 25 25 25 25 15 15
245 – 300 g/m2 10 10 10 10 10 10 10
301 – 350 g/m2 – – – – – – –
Staple limitation is based on the number of sheets in one set or thickness of one set, whichever is reached first. Max. thickness of one set:
– Paper length 219 mm or less: 23 mm or less
– Paper length 220 mm or more: 20 mm or less

PK-525 – Punch Kit
Type 2/4 holes (selectable)
Compatibility FS-541
Media format 2 holes A3, B4, A4, A4S, B5, B5S, A5, A5S, SRA4S
Media format 4 holes A3, B4, A4, B5
Media type Plain, Fine, Colour, Coated, PrePrinted, Book/News, Embossed
Unable to punch: Label, Tab Paper, OHP, Punched Paper
Media weight 62 – 300 g/m2
Hole diameter 2 holes: 6.5 mm/80 mm hole pitch
4 holes: 6.5 mm/80 mm hole pitch
Adjustment -/+ 5.0 mm
Dimensions (W x D x H) 511 x 620 x 220 mm
Weight Approx. 4.5 kg
Power source From main body
Power consumption Less than 30 W
42 Customer Expectations Guide for AccurioPress C4080 series

PI-502 – Post Inserter
Type Post insert tray (2 trays)
Compatibility FS-532
Upper tray
Media format A4, A4S, B5, B5S, A5, custom paper sizes
Min. 182 x 148 mm
Max. 314 x 297 mm
Media weight 50 – 200 g/m2
Tray capacity 200 sheets or 30 mm height
Lower tray
Media format SRA3, A3, B4, A4, A4S, B5, B5S, A5, SRA4S, custom paper sizes
Min. 182 x 148 mm
Max. 314 x 458 mm
Media weight 62 – 200 g/m2
Tray capacity 200 sheets or 30 mm height
Dimensions (W x H x D) 511 x 220 x 620 mm
Weight Approx. 10.5 kg
Power source From main body
Power consumption 30 W or less

SD-510 – Saddle Stitching Kit


Type Saddle stitching kit for FS-532
Compatibility FS-532
Modes Saddle stitch mode, multi-sheet half-fold mode, multi-sheet letter fold-in mode, sub tray mode
Saddle stitch mode
Function Exit to saddle stitch tray after fold & stitch process

Media format A3, B4, A4S, custom paper sizes


Min. 120 x 240 mm
Max. 330.2 x 487.7 mm
Media type Plain, Fine, Colour, Coated, PrePrinted, Book/News, Embossed
Media weight Inside paper: 50 – 216 g/m2
Cover paper: 50 – 300 g/m2
Staple page 50 – 61 g/m2: 25 sheets
62 – 80 g/m2: 20 sheets
81 – 91 g/m2: 16 sheets
92 – 216 g/m2: 5 sheets
217 – 244 g/m2: cover only
245 – 300 g/m2: cover only
Staple position Changeable (60 – 148.5)
Tray capacity 2 – 5 stapled sheets: 35 sets or more
6 – 10 stapled sheets: 23 sets or more
11 – 20 stapled sheets: 15 sets or more
20 – 25 stapled sheets: 15 sets or more
Tray capacity FS-532 main tray 320 mm or longer (A3, B4, 11 x 17): 2,000 sheets
250 – 319 mm (A4, B5, 8.5 x 17): 3,000 sheets
249 mm or shorter (A5, 5.5 x 8.5): 750 sheets
(Paper weight 72 – 81 g/m2)
43 Customer Expectations Guide for AccurioPress C4080 series

Multi-sheet half-fold mode


Function Exit to saddle stitch tray after folding 1 or more sheets
Media format A3, B4, A4S, custom paper sizes
Min. 100 x 148 mm
Max. 330.2 x 487.7 mm
Media weight 62 – 216 g/m2 (via post insertion down to 50 g/m2)
Max. multiple sheets 62 – 216 g/m2: 1 – 5 sheets
217– 300 g/m2: 1 sheet
Tray capacity 35 sets (1–5 sheets)
Multi-sheet letter fold-in mode
Function Exit to tri-fold tray after tri-folding 1 or more sheets
Media format A4S
Media weight 52 – 105 g/m2 (via post insertion down to 50 g/m2)
Max. multiple sheets 50 – 91 g/m2: 3 sheets
92 – 105 g/m2: 1 sheet
Tray capacity 50 sets (1 sheet); 40 sets (2 sheets); 30 sets (3 sheets)
Other specifications
Dimensions (W x D x H) 281 x 597 x 530 mm (installed within FS-541)
Weight Approx. 22.6 kg (excl. output tray) (output tray: 3.8 kg)
Power consumption 40 W or less

SDD PT-220 – Press and Trim Module


Type Inline Press and trim module
Modes Press and trim mode
Press and trim mode
Min. – Max. booklet width (X) 138 – 170 mm and 190 – 225 mm
Min. – Max. booklet width (Z) 210 – 320 mm
Media format A4, A3, SRA4, SRA3, Letter, Legal, Ledger/Tabloid, etc
Bypass 1 up to 18 sheets 80 g/m² (A5 – A4 booklet)
1 sheets 300 g/m² (SRA4 booklet)
Squeeze (Press) / Trim capacity 2 up to 20 sheets 80 g/m² (A5 – A4 booklet)
2 up to 20 sheets 80 g/m² (SRA4 booklet)
2 up to 8 sheets 216 g/m² (SRA4 booklet)
Face trim size (min-max) 2 – 25 mm (10 mm is standard)
Paper Weight Minimum 60 g/m²
Paper Weight Maximum 300 g/m²
Compatibility FS-532 + SD-510
Dimensions (W x D x H) 500 x 700 x 520 mm
Weight Approx. 80 kg
Power source 100 – 240V / 7.3A 50HZ – 60Hz
44 Customer Expectations Guide for AccurioPress C4080 series

SF-204 – Square Fold Module


Type Square Fold module
Minimum booklet size 100 x 120 mm
Maximum booklet size 240 x 325 mm
Capacity Up to 22 sheets 80 g/m²
Speed Up to 1,800 sets/hour
Paper Weight Minimum 60 g/m²
Paper Weight Maximum 300 g/m²
Compatibility SDD PT-220
Dimensions (W x D x H) 405 x 560 x 330 mm
Weight Approx. 30 kg
Power source 220/230/240V - 1A 50 / 60Hz

GBC Punch G2
Type Multi punching unit
Modes Bypass mode, punch mode and double punch mode
By pass mode
Function By pass mode
Min. 100 x 148 mm
Max. 330.2 x 487.7 mm
Media weight 62 – 360 g/m2
Punch mode / Double punch mode
Function Punch mode / Double punch mode
Media format A4, A5, A3, SRA4, SRA3, 8.5x11, 9x12, 5.5x8.5, 11x14, 11x17, 12x18
Clear cover format 7 mil (unprinted)
Tab media format A4 – 5,10 tabs
Media type Plain, coated, tab paper
Media weight Plain: 75 – 300 g/m2
Coated: 120 – 300 g/m2
Sheet size tolerance ± 0.75mm
Punch precision Hole size: ± 2% or less
Position: ± 0.5 mm or less
Burr: ± 0.3 mm or less
Skew: ± 0.6 mm or less
Power performance Offset: ± 2 mm or less
Speed change: ± 2%
Punch trash capacity 20,000 cycles (PB die) until 100,000 cycles (4H die) depending on die used
Other Specifications
Options 15 different dies
Dimensions (W x D x H) 445 x 775 x 1,020 mm
Weight Approx. 95 kg
Power consumption Less then 440 W
Power source 230V / 50Hz
Punch misfeed rate 1 in 20,000 (uncoated 75 g/m2)
Bypass misfeed rate 1 in 65,000 (uncoated 75 g/m2)
Recommended monthly punch volume 300,000 cycles
Maximum monthly punch volume 400,000 cycles
Through pass 60 million or 5 years
Punching operation 20 million
45 Customer Expectations Guide for AccurioPress C4080 series

DIE SETS
Weight Approx. 3 kg
Durability 750,000 sheets (punching 75 g/m2 when lubricated)
Media format A4, A5, A3, SRA4, SRA3,
For Plastic Comb Binding
DIE SET CombBind 20-21 Hole

For Twin Loop™ Binding


DIE SET Wire 2:1, Square

DIE SET Wire 3:1, Square

DIE SET Wire 2:1, Rnd 34 Hole

DIE SET Wire 3:1, Rnd 23 Hole

For Color Coil™ Binding


DIE SET Coil, Rnd 44/47 Hole

DIE SET Coil, Oval 44/47 Hole

For Velo® Bind


DIE SET VeloBind, 12 Hole, A4

For Color Coil™ Binding


DIE SET 2/4 Hole, 8 mm

DIE SET 2/4 Hole, 6.5 mm

DIE SET 2/4 Hole Scan

DIE SET Calendar, Square

For GBC Binder G1 Binding


DIE SET eWire, Round

DIE SET eWire, Square


46 Customer Expectations Guide for AccurioPress C4080 series

GBC Binder G1
Type Inline wire binder
Modes Bind mode, bypass mode
By pass mode
Function By pass mode
Min. 165 x 148 mm
Max. 330.2 x 487.7 mm
Clear cover weight 5 – 10 mil
Media weight 62 – 350 g/m2
Delivery speed Set to match downstream device
Bind mode
Function Bind
Speed Up to 144 sheets per minute
Standard Paper Size Support A4, A4 Tab (5,10 tabs); A5
Paper Weight Support Plain: 75 – 300 g/m2
Coated: 120 – 300 g/m2
Tab Paper Weight Support 176 – 216 g/m2
Cover Weight Support Covers: 176 – 300 g/m2
Clear Cover Weight Support Clear Cover: 7mil (Clear Covers should only be used for Front cover and not have print on it)
Tab Width max. 13 mm
Tabbed stock orientation Tabs must be leading on long edge
Book Capacity Information
Element Size Sheet Capacity Max. Document Thickness Max Books per spool (A4)
(75 g/m2)
A 15 – 30 3 mm 485
B 31 – 50 5 mm 300
C 51 – 60 6 mm 235
D 61 – 70 7 mm 170
C 71 – 80 8 mm 120
Other Specifications
Temperature 15 – 30°C
Humidity 25 – 80 %
Sound emissions (measured to ISO7779) Maximum of 78 dBA
Dimension (W x D x H) 1,191 x 750 x 1,020 mm
Weight 231.5 kg
Power Source 230 V; 1.4 A; 50 Hz
Power Supply 230 V, 50 Hz, Single Phase
Durability 60,000,000 or more
47 Customer Expectations Guide for AccurioPress C4080 series

MB-200 – Max Binder


Type Inline plastic binder
Modes Bypass mode, Punch mode and Binding punch
By pass mode
Minimum Media format 100 x 148 mm
Maximum Media format 330.2 x 487.7 mm
Media weight 62 – 360 g/m2
Durability 5 years or 50,000K sheets
Binding mode
Media format A4, tab A4
Binding capacity 2 – 100 sheets
Media weight 62 – 360 g/m2
Thickness of bound book 50 sheet ring: max Paper thickness 5.5 mm
100 sheet ring: max Paper thickness 11 mm
Number sheets of bound book 50 sheet ring: 2 – 50 sheets
100 sheet ring: 2 – 100 sheets
Max. number of sheets that Rings for Rings for
can be bound with the rings 50 sheets 100 sheets
Plain paper (80 g/m2) 50 sheets 100 sheets
Thick paper (256 g/m2) 12 sheets 25 sheets
Near-end detection 50 sheet ring: ± 4 rings
100 sheet ring: ± 3 rings
Interval of binding between sets 10 seconds per a bound book
Stacking capacity 100 sheet book: 9 books
Durability Binding unit: 200,000 books
Punch mode
Media format A4, tab A4
Media weight 68 – 256 g/m2
Media type Plain, Coated, Tab paper
Punch holes A4 Long edge: 23 holes
Sheet size tolerance ± 0.8 mm
Diameter 6.35 mm
Pitch 12.7 mm
Center of hole to long edge 6 mm ± 0.3 mm
Center of hole to short edge 8.8 mm ± 0.6/-0.8 mm
Durability Punch unit 1,000K sheets in 80 g/m2 paper
Punched chip stocking capacity Max: punched chips for 10,000 sheets
Other specifications
Temperature +10 – +30C
Humidity 10 % RH – 80 % RH
Noise Bypass mode: 68 dB
Binding mode: 72 dB
Dimensions (W x D x H) 695 x 704 x 1,028 mm
Weight Approx. 125 kg
Power consumption 400 W max
Power source 220~240V – 50/60Hz – 1.7A
48 Customer Expectations Guide for AccurioPress C4080 series

Plockmatic MPS-130
Type Inline High Capacity Stacker
Modes Stacker mode
Stacker mode
Max Stack Height 325 mm
Max Stack Weight 40 kg
Standard Paper Size Support A4 LEF, A3, 8.5 x 11" LEF, 11 x 17", 12 x 18", SRA3, SRA4 LEF, 9 x 12" LEF
Paper Weight Support 150 – 500 g/m2 plain paper
Supported Media Plain paper, Index paper*, coated paper, Recycled paper, Offset paper, punched paper
Custom Size Min Width 279.4 mm
Custom Size Max Width 330 mm
Custom Size Min Length 210 mm
Custom Size Max Length 1,260 mm
Max Curl Level 5 mm / 0.2" (flat curl, measured on a flat surface)
Paper Size Change Manual change of paper size
Side Registration Adjustment Mechanical side guides, operator adjusted
Other specifications
Temperature 15 – 30°C
Humidity 25 – 80 %
Dimension (W x D x H) 900 x 680 x 1,060 mm
Weight Lift Unit – 71 kg; Docking Unit – 5 kg
Power Source 100 – 240 V; 50 – 60 Hz
Life of product 12 million sheets / 5 years

Plockmatic Powersquare 160


Type Saddle stitch Unit
Modes Saddle stitch mode, Trimming mode, Spine Corner Forming mode
Saddle Stitch mode (online)
Function Exit to saddle stitch tray after fold & stitch process
Media format Min.: 200 x 210 mm; Max.: 330 x 620 mm
Handfeed Mode: Min.: 200 x 210 mm; Max.: 370 x 620 mm
Media weight 62 – 360 g/m2 depending on papertype
Staple page Minimum set thickness: 1 sheet (when folded makes an 4 page leaflet)
Maximum finished book thickness: up to 8 mm (approx 160 pages 80 g/m2), dependent on paper type and quality
Maximum set thickness: up to 4 mm (approx 40 sheets 80 g/m2), dependent on paper type and quality
Stapling Auto adjustable staple pitch according to sheet size, range 105 -150 mm
Tray capacity 35 booklets (20 sheets of A4 80 g/m2 bond paper, with 2 stitches)
Front Trimming mode
Function Front Trimming of booklet
Media format Min.: 200 x 210 mm; Max.: 330 x 620 mm
Handfeed Mode: Min.: 200 x 210mm; Max.: 370 x 620mm
Media weight 62 – 360 g/m2 depending on papertype
Max trim 28 mm
Min trimmed book size 78 mm
Trim position 1 edge (opposite to saddle)
Spine Corner Forming Mode
Function Flattening the spine of the booklet
Media format Min.: 200 x 210 mm; Max.: 330 x 620 mm
Handfeed Mode: Min.: 200 x 210 mm; Max.: 370 x 620 mm
Media weight 62 – 360 g/m2
49 Customer Expectations Guide for AccurioPress C4080 series

Side Trimming Mode P2T (optional)


Function Front Trimming of booklet
Media format Min.: 200 x 210 mm; Max.: 330 x 620 mm
Handfeed Mode: Min.: 200 x 210 mm; Max.: 370 x 620 mm
Max Trim 40 mm from each side
Media weight 62 – 360 g/m2
Other specifications
Dimension (W x D x H) 2,495 x 1,760 x 1,560 mm (3,040 x 1,760 x 1,560 mm with P2T)
Weight Approx. 535 kg
Power Source Power supply embedded
Power Consumption 500 W

Watkiss PowerSquare™ 224KR


Type Saddle stitch unit
Modes Saddle stitch mode, Trimming mode, Squarefold mode
Saddle stitch mode (online)
Function Exit to saddle stitch tray after fold & stitch process
Media format Min.: 200 x 200 mm
Max.: 324 x 483 mm
Media weight 60 – 250 g/m2
Staple page Minimum set thickness: 1 sheet (when folded makes an 4 page leaflet)
Maximum finished book thickness: up to 10.4 mm (approx 208 pages 80 g/m2, 224 pages 70 g/m2),
dependent on paper type and quality
Maximum set thickness: up to 5.2 mm (approx 52 sheets 80 g/m2, 56 sheets 70 g/m2), dependent on paper type and quality
Staple position & amount changeable from 1 – 6 stitches
Tray capacity 35 booklets (20 sheets of A4 80 g/m2 bond paper, with 2 stitches)
Optional book stacker: 930 mm
Front trimming mode
Function Front Trimming of booklet
Media format Min.: 200 x 200 mm
Max.: 324 x 483 mm
Media weight 60 – 250 g/m2
Max. trim 28 mm
Min. trimmed book size 78 mm
Trim position 1 edge (opposite to saddle)
Squarefold mode
Function Flattening the spine of the booklet
Media format Min.: 200 x 200 mm
Max.: 324 x 483 mm
Media weight 60 – 250 g/m2
Side trimming mode
Function Front trimming of booklet
Media format Min.: 200 x 200 mm
Max.: 324 x 483 mm
Max. trim 40 mm from each side
Media weight 60 – 250 g/m2
Other specifications
Dimension (W x D x H) 3,270 x 1,840 x 1,560 mm
Weight Approx. 690 kg
Power Source Power supply embedded
Power Consumption 500 W
Durability None (can be refurbished)
50 Customer Expectations Guide for AccurioPress C4080 series

Plockmatic SD-350 / SD-500


Type Inline Booklet Maker system
Modes Booklet maker module, Cover feeder module, Square Fold Module, Square Fold Module,
Trimmer module, Rotate Crease Trim Module (RCT)
Booklet maker module
Function Center fold
Input/Output sheets 1 – 50 sheets Stapled (For the 50 sheet version – SD-500)
1 – 35 sheets Stapled (For the 35 sheet version – SD-350)
1 – 2 sheets Non stapled folding (more than 2 sheet folding without staple is not recommended)
Min. 206* x 275 mm
Max. 320 x 457.2 mm
Media weight 64 – 300 g/m2
Dimension (W x D x H) 1,420 x 700 x 970 mm
Weight Approx. 155 kg
Power consumption 250 W
Power Source 100 – 240 V / 50 – 60 Hz
Cover feeder module
Function Cover feeder and post Inserter functions
Cover feeder capacity 20 mm (approx. 200 sheets of 80 g/m2 paper)
Min. 206 x 275 mm
Max. 320 x 457.2 mm
Media weight 64 – 250 g/m2
Dimensions (W x D x H) 310 x 190 x 530 mm
Weight Approx. 8 kg
Power consumption Included in Booklet Maker margin
Square fold module
Function Flattening the spine of the booklet
Input/Output sheets 1 –50 sheets
Min. 206* x 275 mm
Max. 320 x 457.2 mm
Media weight 64 – 300 g/m2
Dimensions (W x D x H) 360 x 900 x 620 mm
Weight Approx. 53 kg
Power consumption Included in Booklet Maker
Trimmer module
Function Front trimming
Input/Output sheets 1– 50 sheets
Min. 206* x 275 mm
Max. 320 x 457.2 mm
Minimum/Maximum trimming 1 – 25 mm – Adjustable in 0.5 mm steps
Default trim length 4.5 mm – Adjustable in 0.1 mm steps
Dimension (W x D x H) 360 x 620 x 900 mm
Weight Approx. 71 kg
Power consumption Included in Booklet Maker margin
51 Customer Expectations Guide for AccurioPress C4080 series

Rotate crease trim module (RCT)


Function Front Trimming of booklet
Input/Output sheets 1 – 50 sheets
Min. 206* x 275 mm
Max. 320 x 457.2 mm
Minimum/Maximum trimming 5 mm – 30 mm (from each side of each sheet)
Crease two crease tools one fine tool for paper below 120 g/m2 and one coarse tool for paper above 120 g/m2
Dimensions (W x D x H) 700 x 1,000 x 620 mm
Weight Approx. 218 kg
Power consumption 250 W
Power source 100 – 240 V / 50 – 60 Hz
* For sheet sizes smaller than 209 mm set registration may show limited performance
52 Customer Expectations Guide for AccurioPress C4080 series

NOTES
53 Customer Expectations Guide for AccurioPress C4080 series

NOTES
AGREEMENT
RETHINK GRAPHICAL COMUNICATION
Additional agreements, special considerations or performance limitations agreed
between Konica Minolta and the customer:

I have reviewed and I understand the product specifications for the configuration
that will be installed in my company. (Please sign below)

Konica Minolta Sales Representative

Konica Minolta Analyst Representative

Konica Minolta Service Representative

The image quality of a representative output sample from the


AccurioPress C4080/C4070 (attached to this document) is
representative of the print quality acceptable to my organisation.

Date Customer’s signature


10/2020

Konica Minolta Business Solutions Europe GmbH, Europaallee 17, 30855 Langenhagen, Germany
www.konicaminolta.eu

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