संदभ/Ref : CC-ENGG-CS201403-1000757-SE0064-50KVA-DG-SET DATE : 02/06/2020

FROM: P K Das TO: KEI INDUSTRIES LIMITED

Senior GM D-90 Okhla Industrial area phase-1 Delhi
110020
110020

CC:

Substation Package – CSR-SS-01(GIS) for (a) 110/22kV JIPMER GIS (New) s/s along with
Subject : 110kV Cable interconnection between JIPMER-Kurumbapet and b) Extension of 110kV
Kurumbapet s/s under consultancy services to JIPMER.

LOA Ref : CC-CS/880-SR2/ GIS-3872/3/G2/NOA-I & II Dated 16/01/2019

Please find enclosed following drawings/ documents for necessary action at your end.
Vendor Drg. No. : KS/EQ/DL/JIPMER/DGS-50/AP-I/01
Orgn. Drg. No. : CS201403-1000757-SE0064-50KVA-DG-SET
Revision No. : 01
Drg. Title : JIPMER -Drawings and GTP for 50kVA DG Set
App. Category : CAT-I
Release Date : 02/06/2020

Comments : Approved

अनु मोिदत शेणी/App. Category:

I. फेिबकेशन/िनमाण/टाइप टेि टंग हेतु जारी
Approved/released for fabrication/construction.
II. फेिबकेशन/िनमाण/टाइप टेि टंग हेतु अनुमोिदत/जारी बशत िदए गए िट पिणयाँ एवं आशोधन क सि मिलत िकया जाये कृ पया रवाइजड द तावे ज अनुमोदनाथ प तुत कर
Approved/released for fabrication/ construction subject to incorporation of comments and modification as noted. Revised drawing
required for approval.
III. िट पिणयाँ सि मिलत करने के उपरां त द तावे ज को अनुमोदनाथ प तुत कर
To be resubmitted for approval after incorporating the comments.
IV. सूचनाथ एवं रकाड हेतु
For information and record.
REL-CON िनमाण हेतु जारी
Released for construction.

नोट/Note:
1. Approval/Comments conveyed herein neither relieve the contractor of his contractual obligations and his responsibilities, weights, quantities, design
details assemble fits, performance particulars and conformity of the supplies with the Indian Statutory Laws as may be applicable, nor does it limits the
purchaser's right under the contract.
2. The approval conveyed vide this letter does not cover the approval of make for sub-vendor items.

के दीय कायालय: “सौदािमनी“, लॉट नंबर 2, से टर -29, गु गाम -122001, (ह रयाणा) दूरभाष: 0124-2571700-719
Corporate Office: “Saudamini“, Plot No. 2, Sector-29, Gurugram-122001, (Haryana) Tel.: 0124-2571700-719
पंजीकृत कायालय: बी -9, कुतुब इं टी यूशनल ए रया, कटवा रया सराय, नई िद ली -110 016. दूरभाष: 011-26560112, 26560121, 26564812, 26564892,सीआईएन: L40101DL1989GOI038121
Registered Office: B-9, Qutab Institutional Area, Katwaria Sarai, New Delhi-110 016. Tel: 011-26560112, 26560121, 26564812, 26564892, CIN :
L40101DL1989GOI038121
Website: www.powergridindia.com
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Ref. No. KS/EQ/DL/JIPMER/DGS-50/AP-I/02, Dtd. : 27.04.2020

INDEX FOR DRAWINGS & GTP

S. No Description / Title Drawing No. / Document No. Revision

50 kVA DG Set (Make: ELECTRO EQUIPMENTS)
1. GTP- 50 kVA DG Set EQWD/GTP/50kVA/JIPMER/0 1
2. Deration Calculation EQWD/DERATION/50kVA/JIPMER/1 0
3. Genset GA Drawing - 50 kVA DG Set EQWD/GA/50/JIPMER/1 1
4. Fuel Tank Drawing- 50 kVA DG Set EQWD/GA/50/JIPMER/2 0
5. Layout Drawing- 50 kVA DG Set EQWD/GA/50/JIPMER/3 0
6. GA of AMF Panel- 50 kVA DG Set EQWD/AMF/50/JIPMER/4 0
7. GA of Power Cable Panel -50 kVA DG Set EQWD/AMF/50/JIPMER/5 0
8. AMF Panel Theory- 50 kVA DG Set EQWD/AMF/50/JIPMER/6 0
9. Single Line Diagram- 50 kVA DG Set EQWD/AMF/50/JIPMER/7 0
10. KG645 Wiring Diagram- 50 kVA DG Set EQWD/AMF/50/JIPMER/8 0
11. ALT. Wiring with Motorised Pot- 50 kVA EQWD/AMF/50/JIPMER/9 1
DG Set
12. Power Circuit Diagram- 50 kVA DG Set EQWD/AMF/50/JIPMER/10 0
13. Breaker Circuit Diagram- 50 kVA DG Set EQWD/AMF/50/JIPMER/11 0
14. AMF Logic Circuit Diagram- 50 kVA DG Set EQWD/AMF/50/JIPMER/12 0
15. BOM of AMF Panel- 50 kVA DG Set EE/19-20/BOM/50KVA/JIPMER/01 0
16. Hooter Circuit Diagram- 50 kVA DG Set EQWD/AMF/50/JIPMER/13 0
17. Battery Charger Diagram- 50 kVA DG Set EQWD/AMF/50/JIPMER/14 0
18. Mains Wiring Diagram- 50 kVA DG Set EQWD/AMF/50/JIPMER/15 0
19. Terminal Block Diagram- 50 kVA DG Set EQWD/AMF/50/JIPMER/16 0
20. Foundation Drawing - 50 kVA DG Set EQWD/AMF/50/JIPMER/17 0
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GUARANTEED TECHNICAL PARTICULARS (GTP)

Ref. No. EQWD/GTP/50kVA/JIPMER/0 (Rev 1)
SUBSTATION PACKAGE CSR-SS-01(GIS) FOR (A) 110/22KV JIPMER(GIS) SUBSTATION ALONG WITH 110KV UG CABLE
PROJECT INTERCONNECTION BETWEEN JIPMER-KURUMBAPET S/S. (B) 110KV BYA EXTENSION AT KURUBAPET (PONDICHERRY
ELECTRICITY DEPARTMENT) SUBSTATION
SUBSTATION 110/22kV JIPMER S/S
CLIENT POWER GRID CORPORATION OF INDIA LIMITED
CONTRACTOR KEI INDUSTERIES LTD

Equipment:50 KVA DG Set

S. No. Description Data
1 Manufacture's Name & Address for
M/s Kirloskar Oil Engines ltd. , Laxman Rao, Kirloskar road, Khadki
a. Diesel Engine alongwith accessories
Pune
b. Alternator KOEL GREEN, Brushless
c. Battery KOEL GREEN
d. Battery charger KOEL GREEN/NHP
e. Panel Electro Equipments
f. Acoustic Enclosure Electro Equipments
50 KVA at ambient temperature of 40 deg C & altitude of 1000 mtr
2 a. Net rated output of DG set
above MSL
b. Automatic mains failure AMF arrangement provided in DG set
c. Dg set weight Approx. 2500 kg
3 Engine 4R810TAG1- Kirloskar
a. Rating 83 HP
b. RPM 1500
c. No. of cylinder Four
d.No. of Strokes Four
e.Method Of starting 12 V Electric
f. Auxiliary Power Consumption 3 BHP(Power consumed by radiator Fan)
g. Governor Electronic
h. Dispacement(Cubic capacity) 3.24 Ltrs.
i. Specification of Fuel type High Speed Diesel
j. Recommended Lube oil grade K-oil premium
k. Guranteed Fuel consumption
i) At full load 14.1 Liter/Hr
ii) At 75% load 11.3 Liter/Hr
iii) At 50% load 7.5 liter/hr
l.Fuel filter type Spin on
m. Method of aspiration Turbo charged After cooled
n. Method of cooling of engine Liquid cooled
o. Coolant Capacity 17.5 Ltr
p. Space required including clerances As per design(will be fully enclosed in canopy)
q. Bore X Stroke 96 X 112
r. Lube oil sump capacity 10 liter
s. Engine Air filtering details
i)- intake filer Type Dry tape air cleaner with replacable element

ii)-Filtration capacity Air cleaner filteration efficiency 99.99% with air linear coarse dust
iii)-Intake manifold pressure 250-275 kPA
t. Emission Compliance CPCB-II norms
u. Specification of Lubrication Oil 15W40
u. Lubricating oil consumption < 0.3% of fuel consumption
w. Starter motor Bosch make 12 V system
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4 ALTERNATOR KOEL Green

a. Rated capacity (kVA/kW) 62.5 kVA/ 50 kW (AT NTP)
b. Rated terminal Voltage 415 V
c. Rated power factor 0.8
d.Rated speed 1500
e. Rated Frequency 50 HZ
f. No. of phases Three
g. Alternator Effiency(at 100 % load)0.8 p.f. 91.00%
h. Excitation current & voltage 55 V , 2.4 A
i. voltage regulation (%) 1%
j.Exciter
i) Type Self Excited
ii) Rating Brushless Type
k. Class of Insulation Class-H
l. Permissible Temperature Rise Class-F
m. Rating Continuous
n.OverLoad capcity 10 % overload for 1 hr. once every 12 hours
o. Type of AVR Electronic
p. Mounting of AVR Machine mounted inside the terminal box
5 AMF Panel
a. Sarting time 30 seconds/Programabale
b. Interval between starting impulse 1 minute/Programabale
c. No. of starting impulse 3/Programable
d. Time for picking up the Load 30 seconds from the starting impulse
e. Sheet Steel thickness 2 mm CRCA
f. Dimensions As per Design
g. Colour shade Electrostatic paint (powder coated)
h. Degree of protection IP 52
i. Mounting details stand mounted in Canopy
j. Make,type,techanical specification for each type of
As per attached BOM
component to be mounted in the panel
k. Current transformer 100/5, CL-1, 15 VA tape wound
l. Wiring
i). Voltage Grade 1100 Volts
ii).Insulation PVC
iii). Conductor Material Copper
iv). Size of Conductors 1.5 Sqmm
v). No of Conductors Standerd Copper
vii). Color code used Black/ Grey
viii). Type of terminals Clip on Type
m. Battery charger Koel Green/NHP
i). Type of Rectifier SMPS Type
ii). Rated output Current 10 Amps.
iii). Output Voltage Range 12 Volts
iv)-Battery charger Qty 2 Nos. (Main + Standby)
v)- Float/Boost provision available
vi)- Ripple <1%
2 Nos. 12 V Batteries-180 Ah (One No. for operation and one as a
n. Battery
standby)
o. Alternator to Power panel Wire 50 Sq. mm Copper wire (Electro Equipments scope)
300 sq. mm Aluminium cable provision in Power Panel (Cable in
p. Power panel to load panel wire
customer scope)
6 Day Tank
a) Location Outside Acoustic Enclosure
b) Capacity & Nos. 500 Liters, 1 No.
d) Construction of Tank MS sheet
e) Dimensions As per Design
f) Plate Thickness 2 mm
g) level Indicator Marking In liters
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7 Acoustic Enclosure
a) Fabrication 2 mm CRCA
b) Insulation Rockwool (50 mm Thickness)
c)Illumation CFL Tube
d) Paint Type Powder Coating After 7 Tank Process
e) Noise 75 DB at distance of 1 meter
f) Commencement of DG shutdown High temperature inside Enclosure
g)-Paint Type Powder Coating after 7 Tank Process
KOEL Ivory for canopy & pepsi Blue for base and Roof ( as per Koel
h)- Paint shade
Design)
8 Fuel Pump details
a)- Make Hiscon/any Reputed Pumps
b)-Type Self priming
c)-Speed 1450 rpm (Normal)
d)- Rotataion Clockwise when looking from drive end
9 Type Approval
9.1 Type Approval Certificate No. for DG Set ARAI/DGTA/KOEL/EE/KG1-62.5WS2/2017/7156
9.2 Type Approval Certificate No. for Diesel Engine ARAI/MOEF/DGTA/KOEL-F110/2014-10
10 Others
10.1 The Engine shall be comply with the IS 10002/BS 5514/ISO 3046/latest edition.
The engine shall have closed loop lubricating system. No moving parts shall require lubrication by hand prior to the start of
10.2 engine or while it is in operation.
10.3 The engine shall be fitted with a heavy, dynamically balanced fly wheel suitable for constant speed governor duty.
10.4 The alternator shall be drip proof, screen protected as per IP-23 degree of Protection.
10.5 The rotor shall be dynamically balanced to minimize vibration.
10.6 The alternator shall be fitted with shaft mounted centrifugal fan
The alternator regular shall be directly coupled to the engine and shall be complete with the excitation system, automatic
10.7 voltage adjusting potentiometer and under/over speed protection.
10.8 The engine & alternator shall be directly coupled by means of self-aligning flexible flange coupling to avoid misaligment.
10.9 The coupling shall be provided with a protecting guard to avoid accidental contract.
10.10 The engine and alternator shall be mounted on a common heavy duty fabricated base frame.
Adequate number of anti-vibration mounting pads shall be fixed on the common base frame on which the engine and
10.11
alternaor shall be mounted to isolate the vibration from passing on the common base frame.
10.12 SMPS Type Battery Charger shall be provided .
DG Set shall be provided with suitable instruments, protection arrangement, suitable annunciation and indication etc. for
10.13 proper start up, control, monitoring and safe operation of the unit.
Thermostatically controlled space heater and cubicle illumination operated by door switch shall be provided in AMF panel.
10.14
Necessary Isolating switch and fuses shall be provided.
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Ref. No. EQWD/DERATION/50kVA/JIPMER/1 (Rev 0)

SUBSTATION PACKAGE CSR-SS-01(GIS) FOR (A) 110/22KV JIPMER(GIS) SUBSTATION ALONG WITH 110KV UG CABLE
PROJECT INTERCONNECTION BETWEEN JIPMER-KURUMBAPET S/S. (B) 110KV BYA EXTENSION AT KURUBAPET
(PONDICHERRY ELECTRICITY DEPARTMENT) SUBSTATION
SUBSTATION 110/22kV JIPMER S/S
CLIENT POWER GRID CORPORATION OF INDIA LIMITED
CONTRACTOR KEI INDUSTERIES LTD
MANUFACTURER ELECTRO EQUIPMENTS
Rating of Genset 50 KVA

DERATION CALCULATION FOR ALTERNATOR & ENGINE

REQUIREMENT AS PER AS PER PGCIL

MODEL TECHNICAL SPECIFICATION
SITE CONDITIONS SELECTED VALUE MULTIPLIER FOR ALTERNATOR /ENGINE
SECTION - DIESEL GENERATOR SET (DG.
SET) REV. NO-5

a) AMBIENT TEMP 40 Deg C 40 Deg C

1
b) ALTITUDE (METER) 1000 1000
TOTAL DERATION DUE TO SITE CONDITIONS 1
c) RELATIVE HUMIDITY 100% 1

ALTERNATOR SIZING

REQUIRED OUTPUT OF
50 KVA
ALTERNATOR AT SITE

CLASS-H OF INSULATION
WITH TEMPERATURE RISE CLASS - H CLASS - F 0.9
LIMITED TO
DERATION DUE TO TEMP
TOTAL DERATION RISE LIMITATION*TOTAL
0.9
MULTIPLIER DERATION DUE TO SITE
CONDITIONS
(ALTERNATOR KVA AT SITE
REQUIRED OUTPUT OF
CONDITIONS)/ (DERATION 55.56 KVA
ALTERNATOR AT NTP
MULTIPLIER)
ALTERNATOR OFFERED 63 KVA AT NTP
KG224A, 63kVA-
ALTERNATOR MODEL
3ph, SAE-3/11.5,
ENGINE SIZING
AMBIENT TEMP 40 Deg C 40 Deg C
0.93
ALTITUDE (METER) 1000 1000
EFFICIENCY OF ALTERNATOR @ 100% 0.910
P.F 0.8
(OUTPUT OF ALTERNATOR
BHP REQUIRED AT SITE
*P.F)/ (EFFICIENCY OF 59 BHP
CONDITIONS
ALTERNATOR*0.746)
BHP REQUIRED AT SITE
REQUIRED OUTPUT OF
CONDITIONS/ DERATION 63 BHP
ENGINE AT NTP
MULTIPLIER
TOTAL BHP REQUIRED 63 BHP
ENGINE OFFERED 83 BHP AT NTP
ENGINE MODEL 4R810TAG1
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JIPMER -110/22kV GIS SUBSTATION

Wires and Cabl es

The power behind the power
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Gasket arrangement shall be same as that

have tested in IP Test Report.
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JIPMER -110/22kV GIS SUBSTATION

Wires and Cabl es

The power behind the power
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STANDARD BILL OF MATERIAL OF AMF PANEL

50 KVA DG Set
DOC No. EE/19-20/BOM/50KVA/JIPMER/01
SI LEGEND DESCRIPTIONS MAKE RATING QTY.
1. KG MICROPROCESSOR BASED KIRLOSKAR 12V DC 1
CONTROLLER UNIT
2. MCB1-6 CIRCUIT BREAKER SP KOEL/HAVELL’S/L&T 16A 6
3. MCB 7 CIRCUIT BREAKER DP KOEL/HAVELL’S/L&T 16A 1
4. CT 1-3 CURRENT TRANSFORMERS AE/KAPPA 100/5,CL- 3
1,15VA
5. THST THERMOSTAT REPUTED MAKE 1
6. SH SPACE HEATER ELECON/REPUTED 100 W 1
MAKE

7. DLS DOOR LIMIT SWITCH KAYCEE/SURDHI 10A 1

8. PL PANEL LIGHT REPUTED MAKE 15W 1
9. GCB DG BREAKER RELAY PLA/UL 240V AC 1
AUTOMATION
10. MCx,MCxA MAINS BREAKER RELAY PLA/UL 12VDC 2
AUTOMATION &240VAC
11. AMx,AMxA AUTO-MANUAL RELAY PLA/UL 12V DC 2
AUTOMATION
12. LRx REMOTE MODE RELAY PLA/UL 12V DC 2
AUTOMATION
13. STx START RELAY PLA/UL 12V DC 1
AUTOMATION
14. R1 RELAY FOR ACCEPT LOGIC PLA/UL 12V DC 1
AUTOMATION
15. MBFx,MBF MAINS BREAKER OFF RELAY PLA/UL 12V DC 2
1x AUTOMATION
16. DBFx,DBF1 DG BREAKER OFF RELAY PLA/UL 12V DC 2
x AUTOMATION
17. BC BATTERY CHARGER SMPS KOEL GREEN/NHP 12VDC,10 1
BASED A
18. DC A DC AMMETER 96 sq mm AE (0-20)A 1
19. DC V DC VOLTMETER 96 sq mm AE (0-20)V 1
20. SS1 SEL. SWITCH 1 POLE 2 WAY KAYCEE/SALZER 6A 1
CHARGER 1 ON
21. SS2 SEL. SWITCH 1 POLE 2 WAY KAYCEE/SALZER 6A 1
CHARGER 2 ON
22. SS3 BATTERY SEL. SWITCH KAYCEE/SALZER 10 A 1
23. VRSS SPRING TYPE SELECTOR ESBEE(L&T) 6A 1
SWITCH, SINGLE POLE 2 WAY
24. A/M SELECTOR SWITCH KAYCEE /SALZER 6A 1
AUTO/MANUAL
25 L/R SELECTOR SWITCH KAYCEE/SALZER 6A 1
LOCAL/REMOTE
26 C/S CONTROL SUPPLY ON/OFF ESBEE(L&T) 6A 1
SWITCH
27 H HOOTER SURADHI/VAISHNO 12V DC 1
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STANDARD BILL OF MATERIAL OF AMF PANEL

50 KVA DG Set

28 PB1 PUSH BUTTON DG START ESBEE(L&T) 6A 1

29 PB2 PUSH BUTTON DG STOP ESBEE(L&T) 6A 1
30 PB3 PUSH BUTTON DG BREAKER ESBEE(L&T) 6A 1
OPEN
31 PB4 PUSH BUTTON DG BREAKER ESBEE(L&T) 6A 1
CLOSE
32 PB5 PUSH BUTTON ACCEPT ESBEE(L&T) 6A 1
33 PB6 PUSH BUTTON RESET ESBEE(L&T) 6A 1
34 R LED LAMP FOR MAINS R ESBEE(L&T) 240V AC 1
PHASE
35 Y LED LAMP FOR MAINS Y ESBEE(L&T) 240V AC 1
PHASE
36 B LED LAMP FOR MAINS B ESBEE(L&T) 240V AC 1
PHASE
37 R LED LAMP FOR DG R PHASE ESBEE(L&T) 240V AC 1
38 Y LED LAMP FOR DG Y PHASE ESBEE(L&T) 240V AC 1
39 B LED LAMP FOR DG B PHASE ESBEE(L&T) 240V AC 1
40 LMBN LED LAMP MAINS BREAKER ESBEE(L&T) 12V DC 1
ON-RED
41 LMBF LED LAMP MAINS BREAKER ESBEE(L&T) 12V DC 1
OFF-GREEN
42 LDBF LED LAMP DG BREAKER OFF- ESBEE(L&T) 12V DC 1
GREEN
43 LDBN LED LAMP DG BREAKER ON- ESBEE(L&T) 12V DC 1
RED
44 L1 LED LAMP CHARGER 1 ON- ESBEE(L&T) 230V AC 1
RED
45 L2 LED LAMP CHARGER 2 ON- ESBEE(L&T) 230V AC 1
RED
46 FTx FAULT RELAY PLA/UL 12V DC 1
AUTOMATION
47 R START –STOP RELAY CARD UL AUTOMATION 12 VDC 1
48 MPR MOTORISED REPUTED MAKE 1K, 3W 1
POTENTIOMETER FOR
VOLTAGE RAISE/LOW
49 TB TERMINAL BLOCK SALZER 6SQ. MM AS
REQUI
RED
50 BB ALLUMINIUM BUS BAR FOR HINDALCO 20 X10 AS
PHASE & NEUTRAL REQUI
RED
51 VMR VOLTAGE MONITIORING PROCOM 415 V AC 1
RELAY
52 T/G TOGGLE SWITCH FOR REPUTED MAKE 10A 1
THERMOSTAT ON
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