Data Sheet Ko Drum 43-401
Data Sheet Ko Drum 43-401
Data Sheet Ko Drum 43-401
SONATRACH
Contractor's Doc. No. S-43-1358-101
Hassi Messaoud Upside North Project Sheet 1 of 14
SONATRACH
HASSI MESSAOUD UPSIDE NORTH PROJECT
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Job Code 0-7723
Owner's
17546Z-UN2-FM-MR-43PA401
Doc. No.
SONATRACH Contractor's
S-43-1358-101
Hassi Messaoud Upside North Project Doc. No.
MECHANICAL DATA SHEET FOR COMMON FLARE
KO DRUM PUMPS UN21-PA-43-401A/B
Sheet 2 of 14 Rev. 2
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Job Code 0-7723
Owner's
17546Z-UN2-FM-MR-43PA401
Doc. No.
SONATRACH Contractor's
S-43-1358-101
Hassi Messaoud Upside North Project Doc. No.
MECHANICAL DATA SHEET FOR COMMON FLARE
KO DRUM PUMPS UN21-PA-43-401A/B
Sheet 3 of 14 Rev. 2
1 Note APPLICABLE TO: PROPOSAL APPLICABLE NTL/INTNTL STANDARD: API-610 Rev
2 FOR SONATRACH UNIT COMMON FLARE KNOCK OUT
3 SITE LOT 4 PERIPHERY UPSIDE NORTH (UN) SERVICE COMMON FLARE KNOCK OUT DRUM PUMPS
4 NO. REQ 2 PUMP SIZE TYPE No. STAGES
5 MANUFACTURER MODEL SERIAL NO.
6 LIQUID CHARACTERISTICS
7 1 Units Maximum Rated Normal Rated SERVICE : (Note 1) INTERMITTENT
8 LIQUID TYPE OR NAME : WATER / HYDROCARBON • IF INTERMITTENT NO. OF STARTS :
9 VAPOR PRESSURE : bar a 1.2 1.2 - 1.2 PUMPS OPERATE IN: PARALLEL
10 4 RELATIVE DENSITY : 1.10 0.43 - 0.43 CORROSION DUE TO : (6.12.1.9) (Note 4)
11 4 SPECIFIC HEAT : kJ/(kg-K) - - - - EROSION DUE TO : (6.12.1.9) (Note 4)
12 VISCOSITY : cP 0.65 0.54 - 0.54 H2S CONCENTRATION (ppm) : (6.12.1.12) N/A
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Job Code 0-7723
Owner's
17546Z-UN2-FM-MR-43PA401
Doc. No.
SONATRACH Contractor's
S-43-1358-101
Hassi Messaoud Upside North Project Doc. No.
MECHANICAL DATA SHEET FOR COMMON FLARE
KO DRUM PUMPS UN21-PA-43-401A/B
Sheet 4 of 14 Rev. 2
1 Note CONSTRUCTION Rev
2 API PUMP TYPE: VS6 [Based on API 610 definitions] CASING MOUNTING: VERTICAL
3 CASING TYPE: (6.3.10)
4 NOZZLE CONNECTIONS: (6.5.5) OH3 BACKPULLOUT LIFTING DEVICE REQD. (9.1.2.6)
5 Size Facing Rating Position CASE PRESSURE RATING:
6 SUCTION RF 300 END MAWP : (6.3.6) bar g @ °C
7 DISCHARGE RF 300 TOP HYDROTEST : bar g @ °C
8 PRESSURE CASING AUX. CONNECTIONS: (6.4.3.2)
9 No. Size Type Facing Rating Posn. HYDROTEST OH PUMP AS ASSEMBLY
10 BALANCE/LEAK OFF SUCT'N PRESS. REGIONS DESIGNED FOR MAWP YES
11 DRAIN RF 300 ROTATION: (VIEWED FROM COUPLING END)
12 VENT if required RF 300 • IMPELLERS INDIVIDUALLY SECURED :
13 PRESSURE GAGE • BOLT OH 3/4/5 PUMP TO PAD / FOUNDATION :
14 TEMP GAGE • PROVIDE SOLEPLATE FOR OH 3/4/5 PUMPS
15 WARM-UP LINE ROTOR:
16 SHAFT FLEXIBILITY INDEX (SFI) (9.1.1.3)
17 Drain Valve Supplied By SUPPLIER First Critical Speed Wet (Multi stage pumps only)
18 DRAINS MANIFOLDED YES COMPONENT BALANCE TO ISO 1940 G1.0
19 VENT Valve Supplied By SUPPLIER SHRINK FIT -LIMITED MOVEMENT IMPELLERS (9.2.2.3)
20 VENTS MANIFOLDED YES
21 THREADED CONS FOR PIPELINE SERVICE & < 50°C (6.4.3.2) COUPLING:(7.2.3) (7.2.13.f)
22 SPECIAL FITTINGS FOR TRANSITIONING (6.4.3.3) MANUFACTURER
23 CYLINDRICAL THREADS REQUIRED (6.4.3.8) MODEL
24 GUSSET SUPPORT REQUIRED RATING (POWER/100 RPM)
25 MACHINED AND STUDDED CONNECTIONS (6.4.3.12) YES SPACER LENGTH mm
26 VS 6 DRAIN Internal SERVICE FACTOR
27 DRAIN TO SKID EDGE YES RIGID NO
28 COUPLING WITH HYDRAULIC FIT (7.2.10)
29 MATERIAL (6.12.1.1) COUPLING BALANCED TO ISO 1940-1 G2.5 YES
30 9 APPENDIX H CLASS D-1 (Note 9) COUPLING WITH PROPRIETARY CLAMPING DEVICE (7.2.11) 1
31 MIN DESIGN METAL TEMP (6.12.4.1) -5 °C
32 REDUCED-HARDNESS MATERIALS REQ'D (6.12.1.12.1) COUPLING IN COMPLIANCE WITH (7.2.4) API 610 compliant
33 Applicable Hardness Standard (6.12.1.12.3) COUPLING GUARD STANDARD PER (7.2.13.a)
34 BARREL : Window on Coupling Guard N/A
35 BOWL :
36 DIFFUSERS BASEPLATE
37 IMPELLER : DUPLEX SS API BASEPLATE NUMBER : 1
38 IMPELLER WEAR RING : BASEPLATE CONSTRUCTION (7.3.14)
39 CASE WEAR RING : BASEPLATE DRAINAGE (7.3.1)
40 SHAFT: DUPLEX SS MOUNTING : 1
41 Bowl (if VS-type) DUPLEX SS NON-GROUT CONSTRUCTION : (7.3.13) 1
42 Inspection Class VERTICAL LEVELING SCREWS :
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Job Code 0-7723
Owner's
17546Z-UN2-FM-MR-43PA401
Doc. No.
SONATRACH Contractor's
S-43-1358-101
Hassi Messaoud Upside North Project Doc. No.
MECHANICAL DATA SHEET FOR COMMON FLARE
KO DRUM PUMPS UN21-PA-43-401A/B
Sheet 5 of 14 Rev. 2
1 Note INSTRUMENTATION SEAL SUPPORT SYSTEM MOUNTING Rev
2 SEE ATTACHED API-670 DATA SHEET N/A SEAL SUPPORT SYSTEM MOUNTED ON PUMP SOLEPLATE
3 ACCELEROMETER (7.4.2.1) (7.5.1.4) YES
4 Number of Accelerometers 1 per Bearing IDENTIFY LOCATION ON BASEPLATE 2
5 Mounting Location of Accelerometers
6 Bearing Housing INTERCONNECTING PIPING BY Supplier 2
7 PROVISION FOR MTG ONLY (6.10.2.10)
8 Number of Accelerometers MECHANICAL SEAL (6.8.1)
9 Mounting Location of Accelerometers SEE ATTACHED ISO 21049/API 682 DATA SHEET YES
10 ADDITIONAL CENTRAL FLUSH PORT (6.8.9)
11 FLAT SURFACE REQUIRED (6.10.2.11) YES HEATING JACKET REQ'D. (6.8.11)
12 Number of Accelerometers
13 Mounting Location of Accelerometers HEATING AND COOLING (6.1.17)
14 COOLING REQ'D N/A
15 VIBRATION PROBES (7.4.2.2) COOLING WATER PIPING PLAN
16 PROVISIONS FOR VIB. PROBES COOLING WATER PIPING
17 NUMBER PER RADIAL BEARING FITTINGS
18 NUMBER PER AXIAL BEARING COOLING WATER PIPING MATERIALS
COOLING WATER REQUIREMENTS:
19 MONITORS AND CABLES SUPPLIED BY (7.4.2.4) BEARING HOUSING m³/h
20 HEAT EXCHANGER m³/h
21 TEMPERATURE (7.4.2.3) TOTAL COOLING WATER m³/h
22 PROVISIONS FOR TEMP PROBES HEATING MEDIUM
23 RADIAL BEARING TEMP. OTHER
24 NUMBER PER RADIAL BEARING HEATING PIPING
25 THRUST BEARING TEMP.
26 NUMBER PER THRUST BEARING ACTIVE SIDE PIPING & APPURTENANCES
27 NUMBER PER THRUST BEARING INACTIVE SIDE MANIFOLD PIPING FOR PURCHASER CONNECTION (7.5.1.6)
28 TEMP. GAUGES (WITH THERMOWELLS) (9.1.3.6) VENT YES
29 PRESSURE GAUGE TYPE DRAIN YES
30 Remarks COOLING WATER N/A
31 TAG ALL ORIFICES (7.5.2.4) YES
32 SOCKET WELD CONN ON SEAL GLAND (7.5.2.8)
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Job Code 0-7723
Owner's
17546Z-UN2-FM-MR-43PA401
Doc. No.
SONATRACH Contractor's
S-43-1358-101
Hassi Messaoud Upside North Project Doc. No.
MECHANICAL DATA SHEET FOR COMMON FLARE
KO DRUM PUMPS UN21-PA-43-401A/B
Sheet 6 of 14 Rev. 2
1 Note SURFACE PREPARATION AND PAINT TEST Rev
2 MANUFACTURER'S STANDARD SHOP INSPECTION (8.1.1)
3 OTHER (SEE BELOW) YES PERFORMANCE CURVE
4 SPECIFICATION NO. As per S-00-13A0-001 & DATA APPROVAL PRIOR TO SHIPMENT. YES
5 TEST WITH SUBSTITUTE SEAL (8.3.3.2.b)
6 PUMP: MATERIAL CERTIFICATION REQUIRED CASING YES
7 PUMP SURFACE PREPARATION *Refer to S-00-1358-003 IMPELLER YES
8 PRIMER SHAFT YES
9 FINISH COAT OTHER YES
10 CASTING REPAIR WELD PROCEDURE APPR REQD
BASEPLATE: (6.12.2.5) (6.12.3.1)
11 BASEPLATE SURFACE PREPARATION INSPECTION REQUIRED FOR CONNECTION WELDS (6.12.3.4.d)
12 PRIMER: (6.12.3.4.e) MAG PARTICLE
13 FINISH COAT RADIOGRAPHY
14 DETAILS OF LIFTING DEVICES LIQUID PENETRANT
15 ULTRASONIC
16 SHIPMENT: (8.4.1) EXPORT INSPECTION REQUIRED FOR CASTINGS
17 EXPORT BOXING REQUIRED YES MAG PARTICLE
18 OUTDOOR STORAGE MORE THAN 6 MONTHS YES RADIOGRAPHY
LIQUID PENETRANT
19 SPARE ROTOR ASSEMBLY PACKAGED FOR: ULTRASONIC
20 ROTOR STORAGE ORIENTATION (9.2.8.2) HARDNESS TEST REQUIRED (8.2.2.7)
21 SHIPPING & STORAGE CONTAINER FOR VERT STORAGE (9.2.8.3) ADDNL SUBSURFACE EXAMINATION (6.12.1.5) (8.2.1.3)
22 FOR
23 N2 PURGE (9.2.8.4) METHOD
24 SPARE PARTS PMI TESTING REQUIRED (8.2.2.8) As per S-00-1520-103
25 START-UP YES COMPONENTS TO BE TESTED
26 NORMAL MAINTENANCE
27 WEIGHTS kg RESIDUAL UNBALANCE TEST (J.4.1.2)
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Job Code 0-7723
Owner's
17546Z-UN2-FM-MR-43PA401
Doc. No.
SONATRACH Contractor's
S-43-1358-101
Hassi Messaoud Upside North Project Doc. No.
MECHANICAL DATA SHEET FOR COMMON
FLARE KO DRUM PUMPS UN21-PA-43-401A/B
Sheet 7 of 14 Rev. 2
1 Note VERTICAL TYPE (FIG 1.1) VS6 Rev
2
3
4
5
6 VERTICAL PUMPS VERTICAL PUMPS (CONT'D)
7 PUMP THRUST: (+) UP (-) DOWN LINE SHAFT:
8 STATIC THRUST N N LINE SHAFT DIAMETER mm
9 AT MIN FLOW N N TUBE DIAMETER mm
10 AT RATED FLOW N N LINE SHAFT COUPLING:
11 AT MAX FLOW N N LINESHAFT CONNECTION
12 MAX THRUST N N
13 SOLEPLATE REQUIRED YES • SUCTION STRAINER TYPE
14 SOLEPLATE Length x Width m X m • LEVEL CONTROL
15 SOLEPLATE THICKNESS mm IMPELLER COLLETS ACCEPTABLE
16 MOUNTING FLANGE REQUIRED HARDENED SLEEVES UNDER BEARINGS (9.3.10.5) YES
17 COLUMN PIPE: RESONANCE TEST YES
18 DIAMETER mm STRUCTURAL ANALYSIS (9.3.5)
19 LENGTH m
20 NUMBER DRIVER ALIGNMENT SCREWS
21 SPACING m SUCTION CAN
22 GUIDE BUSHINGS: SUCTION CAN THICKNESS mm
23 NUMBER LENGTH m
24 LINE SHAFT BEARING SPACING mm DIAMETER mm
25 GUIDE BUSHING LUBE: SEPARATE MOUNTING PLATE (9.3.8.3.1)
26 PROVIDE SEPARATE SOLEPLATE (9.3.8.3.3) YES
27 DRAIN PIPED TO SURFACE (9.3.13.5) YES
28 BOWL HEAD CALCULATION REQUIRED
38 19 SUMP ARRANGEMENT
39 SUMP DIMENSIONS :
40 GRADE ELEVATION 1 +0 m
41 LOW LIQUID LEVEL 2 +0 m
42 C.L. OF DISCHARGE 3 m
43 SUMP DEPTH l1 m
44 PUMP LENGTH l2 m
45 WALL TOP TO DISCH. l3 m
46 WALL TOP TO LOW LIQUID LVL l 4 m
47 GRADE TO 1ST STG IMPL'R. l5 m
48 SUBMERGENCE REQ'D l6 m
49 SUMP DIAMETER DIMENSION d m
50
51 Remarks:
52
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Job Code 0-7723
Owner's
17546Z-UN2-FM-MR-43PA401
Doc. No.
SONATRACH Contractor's
S-43-1358-101
Hassi Messaoud Upside North Project Doc. No.
MECHANICAL DATA SHEET FOR COMMON FLARE
KO DRUM PUMPS UN21-PA-43-401A/B
Sheet 8 of 14 Rev. 2
1 Note PRESSURE VESSEL DESIGN CODE REFERENCES Rev
2 THESE REFERENCES MUST BE LISTED BY THE MANUFACTURER
3 CASTING FACTORS USED IN DESIGN ( TABLE 4)
4 SOURCE OF MATERIAL PROPERTIES
5
6 WELDING AND REPAIRS
7 THESE REFERENCES MUST BE LISTED BY THE PURCHASER. (DEFAULT TO TABLE 11 IF NO PURCHASER PREFERENCE IS STATED)
8 ALTERNATE WELDING CODES AND STANDARDS
9 WELDING REQUIREMENT (APPLICABLE CODE OR STANDARD)
10 WELDER/OPERATOR QUALIFICATION
11 WELDING PROCEDURE QUALIFICATION
12 NON-PRESSURE RETAINING STRUCTURAL WELDING SUCH AS BASEPLATES OR SUPPORTS
13 MAGNETIC PARTICLE OR LIQUID PENETRANT EXAMINATION OF PLATE EDGES
14 POSTWELD HEAT TREATMENT
15 POSTWELD HEAT TREATMENT OF CASING FABRICATION WELDS
16
17 MATERIAL INSPECTION
18 THESE REFERENCES MUST BE LISTED BY THE PURCHASER DEFAULT TO TABLE 15
ALTERNATIVE MATERIAL INSPECTIONS AND ACCEPTANCE CRITERIA (SEE TABLE 15) (8.2.2.5)
19 TYPE OF INSPECTION METHOD FOR FABRICATIONS FOR CASTINGS
20 RADIOGRAPHY
21 ULTRASONIC INSPECTION
22 MAGNETIC PARTICLE INSPECTION
23 LIQUID PENETRANT INSPECTION
24 VISUAL INSPECTION (all surfaces)
25
26 REMARKS :
27
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Job Code 0-7723
Owner's
17546Z-UN2-FM-MR-43PA401
Doc. No.
SONATRACH Contractor's
S-43-1358-101
Hassi Messaoud Upside North Project Doc. No.
MECHANICAL DATA SHEET FOR COMMON FLARE
KO DRUM PUMPS UN21-PA-43-401A/B
Sheet 9 of 14 Rev. 2
1 Note 1. Pumps are both normally "off". Pumps should be able to operate simultaneously in parallel. Rev
2 One pump shall be on duty and start on 1st set point. Second pump starts when 2nd set point is reached.
3
4 2. For site data and utilities conditions, refer to S-00-1220-001, Basic Engineering Design Data.
5 Cooling water is not available at site.
6
7 3. Desert environment.
8
9 4. Pump fluid contains produced water with: Chlorides = 90,168 mg/L, dissolved O2 < 0.1 mg/L, HCO3 = 44 mg/L, dissolved CO2 = 304 mg/L.
10
11 5. Operating case:
12 Turndown is 30% of normal capacity
13 Normal capacity considers draining of liquid hold-up (HLL to LLL) in the Common Flare KO Drum (UN21-VD-43-401) within 30 min by 2 pumps
14 operating in parallel.
15 For rated flow, a margin of 10% over normal operating flow has been considered.
16
17 6. NPSHA has been calculated considering a height of 2.1 m from Common Flare KO Drum bottom TL at 3 m to pump suction nozzle elevation at 0.9 m.
18 NPSHA must exceed NPSHR by at least 1m from min. flow rate to rated flow rate.
19 NPSHA shall exceed NPSHR by 20% at the rated flow rate.
20 NPSHa shall be equal or higher than NPSHr throughout the entire curve.
21
22 7. Pump shut off pressure is estimated to be 120% of the rated differential head at maximum density.
23 Vendor to confirm maximum discharge pressure, based on maximum suction pressure, including test tolerances shall not exceed 33 barg.
24
25 8. Noise level shall comply with S-00-1244-001, Noise Control Philosophy
26
27 9. Vendor to reconfirm suitability of the material based on past experiences of similar application.
28 If higher grade material is required, vendor to explan reason for such selection.
29
30 10. Forged parts for capital materials are required, if possible . Capital materials refer to below listed parts: 1
31 a) Pump shaft
32 b) Pump casing
33 c) Volute
34 d) Impeller
35
36 11. Coupling guards shall be of a non-sparking material such as aluminum or brass.
37
38 12. Preliminary seal plan is Plan 53B Vendor to confirm suitability for the application based on past experiences. 1
39 Plan 53B seal shall include, as minimum, temperature transmitter on N2 charging line, accumulator, pressure transmitter 1
40 air cooled heat exchanger , drain and vent valve, and interconnecting piping. 1
41 Vertical pumps with mechanical seals shall be provided with a valved vent connection on the box or flush piping, located to
42 ensure fluid at the seal face before start-up.
43 Shaft sleeves (SS316 hardened) shall be provided under the mechanical seal.
44
45 13. Pumps are provided with automatic start-up. Driver shall be sized for end of curve operation considering maximum density.
46
47 14. Pump length to be advised by vendor considering requirement for NPSH margin.
48
49 15. Hydraulic power has been determined based on maximum density of liquid. 1
50
51 16. Suction pressure region shall be rated to maximum discharge pressure. 1
52
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Job Code 0-7723
Owner's
17546Z-UN2-FM-MR-43PA401
Doc. No.
SONATRACH Contractor's
S-43-1358-101
Hassi Messaoud Upside North Project Doc. No.
MECHANICAL DATA SHEET FOR COMMON FLARE
Sheet 10 of 14 Rev. 2
KO DRUM PUMPS UN21-PA-43-401A/B
MECHANICAL SEAL DATASHEET Corporate Name and Site: SONATRACH
FOR CENTRIFUGAL & ROTARY PUMPS Job or Project Reference: HASSI MESSAOUD UPSIDE NORTH PROJECT
SI UNITS / PAGE 1 OF 2 (1 bar = 0.1 MPa) Item No. / Service Name: UN21-PA-43-401A/B / COMMON FLARE KO DRUM PUMPS
Data to be completed by: Project Phase: INQUIRY PROPOSAL CONTRACT
Purchaser Identification Number:
Seal Vendor Other Identification:
Purchaser or Seal Vendor Date / Revision Number: / / /
Optional Features By:
1 SEAL SPECIFICATION (Note 12) SEAL MATERIALS FLUID DATA (Pumped Stream, Flush Fluid)
2 Seal Code (Annex D) Secondary Seals (6.1.6.5) Pumped Stream
3 By Vendor FKM inner / outer seal type or name
4 Vendor's Seal Code sprial-wound gasket & concentration (%)
5 FFKM dissolved contaminent
6 Vendor's Seal Drawing No. NBR H2S ml/m3
7 specify: wet
8 Vendor other @ inner seal Cl2 ml/m3
9 Category 1 (4.1.2) other @ outer seal other, specify
10 Category 2 Seal Faces (6.1.6.2) ml/m3
11 Category 3 Carbon / SiC inner / outer seal solid contaminent
12 Arrangement 1 (4.1.4) piping plans: SiC / SiC concentration (mass fraction)
13 1CW-FX (Cat. 1) 01, 02, 03, 11, 13, SSiC pumping temperature
14 1CW-FL (Cat. 2&3) 14, 21, 22, 23, 31, RBSiC normal °C
15 1CW-FL (Cat. 1) 32, 41, 51, 62, 65A specify: max. °C
16 segm. carb. bush. 65B, 66A, 66B, 99 other @ inner seal min. °C
17 (Cat. 2&3) (7.1.2.1) other @ outer seal specific gravity at indicated temperature
18 Arrangement 2 (4.1.4) piping plans: Metal Bellows (6.1.6.6) @ normal temp. kg/m3
19 2CW-CW (liquid) 01, 02, 03, 11, 13, UNS N10276 (Type B) inner / outer seal @ max. temp. kg/m3
20 2CW-CS (gas) 14, 21, 22, 23, 31, UNS N07718 (Type C) absolute vapor pressure at ref. temperature
21 2NC-CS (gas) 32, 41, 52, 55, 61, UNS N07718 (Type B) normal temp. bar
22 fix carbon throttle 62, 66A, 66B, 71, UNS N08020 max. temp. bar
23 bushing (7.2.2.1) 72, 75, 76, 99 specify: atmosph. boiling point °C
24 Arrangement 3 (4.1.4) 53B piping plans: other @ inner seal viscosity @ norm. temp. Pa.s (s. line 14)
25 3CW-FB (liquid) 01, 02, 03, 11, 13, other @ outer seal hazardous
26 3CW-BB (liquid) 14, 21, 22, 23, 31, Springs (6.1.6.4) flammable
27 3CW-FF (liquid) 32, 53A, 53B, 53C UNS N10276 or N06455 (multiple springs) other, specify
28 flush connection 54, 61, 62, 66A, UNS S31600 or S31635 (single spring) fluid solid @ ambient
29 fix carbon throttle 66B, 74, 99 Metal Parts (6.1.6.3 & 6.1.6.7) solidifies @ temp. °C
30 bushing (7.3.2.2 / 7.3.2.1) UNS S31600 or S31635 pour point temp. °C
31 3NC-BB (gas) UNS N10276 solidifies under shear
32 3NC-FB (gas) UNS N08020 polymerizing agents
33 3NC-FB (gas) other, specify: name or type
34 Type A (4.1.3) inner / outer seal SEAL CHAMBER DATA polymerize @ temp. °C
35 stationary spring (6.1.1.2) ASME B73.1&2 (Category 1) plates out/decomposes
36 single spring (6.1.5.1) cylindrical @ conditions
37 Type B (4.1.3) tapered regulated for fugative
38 stationary bellows (6.1.1.2) API 610 (Category 2 & 3) or other emissions ml/m3
39 Type C (4.1.3) other, specify special pump cleaning
40 rotating bellows (6.1.1.3) bolt on seal chamber (6.1.6.8) procedures, specify
41 Piping Plans prod. - between seals - atm. fixed throat bush alternate process fluids
42 (Annex G) floating throat bush & concentration, spec.
43 Sleeve Shaft Drive seal chamber vent Flush Fluid (not required if same as pumped stream)
44 set screws heating/cooling jacket type or name
45 approval for (6.1.3.14) PUMP DATA & concentration (%)
46 ≥ 9 set screws Manufacturer seal vendor review
47 other, specify model fluid temperature:
48 SEAL PERFORMANCE DATA frame/size normal °C
49 Sealing Pressure Rating Case Material max. °C
50 dynamic bar(ga) (3.1.27) Suction Press. (rated) bar (ga) min. °C
51 static bar(ga) (3.1.84) Discharge Pressure bar (ga) specific gravity at indicated temperature
52 Arr. 3: continous operation @ abnormal barrier Seal Chamber Pressure @ normal temp. kg/m3
53 pressure conditions [7.3.1.2 d)] normal bar (ga) @ max. temp. kg/m3
54 Temperature minimum bar (ga) absolute vapor pressure at ref. temperature
55 max. allowable °C (3.1.51) maximum bar (ga) normal temp. bar
56 min. metal design °C (6.1.6.11.1) static bar (ga) max. temp. bar
57 Additional Data for Category 3 Shaft Details atmosph. boiling point °C
58 generated heat, normal kW diameter mm viscosity @ norm. temp. Pa.s (s. line 48)
59 heat soak, normal kW speed r/min flow rate req'd max. l/min
60 axial thrust on shaft N horizontal min. l/min
61 Test of Seal by Pump Manufacturer (10.3.6) vertical pressure req'd max. bar (ga)
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on page 2 line 54, 55 CCW rotation
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Job Code 0-7723
Owner's
17546Z-UN2-FM-MR-43PA401
Doc. No.
SONATRACH Contractor's
S-43-1358-101
Hassi Messaoud Upside North Project Doc. No.
MECHANICAL DATA SHEET FOR COMMON FLARE KO
DRUM PUMPS UN21-PA-43-401A/B
Sheet 11 of 14 Rev. 2
MECHANICAL SEAL DATASHEET Corporate Name and Site: SONATRACH
FOR CENTRIFUGAL & ROTARY PUMPS Job or Project Reference: HASSI MESSAOUD UPSIDE NORTH PROJECT
SI UNITS / PAGE 2 OF 2 (1 bar = 0.1 MPa) Item No. / Service Name: UN21-PA-43-401A/B / COMMON FLARE KO DRUM PUMPS
Data to be completed by: Project Phase: INQUIRY PROPOSAL CONTRACT
Purchaser Identification Number:
Seal Vendor Other Identification:
Purchaser or Seal Vendor Date / Revision Number: / / /
Optional Features By:
1 FLUID DATA (Quench, Buffer, Barrier) SEAL AUXILIARY SYSTEM (Connection Lines, Components, Instrumentation )
2 Quench Fluid (plan 51, 62) General Barrier & Buffer Reservoirs (plan 52, 53A)
3 type or name joint user/vendor layout (8.1.3) supplier/ref. code
4 supply temp. max. °C supplier connect. lines dimensions standard
5 min. °C support/stand By Vendor (8.3.6.2.7) alternative
6 flow rate req'd max. l/min design limits of attached pressure casing (pump) other
7 min. l/min MAWP bar (ga) capacity 12 l d(shaft) ≤ 60 mm
8 Buffer & Barrier Fluid (liquid/gas) max. allow. temp. °C (8.1.4) [8.3.6.2.5 a)] 20 l d(shaft) > 60 mm
9 type or name design limits of seal aux. system (Category 1/2/3) other l
10 selection: purchaser MAWP if >20/40 bar bar (ga) height - seal gland/NLL m (8.3.6.2.2)
11 selection: seal vendor max. allow. temp. °C ASME B31.3 (8.3.6.2.8)
12 review: purchaser comment ASME code stamp
13 review: seal vendor optional components Bladder Accumulator (plan 53B)
14 flow rate req'd max. l/min press. relief valve MAWP pump casing > supplier/ref. code
15 min. l/min in suct. piping of pump MAWP aux. system nomin. size 20 l d(shaft) ≤ 60 mm
16 cooling/heating (+/-) kW therm. relief valves (9.8.3) 35 l d(shaft) > 60 mm
17 supply pressure (< seal ch. press. for plan 52,55,72) ext. circul. pump (8.3.7) plan 23,52,53 designed l (Table 9)
18 max. bar (ga) utility manifold conn. (8.2.24) Piston Accumulator (plan 53C)
19 min. bar (ga) restr. orifice nipple (8.3.5.4) in flush line supplier/ref. code
20 fluid operating normal °C (only liquid) other, specify pressure ratio
21 temperature max. °C special requirements barrier liquid volume (8.3.6.4.2)
22 min. °C special alloys min/max 0.2 / 2.8 l d(shaft) ≤ 60 mm
23 specific gravity at indicated temperature hazardous service min/max 0.35/5.1 l d(shaft) > 60 mm
24 @ normal temp. kg/m3 other, specify External Seal Flush Systems (plan 54 and 55)
25 @ max. temp. kg/m3 system hold up period days plan 52,53 supplier/ref. code
26 absolute vapor pressure at ref. temperature filling system (8.1.9.5) Collect. Reservoir for liquid leakage (plan 65, 75)
27 @ normal temp. bar hot surfaces insulation supplier/ref. code
28 @ max. temp. bar protection Barrier/Buffer Gas Supply System (plan 72, 74)
29 atmosph. boiling point °C pipe taper threads (8.2.13) supplier/ref. code
30 viscosity @ norm. temp. Pa.s ASME B1.20.1 press. control valves (9.9)
31 specific heat capacity @ constant pressure for ISO 7 press. amplifier (9.10)
32 liquid @ normal temp. J/kg.K Connection Lines INSTRUMENTATION As per S-00-1370-001 / 003
33 SITE & UTILITIES As per S-00-1220-001 tubing (8.2.8, Table 6) design temp. > 100 °C °C (9.1.7)
34 control voltage V piping (8.2.9, Table 5) IEC 604529,dsgn. IP65
(9.1.2)
35 frequency Hertz schedule NEMA 250,encl. Type 4
36 phase size 12 mm d(shaft) ≤ 60 mm Units (press.,temp.,level,flow)
37 electrical area CL 20 mm d(shaft) > 60 mm Temp. Indicator f. p. plan
38 GR other mm bi-metalic option for piping
(9.2.1)
39 DIV heat tracing (8.2.23) liquid filled plan 32, 53B, 53C
40 ambient temp. max. °C Cooler (plan 21, 22, 23, 41, 53B, 53C) Pressure-Instruments
(Design)
41 min. °C supplier/ref. code gauges for piping plan
42 cooling water Not Available ASME B31.3 (8.3.2.1.2) oil filled gauges (9.4.3)
43 other cooling liquid water cooler (8.3.2.2) transmitter for p. plan
44 supply temperature °C pipe, galvanized CS (8.2.21) switches for p. plan
45 flow rate l/min air cooler if required set press. min. bar (ga)
46 Cl2 content ml/m3 natural air draft (8.3.2.3.1) max. bar (ga)
47 pressure normal bar (ga) forced air draft (8.3.2.3.2) Level-Instruments (plan 52, 53A, 75)
48 design bar (ga) w. high temp. alarm rfl. indicator weld pad (9.6.1)
49 ATEX group Cyclone Separator removable (9.6.2)
EC Directive
50 cat. 94/9/EC
supplier/ref. code transmitter hydrostatic (9.5.3)
51 T class capacit.
52 INSPECTION & TESTING ultrasonic
53 Test at Pump Manufacturer - Seal Specific. Welded Designs switches (9.5.1.8)
54 modified seal faces purchaser approval for (6.1.6.10.5) set points high
55 alternative seal welded connections low
56 Miscelaneous 100% inspection of (6.1.6.10.5) Flow-Instruments
57 opt. seal qual. testing (10.3.2.1.2) all welds, method: flow indicator f. p. plan
58 hardness test, for magnetic particle e.g. in cooling water outlet line (8.2.22) or plan 32
59 purchaser participation liquid penetrant flow meter for p. plan
60 inspector's checklist (Annex H) radiographic transmitter for p. plan
61 ultrasonic switches for p. plan
IN
25-JU
L-2
8 63
RINTE
D
seal vendor
HEN P
T ROLL
ED W 11 / 14
NCON
Job Code 0-7723
Owner's
Doc. No.
17546Z-UN2-FM-MR-43PA401
SONATRACH Contractor's
Hassi Messaoud Upside North Project Doc. No.
S-43-1358-101
D R A
N
I 25-JUL 8
- 2 0 1
D
RINTE
HEN P
T ROLL
ED W 12 / 14
NCON
Job Code 0-7723
Owner's
Doc. No.
17546Z-UN2-FM-MR-43PA401
SONATRACH Contractor's
Hassi Messaoud Upside North Project Doc. No.
S-43-1358-101
D R A
N
I 25-JUL 8
- 2 0 1
D
RINTE
HEN P
T ROLL
ED W 13 / 14
NCON
Job Code 0-7723
Owner's
Doc. No.
17546Z-UN2-FM-MR-43PA401
SONATRACH Contractor's
Hassi Messaoud Upside North Project Doc. No.
S-43-1358-101
D R A
N
I 25-JUL 8
- 2 0 1
D
RINTE
HEN P
T ROLL
ED W 14 / 14
NCON