High Resistance Grounding
High Resistance Grounding
High Resistance Grounding
Using Technology
to Minimize Arc-Flash Hazard
by Andrew Cochran
I-Gard Corporation
A
lthough arc hazards have existed since man began using electricity, arcing current of 1,000 amperes that
increasing deaths, injuries, and property loss from arcing faults have lasts for ¼ cycle can be the difference
between a worker driving home after
led to increased awareness of the issue and investigation into methods work and a ride to the morgue.
of protection. In practice, the majority of electrical
faults experienced in industrial low-
According to statistics compiled by CapSchell Inc., a Chicago-based research voltage systems are phase-to-ground
and consulting firm that specializes in preventing workplace injuries and deaths, faults. For solidly grounded wye
there are five-to-ten arc-flash explosions resulting in medical treatment occur in systems, the IEEE Red Book (Std 141-
electrical equipment every day. 1993, section 7.2.4) states, “A safety
An arc flash is a breakdown of the air resulting in an arc which can occur hazard exists for solidly grounded
where there is sufficient voltage in an electrical system and a path to ground, systems from the severe flash, arc
neutral, or another phase. An arc-flash with a high level of current, in the range burning, and blast hazard from any
1000 amperes or more, can cause substantial damage, fire, or injury. The massive phase-to-ground fault.”
energy released in an arcing fault can instantly vaporize metal in the path of the The same standard recommends a
arc, blasting molten metal and expanding plasma outward with extreme force. solution to resolve this issue. Section
The result of the violent event can cause destruction of equipment, fire, and injury 7.2.2 of the IEEE Red Book states that
to the worker and others nearby. when using high-resistance grounding,
With the arc-flash hazard a product of fault current and time, the engineer- “There is no arc-flash hazard, as there
ing approach to minimizing the hazard is to affect the contributing factors. The
is with solidly grounded systems, since
major factors determining the level of the arc-flash hazard are the amount of the fault current is limited to approxi-
arcing current, the time that it flows, and the distance of the worker from the mately 5A.” The Red Book is referring
arc itself. The first two of these three factors can easily be minimized during the to phase-to-ground faults. While
design of the electrical system. high-resistance grounding prevents
the propagation of many ground faults
Current-Limiting Devices into full fledged three-phase arcing
Current-limiting fuses and circuit breakers are often used in the design of faults, high-resistance grounding has
electrical distribution systems to protect electrical equipment under high available no effect on the magnitude of a phase-
short-circuit conditions (NEC® 110.10). They are able to protect the equipment to-phase or three-phase arcing fault
from the significant thermal damage and magnetic forces associated with high once the fault is initiated.
short-circuit currents by actually reducing the current that flows and the time While high-resistance grounding
that it flows. Within their current limiting range, they keep the current from as a technology was originally ap-
reaching its peak during the first ½ cycle. Because they can react so quickly, the plied to industries as diverse as food
current is driven to zero in as little as ¼ cycle or even less. processing, mining, petrochemical,
This great reduction in damaging current and time not only protects equip- and even commercial installations
ment from significant short-circuit currents, but naturally also helps protect such as airports and data centers to
workers that might be exposed to horrendous arc-flash energies. The difference enhance the reliability and uptime of
between a 30,000 ampere arcing fault that lasts for 30 cycles and a let-through power distribution equipment, it is also