Complete Package

1.
0 Test Package Coversheet

CLIENT SAUDI ARAMCO OIL CO.
PROJECT REMAINING ACTIVTIES FOR FUEL GAS LINE COMPLETION AT HGP
BI NUMBER 10-01256
PLANT NO: H94 AREA NO: A/G SUB SYSTEM NO: FG
TEST PACKAGE COVER SHEET
TEST PACKAGE NO.: H94-HTP-FG-001

2.0 Table Of Content
BI/JO 10-01256 DATE Mar-11-2018
DOC. NO. EG0-QC-014 REV. 0
TEST PACKAGE NO: H94-HTP-FG-001

PLANT NO: H94 AREA NO: U/G SUB SYSTEM NO: FG
TABLE OF CONTENTS
APPLICABLE
No DESCRIPTION YES NO
1.0 Test Package Cover Sheet
2.0 Table of Contents
3.0 Test Package Flow Chart
4.0 Pre-Test Documentation
4.1 Review of Test Package Preparation SAIC-2003
4.2 Safety Instruction Sheet Saudi Aramco 2821-ENG
4.3 Index of Applicable Drawings
4.4 Marked-up P & ID
4.5 Marked-up Isometric Drawing
4.6 Line List
4.7 Blind List
5.0 Calibration Certificates
5.1 Calibration Test Report- Pressure Gauges
5.2 Calibration Test Report- Pressure Relief Valve
5.3 Test Manifold/ Verify Test Equipment ( Safety Assessment) SAIC-A-2009
5.4 Water Analysis
6.0 QC Documentation
6.1 Welding & NDE Summary
7.0 Pressure Testing
7.1 Hydrostatic Test Procedure Approval Letter
7.2 Hydrostatic Test Diagram
7.3 Pressure Test Package Test Symbol
7.4 Pre-Test Punchlisting ( SATR-A-2007,SAIC-L-2139 )
7.5 Checklist for Pressure Testing Safely GI 2.102-1 Supplement
7.6 Valve Testing Reports SATR-A-2001-V
7.7 Flange Joint Assembly Inspection ( SATR-L-2001, SAIC-L-2014 )
7.8 Internal Cleanliness/Flushing ( SATR-A-2008, SAIC-L-2017 )
7.9 Verification of Test Preparation ( SAIC-A-2011 )
7.10 Pressurization Sequence
7.11 Filling and Pressurization ( SAIC-A-2013 )
7.12 Visual Inspection at Test Pressure ( SAIC-A-2015,SATR-A-2001 )
8.0 System Lay-up
8.1 System Lay-up ( SATR-A-2009,SAIC-A-2018 )
9.0 Reinstatement
9.1 Reinstatement ( SATR-A-2011,SAIC-A-2006 )
3.0 Test Package Flow Chart
SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - December 2005) Rev 2 30-Jun-08
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST
Review of Test Package Preparation
SAIC-A-2003 MECH-
(Content, Format & Database)
Attachment 2 -- TEST PACKAGE FLOW CHART
Test Package (or Test System) No H94-HTP-FG-001
Test Pack
Preparation Engineering Contractor QC
Test Pack
Approval PID SAPMT Proponent
Pre-Test (NOTE: Use form SATR-A-2007)

Punch Listing Construction Contractor QC
Clear 'A'
Items Construction Contractor QC
S. Aramco
Pre-Test
Punch SAPMT PID Proponent
Listing
Clear
S. Aramco 'A'
Items
Construction Contractor QC SAPMT PID
Flushing &
Cleanliness Construction Contractor QC SAPMT PID Proponent
Pressure
Testing Construction Contractor QC SAPMT PID Proponent
System
Lay-Up Construction Contractor QC SAPMT PID Proponent
Reinstate
System
Final Insp Construction Contractor QC SAPMT
(Contractor)
S. Aramco
Final Insp
for MCC SAPMT PID Proponent
4.0 Pre Test Documentation
4.1 Review of Test Package Preparation
4.2 Safety Instruction Sheet
4.3 Index of Applicable Drawings
4.4 Marked up P & ID
4.5 Marked up Isometric Drawings
4.6 Line list
4.7 Blind List
SAUDI ARAMCO ID/PID - REV 0- 18-May-05 (Standards Cutoff -March 2013) Rev 7 31-Mar-13
SAIC-A-2003 30-Apr-13 MECH-
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR
ITEM RE-INSP
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A
No. DATE
Individual Test Packages consist of multiple sections:

A) Flow Chart per Attachment 2 with an Index Page (Pkg Contents)
B) Pre-Pressure Test (Punch List) Section with Checklists & Forms
C) QC/NDE/Special Process Documentation (SAEP-1160 Database)
SAEP-1160,
A5 D) Pressure Test Section (SIS, system info, test/calibration reports)
Section 8
E) System Cleanliness & Lay-Up & associated documentation
F) Re-Instatement Procedure with Final Inspection (QC Certified)
Six sections above can be broken down into additional sections as
outlined in Pressure Testing Procedure & Sample Test Pkg.
Test Package Flow Chart (Attachment 2) denotes responsible SAEP-1160,

A6
agencies for tracking & confirmation of various inspection reqmts. Section 8
Index Page denotes Package Content and has specific signoffs for SAEP-1160,
A7
Quality Control/Assurance. This can be indexed by Section. Section 8
B Pre-Pressure Test Checklist (or Punchlist) Section contains the following:
Pre-Pressure Test Checklist (Punchlist) Section meets the following

requirements for specific content and field instruction:
A) Specific SAIC-A-2010 - Pre-Pressure Test Checklist (Punchlist) for
SAEP-1160,
B1 On-Plot Piping
Section 8
B) SATR-A-2007 - Pre-Pressure Test Check List (QC Form)
Checklist shall cover all anticipated workscope items & provide
adequate field instruction. Spec Check usage is recommended.
P&ID & Isometric Drawings including a bill of materials/specs.

SAEP-1160,
B2 An Index of applicable drawings is included in the test package.
Section 8
Reference all Line List numbers & corresponding dwg numbers
C QA/QC Documentation Section contains the following (as applicable)
Weld Inspection Summary Sheet (Elements per SATR-W-2008)

Note 1: This can be a single Sheet Database including all special
SAEP-1160,
C1 process work in strict accordance with SAEP-1160 Sect. 6 Tables
Section 5.1
Note 2: Limited scopes (500 or less welds/project) are exempt and can
use a Company approved hard copy tracking system.
Detailed Weld Map (Isos for Plant Piping, pipelines use isos or sketch SAEP-1160,
C2
with detailed notes and legend as approved by Company) Section 8
NDE Records (MT, PT, RT, UT) showing extent, sequence on NDE and SAEP-1160,
C3
selection meeting project specifications Section 8
As-Built drawings as applicable to the workscope.

Note 1: Test package SHALL show the actual system under test. Ensure
piping modifications/revisions/dimensional changes are corrected by SAEP-1160,
C4
hand (red ink is preferable) on isos/sketches. Note 2: Section 8
Corrections made by hand are acceptable (Initial & date).
Note 3: "Provide As-Built drawings" can be listed as a "B" item
Isolation Valve Test Certificates are available & utilize a unique

SAEP-1160,
C5 Identification number whenever valves are field tested before their
Section 8
installation into the line for pressure testing.
SAEP-1160,
C6 Flange Joint Assembly Inspection Report (SATR-L-2001).
Section 8
SAEP-1160,
C7 Internal Cleanliness / Flushing Report (SATR-A-2008)
Section 8
SAEP-1160,
C8 Verification of System Readiness for Testing (SAIC-A-2004)
Section 8
Page 1 of 2
EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.
LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.
SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?
SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL
NOTES: 1) SAEP-1160 Section 8 details Minimum Test Package Requirements for Projects (Plant Piping, Pipelines, Equipment). Usage of SAEP-
1160 is mandatory when referenced by Sch Q for contracts with December 2005 cut-off dates and later.
2) Pressure Test Packages are (an integral part of) Test Procedures (See SAES-A-004 definition). Both Contract Sch Q & SAEP-1160 require a
Pressure Testing Procedure, along with other procedures & a Test Package for effective/safe pressure testing work control.
3) Submit a single multiple document package as follows (30 days before the start of work per Sch Q) for Company approval:
a) Three mandatory Pressure Test Procedures (as applicable) can be combined into one (Hydrotest, Pneumatic Test, Bubble Leak Test).
b) Sample Test package with applicable QC records, Forms (per Attachment 1 of the Checklist and as listed below).
c) A Re-instatement Procedure and Checklist (Utilize SAIC-A-2006 & SATR-A-2011 or QC forms meeting SATR minimum content).
d) Pressure Test System Matrix (Modified Piping Design Line Index) per checklist as listed below.
e) Pressure Test Package Database - Sample Status Report (per checklist as listed below).
4) Sample Test Package System ID & Status Report (Database). This is mandatory on large projects. Procedures shall detail Organizational Control
responsibilities for test packages & have provisions for "lost packages" & other system controls for test packages from package design through
system completion (MCC) and the QC certification process including turnover of records.
5) Pressure Test Matrix is a modified line list showing all systems and proposed pressure test design for SA approval. Reduce review time
significantly & improve efficiency by performing a close review of Pressure Test Matrix & associated system information early on in major projects.
"Critical Path" to MCC is nearly always Test Package Completion. Delays are often due to inefficiency, poor organization and planning, a lack of
dedicated manpower solely for Pressure Test Package development, coordination, clearance, & inadequate test planning based on a system
approach.
6) Test Package Format (Organization of Sections) shall be in the most efficient manner possible to eliminate package size and yet contain all
applicable/important test information and documents needed for safe and correct system pressure testing. Copies of any procedures (Pressure Test,
Leak Test, Reinstatement) shall only be provided with test packages on review for initial approval by Company. Procedure copies (Pressure Testing,
GI-2.102, etc) shall be kept at test sites (test manifolds) with associated Safe Work Permits. Combining QC forms is encouraged. SATR use is
required or alternatively, QC test reports shall contain SATR elements. Increase efficiency & eliminate waste.
ITEM RE-INSP
No. DATE
A Test Package Database & Format (Minimum Requirements)
Test Package Minimum Content is per Attachment 1 SAEP-1160,

A1
Note: This checklist details SAEP-1160 specific requirements Section 8
Pressure Test Matrix (Design) uses a modified system line list and
contains specific proposed test information such as system names, line
numbers, testing design data (system class, design/test pressures
proposed), proposed test medium, test type (Hydrostatic or Pneumatic SAEP-1160,
A2 strength test, Service Test, Bubble Leak Test, flushing requirements, Para. 5.1,
proposed Lay-up, special considerations/treatments, Chemical cleaning, Para. 5.2
mechanical cleaning, internal FBE coating, and other pressure test
design considerations within Remarks section. Submit this Matrix along
with a Sample Package
Test Package Data Tracking System (Database) utilizes an elecronic

format acceptable to Company and demonstates effective Test package SAEP-1160,
A3 tracking (system/line basis). Database is maintained & kept current & Para. 5.1,
available at all times for Saudi Aramco review. Para. 5.2
Submit a sample "Database Status Report for Test Pkgs"
Features of the database shall be compatible (linked = preference) with

other SAEP-1160 required databases such as Welding & NDT to allow
efficient test package clearance control practices on a system or line
SAEP-1160,
designation basis.
A4 Para. 5.1,
Note: NDT & other special processes (PWHT, PMI, Coatings, etc)
Para. 5.2
frequently hold up test package issuance. To improve efficiency, link
databases to improve package coordination, prevent rework and
retesting, and identify/target outstanding special process work
Page 1 of 1
ITEM RE-INSP
No. DATE
Checklists for test preparation and Test Equipment verification SAEP-1160,
C8
(SAIC-A-2009) Section 8
SAEP-1160,
C9 Pressure Test Report Form (SATR-A-2001)
Section 8
Calibration or Test certificates for the following test instruments as

applicable: (Equivalent approved test reports are acceptable)
a. Pressure gage and recorders (SATR-A-2002/2004)
SAEP-1160,
C10 b. Temperature gage and recorders (SATR-A-2003/2005)
Section 8
c. Test Relief Valve/s (SATR-A-2006)
d. Test Manifold (SATR-A-2001)
e. Water Analysis (test medium) - (SATR-A-2014)
SAEP-1160,
C11 Reinstatement Procedure QC form & Instructions.
Section 8
E System Lay-up
SAEP-1160,
E1 System Lay-Up Certificate Form (SATR-A-2009)
Section 8
F Re-instatement and/or Final Assembly
Final Punch List (By the Contractor)

SAEP-1160,
F1 a. SAIC-L-2022 &
Section 8
b. SATR-A-2011
REMARKS:
REFERENCE DOCUMENTS:
1. SAEP-1160 - Tracking and Reporting of Welding, NDT and Pressure Testing for Capital Projects. (10 July 2011)
2. Schedule Q project Specific Quality Requirements.
Contractor / Third-Party Saudi Aramco

Construction Representative* PMT Representative
Work is Complete and Ready for Inspection: T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:
QC Inspector PID Representative

Performed Inspection Work / Rework May Proceed T&I Witnessed QC Record Reviewed Work Verified
QC Supervisor Proponent and Others

Quality Record Approved: T&I Witnessed QC Record Reviewed Work Verified
Name, Organization,
Name, Sign and Date:
Initials and Date:
*Person Responsible for Completion of Quality Work / Test Y = YES N = NO F = FAILED
Page 2 of 2
Saudi Aramco 5645-2-ENG (02/2002)
PMT OPRNS
HMS
SAUDI ARABIAN OIL COMPANY
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
MRA
SAFETY INSTRUCTION SHEET FOR CROSS COUNTRY PIPELINE - CRITICAL PIPING

1 PIPELINE NAME 2 START POINT 3 END POINT 4 SERVICE 5 VALVE OPER. DIAGRAM 6 YR. BUILT
CERT
AMD
HCGPFG-1 PIPELINE KM 0.00 AT LAUNCHER KM 1.522 AT HGP FUEL GAS NON @

7 EQUIPMENT NAME EQUIPMENT NAME
ENGG
HYB
8 LOCATION (@ Km.) LAUNCHER AT KM 0.00 & RECEIVER AT HGP LOCATION (@ Km.)

9 SECTION SECTION
10 EQUIP. CATEGORY MAINLINE EQUIP. CATEGORY
11 SIZE (in.) 14 in. 8 4 SIZE (in) 2
12 W.T. (in.) 0.438 0.344 0.237 W.T. ( in) 0.218
RE-ISSUED FOR APPROVAL(PHASE 2)
13 MATERIAL API 5L API API MATERIAL API 5L

PIPE
PIPE
14 WELD TYPE SMLS SMLS SMLS WELD TYPE SMLS
15 SPEC. / GR. GR. B GR. B GR. B SPEC. / GR. GR. B
DESCRIPTION
16 COATING TYPE REMARKS REMARKS REMARKS COATING TYPE REMARKS

EQUIPMENT DATA
17 RATING 600 600 600 RATING 600

FITTING
FITTING
18 FACING RF RF RF FACING RF
19 MATERIAL A 234 A 234 A 234 MATERIAL A234
20 SPEC. / GR. WPB WPB WPB SPEC. / GR. WPB
21 REMARKS REMARKS
1: ALL A/G PIPING SHALL BE EXT. SPRAY PAINTED AS PER APCS-26 OF SAES-
H-101V.
JO/EWO
01256-
10-
22 M.A.O.P. 1,095 PSIG, LIMITED BY: PIPEWALL M.A.O.P. PSIG, LIMITED BY:
02/11/18
23 DESIGN FACTOR 0.5 DESIGN FACTOR

DATE
o o o
24 DESIGN TEMPERATURE: 204 F DESIGN TEMPERATURE ( F) F
25 TEST PRESSURE 1971 PSIG INITIAL TEST PRESSURE PSIG
REV.
INITIAL
NO.
C2
PRESSURE 26 TEST DATE *** PRESSURE TEST DATE

OPERATING LIMITS
DISCIPLINE TEST
27 LIMITED BY PIPEWALL TEST LIMITED BY
ENGINEER
H.BUKHAMSEEN 28 TEST PRESSURE *** PSIG TEST PRESSURE PSIG
DATE: 02/17/16 REVALIDATION 29 TEST DATE *** REVALIDATION TEST DATE
PROJECT 30 LIMITED BY *** LIMITED BY
ENGINEER
ABDUL MAJID 31 SYSTEM M.A.O.P. 1095 PSIG SYSTEM M.A.O.P. PSIG
DATE: 02/11/2018 32 LIMITED BY PIPEWALL LIMITED BY
CERTIFIED 33 SAFETY VALVE SET PRESS. 2,070 PSIG PZV SAFETY VALVE SET PRESS. PZV
ABDUL MAJID DES THK @ 34 PIPE SIZE 14 in. 8 in. 4 in. DES THK @ PIPE SIZE 2 in. in.
DATE: 02/11/2018 SYSTEM MAOP 35 PIPE Tm 0.434 in. 0.267 in. 0.140 in. SYSTEM MAOP PIPE Tm 0.074 in. in.
CONSTRUCTION & DES TEMP 36 PIPE Tca 0.004 in. 0.077 in. 0.097 in. & DES TEMP PIPE Tca 0.144 in. in.
AGENCY
M. R. ALDRESS 37 OSI DATA POINTS OSI DATA POINTS
OSI DATA POINT INFO.
DATE: 02/11/2018
OPERATIONS SEQ. DATE WT (in) DATE WT (in) DATE WT (in) SEQ. DATE WT (in) DATE WT (in) DATE WT (in)
HUSSAIN M SAAD 1 1
DATE: 02/11/2018 2 2
3 3
CONTROL NUMBER
VERIFICATION
4 4
EDSD
5 5
6 6
38 REMARKS REMARKS
DATE:
BY:
NOTE: DESIGN PRESSURE IS SET AT 1085 PSIG
*** TO BE FILLED OUT BY THE CONSTRUCTION CONTRACTOR DURING THE TEST

REVISION CERTIFICATION
C2
APPROVAL/CERTIFICATION REQUIREMENTS.
39 REFERENCE DWGS REFERENCE DWGS

OF THIS DRAWING IS COVERED, FOR ALL
BY DRAWING COMPLETION CERTIFICATE
P & ID BA-092605 SHT 001
P & ID BA-092606 SHT 001

THIS INDICATES THAT REV. NO.
(DCC) NO: 10-01282-0001-001
SIS FOR CROSS COUNTRY PIPELINE CRITICAL PIPING DWG. TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.
MAINLINE AT SCRAPER LAUNCHER & RECEIVER AREA SIS

H94 A BE-092629
HCGPFG-1 PIPELINE 001 C2
HAWIYAH SAUDI ARAMCO JO 10-01256-0001
EDSD/5645-2-0202.XLS
BI/JO 10-01256 DATE 04/05/2018
DOC. NO. H94-HTP-FG-001 REV. 0

INDEX OF APPLICABLE DRAWINGS

P & ID
SN PLANT NO. INDEX DRAWING NO. SHT NO. REV. NO
1 H94 A BA-092605 1 0
2 H94 A BA-092606 1 0
3 H94 A BA-092621 1 0
ISOMETRIC DRAWING
SN PLANT NO. INDEX DRAWING NO. SHT NO. REV. NO
1 H62 A BA-985420 1 0
2 H62 A BA-985420 2 0
TOTAL LENGTH
Feet
MAX. DESIGNED AT STANDARD CONDITION
LINE INFORMATION
EQUIVALENT
CONDITIONS (6OF AND I ATM)
AT FLOW CONDITIONS
PHASE
TOTAL
LINE
Feet
LENGTH
API LBS VISCOSITY
PRESS
AP/100
NO. PIPING INSULATION
TEMP
Press
Temp
FEET
PSIG
PSIG
(PSI)
oF
oF
SIZE SCHED. SERVICE FROM TO OR MSCFH PER GPM LBS/Cu.FT VELOCITY FPS
SPEC. SPEC. SP. HOUR lbs/s.ft
FG-0181 14" 6CC9P 40 NONE FUEL GAS 14"-FG-1054-6CS1P1 METERING SKID 204 1085 G 1,995.83 125-150 760-1005 0.014 cP 2.61 12.5 1
2
FG-0182 12" 6CC9P 40 NONE FUEL GAS 12"-P-0029-6CS1P 14"-FG-0181-6CC9P 204 1085 G 1,995.83 125-150 760-1005 0.014 cP 2.61 12.5 3
4
FG-1054 14" 6CS1P1 40 NONE FUEL GAS 56" HUG-1 (SEG-2) 14"-FG-0181-6CC9P 204 1085 G 1,995.83 125-150 760-1005 0.014 cP 2.61 12.5 5
6
FG-1231 14" 6CC9P 40 NONE FUEL GAS 14"-FG-0181-6CC9P 14"-FG-1232-6CC9P 204 1085 G 1,995.83 125-150 760-1005 0.014 cP 2.61 12.5 7
8
FG-1232 14" 6CC9P 40 NONE FUEL GAS METERING SKID 3rd PARTY COGEN INTERFACE 204 1085 G 1,995.83 125-150 745-990 0.014 cP 2.61 12.5 9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
LEGEND: NOTE: REVISION VALIDATION
SAUDI ARABIAN OIL COMPANY
THIS REVISION NO. 00 IS COVERED, FOR ALL APPROVAL AND CERTIFICATION
REQUIREMENTS, PER SAEP-334, UNDER DRAWING COMPLETION CERTIFICATE NO: DWG. TYPE
LINE DESIGNATION TABLE
10-01256-0001-001 LDT
DESIGN CERTIFICATION REVIEW FOR KEY DRAWINGS OTHER

NUMBER FG-0181 THROUGH FG-1232
(DESIGN AGENCY) REQUIRED (SAUDI ARAMCO) UTILITIES AREA FACILITY
REFERENCE DRAWINGS ENGG./DATE CERT. BY/DATE CONST. AGENCY/DATE OPERATIONS/ DATE BY / DATE HAWIYAH SAUDI ARABIA
DOCUMENT CONTROL LIST FOR J.O #: 10-01256-0001 BD-687591 BADER ABDUL MAJID FEDERICO M. HERNANDEZ KHALID H. ENIZI
PIPING & INSTRUMENT DIAGRAM BA-552196.001 08/27/13 05/15/14 05/15/14 05/15/14 PLANT NO. INDEX DRAWING NUMBER SHEET NO. REV. NO.
PIPING & INSTRUMENT DIAGRAM BA-248850.011 REV. NO. DATE REVISION DESCRIPTION
PIPING & INSTRUMENT DIAGRAM BA-687716.002 00 05/15/14 ISSUED FOR CONSTRUCTION
H62/H88/
PIPING & INSTRUMENT DIAGRAM BA-248855.003 JOB ORDER / EWO NO. THIS REVISION IS NOT TO BE USED FOR CONSTRUCTION A BD-687882 003 00
10-01256-0001 UNTIL CERTIFIED AND DATED H89
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER. Saudi Aramco 2824-ENG (11/2010) 'D' SIZE
EXCEL
BI/JO 10-01256 DATE 04/05/2018

BLIND LIST
SN ISO DWG. NO RATING BLIND NO. BLIND SIZE SPOOL NO. REMARKS
1 BA-985420-001 # 600 TB1 14" NA
2 BA-985420-001 # 600 TB2 14" NA
5.0 Calibration Certificates
5.1 Calibration test Report – PG

5.2 Calibration test Report – PRV
5.3 Test Manifold/Test Equipment
5.4 Water Analysis
Report No : COA - 104690
Page: 1 of 3
CERTIFICATE OF ANALYSIS
Client : Evergreen Contracting Co. Report No : COA - 104690
Address : P.O Box 40172, Riyadh 11499, K.S.A. Date Received : 07 March, 2018
Sampled by : SALMAN MIRZA Date reported : 15 March, 2018
Laboratory : RICI MAAZ Chemical & Environmental Testing Laboratory
Address : 3005 Salman Al-Farisi Street, Khalidiyah Al Janubiyah, Dammam - 32225, KSA
Contact : Mr. Mark Arthur (Technical Manager)
Telephone : +966 (013) 834-6304 Ext. 5631
Email : mark@maaz.com.sa
Remark:
1. These test results are representative only for the sample received and are not indended to be representative
for any lot.
2. The copyright of this document is owned by RICI MAAZ Company Ltd. It may not be reproduced except
with prior written approval from the company.
3. The analytical procedures used have been developed from methods that have been published either in
international, regional or national standards, or by reputable technical organizations, or in relevant scientific
texts or journals, or as specified by the manufacturer of the equipment.
Approved by
Lab Technical Manager

Page: 2 of 3
ANALYTICAL RESULTS
Project : Fuel Gas Line Project Batch/Lot No : N/A
Client Ref. No.: N/A Customer sample ID: M/S Evergreen Contracting Co.
Production Date: N/A Expiry Date: N/A
Manufacturer NA Sample type WATER
Purchase Requisition NA Purchase Order NA
Contract Date NA Sampled Date/Time 4 March, 2018 10:00 AM
Sample Location Salman H. Al Omar Co

GPS Coordinates: NA
Saudi-Aramco-SAES-
S# Test Description Units Results
A-007 Guideline
1 pH - 6.9 -
2 TDS mg/L 116 <500
3 Sulfate mg/L 22.93 -
4 Chloride mg/L 35 <50
5 Dissolved Oxygen mg/L 8.400 -
Sulfate Reducing Bacteria cfu/mL <1 <1000
Note - 07/03/2018 to 15/03/2018 -
1st Day - No aggressive growth -
2nd Day - No aggressive growth -
3rd Day - No aggressive growth -

6
4th Day - No aggressive growth -

Page: 3 of 3
SUMMARY OF METHODS
Test Method Description
APHA-4500 H
APHA- 4500 H, 22nd edition, 2012 The HQ40d multimeter with pH0101
pH
electrode are standardized against two reference buffer solutions that closely
bracket the anticipated sample pH
APHA- 2540 C
Total Dissolved Solids
APHA- 2540 part C, 22nd edition, 2012
EPA 300.1
A small volume of sample is introduced into Dionex ICS-1100 ion
Sulfate chromatograph. The anions of interest are separated and measured, using a
system comprised of a guard column, analytical column, suppressor device,
and conductivity detector.
APHA-4500-Cl⁻B
APHA-4500-cl⁻B, 22nd edition, 2012 In a neutral or slightly alkaline solution,
Chloride
Potassium Chromate can indicate the end point of the silver nitrate titration of
chloride
APHA-4500 O part G,
Dissolved Oxygen APHA-4500 O part G, 22nd edition, 2012 The HQ40d multimeter with LBOD101
electrode are standardized against two solutions of zero DO and saturated DO
ASTM-D4412-84
SRB SRB- Rapid Check II Method:- The sample is tested for 8 days in SRB medium
and is observed every day for any growth of SRB
6.0 QC Documentation
6.1.1 Welding and NDE Summary

SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - Mar 2013) Rev 7 31-Mar-13
SAUDI ARAMCO TEST REPORT SATIP NUMBER SATR NUMBER DATE APPROVED DATE
WELD SUMMARY, WELDER PERFORMANCE and NON-DESTRUCTIVE (NDT) TRACKING SYSTEM- (UNDERGROUND PIPELINE - H94-HTP-FG-001) SATR-W-2008 30-Apr-13
PROJECT TITLE WBS / BI / JO NU,MBER CONTRACTOR / SUBCONTRACTOR
TEST PACKAGE NO - H94-HTP-FG-001

WELD SUMMARY, WELDER PERFORMANCE & SPECIAL PROCESS (NDE, etc) TRACKING SYSTEM
TRACER
WELDERS SYMBOL SAUDI ARAMCO RT FILM EVALUATION
WELDS
FIT-UP INSPECTIONQR
PERCENTAGE OF NDE
PMI REPORT NUMBER

OTHER NDE REPORT
HARDNESS TESTING
HARDNESS TESTING
INSPECTION QR NO.
WPS PARAMETERS
REPORT NUMBER
REPORT NUMBER
REPORT NUMBER
REPORT NUMBER
OTHER NDE TYPE
2nd RT REPAIR 1
SPOOL NUMBER
WELD PROCESS
3rd RT REPAIR 2
DATE NDE WAS
DATE NDE WAS

WELD NUMBER
FILM WELD
PWHT REPORT
NDE REQUEST
DATE WELDED
%
ITEM NUMBER
DWG NUMBER
LINE NUMBER
WPS NUMBER
POST VISUAL
POST VISUAL
REQUESTED
COMPLETED
QR NUMBER
FIT-UP DATE
OTHER NDE
LINE CLASS
ISOMETRIC
SCHEDULE
REQUIRED
DIAMETER
MATERIAL
REMARKS
REVIEWED QUALITY QUALITY
VERIFIED
TESTING
NUMBER
NUMBER
NUMBER
RESULT
RESULT
RESULT
RESULT
GRADE
1st RT
PWHT
TYPE
PMI
ROOT A
ROOT B
CAP A
FILL A
FILL B
ACC
ACC
100%
REJ
REJ
10%
T1 T2
GTAW+ IMAD- IMAD- IMAD- IMAD- IMAD- IMAD-23-

1 FW-02 BA-985420-001 14"-FG-1054 6CS1P1 API 5L Gr.B N/A BW S-40 14" 27-May-15 304 30-May-15 Y A 317 100% 8-Jun-15 NA 003 A
SMAW 076 076 076 076 076 P1/P1
2 FW-03 BA-985420-001 14"-FG-1054 6CS1P1 API 5L Gr.B N/A BW S-40 14" 26-May-15 297 30-May-15 Y A 317 100% 28-May-15 NA 001 A
SMAW 076 076 076 076 076 P1/P1
GTAW+ IMAD- IMAD- IMAD-23-
3 FW-04 BA-985420-001 14"-FG-1054 6CS1P1 API 5L Gr.B N/A BW S-40 14" 13-Sep-15 755 4001 4001 4001 15-Sep-15 Y A 778 100% 20-Sep-15 NA 013 A
SMAW 076 076 P1/P1
4 FW-05 BA-985420-001 14"-FG-1054 6CS1P1 API 5L Gr.B N/A BW S-40 14" 19-Sep-15 810 4001 4001 4001 1-Oct-15 Y A 898 100% 20-Sep-15 NA 013 A
SMAW 076 076 P1/P1
5 FW-06 BA-985420-001 14"-FG-1054 6CS1P1 API 5L Gr.B N/A BW S-40 14" 28-May-15 309 8-Jun-15 Y A 356 100% 8-Jun-15 NA 003 A
SMAW 076 076 076 076 076 P1/P1
6 FW-07 BA-985420-001 14"-FG-1054 6CS1P1 API 5L Gr.B N/A BW S-40 14" 30-May-15 318 8-Jun-15 Y A 356 100% 28-May-15 NA 001 A
SMAW 076 076 076 076 076 P1/P1
7 FW-08 BA-985420-001 14"-FG-1054 6CS1P1 API 5L Gr.B N/A BW S-40 14" 1-Aug-15 322 8-Jun-15 Y A 356 100% 28-May-15 NA 001 A
SMAW 076 076 076 076 076 P1/P1
8 FW-09 BA-985420-001 14"-FG-1054 6CS1P1 API 5L Gr.B N/A BW S-40 14" 20-Jun-15 330 8-Jun-15 Y A 356 100% 8-Jun-15 NA 003 A
SMAW 076 076 076 076 076 P1/P1
SMAW 076 076 076 076 076 P1/P1
SMAW 066 066 066 066 066 P1/P1
SMAW 066 066 066 066 066 P1/P1
SMAW 076 076 076 076 076 P1/P1
FW-14 BA-985420-001 14"-FG-1054 6CS1P1 API 5L Gr.B N/A BW S-40 14" 9-Jun-15 364 21-Jun-15 Y A 396 100% 9-Aug-15 NA 011 A
SMAW 066 066 066 066 066 P1/P1
13
FW- GTAW+ IMAD- IMAD- IMAD- IMAD- IMAD- IMAD-23- 016-
BA-985420-001 14"-FG-1054 6CS1P1 API 5L Gr.B N/A BW S-40 14" 1-Aug-15 587 1-Aug-15 Y A 587 100% 30-Dec-15 NA 0355 A Y LPT
01
14RW SMAW 066 066 066 066 066 P1/P1
SMAW 076 076 076 076 076 P1/P1
SMAW 044 044 044 044 044 P1/P1
GTAW+ IMAD-23-
16 FW-17 BA-985420-001 14"-FG-1054 6CS1P1 API 5L Gr.B N/A BW S-40 14" 13-Jun-15 374 1780 1780 2353 2353 2353 21-Jun-15 Y A 396 100% 27-Jun-15 NA 005 A
SMAW P1/P1
GTAW+ IMAD-23-
SMAW P1/P1
GTAW+ IMAD-23-
SMAW P1/P1
GTAW+ IMAD-23-
SMAW P1/P1
GTAW+ IMAD-23-
SMAW P1/P1
GTAW+ IMAD-23-
SMAW P1/P1
SMAW 076 076 076 076 076 P1/P1
SMAW 076 076 076 076 076 P1/P1
GTAW+ IMAD-23-
SMAW P1/P1
GTAW+ IMAD-23-
SMAW P1/P1
GTAW+ IMAD-23-
SMAW P1/P1
GTAW+ IMAD-23-
SMAW P1/P1
GTAW+ IMAD-23-
SMAW P1/P1
LAST UPDATE 08/04/2018 Page 1of 5


TRACER
WELDS
FIT-UP INSPECTIONQR
PERCENTAGE OF NDE
PMI REPORT NUMBER

OTHER NDE REPORT
HARDNESS TESTING
HARDNESS TESTING
INSPECTION QR NO.
WPS PARAMETERS
REPORT NUMBER
REPORT NUMBER
REPORT NUMBER
REPORT NUMBER
OTHER NDE TYPE
2nd RT REPAIR 1
SPOOL NUMBER
WELD PROCESS
3rd RT REPAIR 2
DATE NDE WAS
DATE NDE WAS

WELD NUMBER
FILM WELD
PWHT REPORT
NDE REQUEST
DATE WELDED
%
ITEM NUMBER
DWG NUMBER
LINE NUMBER
WPS NUMBER
POST VISUAL
POST VISUAL
REQUESTED
COMPLETED
QR NUMBER
FIT-UP DATE
OTHER NDE
LINE CLASS
ISOMETRIC
SCHEDULE
REQUIRED
DIAMETER
MATERIAL
REMARKS
VERIFIED
TESTING
NUMBER
NUMBER
NUMBER
RESULT
RESULT
RESULT
RESULT
GRADE
1st RT
PWHT
TYPE
PMI
ROOT A
ROOT B
CAP A
FILL A
FILL B
ACC
ACC
100%
REJ
REJ
10%
T1 T2

SMAW 076 076 076 076 076 P1/P1
30 FW-31 BA-985420-001 14"-FG-1054 6CS1P1 API 5L Gr.B N/A BW S-40 14" 27-Jun-15 420 4001 4001 4001 27-Jun-15 Y A 456 100% 27-Jun-15 NA 005 A
SMAW 076 076 P1/P1
GTAW+ IMAD-23-
SMAW P1/P1
GTAW+ IMAD-23-
32 FW-33 BA-985420-001 14"-FG-1054 6CS1P1 API 5L Gr.B N/A BW S-40 14" 27-Jun-15 420 3997 3997 3997 3997 3997 28-Jun-15 Y A 456 100% 1-Jul-15 NA 006 A
SMAW P1/P1
33 FW-34 BA-985420-001 14"-FG-1054 6CS1P1 API 5L Gr.B N/A BW S-40 14" 28-Jun-15 425 4001 4001 4001 29-Jun-15 Y A 456 100% 1-Jul-15 NA 006 A
SMAW 076 076 P1/P1
34 FW-35 BA-985420-001 14"-FG-1054 6CS1P1 API 5L Gr.B N/A BW S-40 14" 29-Jun-15 429 30-Jun-15 Y A 456 100% 1-Jul-15 NA 006 A
SMAW 076 076 076 076 076 P1/P1
35 FW-36 BA-985420-001 14"-FG-1054 6CS1P1 API 5L Gr.B N/A BW S-40 14" 29-Jun-15 429 4001 4001 4001 30-Jun-15 Y A 456 100% 1-Jul-15 NA 006 A
SMAW 059 059 P1/P1
36 FW-37 BA-985420-001 14"-FG-1054 6CS1P1 API 5L Gr.B N/A BW S-40 14" 30-Jun-15 431 4-Jul-15 Y A 500 100% 9-Jul-15 NA 007 A
SMAW 059 059 059 059 059 P1/P1
37 FW-38 BA-985420-001 14"-FG-1054 6CS1P1 API 5L Gr.B N/A BW S-40 14" 6-Jul-15 459 6-Jul-15 Y A 500 100% 9-Jul-15 NA 007 A
SMAW 076 076 076 076 076 P1/P1
SMAW 076 076 076 076 076 P1/P1
SMAW 076 076 076 076 076 P1/P1
40 FW-41 BA-985420-001 14"-FG-1054 6CS1P1 API 5L Gr.B N/A BW S-40 14" 16-Sep-15 777 4001 4001 4001 19-Sep-15 Y A 845 100% 20-Sep-15 NA 013 A
SMAW 076 076 P1/P1
FW-42 BA-985420-001 14"-FG-1054 6CS1P1 API 5L Gr.B N/A BW S-40 14" 9-Jul-15 472 9-Jul-15 Y A 500 100% 9-Jul-15 NA 007 A
SMAW 076 076 076 076 076 P1/P1
41
FW-42 GTAW+ EGE- EGE- EGE- EGE- EGE- EGE-011-
BA-985420-001 14"-FG-1054 6CS1P1 API 5L Gr.B N/A BW S-40 14" 11-Feb-18 W-30 13-Feb-18 Y A W-23 100% 17-Feb-18 NA 001 A
RW SMAW 747/56 747/56 747/56 747/56 747/56 P1
GTAW+ EGE- EGE- EGE- EGE- EGE- EGE-011-
42 FW-42A BA-985420-001 14"-FG-1054 6CS1P1 API 5L Gr.B N/A BW S-40 14" 11-Feb-18 W-14 11-Feb-18 Y A W-16 100% 17-Feb-18 NA 001 A
SMAW 810/811 810/811 810/811 810/811 810/811 P1
43 FW-42B BA-985420-001 14"-FG-1054 6CS1P1 API 5L Gr.B N/A BW S-40 14" 9-Feb-18 W-13 11-Feb-18 Y A W-94 100% 17-Feb-18 NA 001 A
SMAW 810/811 810/811 810/811 810/811 810/811 P1
44 FW-42C BA-985420-001 14"-FG-1054 6CS1P1 API 5L Gr.B N/A BW S-40 14" 9-Feb-18 W-13 11-Feb-18 Y A W-94 100% 17-Feb-18 NA 001 A
SMAW 810/811 810/811 810/811 810/811 810/811 P1
45 FW-42D BA-985420-001 14"-FG-1054 6CS1P1 API 5L Gr.B N/A BW S-40 14" 13-Feb-18 W-34 16-Feb-18 Y A W-29 100% 17-Feb-18 NA 001 A
SMAW 810/811 810/811 810/811 810/811 810/811 P1
46 FW-43 BA-985420-001 14"-FG-1054 6CS1P1 API 5L Gr.B N/A BW S-40 14" 9-Jul-15 472 4001 4001 4001 9-Jul-15 Y A 500 100% 9-Jul-15 NA 007 A
SMAW 059 059 P1/P1
SMAW 076 076 P1/P1
FW-45 BA-985420-001 14"-FG-1054 6CS1P1 API 5L Gr.B N/A BW S-40 14" 12-Jul-15 485 12-Jul-15 Y A 500 100% 9-Jul-15 NA 007 A
SMAW 081 081 081 081 081 P1/P1
48
FW-45 GTAW+ EGE- EGE- EGE- EGE- EGE- EGE-011-
BA-985420-001 14"-FG-1054 6CS1P1 API 5L Gr.B N/A BW S-40 14" 13-Feb-18 W-38 17-Feb-18 Y A W-35 100% 17-Feb-18 NA 001 A
RW SMAW 747/56 747/56 747/56 747/56 747/56 P1
SMAW 059 059 P1/P1
GTAW+ IMAD-23-
50 FW-47 BA-985420-001 14"-FG-1054 6CS1P1 API 5L Gr.B N/A BW S-40 14" 13-Jul-15 489 3997 3997 3997 3997 3997 14-Jul-15 Y A 500 100% 22-Jul-15 NA 009 A
SMAW P1/P1
GTAW+ IMAD-23-
FW-48 BA-985420-001 14"-FG-1054 6CS1P1 API 5L Gr.B N/A BW S-40 14" 15-Jul-15 494 3997 3997 3997 3997 3997 16-Jul-15 Y A 5078 100% 22-Jul-15 NA 009 A
SMAW P1/P1
51
FW-48 GTAW+ EGE-011-
BA-985420-001 14"-FG-1054 6CS1P1 API 5L Gr.B N/A BW S-40 14" 16-Feb-18 W-31 EGE-787 EGE-787 EGE-787 EGE-787 EGE-787 20-Feb-18 Y A W-67 100% 2-Mar-18 NA 005 A
RW SMAW P1
SMAW 076 076 076 076 076 P1/P1
53 FW-50 BA-985420-001 14"-FG-1054 6CS1P1 API 5L Gr.B N/A BW S-40 14" 6-Oct-15 924 4001 4001 4001 16-Oct-15 Y A 959 100% 27-Jul-15 NA 0355 A
SMAW 076 076 P1/P1
GTAW+ IMAD-23-
SMAW P1/P1
55 FW-52 BA-985420-001 14"-FG-1054 6CS1P1 API 5L Gr.B N/A BW S-40 14" 28-Feb-18 W-86 3-Mar-18 Y A 139 100% 2-Mar-18 NA 005 A
SMAW 810/56 810/56 810/56 810/56 810/56 P1


TRACER
WELDS
FIT-UP INSPECTIONQR
PERCENTAGE OF NDE
PMI REPORT NUMBER

OTHER NDE REPORT
HARDNESS TESTING
HARDNESS TESTING
INSPECTION QR NO.
WPS PARAMETERS
REPORT NUMBER
REPORT NUMBER
REPORT NUMBER
REPORT NUMBER
OTHER NDE TYPE
2nd RT REPAIR 1
SPOOL NUMBER
WELD PROCESS
3rd RT REPAIR 2
DATE NDE WAS
DATE NDE WAS

WELD NUMBER
FILM WELD
PWHT REPORT
NDE REQUEST
DATE WELDED
%
ITEM NUMBER
DWG NUMBER
LINE NUMBER
WPS NUMBER
POST VISUAL
POST VISUAL
REQUESTED
COMPLETED
QR NUMBER
FIT-UP DATE
OTHER NDE
LINE CLASS
ISOMETRIC
SCHEDULE
REQUIRED
DIAMETER
MATERIAL
REMARKS
VERIFIED
TESTING
NUMBER
NUMBER
NUMBER
RESULT
RESULT
RESULT
RESULT
GRADE
1st RT
PWHT
TYPE
PMI
ROOT A
ROOT B
CAP A
FILL A
FILL B
ACC
ACC
100%
REJ
REJ
10%
T1 T2

56 FW-53 BA-985420-001 14"-FG-1054 6CS1P1 API 5L Gr.B N/A BW S-40 14" 19-Feb-18 W-65 23-Feb-18 Y A W-56 100% 22-Feb-18 NA 002 A
SMAW 810/56 810/56 810/56 810/56 810/56 P1
57 FW-53A BA-985420-001 14"-FG-1054 6CS1P1 API 5L Gr.B N/A BW S-40 14" 1-Mar-18 W-255 4-Mar-18 Y A W-282 100% 2-Mar-18 NA 005 A
SMAW 810/56 810/56 810/56 810/56 810/56 P1
58 FW-54 BA-985420-001 14"-FG-1054 6CS1P1 API 5L Gr.B N/A BW S-40 14" 25-Feb-18 W-68 1-Mar-18 Y A W-91 100% 2-Mar-18 NA 004 A
SMAW 810/811 810/811 810/811 810/811 810/811 P1
59 FW-55 BA-985420-001 14"-FG-1054 6CS1P1 API 5L Gr.B N/A BW S-40 14" 1-Mar-18 W-255 3-Mar-18 Y A W-139 100% 2-Mar-18 NA 005 A
SMAW 810/56 810/56 810/56 810/56 810/56 P1
SMAW 810/56 810/56 810/56 810/56 810/56 P1
SMAW 810/56 810/56 810/56 810/56 810/56 P1
62 FW-58 BA-985420-001 14"-FG-1054 6CS1P1 API 5L Gr.B N/A BW S-40 14" 24-Feb-18 W-92 26-Feb-18 Y A W-71 100% 2-Mar-18 NA 004 A
SMAW 810/56 810/56 810/56 810/56 810/56 P1
63 FW-59 BA-985420-001 14"-FG-1054 6CS1P1 API 5L Gr.B N/A BW S-40 14" 26-Feb-18 W-82 3-Mar-18 Y A 139 100% 2-Mar-18 NA 005 A
SMAW 810/56 810/56 810/56 810/56 810/56 P1
64 SW-60 BA-985420-001 14"-FG-1054 6CS1P1 API 5L Gr.B N/A BW S-40 14" 26-Feb-18 W-80 1-Mar-18 Y A W-91 100% 8-Mar-18 NA 006 A
SMAW 810/811 810/811 810/811 810/811 810/811 P1
65 FW-61 BA-985420-001 14"-FG-1054 6CS1P1 API 5L Gr.B N/A BW S-40 14" 26-Feb-18 W-82 3-Mar-18 Y A W-139 100% 8-Mar-18 NA 006 A
SMAW 810/56 810/56 810/56 810/56 810/56 P1
GTAW+ IMAD-23-
66 FW-27 BA-985420-002 14"-FG-1054 6CS1P1 API 5L Gr.B N/A BW S-40 14" 19-Apr-15 1450 3974 3974 3974 3974 3974 20-Apr-15 Y A 1452 100% 16-Jun-15 NA 909 A
SMAW P1/P1
GTAW+ IMAD-23-
67 FW-27A BA-985420-002 14"-FG-1054 6CS1P1 API 5L Gr.B N/A BW S-40 14" 23-Jul-15 1581 3974 3974 3974 3974 3974 25-Jul-15 Y A 1584 100% 8-Mar-18 NA 006 A
SMAW P1/P1
GTAW+ IMAD-23-
SMAW P1/P1
GTAW+ IMAD-23-
69 FW-29A BA-985420-002 14"-FG-1054 6CS1P1 API 5L Gr.B N/A BW S-40 14" 7-Apr-15 1439 3974 3974 3974 3974 3974 9-Apr-15 Y A 1441 100% 16-Jun-15 NA 909 A
SMAW P1/P1
GTAW+ IMAD-23-
70 FW-29B BA-985420-002 14"-FG-1054 6CS1P1 API 5L Gr.B N/A BW S-40 14" 20-Apr-15 1578 3974 3974 3974 3974 3974 24-Jul-15 Y A 1583 100% 8-Mar-18 NA 006 A
SMAW P1/P1
GTAW+ IMAD-23-
71 FW-29C BA-985420-002 14"-FG-1054 6CS1P1 API 5L Gr.B N/A BW S-40 14" 19-Jul-15 1576 3974 3974 3974 3974 3974 21-Jul-15 Y A 1579 100% 8-Mar-18 NA 006 A
SMAW P1/P1
GTAW+ IMAD-23-
SMAW P1/P1
GTAW+ IMAD-23-
SMAW P1/P1
GTAW+ IMAD-23-
SMAW P1/P1
GTAW+ IMAD-23-
SMAW P1/P1
GTAW+ IMAD-23-
SMAW P1/P1
GTAW+ IMAD-23-
FW-35 BA-985420-002 14"-FG-1054 6CS1P1 API 5L Gr.B N/A BW S-40 14" 14-Jul-15 491 3991 3991 3991 3991 3991 14-Jul-15 Y A 500 100% 9-Aug-15 NA 011 R/S
SMAW P1/P1
77
FW-35 GTAW+ IMAD-23-
BA-985420-002 14"-FG-1054 6CS1P1 API 5L Gr.B N/A BW S-40 14" 14-Jul-15 491 3991 3991 3991 3991 3991 14-Jul-15 Y A 500 100% 22-Aug-15 NA 0355 A
RS SMAW P1/P1
GTAW+ IMAD-23-
SMAW P1/P1
GTAW+ IMAD-23-
FW-37 BA-985420-002 14"-FG-1054 6CS1P1 API 5L Gr.B N/A BW S-40 14" 12-Jul-15 485 3997 3997 3997 3997 3997 12-Jul-15 Y A 500 100% 27-Jul-15 NA 0355 R
SMAW P1/P1
79
FW-37 GTAW+ IMAD-23- 017-
BA-985420-002 14"-FG-1054 6CS1P1 API 5L Gr.B N/A BW S-40 14" 2-Aug-15 572 3997 3997 3997 3997 3997 2-Aug-15 Y A 572 100% 9-Aug-15 NA 011 A Y LPT
R1 SMAW P1/P1 01
GTAW+ IMAD-23-
SMAW P1/P1
GTAW+ IMAD-23-
SMAW P1/P1
GTAW+ IMAD-23-
SMAW P1/P1
FW-41 BA-985420-002 14"-FG-1054 6CS1P1 API 5L Gr.B N/A BW S-40 14" 5-May-15 289 25-May-15 Y A 299 100% 9-Jul-15 NA 008 R
SMAW 034 034 049 049 049 P1/P1
83


TRACER
WELDS
FIT-UP INSPECTIONQR
PERCENTAGE OF NDE
PMI REPORT NUMBER

OTHER NDE REPORT
HARDNESS TESTING
HARDNESS TESTING
INSPECTION QR NO.
WPS PARAMETERS
REPORT NUMBER
REPORT NUMBER
REPORT NUMBER
REPORT NUMBER
OTHER NDE TYPE
2nd RT REPAIR 1
SPOOL NUMBER
WELD PROCESS
3rd RT REPAIR 2
DATE NDE WAS
DATE NDE WAS

WELD NUMBER
FILM WELD
PWHT REPORT
NDE REQUEST
DATE WELDED
%
ITEM NUMBER
DWG NUMBER
LINE NUMBER
WPS NUMBER
POST VISUAL
POST VISUAL
REQUESTED
COMPLETED
QR NUMBER
FIT-UP DATE
OTHER NDE
LINE CLASS
ISOMETRIC
SCHEDULE
REQUIRED
DIAMETER
MATERIAL
REMARKS
VERIFIED
TESTING
NUMBER
NUMBER
NUMBER
RESULT
RESULT
RESULT
RESULT
GRADE
1st RT
PWHT
TYPE
PMI
ROOT A
ROOT B
CAP A
FILL A
FILL B
ACC
ACC
100%
REJ
REJ
10%
T1 T2
83
FW-41 GTAW+ IMAD- IMAD- IMAD- IMAD- IMAD- IMAD-23- 012-
BA-985420-002 14"-FG-1054 6CS1P1 API 5L Gr.B N/A BW S-40 14" 14-Jul-15 493 14-Jul-15 Y A 493 100% 21-Jul-15 NA 0355 A Y LPT
R1 CRS SMAW 034 034 049 049 049 P1/P1 01
GTAW+ IMAD- IMAD- IMAD- IMAD- IMAD- IMAD-23- 012-
FW-42 BA-985420-002 14"-FG-1054 6CS1P1 API 5L Gr.B N/A BW S-40 14" 5-May-15 289 25-May-15 Y A 299 100% 9-Jul-15 NA 008 R Y LPT
SMAW 034 034 049 049 049 P1/P1 02
84
FW-42 GTAW+ IMAD- IMAD- IMAD- IMAD- IMAD- IMAD-23-
BA-985420-002 14"-FG-1054 6CS1P1 API 5L Gr.B N/A BW S-40 14" 14-Jul-15 493 14-Jul-15 Y A 493 100% 21-Jul-15 NA 0355 A
R1 SMAW 034 034 049 049 049 P1/P1
SMAW 034 034 049 049 049 P1/P1
GTAW+ IMAD- IMAD- IMAD- IMAD-23-
86 FW-44 BA-985420-002 14"-FG-1054 6CS1P1 API 5L Gr.B N/A BW S-40 14" 25-May-15 289 2353 2353 25-May-15 Y A 299 100% 28-May-15 NA 001 A
SMAW 034 034 034 P1/P1
SMAW 034 034 066 066 066 P1/P1
87
01
R1 SMAW 034 034 066 066 066 P1/P1
SMAW 034 034 066 066 066 P1/P1
SMAW 049 049 049 049 049 P1/P1
SMAW 049 049 049 049 049 P1/P1
SMAW 066 066 066 066 066 P1/P1
91
R1 SMAW 066 066 066 066 066 P1/P1 01
FW-50 BA-985420-002 14"-FG-1054 6CS1P1 API 5L Gr.B N/A BW S-40 14" 25-May-15 289 30-May-15 Y A 317 100% 28-May-15 NA 002 R/S
SMAW 049 049 049 049 049 P1/P1
92
BA-985420-002 14"-FG-1054 6CS1P1 API 5L Gr.B N/A BW S-40 14" 25-May-15 289 30-May-15 Y A 317 100% 13-Jun-15 NA 0355 A
CRS SMAW 049 049 049 049 049 P1/P1
SMAW 034 034 034 034 034 P1/P1
SMAW 049 049 049 049 049 P1/P1
94
RS SMAW 049 049 049 049 049 P1/P1
SMAW 076 076 076 076 076 P1/P1
FW-54 BA-985420-002 14"-FG-1054 6CS1P1 API 5L Gr.B N/A BW S-40 14" 27-May-15 304 30-May-15 Y A 317 100% 17-Jun-15 NA 004 R/S
SMAW 066 066 066 066 066 P1/P1
96
RS SMAW 066 066 066 066 066 P1/P1
SMAW 049 049 049 049 049 P1/P1
97
RS SMAW 049 049 049 049 049 P1/P1
SMAW 049 049 049 049 049 P1/P1
98
RS SMAW 049 049 049 049 049 P1/P1
SMAW 034 034 034 034 034 P1/P1
SMAW 066 066 066 066 066 P1/P1
SMAW 034 034 034 034 034 P1/P1
SMAW 049 049 049 049 049 P1/P1
SMAW 076 076 076 076 076 P1/P1
104 FW-62 BA-985420-002 14"-FG-1054 6CS1P1 API 5L Gr.B N/A BW S-40 14" 30-May-15 318 8-Jun-15 Y A 356 100% 28-May-15 NA 001 A
SMAW 049 049 049 049 049 P1/P1


TRACER
WELDS
FIT-UP INSPECTIONQR
PERCENTAGE OF NDE
PMI REPORT NUMBER

OTHER NDE REPORT
HARDNESS TESTING
HARDNESS TESTING
INSPECTION QR NO.
WPS PARAMETERS
REPORT NUMBER
REPORT NUMBER
REPORT NUMBER
REPORT NUMBER
OTHER NDE TYPE
2nd RT REPAIR 1
SPOOL NUMBER
WELD PROCESS
3rd RT REPAIR 2
DATE NDE WAS
DATE NDE WAS

WELD NUMBER
FILM WELD
PWHT REPORT
NDE REQUEST
DATE WELDED
%
ITEM NUMBER
DWG NUMBER
LINE NUMBER
WPS NUMBER
POST VISUAL
POST VISUAL
REQUESTED
COMPLETED
QR NUMBER
FIT-UP DATE
OTHER NDE
LINE CLASS
ISOMETRIC
SCHEDULE
REQUIRED
DIAMETER
MATERIAL
REMARKS
VERIFIED
TESTING
NUMBER
NUMBER
NUMBER
RESULT
RESULT
RESULT
RESULT
GRADE
1st RT
PWHT
TYPE
PMI
ROOT A
ROOT B
CAP A
FILL A
FILL B
ACC
ACC
100%
REJ
REJ
10%
T1 T2

SMAW 034 034 034 034 034 P1/P1
106 FW-64 BA-985420-002 14"-FG-1054 6CS1P1 API 5L Gr.B N/A BW S-40 14" 30-May-15 318 8-Jun-15 Y A 356 100% 17-Jun-15 NA 004 A
SMAW 066 066 066 066 066 P1/P1
SMAW 066 066 066 066 066 P1/P1
SMAW 066 066 066 066 066 P1/P1
SMAW 076 076 076 076 076 P1/P1
SMAW 076 076 076 076 076 P1/P1
SMAW 049 049 049 049 049 P1/P1
SMAW 066 066 066 066 066 P1/P1
SMAW 049 049 049 049 049 P1/P1
SMAW 066 066 066 066 066 P1/P1
SMAW 049 049 049 049 049 P1/P1
SMAW 076 076 076 076 076 P1/P1
FW-75 BA-985420-002 14"-FG-1054 6CS1P1 API 5L Gr.B N/A BW S-40 14" 6-Jun-15 342 21-Jun-15 Y A 396 100% 30-Jul-15 NA 010 R
SMAW 066 066 066 066 066 P1/P1
117
01
R1 SMAW 066 066 066 066 066 P1/P1
SMAW 076 076 076 076 076 P1/P1
FW-77 BA-985420-002 14"-FG-1054 6CS1P1 API 5L Gr.B N/A BW S-40 14" 8-Jun-15 354 21-Jun-15 Y A 396 100% 30-Jul-15 NA 010 R
SMAW 076 076 076 076 076 P1/P1
119
R1 SMAW 066 066 066 066 066 P1/P1 01
120 FW-78 BA-985420-002 14"-FG-1054 6CS1P1 API 5L Gr.B N/A BW S-40 14" 21-Sep-15 824 4001 4001 4001 21-Sep-15 Y A 846 100% 7-Oct-15 NA 0355 A
SMAW 076 076 P1/P1
121 FW-79 BA-985420-002 14"-FG-1054 6CS1P1 API 5L Gr.B N/A BW S-40 14" 13-Sep-15 755 15-Sep-15 Y A 778 100% 7-Oct-15 NA 0355 A
SMAW 076 076 076 076 076 P1/P1
PREPARED BY: VERIFIED BY: REVIEWED AND APPROVED BY: REVIEWED BY:
CONSTRUCTION REPRESENTITIVE QC SUPERVISOR OR INSPECTOR MAIN CONTRACTOR OR LSTK QA REPRESENTITIVE PID REPRESENTITIVE
NAME: NAME: NAME: NAME:
SIGN: SIGN: SIGN: SIGN:
DATE: DATE: DATE: DATE:

7.0 Pressure Testing
7.1 Hydro test Procedure Approval letter

7.2 Hydro test Diagram
7.3 Pressure Package Test Symbol
7.4 Pre-test punch list
7.5 Check list for Pressure testing
7.6 Valve Testing Report
7.7 Flange joint Assembly Inspection
7.8 Internal Cleanliness/Flushing
7.9 Verification of Test preparation
7.10 Pressurization sequence
7.11 Filling and pressurization
7.12 Visual Inspection at Test Pressure
P&I DWG N0.
REFERENCE DOCUMENTS
ISSUED FOR APPROVAL
NO DATE DESCRIPTION DRWN CHKD APRD
REVISIONS
E
v
e
r
g
r
e
e
n
C
o
n
t
r
a
c
t
i
n
g
E
s
t
.
HGP-H94-Fuel Gas line Completion
1971 AMB. 1085 204 14" 6CS1P1
TEST PACK# H94-HTP-FG-001
PRESS. TEMP. PRESS. TEMP. LINE LINE DWG NO. SHT. NO. REV.
TEST PARAMETERS DESIGN SIZE CLASS
(PRESS. UNIT : psig TEMP. UNIT : °F)
BI/JO 10-01256 DATE 04/05/2018

PRESSURE TEST PACKAGE SYMBOLS
TR Temperature Recorder
PR Pressure Recorder
B Blind
PG Pressure Gauge
RV Relief Valve
D Drain
V Vent
RM Removable Spool
Pump
Test Termination Point
COLOR CODE:
BLUE --- Line to be Tested

GREEN --- Item to be Removed
Pre-Test Punch Listing of Cross Country Pipeline SAIC-L-2139 30-Apr-13 Piping-
ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.
Note Use Pre- test Punch List Form, SATR-A-2007, for listing of specific deficiencies, indicating location &/or references.
A WELD DATABASE & PACKAGE VERIFICATION:
Welding Database & Test Pkg have been reviewed:

A) Welding is 100% Complete and Accepted as Required
B) Incomplete Welding is identified for Reinstatement
C) Special Processes PWHT, HT, PMI, & NDE are complete and
accepted for the portion of the line to be tested. D) All
SAEP-1160,
A1 repairs have been completed and accepted by SA.
Sections 6 & 8
E) SA NDTU has accepted interpretation of RTFI results.
F) Internal Coating is 100% Completed & Accepted by SA
G) Reinstatement Procedure & Plan has been reviewed and approved by
SA. Any Post-Test Work has been identified. H) Package is
completed, review & accepted.
1. Test Diagram is submitted showing the following:

a. Limits of piping to be tested including test manifold and
equipment included in the test.
SAES-A-004,
b. Test pressure of the system
A2 Para. 5.5 &
c. Relief valve setting
Para. 5.6.1
d. Safety Instruction Sheet
2. Certificates are submitted for all pressure gauges, relief valves & the
testing manifolds.
Hydrostatic Testing Procedure & Package has been approved.
SAES-A-004,
A3 Calculations were carefully cross checked and any limiting factors such
Para. 8.1.1
as internal coatings etc have been considered.
Indicated hydrostatic strenght test pressure of the pipeline is verified
against the applicable limiting factor by determining the lesser of the
following:
a. Pressure rating of flanges or valves in the pipeline.
b. Pipe's hoop stress of 90% of the SMYS of the pipe material SAES-L-150,
A4 based on the nominal wall thickness. The test pressure at the Para. 8.1
lowest point of the pipeline, considering the hydrostatic head,
shall not result in a hoop stress greater than the SMYS.
Strength test pressure shall be maintained for two hours
Test Pressure=2t(0.9)(SMYS)/D
Test pressure for new sections (replacement) / rehabilitation of an

existing pipeline or when revalidating existing pipelines shall be the
minimum of the following:
a. 1.25 times the MAOP for pipelines with 0.6 and 0.72 design
factors respectively, & if SAES-L-150,
A5 b. 1.4 times the MAOP for pipelines with 0.4 and 0.5 design Para. 8.4
factors.
NOTE: 1.The actual pipe wall thickness and flange rating shall be taken
into consideration when calculating the test pressure.
2.The test pressure shall be verified with the Safety Instruction Sheet
(SIS).
Page 1 of 1
ITEM
No.
B VERIFICATION OF FINAL WELD DATABASE RECORD (CROSS-CHECK AGAINST REQUIREMENTS)
Weld Summary Record was verified to indicate completion of all weld SAES-W-012
B1
joints and the applicable weld inspection requirements (visual and NDE). Para. 16.1.2
All welds on submarine and offshore pipelines, risers, and associated SAES-W-012
B2 spool pieces were 100% radiographed, except for open non-pressure Para. 16.7.1.2
vents and drains which shall be radiographed 10%.
For on-shore pipelines, a minimum of 10% of the welds made each day
were radiographed. (this is verified through the regular assessment of SAES-W-012,
B3
production welds and welder repair rate and documented by SAIC-W- Para. 16.6
2015 Through out the construction period.)
Weld Map was verified for all additional radiography required:

a) All welds of the first day's production for a particular job or a
minimum of first (40) production joints, whichever is greater.
b) For consecutive, similar jobs (e.g., multiple flowlines), the first
five (5) joints on the subsequent jobs shall be radiographed.
c) Repaired welds (except for superficial grind repairs).
d) The joint preceding and the joint succeeding a repaired weld, if
not previously radiographed.
SAES-W-012
B4 e) The ten preceding and the ten succeeding welds of a cracked
Para. 16.7.1.6
weld, if not previously radiographed.
f) All welds within 60 m of paved road, railroad, and airport
crossings (for the carrier pipe only).
g) All welds in Class 3 or 4 locations, as defined in SAES-B-064.
h) All welds over water, tidal flats, or within 30 m of shoreline.
i) All welds that cannot be hydrostatically tested.
j) All hook-up or tie-in welds.
k) All expansion loop fitting welds.
Weld Map was verified for all branch connection welds (including
sockolet, weldolet, welding bosses). MPT at a minimum inspection rate of
10% was accepted except for the following applications which were
inspected 100%:
a) Offshore lines
SAES-W-012,
B5 b) All welds within 60 m of road, railroad, and airport crossings
Para. 16.8.2
(for the carrier pipe only).
c) All welds in Class 3 or 4 locations, as defined in SAES-B-064.
d) All welds over water, over tidal flats, or within 30 m of the shoreline.
e) All welds that cannot be hydrostatically tested.
f) All hook-up or tie-in welds.
SAEP-1160 &
All welds rejected by NDE/RT were verified to be repaired,
B6 NDE Process,
re-tested and accepted. Repair Backlog was verified as ZERO.
Para.7
Arc strikes, gouges, and other indications of careless workmanship (such
as surface porosity, uneven weld profiles, and undercut) shall be SAES-W-012,
B7
removed by grinding & inspected by MPT or LPT. Para. 10.10
NDE Process Control Procedure was followed. This is documented.
Temporary welded attachments to the pipe were ground off and

inspected by MPT or LPT method. Attachments were cut off no closer SAES-W-012,
B8
than 3 mm to the base metal surface, prior to grinding Para. 10.11
NDE Process Control Procedure was followed. This is documented.
NDE PROCESS CONTROL IDENTIFIED & DOCUMENTED ANY NDE SAES-W-012,

B9
RELATED TO REPAIRS PER SAIC-W-2054. THIS IS INCLUDED. Para. 17
Schedule-'Q'
POST TEST NDE IS IDENTIFIED/LISTED IN REINSTATEMENT
B10 Attach-VI ,NDE
PROCEDURE (SEAL WELDED JTS, ETC)
PROCESS
Page 1 of 3
ITEM
No.
C Pipeline Walkthrough: (List specific description and location of deficiencies in the Pre-test Punch List Form)
All permanent flange joints were inspected, gasket verified and torqued
SAES-L-450,
C1 accordance to SAEP-311. (Verification made through review of Flange
Para. 9.4
joint inspection report, SAIC-L-2014).
Drains shall be provided at all low points of the piping system. SAES-L-150,
C2
(NOTE: Excluding submarine and buried pipelines) Para 6.2
Vents and drain valves, both temporary and permanent, conforms with SAES-L-105,
C3
the piping class or rating. Para. 5.9
Supports are installed. Additional temporary support may be SAES-L-150,

C4
installed as required. Para. 6.3
Expansion joints and spring hangers or spring supports are provided with SAES-L-150,
C5
temporary restraints. Para. 6.4
If requested by the proponent, all new valves designated for isolation
SAES-L-108,
C6 service (as specified by the Proponent) shall be subjected to a high
Para. 4.7.2
pressure hydrostatic seat test prior to installation in the lin
During application of Test Pressure, all in line valves, that are not used SAES-A-004,
C7
as Test isolation valves, are in open position. Para 9.1.3
Soft seated valves and control valves shall not be installed until after the SAES-A-004,
C8
lines have been thoroughly flushed. Para 8.1.3
The test fluid shall be injected at the lowest point in the system to SAES-A-004,
C9
minimize entrapped air.All vents shall be open during filling. Para 9.1.1
SAES-A-004,
C10 Drains are provided immediately above check valves in vertical lines.
Para. 8.4.2
The disc of the check valve is removed, unless the check valve has a by- SAES-A-004,
C11
pass. Para. 8.4.3
For pressure testing of any check valves, verify the body and seat tests SAES-L-108,
C12
requirements. API - 598, Table - I . Para. 3
SAES-L-110,
C13 Spare taps of orifice flanges are plugged and seal welded.
Para. 9.2
All threaded joints up to the first block valve of hydrocarbon pipeline are SAES-L-110,
C14
seal welded. Para. 9.2
Process instruments and equipment that may be damaged by the SAES-A-004,
C15
strength test pressure are disconnected. Para. 8.2
Buried pipeline are adequately bermed or covered to anchor the line
SAES-L-150,
C16 during pressure test. Above ground pipelines are also to be supported
Para. 6.3
using temporary and permanent supports as needed.
New piping systems shall be flushed clean of loose scale and debris or
scraped prior to commencement of pressure testing. (Refer SAES- L-
SAES-A-004,
C17 350)
Para. 8.1.2
(NOTE: Internal Cleaning procedure for pipe shall be submited for review
and approval)
Paddle blinds or spectacle blinds shall be used to isolate the test SAES-A-004,
C18
sections. Para. 7.3 8.3
Protection from Overpressure : A bleed valve readily accessible is SAES-A-004,
C19
provided in case immediate depressurization is required. Para. 5.5.2
All pressure containing components of the pipeline, except instruments

SAES-A-004,
C20 that may be damaged by the test pressure, were physically verified to be
Para. 5.6.1
included in the test using the P&ID and/or Pressure Test Diagram.
Page 2 of 3
ITEM
No.
A request for NDT in lieu of pressure testing shall be submitted for

approval as permitted in SAES-A-004, Section 7.0. A sample request
SAES-A-004,
form is provided in Appendix I. This form or an equivalent shall be
C21 Para. 6.1 &
processed prior to NDT. Note: The Plant
6.2
Manager will approve the from for existing facilities and the Senior
operation representative will approve for new construction projects.
Penumatic testing for new or existing piping is not permitted without

SAES-A-004,
C22 written approval of the Manager, Inspection Dept. and Manager of the
Para. 5.2.1
Plant or Facility.
Penumatic testing with air or piping systems or equipment which have

SAES-A-004,
C23 been in flammable service shall be concurred by the Manager, Loss
Para. 5.2.2
Prevention Dept.
REMARKS:
1. SAES-A-004, General Requirements for Pressure Testing, (30 January, 2011)
2. SAES-L-105, Piping Material Specifications, (22 December, 2012)
3. SAES-L-108, Selection of Valves, (11 October, 2010)
4. SAES-L-110, Limitations on Pipe Joints and Components, (12 July, 2012)
5. SAES-L-150, Pressure Testing of Plant Piping and Pipelines, (25 April, 2010)
6. SAES-L-450, Construction of On-Land and Near-Shore Pipelines, (10 November, 2012)
7. SAES-W-012, Welding Requirements for Pipelines, (08 September, 2012) 8.
SAEP-1160, Tracking and Reporting of Welding NDT and pressure Testing for Capital Projects,(11 July, 2011)
9. API - 598, Valve Inspection and Testing, (1st September, 2009)



Name, Organization,
Initials and Date:
Page 3 of 3
SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - March 2013) Rev 7 31-Mar-13
SATR NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO TEST REPORT
Pre-Pressure Test Checklist (Form) SATR-A-2007 30-Apr-13 MECH
EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION TEST SYSTEM No./Test Pack No. PLANT NO.
DRAWING NUMBER (P&ID/ISO) / REV. No. PRESSURE TEST DIAGRAM NATURE OF TEST WORK PERMIT REQD?
SAUDI ARAMCO TIP (SATIP) NUMBER SATIP Activity No.

SUPPORTING SAIC Number SAIC QR No.
Notes:
1) This Form shall be used in conjunction with applicable Pre-Pressure Test Checklist.
2) "A" items are items required to be completed before pressure test can proceed.
3) "B" items are post-test items to be cleared immediately after pressure test with Inspection witness per procedure.
4) "B" items are completed during re-instatement per an approved Procedure before final inspection by Company (per procedure).
I
Verified
T Pre-Pressure Test Checklist Items & A or Origi- ETC Concur Q
Reference complete by
E B nator (Note 6) PID Insp A
M
Description QC
1 All threaded connections on valve bodies and associated piping shall be
seal welded. Seal welding of all threaded joints up to the first block valve is SAES-L-108, Sec.
required in the following services and applications. Refer to SAES-L-110 5.7.2.1 SAES-L-
Sec. 9.2 110, Sec. 9.2
2 Expansion joints and spring hangers or spring supports shall be provided

with temporary restraints where needed to prevent excessive travel or
SAES-A-004, Sec.
deformation under the test loads.
8.1.6
Blind flanges, paddle blinds or spectacle blinds shall be used to isolate the
test sections. They shall be the same class rating of the system or may be SAES-A-004, Sec.
3 fabricated from verifiable identification of base material and approval of 8.3
calculations by the Supervisor, CSD Piping Unit.
All systems (piping and equipment) while being pressure tested shall be
SAES-A-004, Sec.
4 protected from being over pressured. Refer to SAES-A-00 for
5.5
requirements.
Check valves for all sizes NPS 4 inch and above, a turbulence-free
minimum distance of 5 pipe diameters upstream and 2 pipe diameters SAES-L-108,
5 downstream of every check valve shall be maintained. Section 5 6.3.4
Check valve is oriented in the wrong direction (flow arrow). Reverse check
6 valve to assure correct flow direction. Reposition valve & restore internals REMINDER
immediately after test, COMPANY to witness.
A minimum clearance of 50 mm shall be provided for inspection and
freedom of pipe movement between above ground piping crossing with
SAES-L-310, Sec.
7 any structure (including pipe support structure). This clearance is also
12.4
required for above ground piping crossing with another pipe.
Install permanent gaskets at flange sets 1, 4, 5, 6 on ISO dwgs per SAEP-351,

8 approved torque tables and install spectacle blinds oriented as per Proj Dwgs
approved P&ID.
Completely remove all water and debris from low point/valve cavity for the
(3) in-line Valves (8" - 300 #) with SS 400 trim, do so immediately after SAES-A-007,
9 test. Clean with dry compressed air and relubricate sealing surfaces with Para 6.2
mfg approved lubricant for ambient lay-up of system.
NOTES: a. Above Items are samples for form use.
b. Indicate " No Punch items. " as applicable
10 c. QA col is reviewed/initialed/dated prior to package certification to
verify c
I Reinstatement (Post-Test) Checklist Reference & A Verified
T Origi- ETC Concur Q
E Items & Description (Option per Note 5 Applicable or
nator (Note 6)
complete
PID Insp
SATIP A
M Above) B by QC
1 Flushing & hydrotest complete and documented as accepted. Reinstatement Pro
2 All test vents & drains plugged and seal welded ditto
3 Lines drained and lay-up per customer approved specification ditto
4 Jacking screws, process blinds (spectacles, spades, etc) correctly ditto
installedHangers & components (bellows, etc) adjusted per mfg
Spring
5 ditto
instructions.
Weepholes plugged with heavy grease (reinforcement pad air test
6 ditto
complete)
Chain wheel operators installed
7 ditto
8 All instruments, control valves & check valves reinstalled in correct flow ditto
position
Restriction orifice/flow elements installed
9 ditto
10 Relief Valves are Pop tested/calibrated, tagged and SAP ditto
approved/installed
All Temporary Test Components (spools, test blinds, gaskets etc) are
11 ditto
removed
Correct bolts/gaskets are installed and torqued per SAEP-351
12 ditto
requirements
Check Valves and internals reinstalled (Internal Cleanliness & gasket
13 ditto
check)
Page 1 of 2
Pressure Testing Safely GI-2102 30-Apr-13

ITEM
No.
PROCEDURE
G.I. 0002.102
1 Is a written, approved procedure available at the job site?
para. 2.0 (a)
G.I. 0002.102
2 Has the procedure has been approved by the appropriate authority?
para. 5.1
G.I. 0002.102
3 Is a pressure test or hydrostatic test diagram included with the procedure?
para. 5.1
Has the test manifold arrangement been included in the pressure test or hydrostatic test G.I. 0002.102
4
diagram? para. 5.1
G.I. 0002.102
5 Has the location of all blind flanges and isolation valves been included?
para. 5.1
Has the location of all check valves (flappers to be removed, if necessary) been G.I. 0002.102
6
included? para. 5.1
G.I. 0002.102
7 Has the location of lowest rated component been included?
para. 5.1
G.I. 0002.102
8 Has the location of the air vents been included
para. 5.1
G.I. 0002.102
9 Is the relief valve size and set pressure included?
para. 5.1
G.I. 0002.102
10 Is the vacuum valve size and set pressure included?
para. 5.1
G.I. 0002.102
11 Has the type of test medium be included?
para. 5.1
G.I. 0002.102
12 Are the test pressures (Strength and Tightness, if necessary) indicated?
para. 5.1
G.I. 0002.102
13 Has the need for any special supports been identified?
para. 5.1
G.I. 0002.102
14 Has the need for chemical additives been addressed?
para. 5.1
G.I. 0002.102
15 Has the test sequence been correctly identified?
para. 5.1
G.I. 0002.102
16 Has the minimum temperature at which the test can take place be established?
para. 5.1
G.I. 0002.102
17 Have the inspection requirements been established?
para. 5.1
G.I. 0002.102
18 Have the areas to be kept free of people during test been properly identified?
para. 5.1
G.I. 0002.102
19 Are the locations of the barricades identified?
para. 5.1
G.I. 0002.102
20 Are the locations of warning signs and markings for test area identified?
para. 5.1
G.I. 0002.102
21 Have the work permit requirements been addressed?
para. 5.1
G.I. 0002.102
22 Has test medium disposal been appropriately addressed and approved?
para. 5.1
G.I. 0002.102
23 Are additional or special of personnel safety requirements required?
para. 5.1
G.I. 0002.102
24 Are the Safety Instruction Sheet (SIS) available?
para. 5.1
G.I. 0002.102
25 Will emergency communication be required and what are the methods?
para. 5.1
ASSIGN RESPONSIBILITY
Has responsibility for the test has been assigned e.g Hydrostatic Test Coordinator and G.I. 0002.102
26
Safety Coordinator? para. 5.1
For major test, have representatives from Inspection, proponent Organization and Loss G.I. 0002.102
27
Prevention have been notified? para. 5.1
G.I. 0002.102
28 Is water the test medium?
para. 5.3
G.I. 0002.102
29 If not is use of a test medium other than water justified?
para. 5.3
Page 1 of 3
ITEM ACCEPTANCE CRITERIA REFERENCE ACCEPT REJECT N/A RE-INSP DATE
TEST MEDIUM
When water is not the test medium, Have the appropriate precautions been taken to G.I. 0002.102
30
prevent hazardous conditions? para. 5.1.3
Have test personnel been provide with the appropriate safety equipment to protest from G.I. 0002.102
31
test mediums other than water? para. 5.1.3
Has a test medium disposal procedure been developed with the Environmental G.I. 0002.102
32
Engineering Division. para. 5.1.3
SELECTION and TREATMENT of HYDROSTATIC TEST WATER

Has SAES-A-007 been followed for the selection and treatment of hydrostatic test G.I. 0002.102
33
water? para. 5.1.4
TEST EQUIPMENT (minimum requirements as follows)

Is a relief valve which has been calibrate within the past 7 days and tagged "TEST", with G.I. 0002.102
34
the set pressure and date been provided? para. 5.1.5
G.I. 0002.102
35 Has it been verified that no block valve is in the relief valve outlet?
para. 5.1.5
G.I. 0002.102
36 Has it been verified that no block valve is in the relief valve inlet?
para. 5.1.5
Is a relief valve located in the system under test and near the test pump or other test G.I. 0002.102
37
medium supply? para. 5.1.5
Have two or more accurate and reliable pressure gages of proper range, calibrated G.I. 0002.102
38
within the last 30 day of the pressure test been provided? para. 5.1.5
G.I. 0002.102
39 Have the pressure gages been provided with block and bleed valves?
para. 5.1.5
G.I. 0002.102
40 Have the pressure gages been properly located within the system to be tested?
para. 5.1.5
Can the pressure gage located at the test pump or test medium supply be read by the G.I. 0002.102
41
pump operator? para. 5.1.5
G.I. 0002.102
42 Is a blow down valve available on the piping under test?
para. 5.1.5
Is the blow down valve readily accessible and piped or draining to a designated location, G.I. 0002.102
43
drain or area? para. 5.1.5
G.I. 0002.102
44 Is an isolation valve available on the piping under test?
para. 5.1.5
Has the test manifold and all related test piping been pre-tested to a minimum of 20% G.I. 0002.102
45
above the test pressure of the system to be tested. para. 5.1.5
Was the test of the test manifold and all related test piping been properly documented G.I. 0002.102
46
and witnessed? para. 5.1.5
WORK PERMITS
G.I. 0002.102
47 Has the necessary work permit been obtained?
para. 5.1.6
G.I. 0002.102
48 Is a "Cold Work" permit required?
para. 5.1.6
G.I. 0002.102
49 Is a "Hot Work" permit required?
para. 5.1.6
G.I. 0002.102
50 Is a "Confined Space" permit required?
para. 5.1.6
G.I. 0002.102
51 Is a "Release of Hazardous Materials" permit required?
para. 5.1.6
ISOLATE EQUIPMENT NOT ADEQUATE FOR TEST PRESSURE
G.I. 0002.102
52 Have appurtenances that are not part of the test properly isolated prior to the test?
para. 5.1.7
Have provisions been made to ensure that no overpressure can occur in equipment that G.I. 0002.102
53
is not being tested? para. 5.1.7
PREVENT OVERLOADS FROM WEIGHT OF LIQUID
G.I. 0002.102
54 Will the weight of the test liquid overload the system under test?
para. 5.1.8
G.I. 0002.102
55 Have temporary supports or other means been provided to prevent overloads?
para. 5.1.8
SAFE CHEMICAL HANDLING
Have testing personnel been provide all the appropriate personal safety equipment G.I. 0002.102
56
required when required to handle chemicals? para. 5.1.9
BRITTLE FRACTURE
Is the temperature of the test medium above the temperature at which the impact G.I. 0002.102
57
requirements are met by the material to avoid brittle fracture? para. 5.1.9
ACCESS CONTROL TO SITE

In plants and shops have the test areas been properly marked and warning signs G.I. 0002.102
58
posted to alert approaching personnel? para. 5.1.11/5.18
Have additional personnel been post at the plant site to keep the test area clear of all G.I. 0002.102
59
people not connected with the test? para. 5.1.11/5.18
Page 2 of 3
For system outside of the plant, have warning signs been placed at locations where G.I. 0002.102
60
people could be exposed. para. 5.1.11/5.18
ITEM ACCEPTANCE CRITERIA REFERENCE ACCEPT REJECT N/A RE-INSP DATE
For pipelines crossing underneath a road, has traffic been diverted or stopped during G.I. 0002.102
61
the test or personnel posted? para. 5.1.11/5.18
For above ground pipelines parallel to a road within 30m (100ft), has the traffic been G.I. 0002.102
62
diverted or stopped during the test or a waiver signed. para. 5.1.11/5.18
NOTIFY ARAMCO AFFAIRS OF NON-SAUDI ARAMCO EXPOSURE

Has Saudi Aramco Affairs been notified if non-Saudi Aramco facilities will be exposed G.I. 0002.102
63
during the pressure test of Saudi Aramco facilities? para. 5.1.12
64 TRAFFIC CONTROL
When traffic control is required has the Saudi Aramco Industrial Security Department G.I. 0002.102
65
been notified? para. 5.1.13
PUBLICIZE TEST INTERFERING WITH TRAFFIC
Have test which will interfere with traffic been publicized in the Saudi Aramco Highlights G.I. 0002.102
66
and Notices? Note The time of the test shall not occur during peak hours. para. 5.1.14
DURING TEST REQUIREMENTS

BEFORE PRESSURIZING
G.I. 0002.102
67 Have all high point vents been opened while the system is being filled?
para. 5.2.2
G.I. 0002.102
68 Have all the vents been closed after the air in the system has been removed?
para. 5.2.2
Has the temperature of the test medium been permitted to equalize with the outside G.I. 0002.102
69
environment prior to pressurizing? para. 5.2.8
CONTROL OF PRESSURE RISE

Is the pressure being increased gradually with at least 10 minute holds at each step in G.I. 0002.102
70
the strength test? para. 5.2.3.2
Is the system inspected for leaks or required repairs before exceeding the 50 percent of
the strength test pressure for tests using liquid or 173 kPa (25psi)/50 percent of the G.I. 0002.102
71
strength test pressure, whichever is the smaller, for any test using air or other gas as para. 5.2.3.2
the test medium?
For strength test using air or other gas, is the pressure increased in steps no greater
G.I. 0002.102
72 than one-tenth of the strength test pressure after reaching 50 percent of the test
para. 5.2.3.3
pressure?
In strength test using liquid, is the pressure increased in steps no greater than one-fifth G.I. 0002.102
73
of the test pressure after reaching 50 percent of the test pressure? para. 5.2.3.4
G.I. 0002.102
74 Has the test pump been left unattended during the pressure testing?
para. 5.2.8
DEPRESSURIZATION BEFORE STOPPING LEAKS OR REPAIRING

When leaks are located or repairs required is the pressure on the system released prior G.I 0002.102
75
to taking corrective action? This includes tightening of bolts. para. 5.2.4
POST TEST REQUIREMENTS

SAFE DEPRESSURIZATION
Was the system depressurized though the use of a depressurization valve?
G.I. 0002.102
76 Depressurization may not be accomplished by loosening bolts and or unscrewing
para. 5.2.6
fittings.
G.I. 0002.102
77 Is the depressurization valve and associated piping arranged for safe discharge?
para. 5.2.6
G.I. 0002.102
78 Is the system depressurized at a slow enough rate to prevent damage?
para. 5.2.6
Have heat exchangers been monitored with pressure gages if necessary to prevent G.I. 0002.102
79
excessive differential pressures? para. 5.2.6
G.I. 0002.102
80 Ensure that the relief valve is only removed after complete draining of the system.
para. 5.2.8
TEST MEDIUM DISPOSAL

Have the requirements of the test medium disposal procedure been correctly G.I. 0002.102
81
implemented? para. 5.2.7
Page 3 of 3
Piping / Equipment Internal Cleaning Inspection SAIC-L-2017 30-Apr-13 MECH-
ITEM
No.
A General Requirements (Note: Use SATR-A-2008 to document findings using this checklist )
Method of cleaning & flushing of piping spools & systems applicable for
SAES-L-350,
A1 every individual system category was approved/agreed upon by PMT,
Para. 15.1
Proponent and Inspection.
Visual verification of end limits covered by this inspection conformed with SAES-L-350,
A2
the QR (Quality Request for inspection) Para. 15.3
B Progressive Internal inspection (DURING ASSEMBLY)
Spools are visually inspected for internal cleanliness (no presence of
loose particles/flakes or debris) prior to welding/bolting to the preceeding
and/or succeeding spools. (Follow Notes Below) SAES-L-350,
B1
A) Visual inspection includes use of video inspection techniques, visual, Para. 15.3.2
scraping & positioning in vertical position.
B) Fine dusts are acceptable, unless specified for critical systems
Ends of Piping spools or partially completed piping system passed visual
SAES-L-350,
inspection for internal cleanliness, were covered & sealed to prevent
B2 Para 15.2.3
entry of debris (moisture, water or other foreign materials).
Note: Each section of cleaned spools or system shall be recorded
All sensitive equipments to damage during cleaning and flushing of the

piping system shall not be installed and shall be removed if installed prior
SAES-L-350,
to commencing the cleaning process. The list of these equipments shall
B3 para. 14.1
be established during early stages of the execution of the project.
Examples of sensitive equipments are: rotating machinery, orifices,
control valves, flow-elements, soft-seated valves, globe valves, etc.
Partial cleanliness inspection certificates for each section of a completed

system are accounted for.
B4 BEST PRACTICE
Note: Where cleanliness cannot be fully verified, systems shall be
cleaned by Method 2 or 3, whichever is applicable.)
C Internal Cleaning by Water Flushing
Equipment sensitive to damage during water flushing are identified and

SAES-L-350,
C1 shall be removed, blocked off or isolated. (Ex: Flow meter, sight glass,
Appendix A
soft-seated valves )
Components in new piping systems which interfere with filling, venting,

draining or flushing shall not be installed until after line flushing and
SAES-A-004,
C2 pressure testing are completed. These include orifice plates, flow
Para. 8.1.4
nozzles, sight glasses, venturies, positive displacement and turbine
meters and other in-line equipment.
SAES-L-350,
C3 Ball valves shall be flushed in fully open position.
Appendix A
Flushing medium used are any of the following:
A) Plant/process water SAES-L-350,
C4
B) Raw water (Fire water OK when process water is not available) Appendix A
Note: Sea water is not acceptable
Page 1 of 1
ITEM
No.
For stainless steel lines, flushing medium chloride ion content is less
than 50 mg/L. (NOTE: After flushing, the piping systems shall be SAES-L-350,
C5
completely drained, dried to a dew point below -1°C ) and protected Appendix A
against corrosion.
SAES-L-350,
C6 For lines below 4" dia., minimum velocity of water fushing is 3 m/s.
Appendix A
For lines 4" dia. and above, high pressure jet (rotating hose or nozzle) at SAES-L-350,
C7
a minimum pressure of 60.8 mPa (8.8 psi) is used. Appendix A
D Pneumatic Flushing
Medium used for pneumatic flushing is dry air (dew point -1°C or less) or SAES-L-350,
D1
steam with a minimum exit velocity of 15 m/s. Appendix A
Flushing is repeated until cleanliness is verified by observing the SAES-L-350,
D2
absence of any solids impact on a polished metal target at the exit. Appendix A
E Pressurized Air Shock Blowing (PASB)
PASB method is used for the following conditions:

a. For initial cleaning of instrument air, plant air
b. As an alternative method for initial cleaning of small bore pipe SAES-L-350,
E1
(less than 2 inch). Appendix A
c. Presence of trapped liquid in the piping, or if verification of
cleanliness using video inspection is not possible.
The air shocking pressure shall never exceed the working pressure of SAES-L-350,
E2
the system and shall never be more than 810 kPa (115 psi). Appendix A
Safety precautions are considered in consultation with Area Loss SAES-L-350,
E3
Prevention Division. Appendix A
PASB is repeated until cleanliness is verified by observing the absence SAES-L-350,
E4
of any solids impact on a polished metal target at the exit. Appendix A
F Mechanical Scrapers
Mechanical scrapers are used on piping system that will not cause SAES-L-350,
F1
damage to the pipe interior surface (ie: piping with internal coating). Appendix A
Degree of cleanliness conforms with the approved internal cleaning SAES-L-450,
F2
procedure. Para. 18.2
F3 Internal scrapers have full bore contact with the pipe inside diameter. Procedure detail
Additional checkpoints or Acceptance Criteria shall be added upon
F4 Procedure detail
approval of Piping Internal Cleaning Procedure by scraping.
REMARKS:
ATTACHMENT:
1. SATR-A-2008, Piping / Equipment Internal Cleaning Inspection
NOTES FOR SATR-A-2008 USE:

Note 1: Method of internal cleaning states in detail the cleaning methods used (reference Company approved procedure)
Note 2: Limits of internal cleaning state whether cleaning was full or partial and details the system limits for cleaning
(specific line #) and/or equipment details/limits "as inspected"
Note 3: Type of Debris found states what was found during cleaning and any other unusual findings that could affect
system integrity "as inspected"
Note 4: Valve Cavity & other system low point component cleaning states exactly how low points remaining in line or the
equipment were cleaned. methods are adequate for removal of debris (sample selected by Company to witness shall
demonstrate this). See Explanation below.
Explanation: Valves should be installed in systems AFTER pressure testing when possible during system reinstatement.
THE ABOVE STATEMENT IS CLEARLY STATED AND INTENDED IN SAUDI ARAMCO STDS TO PREVENT VALVE SEAT DAMAGE.
Code fabricated test implements can easily replace valves during system hydrotests. Cavities & other low points in the
Page 1 of 2
ITEM
No.
line where debris can accumulate require special attention during cleaning. Typical flushing with air or water is
inadequate in the removal of debris from valve cavities and low points. This accumulated debris (sand, scale, metal
shavings, slag, etc) creates serious corrosion and operational problems for COMPANY. Cleaning methods shall
demonstrate adequate cleaning for all piping system components and equipment. Where items such as valve cavities
exhibit an inadequate level of cleanliness, adequate cleaning & inspection shall be performed at earliest opportunity and
addressed no later than immediately after hydrotest. Avoid flushing lines through valves & install field hydrotested valves
"after" system testing where possible. Preservation checks of valves utilizing "AMBIENT" Lay-up methods is required.
1. SAES-A-004, General Requirements for Pressure Testing, (30 Jan 2011)
2. SAES-L-350, Construction of Plant Piping, (22 April, 2009)
3. SAES-L-450, Construction of On-Land and Near-Shore Pipelines, (10 Nov. 2012)



Quality Record Approved: Name, Organization, T&I Witnessed QC Record Reviewed Work Verified
Initials and Date:
Page 2 of 2
Internal Cleanliness Report (Piping Systems & Equip) SATR-A-2008 30-Apr-13 MECH-
DRAWING NUMBER (P&ID/ISO) / REV. No. PIPE CLEANING DIAGRAM (If applicable) LOCATION WORK PERMIT REQD?
SCHEDULED TEST DATE & TIME ACTUAL TEST DATE & TIME
SAUDI ARAMCO TIP (SATIP) NUMBER SATIP Activity No. TEST IN ACCORDANCE WITH: a) Procedure No. b) Supporting SAIC No.
System Description:
Service Fluid: MAOP: System Material Type:
Internal Cleanliness Report for On-Plot Piping & Equipment (See Remarks)
Method of internal cleaning
states in detail the cleaning methods used (reference Company approved procedure)
(For piping systems and equipment)
Limits of internal cleaning states whether cleaning was full or partial and details the system limits for cleaning (specific line #) and/or
(State Partial or Full and terminating ends) equipment details/limits "as inspected"
Type Of Debris states what was found during cleaning and any other unusual findings that could affect system integrity "as
(sand, mill scale, electrodes, debris, etc.) inspected"
Valve Cavities & Other Low Point states exactly how low points remaining in line/equipment were cleaned. methods are adequate for removal of
System Components debris (sample selected by Company to witness shall demonstrate this). See Note 2
Internal Cleanliness Report for Pipelines (Note 2)

Pipeline Description : ____________________________________________ Pipe Internal Diameter(s): _________________
Drawing No: Location / Date
Section No: Test No:
From KM: To KM:
Scraper Type
RUN 1 RUN 2 RUN 3 REMARKS

DATE TIME DATE TIME DATE TIME
Cleaning Start
Cleaning End
Cleaning Duration
OBSERVATIONS:
1. Indicate Amount and/or
type of debris
2. Scraper
RESULT (ACC/REJ)
REMARKS:



Initials and Date:
Page 1 of 1
SAUDI ARAMCO ID/PID - REV - 18-May-05 (Standards Cutoff -March 2013) Rev 7 31-Mar-13
Inspection of Pressure Test Preparation SAIC-A-2011 30-Apr-13 MECH-
ITEM
No.
A Test Preparation - General Requirements ... USE SATR-A-2001, 2002, 2003, 2004, 2005 & SATR-A-2006 as req'd.
Pressure Test Package meets Attachment 1 minimum content

requirements. (Reviewed/approved/signed). See SAIC-A-2003. SAEP-1160,
A1
Note 1: Package contents were reviewed carefully. Section 8
Note 2: Document deficiencies are noted in package for action.
Pre-Test Punchlisting is complete (per procedure). All "A" items are

cleared & accepted* (*Test Pkg Flow Chart is also signed off) SAEP-1160,
A2
Note: "A" items are Pre-test Punchlist items that must be complete prior Section 8
to safe pressure testing of systems per approved procedure.
Permanent Flange set installations are documented/accepted.

Note: Flanges that will not be disturbed after the pressure test are SAEP-1160,
A3
marked/identified and tightened & QC records are per approved Section 8
procedure & available. See also SAIC-L-2014 & SATR-L-2001.
System Flushing and internal Cleanliness is complete. Test Package

SAES-A-004,
A4 Flow chart is signed-off. New systems and equipment in Plants were
Para. 8.1.2
cleaned per approved procedures per SAES-L-350.
Component Safeguards (temporary removals/test exclusions) exist for

new systems to prevent damage caused by filling, venting, draining,
SAES-A-004,
A5 flushing or testing. These are itemized on Reinstatement and Pre-Test
Section 8
Checklists and are found in Test Pkgs/Procedures.
See Safeguards listed in Attachment 2.
Temporary supports shall be installed prior to hydrostatic testing, and

SAES-A-004,
A6 flushing of the piping if they were determined to be required per SAES-L-
Para. 8.5.2
150.
Expansion joints and spring hangers or spring supports are provided
SAES-L-150,
A7 with temporary restraints where needed to prevent excessive travel or
Para. 6.4
deformation under the test loads. (Field Verify)
All joints including welded joints are accesible and left exposed for
visual leak detection during the strength test. External coating and SAES-L-150,
A8
priming of such joints are not allowed unless approved. Para. 7.3
Note: This excludes joints subject to 24-hr recorded test
Work permit is obtained for pressure testing and associated work within G.I.-2.102,
A9
restricted areas, as per G.I. 2.100, Work Permit System. Para. 5.1.6
Equipment & appurtenances (Attachments, auxilliary equipment, etc)
that are not adequate for test pressures are isolated from test. G.I.-2.102,
A10
Provisions made to ensure that no over pressuring can occur in Para. 5.1.7
equipment that is not being tested
If an isolation valve is used for a test boundary, in lieu of test blind,
ensure that no overpressurization damage can occur in any equipment
beyond the isolation valve (due to valve leak-by) by:
G.I.-2.102,
a) Reduction of test pressure (rule = 1.1 times valve press rating)
Para. 5.1.7,
A11 b) Open isolation valve drain (or nearest adjacent low-point drain)
SAES-A-004
c) Relief valves placed on both sides of isolation valve. (Para. 7.3)
Para 8.3
d) Personnel are posted during testing to identify any valve leak-by.
e) Personnel control/stop pressurization (Valve leak-by evidence).
See Remarks Section (Safety Note 1)
MSDS or Chemical Hazard Bulletins is available/reviewed for all
chemicals handled (corrosion inhibitor, bactericide, chlorine, oxygen G.I.-2.102,
A12
scavenger, etc). Written procedure to safely handle chemicals during Para. 5.1.9
testing & to ensure proper disposal after testing is approved.
Page 1 of 1
ITEM
No.
Personal protective equipment (PPE) is available and utilized as G.I.-2.102,
A 13
shown on these sheets and bulletins for chemical handling. Para. 5.2.1
Access/Egress for Test areas is marked & warning signs posted to alert G.I.-2.102,
A 14
approaching personnel of pressure testing activities. Para. 5.1.11
Where a road parallels within 30 m (100 ft.) of an aboveground pipeline

being tested, traffic shall be diverted or stopped during the test. If this is G.I.-2.102,
A 15
not practical, the area Loss Prevention offices should be contacted to Para. 5.1.11
confirm that the test can be conducted safely.
If non-Saudi Aramco facilities will be exposed in a pressure test of SA
G.I.-2.102,
A 16 facilities, the proponent organization of the test shall so inform the Saudi
Para. 5.1.12
Aramco Affairs representative prior to the test.
Copy of the approved pressure testing procedure & the GI-2.102 are SAES-A-004,
A 17
available at site. Test Personnel are safety trained/experienced. Para. 5.6.1
B Verification of Actual Test Set-up & SIS Sheet Data:
Test Set-up* matches actual test arrangement (drawings).

Note 1: *Pressure Test Diagram with an appropriate Legend for
symbols, Test Manifold Arrangement (& pressure hoses/piping) show all
high points (vents), low points (drains), gage locations & provide
documentation that attests to the actual test as performed. In event of SAEP-1160,
B1 testing accident, Loss Prevention Dept must be able to use diagrams & Section 8
sketches to recreate actual test set-up/conditions. Bullet Item 2
Note 2: Testing of multiple lines (test pkgs) on projects can be done by
proper hose arrangement, filling & venting to save time. Sketch & show
the actual hose arrangement(s) in test packages. Correct any errors in
arrangement found, initial & date sketches.
SIS Sheet Data (pressure, limiting factor, medium & temperature) is

checked* for accuracy against the test application and is correct. SAEP-1160,
B2 *Note: Human error (test package calcs) is common. Inspectors Section 8
responsible for testing are able to spot gross errors & prevent unsafe Bullet Item 2
testing & overpressurization of systems & components.
C Test Manifold & Appurtanances (Piping, Fittings, Hoses)

Pressure testing manifolds were separately pressure tested to at least SAES-A-004
C1
1.2 times system test pressure. (Manifold Test Report/Cert) Para 5.5.4
Pressure rating or design of test manifold components* (isolation valves,
G.I.-2.102,
C2 pipe nipples, fittings) exceed system test pressure by 20%.
Para. 5.1.5.5
See Safety Note 1 in Remarks for isolation valves
Manifold Arrangement Drawings attest to the following:
A) Fabrication was per code construction with component details listed
such as Class, size, schedule, type isolation valve, etc.
B) Maximum Safe Test Pressure Rating based on limiting factor. G.I.-2.102,
C3
C) Each test manifold is identified with a unique number (certificate) Para. 5.1.2.5
D) Shows actual arrangement including hose configuration used
Note 1: Manifold permanent marking (unique ID #, pressure rating) is
legible, traceable & certified (Engineering support docs).
Manifolds proposed for use on projects without detailed code

construction certification (Engineering calcs & Inspection) must be
evaluated for fitness and safety. Provide necessary details and support
G.I.-2.102,
C4 test manifolds with any necessary calculations (SIS sheet) and the
Para. 5.1.5.5
appropriate visual Inspection and any necessary NDE.
Note: Unknown piping schedules can be determined by using a UT
Thickness meter. Weld quality is verified by VT or RT.
A blow down valve of adequate pressure rating is installed to G.I.-2.102,
C5
depressurize the system safely (easily accessible to operator). Para. 5.1.5.3
Test Manifold pressure tested to at least 20 percent above test pressure

of the system under test. (Exception: Final connection between test
manifold and system under test may be tested to maximum system test G.I.-2.102,
C6
pressure only if a higher test pressure is impractical.) The test manifold Section 5.1.5.5
test certificate shows the limiting factor (lowest pressure rated
component).
Paddles or spectacle blinds & other fabricated test items used to

isolate test sections are at least the same code class rating of systems SAES-A-004
C7
under test or are supported by appropriate code calcs. See Remarks, Para. 8.3
Critical Safety Note 2
Page 1 of 2
ITEM
No.
D Test Relief Valve(s)
Relief valve is located in the system under test and near the test pump
G.I.-2.102,
D1 with Isolation valves on the inlet and outlet of the relief valve sealed open
Para. 5.1.5.1
during the test. (SAEP-1160, Bullet Item # 3)
Relief valve(s) of adequate capacity (*SIS Sheet & Calcs available) are
set to relieve at 5%* above the hydrotest pressure. SAES-A-004
D2
*Note: Test pressures less than 85% of SMYS can have relief valves set Para 5.5.1
at 10% above test pressure. Verify SIS sheets calcs.
Relief valve(s) are tested, dated, and tagged (as valid) for a period of one SAES-A-004
D3
week for project pressure tests. Stickers are legible & valid. Para 5.5.1
E Pressure Gages and Recorders
A minimum of two pressure gages are required for test systems, with
accuracy within 5% of one another.
Note 1: When large systems are tested, Inspection personnel will
determine the need for additional gages.
SAES-A-004
E1 Note 2: Elevation changes (hydrostatic head considerations) & hot
Para 8.1.5.4
weather create pressure testing problems with frequent popping of relief
valves. For this reason, gage accuracy within 2% is best.
Note 3: Careful handling of delicate instruments like test gages is
practiced by test crews. No gage damage or mishandling is found.
Pressure gages and pressure recorders are calibrated within (1) month SAES-A-004
E2
prior to test. Stickers applied indicate latest calibration date. Para 8.1.5.2
G.I.-2.102,
Avoid the following typical examples of poor practices:Testing equipment
Sec.4 &
E3 with the test gauge located at the bottom of the equipment reading the
SAES-A-004,
test pressure,including the head of test water
Para 5.3
All gages have a range such that the test pressure is within 30% to 80% SAES-A-004
E4
of the full range. Para 8.1.5.3
F Temperature Gages and Recorders (When Required, ie: 24-hr Recorded Tests)
Bubble Leak Test (associated with Pneumatic strength/service test)

surface metal temperatures shall be recorded and compatible with test
methods (including test solution used to detect leaks). SAES-A-004
F1
Note: ASME V, Art 10, Man. App. 1, Table 1-1021 requires surface metal Para 5.6.3
temp measurements during testing (detailed in procedure). Record
maximum (direct sun) & minimum test temperatures.
Thermocouples are installed to obtain accurate pipe metal temperature
measurements and to determine the acceptance of the pressure test SAES-L-150,
F2
where pressure variations due to test water temperature changes occur, Para. 11.3
such as in cross-country pipelines.
REMARKS: Critical Safety Note 1: Surveys of test manifolds used on projects have resulted in many findings of inadequate ratings for isolation valves.
Test manifolds for testing specific pressure rating Classes require isolation valves of the next higher class. Example: Manifolds for testing Class 300 #
systems require Class 600 # isolation valves as a general rule. For Pressure tests against closed seats follow the 110% rule for safe test pressure
calculation. See ASME B16.34, Para 7.2 as applicable. Also, this same requirement must be carefully considered when determining test pressures where
an isolation valve serves as a test boundary limit and the valve seat will be pressurized. Ensure system test pressures are reduced to 110% as
applicable and show the valve seat as the test "limiting factor". Safety Note 2: Fabricated test implements of proper code
construction receive inspection and properly identification/marking for pressure rating, inspection acceptance/fitness (Insp Ok, initial, date). Never allow
uninspected non-code test implement use or those that are unfit for testing (deteriorated, damaged, heavily corroded). Unsafe/unfit test implements found
are reported/removed ASAP from Company Projects.
1. SAES-A-004, General Requirements for Pressure Testing, (30-Jan-2011)
2. GI-2.102, Saudi Aramco General Instruction-Pressure Testing Safely, (28 October, 2008)
3. SAES-L-150, Pressure Testing of Plant Piping and Pipelines, (25-April-2010)
4. Pro Forma Contract Schedule Q (Project Specific)
5. SAEP-1160-- Tracking and Reporting of Welding, NDT and Pressure Testing for Capital Projects (10-July-2011)



Name, Organization,
Initials and Date:
Page 2 of 2
BI/JO 10-01256 DATE 04/05/2018

PRESSURIZATION SEQUENCE
TEST PRESSURE
100%
90%
80%
70%
P R E S S U R E (psig)
60%
50%
10 10 10 10 10 30 10
T I M E (mins.)
PRESSURE ( PSIG) START FINISH HOLDING Witnessed By:

FROM TO TIME TIME TIME EGE Representative PID Representative
Inspection of Filling & Pressurization (Hydrotest) SAIC-A-2013 30-Apr-13 MECH.-FG-210
H-94
BB-092665-001 TO BB-687947-003 0
31Mar-2018 @ 02:00 PM 31Mar-2018 @ 02:00 PM SAUDI ARAMCO USE ONLY
SATIP-A-004-02 3-Jan-00
SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL YES
S W
ITEM
No.
A General Requirements
Pressure Test Procedure is approved and all safety precautions per GI- SAES-A-004,
A1
0002.102 & SAES-A-007 (Chemical Handling) have been taken. Section 5.6.1
During the application of the test pressure, all in-line valves if not used as
test isolation valves shall be in a partially open position*. Note: A fully SAES-A-004
A2 open valve can leak at stem packing. Items that interfere with filling & Para 8.1.4/
Sensitive equipment have been removed from the piping Para 9.1.3
system.System test limits are checked during Inspection walk down
Inject oxygen scavenger, biocide and other treatment chemicals

continuously at a rate that will provide the specified concentration while
SAES-A-007
A3 filling the system for the hydrostatic test. See Attachment 1
Section 8
Ensure safe filling of systems with properly proportioned chemical
treatments. See Attachment 1 for these details.
Filling & pressurization is done upstream of check valves in system. Test
fluid enters (shall be drained) at the lowest point in the system.
SAES-A-004
A4 All vents are open during filling. Minimize Trapped air.
Para 9.1.1
See Attachment 1 (Hydrotest Filling & Venting Practices)
Quality Manager & Inspection Action Required for Efficiency
Remove air during filling by the following measures:

A) Design/Plan Tests. Provide high point vents.
B) Mechanically (Use scrapers as needed to remove air).
GI-002.102,
A5 C) Follow Attachment 1 regarding Efficiency
Para. 5.2.2
Note: Venting may be accomplished by vent valves or blind flanges with
properly attached test implements (welded couplings, etc) that are
located at the highest point in the flange to minimize trapped air.
After venting, valves used for venting are placed in the partially open SAES-A-004
A6
position and plugged or blinded as applicable. Para 9.1.3
Procedure requirements are followed step by step:

A) Test Medium is applied as per approved test package
B) Test sequence is controlled. Maximum test pressure is per approved
GI-002.102,
test package SIS sheet & Pressure Test Report Form.
A7 Suppliment 1,
C) Pressure rise is staged (Adequate* hold time between stages)
Section 5
D) Inspection & Test Crew follow safety responsibilities during test
E) Safeguards (clearance, barricade, signs, permits) are in effect
*10-minute equalization time is an approximate value used in the GI.
Preliminary check for leaks at 50% of the strength test pressure was
GI-002.102,
A8 performed. Test crews were efficient in filling practices.
Para. 5.2.3
See Attachment 1 regarding Testing Efficiency
Temperature of the water during hydrostatic testing was maintained well

above 60 degrees F (16 C) due to Brittle Fracture consideration A 17°C
Value is listed in 32-SAMSS-004 (Pressure Vessels). This equals 62.6
F.Note:This should never be a problem in Saudi. However, air temps can
drop to below 10 C & water temperatures will drop as well. Water temps
for Pipeline & Plant Piping testing should also follow this minimum 32-SAMSS-004
A9
reqmt. Document the "actual" test temps when low. Para 16.3.13
Note: On the other end, solar heating can create problems when testing
small diameter piping sections, with difficulty in achieving successful test
results. However, when efficient filling practices are utilized & tests are
well coordinated, this is NEVER a problem.
See Attachment 2.
Page 1 of 1
Inspection of Filling & Pressurization (Hydrotest) SAIC-A-2013 30-Apr-13 MECH.
ITEM
No.
REMARKS:
ATTACHMENTS:
Attachment 1 - SAES-A-007 Hydrostatic Test Water Preparation, & Hydrotest Filling & Venting Practices (Efficiency)
Attachment 2 - Efficient Practice For Acceptance of Pressure Tests
1. SA General Instruction Manual GI-002.102, Pressure Testing Safely, (28 Ocober 2008)
2. SAES-A-004, General Requirements for Pressure Testing, (30-Jan-2011)
3. SAES-A-007, Hydrostatic Testing Fluids and Lay-Up Procedures,(24 July 2012)
4. 32-SAMSS-004, Manufacture of Pressure Vessels, (15-April-2012)



Name, Organization,
Initials and Date:
Page 1 of 1
Visual Inspection at Test Pressure SAIC-A-2015 30-Apr-13 PIPE-
ITEM
No.
A General Requirements ... Use SATR-A-2001 with this checklist
After the test pressure is reached and before commencement of inspection

of the system, the isolation valve between the temporary test SAES-A-004,
A1
manifold/piping and the piping/equipment under pressure test shall be Para. 9.1.2
closed and the test pump disconnected. See Attachments 1 & 2.
All joints including welded shall be left exposed for visual leak detection
during the strength test. External coating & priming of such joints is not
allowed unless approved by the Manager of Inspection Department and the SAES-L-150,
A2
proponent Organization representative. The pipe itself can be externally Para. 7.3
primed and coated to a final coat. See
Attachment 3 (Walkdown Inspection Technique).
The test pressure shall be maintained for a sufficient time, but shall not be
SAES-L-150,
A3 less than 30* minutes, to determine that there are no leaks.
Para. 7.2
*Large systems (Plant Piping) can take longer to complete.
Exceptions to Item A3 above, Plant Piping Pressure Testing & Visual SAES-L-150,
A4 Inspection Requirements. See Attachment 4. Visual Section 7
Inspection & Testing meets SAES-L-150 reqmts. Plant Piping
Exceptions to Item A3 above, Pipeline Pressure Testing & Visual Inspection SAES-L-150,
A5 Requirements. See Attachment 4. Visual Inspection Section 8
& Testing meets SAES-L-150 reqmts. Pipelines
Test procedures, pressures, durations, & leakage acceptance criteria shall

be equal to those that the valves were originally purchased to. SAES- L-108,
A6
All resilient (soft) seated isolation valves shall have zero leakage. Para. 4.7.5
Valve Testing details are included in separate Procedure
Test Records for each test are entered on a Pressure Test Report Form
2642-ENG. Test duration & Acceptance is shown in Comment section of SAES-A-004,
A7
report. (Tape has test pressure & test start/finish time) Para. 9.3
Remove tape from gage & press into Test Report. Attachment 2.
REMARKS:
ATTACHMENTS: Attachment 1 - Pressure Testing Details --------- Attachment 2 - Efficient Practice For Acceptance of Pressure Tests
Attachment 3 - Walkdown Inspection Techniques ----------- Attachment 4 - SAES-L-150 Pressure Testing Application & Insp
REFERENCE DOCUMENTS: 1. SAES-A-004, General Requirements for Pressure Testing, (30-Jan-2011)
2. SAES-L-150, Pressure Testing of Plant Piping and Pipelines, (25-April-2010)
3. SAES-L-108, Selection of Valves, (11-Oct-2010)


Name, Organization,
Initials and Date:
Page 1 of 1
SAUDI ARAMCO ID/PID - 3/01/05 - REV 0 (Standards Cutoff - March 2013) Rev 7 31-March-2013
Pressure Test Report SATR-A-2001 30-Apr-13
DRAWING NUMBER (P&ID/ISO) / REV. No. PRESSURE TEST DIAGRAM NATURE OF TEST WORK PERMIT REQD?
SCHEDULED TEST DATE & TIME ACTUAL TEST DATE & TIME LOCATION OF TEST (PLANT NAME & NO.)
SAUDI ARAMCO TIP (SATIP) NUMBER SATIP Activity No. TEST IN ACCORDANCE WITH: a) Procedure No. b) Supporting SAIC No.
System Description: Test Details (Type):

Test/Service Fluid: MAOP: Sys Mat'l Type: Limiting Factor:
Flushing Cleaning Method Used: Accepted: Rejected:
Lay-Up Method: None: Ambient: Wet: Dry: Other :
Pressure Gages/Recorder Temp Gage/Recorder Relief Valve

Test Instruments
PG- PG- PG- PG- PR- TG- TR- RV #
Serial No/Tag No.
Make
Range
Certificate No.
Date Calibrated
Set Pressure
Re-Calibration Due
Date
ITEM Description of Test Parameters
Actual Pass Fail Remarks
No. (Complete Applicable Data Entry Prior to Test)
Test Medium Type/Quality (Indicate method of treatment if req'd in
1 Remarks, i.e., Fluid type, ph, SRB count, O2 Scavenger, etc).
2 SystemTemperature at test:
Test Pressure: Service Test/Others:________
3 Strength Test: ___________ Valve Body: ______________
Tightness Test: ___________ Valve Seat: ______________
4 Preliminary Test Conducted at __________Psig
Area of interest (Indicate flange joints, weld joints, threaded,

5
socket, body)
6 Method of leak detection (direct visual/remote)
Test Duration : a. 30 minutes min for Plant Piping
7 b. 2 hrs. Pipeline strength test/ ______ Tightness Test
c. Others_____________
REPAIRS DURING TEST:
Test Accepted. No leak or loss in pressure observed. State reasons in

TEST RESULTS: Rejected
Remarks Section.
AFFIX ANY TEST TAPE TO THIS REPORT (TEST EVIDENCE)
REMARKS:

Construction Representative PMT Representative
Test is ready for inspection: T&I Witnessed QC Record Reviewed Work Verified
Name, Title, Department, Name, Initials and
Company, Initials and Date: Date:

Witnessed Test Work / Rework May Proceed T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and
Name, Initials and Date:
Date:
QC Supervisor Proponent and Others (Optional)

Quality Record Approved: Name, T&I Witnessed QC Record Reviewed Work Verified
Name, Sign and Date: Organization,
Initials and Date:
Page 1 of 1
8.0 System Lay Up
SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff -March 2013) Rev 7 31-Mar-13
Lay-up of Piping Systems & Vessels SAIC-A-2018 30-Apr-13 MECH-
ITEM RE-INSP
No. DATE
A General Requirements ... USE SATR-A-2009 & SATR-A-2014 with this checklist for Lay-Up
Lay-Up Procedure or Method Statement is project specific and identified

Sch Q,
A1 in Project Quality Plan. (SPECIAL CONSTR. PROCESS).
Project Specific
Note Significant changes to SAES-A-007 (24 JULY 2012)
Procedure covers SAES-A-007 General Reqmts regarding:

SAES-A-007,
A2 A) Water Quality
Section 4
B) Planning & System Design for Lay Up See Attachment 1
Sch Q,
A3 Procedure has been reviewed & approved by Saudi Aramco
Project Specific
B CARBON STEEL & LOW ALLOY (P-No. 3/4/5) PRESSURE PIPING SYSTEM LAY-UP (See Section C for Specific Applications)
Treatment of Hydrostatic Test Water:

When the CS equipment contact time with hydrotest water may exceed
14 days (14-day rule), approved oxygen scavenger (App. 1) shall be
added to the hydrostatic test water. Treat water before it enters the
SAES-A-007,
B1 system. Use batching scrapers and/or a slug of nitrogen to separate the
Para. 5.1
air in the system from coming in contact with treated water, then fill
systems with water injecting sufficient oxygen scavenger to maintain its
residual concentration at greater than 20 ppm & an oxygen concentration
of less than 10 ppb.
Lay-up Plan meets/addresses/details the following requirements:

A) Equipment must be laid-up after hydrotesting unless it can be
ensured that it will be returned to service within 30 days from the first
introduction of hydrotest water to the system.
B) One of the lay-up methods in Item B3 shall then be selected.
SAES-A-007,
B2 C) Section C of this checklist (Specific system & equipment reqmts)
Para. 5.2.1
D) Lay-up procedures for pipelines under the responsibility of
Pipelines Dept shall be approved prior to hydrotest by the General
Supervisor, Pipelines Technical Services Division (PTSD), & by the
Mgr of the concerned area. Approval of lay-up procedure for other
equipment shall be the responsibility of SA Eng Suptd. or designate.
Lay-up is one of the approved methods:

A) Wet Lay-up (Attachment 2)
B) Dry Lay-up (Attachment 3) SAES-A-007,
B3
C) Inert Gas Lay-up (Attachment 4) Para. 5.2.1
D) Ambient Lay-up (Attachment 4)
E) Other Approved Lay-up Methods (Attachment 4)
Step by step for implementation of Lay-up method exists:

A) Verify the appropriate steps cover specific lay-up procedure in
SAES-A-007,
B4 attachments 2, 3, & 4 and refer to SAIC-A-2018 (Application).
Sec. 5.2.1
B) SAIC-A-2018 & SATR-A-2009 may be used as a supplementary Lay-
up Procedure.
Page 1 of 1
LAY-UP OF PIPING SYSTEMS & VESSELS SAIC-A-2018 30-Apr-13 MECH-
ITEM RE-INSP
No. DATE
At end of lay-up, commission & start up heat exchangers shall be

SAES-A-007,
B5 within 14 days, & other equipment within 60 days.
Para. 5.3
This statement is included in Procedure for Carbon Steel Equip.
C SPECIFIC & SPECIAL LAY-UP REQUIREMENTS (Specific Applications)
Tank requirements are as follows (in procedures):

Carbon steel open-roof, floating-roof, or API atmospheric cone
roof tanks not designed for service above atmospheric pressure, SAES-A-007,
C1
do not require treatment of of hydrostatic water. Immediately after Para 7.1
completion of the hydrostatic test, drain and remove all traces of visible
water. Cleaning shall consider any coating operations.
Utility System requirements are as follows (in procedures):

A) Utility and potable water systems shall be tested in accordance with
SAES-S-060 or SAES-S-070, as appropriate.
B) Potable water systems shall be tested with fresh potable water only
following the requirements of SAES-S-070, Para 18.2. Oxygen
scavengers and biocides shall not be used in potable systems. SAES-A-007,
C2
C) For potable water systems, use Dry lay-up per Para. 5.2.3, Inert gas Para 7.2
lay-up using nitrogen per Para. 5.2.4, or Ambient lay-up per Para. 5.2.5.
See Attachments 3 & 4.
D) For Dry-up (moisture removal), sweet gas shall not be used. Methanol
or other dehydrating chemicals shall not be used.
Procedure details dry-up methods used & means of verification
Dry Gas & Refined Hydrocarbon Product Pipelines & Piping. See SAES-A-007,
C3
Attachment 5. Section 7.3
SAES-A-007,
C4 Sour Gas & Sour Oil Pipelines. See Attachment 5.
Section 7.4
PLANT SYSTEMS (PIPING & EQUIPMENT) SHALL BE LAYED UP SAES-A-007,
C5
PER ATTACHMENT 6. Inspectors are familiar with these reqmts. Section 7.5
D STAINLESS STEEL PRESSURE PIPING SYSTEM & EQUIPMENT (P-No. 6 & above) LAY-UP (INCLUDING NEW VALVE REQMTS)
Type 300-series stainless steel systems* shall be tested only with water
having maximum allowable chloride concentration of 50 ppm. Quality of
SAES-A-007,
D1 water shall be per Attachment 1. Para. 4.2 in entirety.
Para. 6.1
CS system with 300 Series SS trim valve is not a SS "system".
WATER QUALITY IS TESTED & CERTIFIED (SATR-A-2014)
Type-400-series stainless steels are highly prone to atmospheric

corrosion. This includes valves with trim designated 13Cr*.
*Note: Trims # 1, 4, 6, 7, 8, and 8A are affected by new rule.
Corrosion Controls shall be implemented in procedures as follows: SAES-A-007,
A) Type 400-series stainless steel trimmed valves shall be removed from Para. 6.2 &
D2 pipelines before hydrotest. (In-line spools are used for testing) SAES-L-105
B) Option B: If it impossible to remove such valves from the line, then Valve Trim
written hydrotest procedures must be prepared and approved ahead of Table
time allowing the valves to remain in place.
See Attachment 7 (Special Notes for 13Cr Trim Valves)
Quality Managers & Inspectors are aware of the new reqmt
When equipment containing any Type-400 series stainless steels is left

SAES-A-007,
D3 in place (Option B above), it shall be hydrotested per reqmts of
Para. 6.2
Paragraph 6.3, 6.4, and 6.5 of SAES-A-007. See Attachment 7.
Page 1 of 2
LAY-UP OF PIPING SYSTEMS & VESSELS SAIC-A-2018 30-Apr-13 MECH-
ITEM RE-INSP
No. DATE
Hydrotest procedure shall carefully detail measures to prevent corrosion
SAES-A-007,
D4 including lay-up of the equipment. See Attachment 7.
Para. 6.2
Do not use ambient lay-up for equipment of 400-series SS.
REMARKS:
NOTES: 1. Utilize SATR-A-2009 and SATR-A-2014 in conjunction with this checklist.

2. Quality Managers shall ensure Procedures address the new revisions of SAES-A-007 & Valve Lay-up Considerations.
ATTACHMENTS:
Attachment 1 - SAES-A-007 (24 July 2012) GENERAL SYSTEM REQMTS
Attachment 2 - LAY-UP FOR CARBON STEEL SYSTEMS (WET METHOD)
Attachment 3 - LAY-UP FOR CARBON STEEL SYSTEMS (DRY METHOD)
Attachment 4 - LAY-UP FOR CARBON STEEL SYSTEMS (INERT GAS, AMBIENT & OTHER METHODS)
Attachment 5 - SPECIAL LAY UP PROCEDURES (Dry Gas & Refined Hydrocarbon Product Pipelines & Piping, Sour Gas & Sour Oil Pipelines)
Attachment 6 - SPECIAL LAY UP PROCEDURES (Plant Applications, Piping Systems & Equipment)
Attachment 7 - LAY UP PROCEDURE (STAINLESS STEEL SYSTEMS & EQUIPMENT)
Attachment 8 - SAES-A-007 Appendix 1, Approved Oxygen Scavengers
1. Schedule Q Project Specific
2. SAES-L-105 Piping Material Specifications (22 Dec 2012)
2. SAES-A-007, Hydrostatic Testing Fluids and Lay-Up Procedures, (24 July 2012)



Name, Organization,
Initials and Date:
Page 2 of 2
System Lay-up Report (Certificate) SATR-A-2009 30-Apr-13 Mech
Note: This Cert is used for Lay-up Checklists SAIC-A-2018 (Plant Piping & Equipment) & SAIC-L-2124 (Pipelines)
Certificate No. Date:
Equipment: Service Fluid:
System Lay-up Duration: Start - End Date:
Hydro Test Medium: Type of Lay-up:
METHOD OF LAY-UP Actual Pass Fail Remarks
Wet Lay-Up
Minimum residual oxygen scavenger concetration in water shall
be 20 ppm & maximum O2 concentration of 10 ppb
Maintain the system under a positive pressure between 30 to
50 psig using nitrogen, sweet hydrocarbon gas or hydraulic
pressure of the treated water
Use gauges to monitor the positive pressure in the system
during lay-up with a scale range not exceeding three times the
target pressure. (Gauges must withstand MAOP)
Dry Lay-Up
Remove the hydrotest water from the system. For facilities
other than pipelines, drain the system completely, sweep and
mop as required to ensure that no visible traces of water
remain.
When seawater or similar high salinity water has been used as
the hydrotest media, remove salts from the metal surface by
rinsing with a low-salinity water containing less than 4,500 ppm
total dissolved solids.
Immediately after dewatering, start drying the system to a dew
point that will ensure a dew point of -1°C or less at the final lay-
up pressure at all exit points.
Shut in the system, maintain and monitor the pressure per
SAES-A-007 para 5.2.2.4 during the lay-up period.
Measure Dew Point Temp -1°C or less after Shut-In Period
Shut in system, maintain & monitor during lay-up period.
Inert Gas Lay-Up
Displace the hydrostatic test water with nitrogen or sweet gas
until no water drains out of the system.
Shut in the system at 2-10% of operating pressure but not
exceeding 50 psig with nitrogen or hydrocarbon gas.
Ambient Lay-Up
Displace the hydrostatic test water by positive pressure with

nitrogen or sweet gas until no water drains out of the system.
Ensure that systems being drained have vacuum relief valves

and pressure relief valves as necessary to protect the system.
Shut in the system under positive pressure until commissioning

and start-up.
Vapor-Phase Corrosion Inhibitor (VCI)
When the bulk of the water has been removed, blow vapor
Volume of System: _______
phase corrosion inhibitor Cortec VpCI 309 or equivalent with
Amount of VCI Applied: _______
nitrogen until it is visibly discharged at the bottom of the valve.
System shut-in to prevent ingress of moisture and debris



Initials and Date:
Page 1 of 1
SATR NUMBER DATE APPROVED DISCIPLINE
Water Chemistry Report SATR-A-2014 30-Apr-13 Mech
PROJECT TITLE WBS/BI/JO NUMBER CONTRACTOR/SUBCONTRACTOR
EQUIPMENT ID NUMBER EQUIPMENT DESCRIPTION EQPT CODE SYSTEM P.O. NUMBER
LAYOUT DRAWING NUMBER REV. NO. S/U SYSTEM FACILITY
TASK COMPLETED DATE RFI No. REQUESTED INSPECTION DATE
Chemical Anaysis of Water

Report # Report Date:
Sample Source: Sample Date:
Sample Source: Sample Date:
Sample By: Lab #
Intended Use:
Laboratory has performed chemical testing on the water sample to be used in hydro testing or subsequent lay-
up (as applicable), as per requirements of SAES-A-007. Following are the results of chemical analysis:
Description Results Limits Max. Limits Min. Spec Limits
Clear Clear Clear
Appearance (See Note 1) Free from suspended Free from suspended Free from suspended
matter (See Note 1) matter (See Note 1) matter (See Note 1)
ph Value (See Note 2) None required None required None required
SRB Count per ml (See Note 3) 1000 0 0-103
Chloride Ion Concentration (Cl-),
reported as either ppm or mg/l (See 50* 0 Varies for application
Note 4*)
Total Dissolved Solids (TDS), ppm
500* N/A Varies for application
(See note 5*)
Hydrogen Sulfide, ppm See Note 6 relative to
10 ppm* 0 ppm
(See Note 6) Safety Concerns
Use the following notes for interpretation and disposition of results (See also applicable SAICs):
Note 1: Suspended matter visible in waters shall be extracted, before use, by a filter capable of removing 99% of all particles (2.1 mil) in diameter &
larger, or equivalent to using 270 mesh wire mesh screen. (SAES-A-007, Para. 4.2.5). Retest after proper filtration as needed.
Note 2: Requirements of ph above 6.0 for water chemistry is no longer applicable.
Note 3: Higher bacteria (SRB) count than 103 per ml may be accepted by Supv (CTU/ME&CCD/CSD) after treatment with biocide & retesting.
Note 4: Chloride ion content or concentration (cl-) is checked closely for water chemistry used on Stainless Steel Equipment (SAES-A-007, Section 6).
Chloride ion content (cl-) for 300 Series SS systems does not exceed 50 ppm or mg/l. Chloride ion content up to 250 ppm or mg/l may be permitted
only by CSD special written approval & subsequent restrictions (See SAES-A-007, Par 6.1, Exception).
Note 5: High* TDS (*500+ ppm) aquifer water or seawater shall not be used for Stainless Steel Equipment. No other TDS requirements exist for water
chemistry used in pressure testing. However, Note 1 requirements related to suspended matter must be met.
Note 6: Service water containing hydrogen sulfide levels that if released to atmosphere result in air concentrations of 10 ppm hydrogen sulfide or
greater in the immediate area of hydrotest must not be used. Provide additional testing to assure personnel safety on projects.
REMARKS: It is advised to use RapidChek method at the site. It is fast and field-friendly method of measurement. The cost of a RapidChek
test kit is on the order of $10 per test, supplied as a ten test kit.

Technician Performing Test* PMT Representative
Name, Title, Department, Test Performed Successfully and Results are Acceptable: T&I Witnessed QC Record Reviewed Work Verified
Company, Initials and Name, Initials and Date:
Date:
Witnessed Test Work / Rework May Proceed T&I Witnessed QC Record Reviewed Work Verified

Name, Organization,
Initials and Date:
*Person Responsible for Implementation of Test and Analysis of Results Y = YES N = NO F = FAILED
Page 1 of 1
9.0 Reinstatement
Review Procedure - Post Test Reinstatement & Checklist SAIC-A-2006 30-Apr-13 Piping-
ITEM RE-INSP
No. DATE
A General Requirements (Complete SATR-A-2007, listed as Attachment 5 & use SATR-A-2011 & SATR-A-6133)
Post Test Reinstatement Procedure & Checklist is required

to be developed in accordance with & as part of pressure testing.
This is a pressure testing procedure & test package component to be
developed during package creation as based on workscope & specific
SAEP-1160,
A1 "system" requirements.
Section 8
Comment: A standard post-test checklist does not provide a
procedure for reinstatement. A detailed procedure to give clear
field direction along with a checklist for this activity shall be
submitted before the start of work.
Inspection strategies & plans shall be prepared and agreed on prior to

SAES-L-350,
A2 commencing of fabrication and erection. This is in common with
Para. 17.2
Pipelines. Pipelines simply follow their reinstatement procedure.
Specifically, Procedure shall detail PLAN or STRATEGY to reach

"SYSTEM" COMPLETION (Quality Certification) as efficiently as
possible while accomplishing critical goals of:
A) Effective Water Removal, Disposal & System Lay-Up (Post Test)
No test fluid shall remain in low spots. Specifically, valve cavities. SAES-L-350,
B) Test Vents and Drains (plugged, seal welded & PT'd) Para. 17.2 &
A3
C) Removal & reconnection of components SAES-A-004,
All temporary items installed for testing (e.g., manifolds, valves, Section 10
blinds, spacers, supports) shall be removed. Valves Installed. Items that
were removed from testing shall be reinstalled. Items, such as
instrument air tubing, check valve discs reconnected (witnessed). Valve
line-up & gasket installations meet specifications.
Effective Corrosion Control & Preservation Measures

Inspection Coverage and Responsibilities (Package Clearance) SAES-L-350,
A4
Clearly detailed provisions for Retesting after reinstatement Evaluations Para. 17.2
by Inspection. Construction related provisions.
Page 1 of 1
ITEM RE-INSP
No. DATE
B SAIC-A-2010 Checklist (Reinstatement Procedure & Checklist item required when bold.)
All joints including welded shall be left exposed for visual leak detection
during the strength test. External coating and priming of such joints are
SAES-L-150,
B1 not allowed unless approved by the Manager of Inspection Department
Para. 7.3
and the proponent Organization representative. The pipe itself can be
externally primed and coated to a final coat.
The assembly of bolted flange joints shall be in accordance with SAEP- SAES-L-450,
B2
351. Para. 9.4
Drains: Excluding submarine and buried pipelines, drains shall be SAES-L-150,
B3
provided at all low points of the piping system. Para. 6.2
Vents and drain valves, both temporary and permanent, conforms with SAES-L-105,
B4
the piping class or rating. ( Refer SAES-L-108) Para. 5.9
Supports: For above ground installation, the piping system shall be

analyzed to foresee whether temporary supports are required during
hydrostatic testing to limit the sustained longitudinal stresses to SAES-L-150,
B5
acceptable limits by the code. If temporary supports are found to be Para. 6.3
needed and more economical than permanent supports, this should be
highlighted in the hydrotesting procedure.
Expansion joints and spring hangers or spring supports shall be provided

SAES-L-150,
B6 with temporary restraints where needed to prevent excessive travel or
Para. 6.4
deformation under the test loads.
Arc strikes, gouges, and other indications of careless workmanship
SAES-W-011,
(such as surface porosity, uneven weld profiles, and undercut) shall be
B7 Para. 11.6 and
removed by grinding and inspected by magnetic particle or liquid
11.9
penetrant method.
SAES-W-011,
Temporary welded attachments to the pipe were ground off and
B8 Para. 11.7 and
inspected by magnetic particle or liquid penetrant method
11.9
All threaded joints and faying surfaces shall be seal welded by a SAES-W-011,
B9
continuous fillet weld (required weep holes shall be left unwelded). Para. 11.15.1
If requested by the proponent, all new valves designated for isolation

SAES-L-108,
B10 service (as specified by the Proponent) shall be subjected to a high
Section 4.7.2
pressure hydrostatic seat test prior to installation in the line.
Filling and pressurizing shall be done on the upstream side of check

valves in the system. The test fluid shall be injected at the lowest point in
SAES-A-004,
B11 the system to minimize entrapped air. When filling at the lowest point is
Para. 9.1.1
not practical, the Inspection Department/ Operations Inspection
Engineering Unit shall be consulted. All vents shall be open during filling.
No one shall approach the test area for a minimum of 10 minutes after
the test pressure is reached and before commencement of inspection of
the system, the isolation valve between the temporary test SAES-A-004,
B12
manifold/piping and the piping/equipment under pressure test shall be Para. 9.1.2
closed and the test pump disconnected. The isolation valve downstream
of the manifold shall be opened after the pump is disconnected.
During the application of the test pressure, all in-line valves if not used SAES-A-004,
B13
as test isolation valves shall be in a partially open position. Para. 9.1.3
Vents shall be provided at all high points in the tested system as SAES-A-004,
B14
needed. Para 8.4.1
Excluding scrapable, submarine and buried pipelines, drains shall be
SAES-A-004,
B15 provided at all low points in the system and immediately above check
Para 8.4.2
valves in vertical lines.
Page 1 of 3
ITEM RE-INSP
No. DATE
Unless the check valve has a by-pass valve, the disc of the check valve
SAES-A-004,
B16 shall be removed, and securely attached to the outside of the check
Para 8.4.3
valve prior to the pressure test.
Flanged connections shall be avoided when butt-welded joints can be

used in services and locations where leaks are likely to occur (e.g.,
cyclic or vibration services), or will cause serious hazard (e.g., potentially
toxic material), or are difficult to control, such as the following:
a) Steam in ASME class 900 pressure rating SAES-L-110,
B17
b) In the fully restrained portion of cross-country pipelines and in Para. 8.1
underwater pipelines
c) In locations where the piping will be subjected to large bending or
other external loads
d) On buried piping system
Flanged connections with long exposed bolts for sandwiched

components, other than standard spectacle plates and blinds, shall not
SAES-L-110,
B18 be used in fire hazardous areas unless the bolting is protected by a fire
Para. 8.2
resistant shield such as illustrated on Standard Drawing AC-036404 or
equivalent method. (Ref. SAES-B-006).
Soft seated valves and control valves shall not be installed until after the SAES-A-004,
B19
lines have been thoroughly flushed. Para. 8.1.3
Before employing the pressure testing manifold in the actual system

pressure test, it shall be separately pressure tested to at least 1.2 times SAES-A-004,
B20
the system test pressure but not less than the discharge pressure of the Para. 5.5.4
pump used for the pressure testing.
Buried pipeline are adequately bermed or covered to anchor the line SAES-L-450
B21
during pressure test. Appendix C
All gauges and recorders shall be calibrated prior to use. The calibration
interval shall not exceed one (1) month prior to the test date and SAES-A-004,
B22 calibration certificates shall be made available to Inspection personnel Para. 8.1.5.1 and
prior to commencement of the pressure test. Stickers shall be applied 8.1.5.2
indicating the latest calibration date.
All gauges shall have a range such that the test pressure is within 30 to SAES-A-004,
B23
80% of the full range. Para. 8.1.5.3
A minimum of two pressure gauges are required for the test system. One
SAES-A-004,
B24 pressure gage shall be on the test manifold and the other(s) on the test
Para. 8.1.5.4
system. Their accuracy shall be within 5% of one another.
When large systems are tested, Inspection personnel will determine the SAES-A-004,
B25
need for additional gauges. Para. 8.1.5.5
Pressure and temperature recording gauges shall be used for all buried SAES-A-004,
B26
piping systems on plot and per SAES-L-150 for pipelines. Para. 8.1.5.6
Blind flanges, Paddle or spectacle blinds shall be used to isolate test SAES-A-004,
B27
sections. Para. 8.3
A bleed valve readily accessible is provided in case immediate SAES-A-004,
B28
depressurization is required. Para. 5.5.2
Draining of Test Fluid- Release of pressure and draining shall be done
on the downstream side of check valves. All vents shall be opened SAES-A-004,
B29
before draining to facilitate drainage and to prevent formation of a Para. 10.1
vacuum. No test fluid shall remain in low spots.
Disposal of Test Fluid-The test fluid shall be disposed in accordance with SAES-A-004,
B30
SAEP-327 or as directed by the Owner. Para. 10.2
Test Vents and Drains-Vents and drains used only for the pressure test SAES-A-004,
B31
shall be plugged, seal welded and penetrant tested. Para. 10.3
Page 2 of 3
ITEM RE-INSP
No. DATE
Removal and Reconnection of Components- All temporary items

installed for testing purposes (e.g., manifolds, valves, blinds, spacers,
supports) shall be removed. Items that were removed from testing shall
be reinstalled. Items, such as instrument air tubing, check valve discs SAES-A-004,
B32
which were disconnected before testing shall be reconnected. Isolation Para. 10.4
valves closed for the test purposes and that are required to be in the
open position for process reasons shall be opened. If the valve cavity
has a drain, the cavity shall be drained.
REMARKS:
1. SAES-A-004, General Requirements for Pressure Testing, (30 January 2011)

2. SAES-L-105, Piping Material Specifications, (22 December, 2012)
3. SAES-L-108, Selection of Valves, (11 Oct, 2010)
4. SAES-L-110, Limitations on Pipe Joints and Components, (11 July, 2012)
5. SAES-L-150, Pressure Testing of Plant Piping and Pipelines, (25 April 2010)
6. SAES-L-350, Construction of Plant Piping, (22 April 2009)
7. SAES-L-450, Construction of On-Land and Near-Shore Pipelines, (10 Nov, 2012)
8. SAES-W-011, Welding Requirements for On-Plot Piping, (4 October, 2009)
9. SAEP-1160 , Tracking and Reporting of Welding, NDT and Pressure Testing for Capital Projects (10 July 2011)
10. SAEP-351, Bolted Flange Joints Assembly (12 May 2012)



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1.

0 Test Package Coversheet

PROJECT REMAINING ACTIVTIES FOR FUEL GAS LINE COMPLETION AT HGP

PLANT NO: H94 AREA NO: A/G SUB SYSTEM NO: FG

TEST PACKAGE COVER SHEET

TEST PACKAGE NO.: H94-HTP-FG-001

PROJECT REMAINING ACTIVTIES FOR FUEL GAS LINE COMPLETION AT HGP

BI/JO 10-01256 DATE Mar-11-2018

DOC. NO. EG0-QC-014 REV. 0

TEST PACKAGE NO: H94-HTP-FG-001

Pre-Test (NOTE: Use form SATR-A-2007)

Individual Test Packages consist of multiple sections:

Test Package Flow Chart (Attachment 2) denotes responsible SAEP-1160,

B Pre-Pressure Test Checklist (or Punchlist) Section contains the following:

Pre-Pressure Test Checklist (Punchlist) Section meets the following

P&ID & Isometric Drawings including a bill of materials/specs.

C QA/QC Documentation Section contains the following (as applicable)

Weld Inspection Summary Sheet (Elements per SATR-W-2008)

As-Built drawings as applicable to the workscope.

Isolation Valve Test Certificates are available & utilize a unique

SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

Test Package Minimum Content is per Attachment 1 SAEP-1160,

Test Package Data Tracking System (Database) utilizes an elecronic

Features of the database shall be compatible (linked = preference) with

Calibration or Test certificates for the following test instruments as

F Re-instatement and/or Final Assembly

Final Punch List (By the Contractor)

2. Schedule Q project Specific Quality Requirements.

Contractor / Third-Party Saudi Aramco

QC Inspector PID Representative

QC Supervisor Proponent and Others

*Person Responsible for Completion of Quality Work / Test Y = YES N = NO F = FAILED

SAFETY INSTRUCTION SHEET FOR CROSS COUNTRY PIPELINE - CRITICAL PIPING

HCGPFG-1 PIPELINE KM 0.00 AT LAUNCHER KM 1.522 AT HGP FUEL GAS NON @

8 LOCATION (@ Km.) LAUNCHER AT KM 0.00 & RECEIVER AT HGP LOCATION (@ Km.)

13 MATERIAL API 5L API API MATERIAL API 5L

16 COATING TYPE REMARKS REMARKS REMARKS COATING TYPE REMARKS

17 RATING 600 600 600 RATING 600

23 DESIGN FACTOR 0.5 DESIGN FACTOR

PRESSURE 26 TEST DATE *** PRESSURE TEST DATE

NOTE: DESIGN PRESSURE IS SET AT 1085 PSIG

*** TO BE FILLED OUT BY THE CONSTRUCTION CONTRACTOR DURING THE TEST

39 REFERENCE DWGS REFERENCE DWGS

BY DRAWING COMPLETION CERTIFICATE

P & ID BA-092605 SHT 001

P & ID BA-092606 SHT 001

(DCC) NO: 10-01282-0001-001

MAINLINE AT SCRAPER LAUNCHER & RECEIVER AREA SIS

PROJECT REMAINING ACTIVTIES FOR FUEL GAS LINE COMPLETION AT HGP

BI/JO 10-01256 DATE 04/05/2018

DOC. NO. H94-HTP-FG-001 REV. 0

TEST PACKAGE NO: H94-HTP-FG-001

INDEX OF APPLICABLE DRAWINGS

DESIGN CERTIFICATION REVIEW FOR KEY DRAWINGS OTHER

PROJECT REMAINING ACTIVTIES FOR FUEL GAS LINE COMPLETION AT HGP

BI/JO 10-01256 DATE 04/05/2018

DOC. NO. EG0-QC-014 REV. 0

TEST PACKAGE NO: H94-HTP-FG-001

5.1 Calibration test Report – PG