4600 Osm
4600 Osm
4600 Osm
980479
r '" r """"
'-
00 _ _ _-~-
.J '-
DIGITAL MULTIMETER
EPT. 1u"
Copyright @ 1977 by Dana laboratories. Inc. Printed in the United States of America. All rights reserved.
This book or parts thereof may not be reproduced in any form without written permission of the publishers.
DIGITALY REMASTERED
OUT OF PRINT- MANUAL SCANS
By
ArtekMedia
P.O. BOX 175
Welch, MN 55089-0175
Phone: 651-269-4265
www.artekmedia.com
“High resolution scans of obsolete technical manuals”
If you are looking for a quality scanned technical manual in PDF format please visit our WEB
site at www.artekmedia.com or drop us an email at manuals@artekmedia.com
If you don’t see the manual you need on the list drop us a line anyway we may still be able to
obtain the manual you need or direct you to other sources. If you have an existing manual you
would like scanned please write for details. This can often be done very reasonably in
consideration for adding your manual to our library.
All data is guaranteed for life (yours or mine … whichever is shorter). If for ANY REASON your
file becomes corrupted, deleted or lost, ArtekMedia will replace the file for the price of shipping,
or free via FTP download.
Thanks
WARRANTY
OPRIETARY NOTICE
This document and the technical data herein disclosed, are proprietary
to Dana Laboratories, Inc., and shall not, without express written
permission of Dana Laboratories, Inc., be used, in whole or in part to
solicit quotations from a competitive source or used for manufacture
by anyone other than Dana Laboratories, Inc. The information herein
has been developed at private expense, and may only be used for
operation and maintenance reference purposes or for purposes of
engineering evaluation and incorporation into technical specifications
and other documents which specify procurement of products from
Dana Laboratories, Inc.
FOR YOUR SAFETY
Before undertaking any maintenance procedure, whether it
be a specific troubleshooting or maintenance procedure
described herein or an exploratory procedure aimed at
determining whether there has been a malfunction, read the
applicable section of this manual and note carefully the
WARNING and CAUTION notices contained therein.
TABLE OF CONTENTS
iii
l
1
TABLE OF CONTENTS continued
"""
~ection Title Page
"'""I
5 MAINTENANCE. 5-1
5.1 Introduction 5-1
5.2 Calibration Checks 5-1
5.3 Calibration Adjustments 5·5
5.3.5 Calibration Procedure 5·6
5.4 Troubleshooting Performance Tests 5-9
5.4.7 Unit Performance Tests 5·9
5.4.10 Subassembly Performance Tests . 5·20
6 DRAWINGS 6-1
LIST OF ILLUSTRATIONS
v/vi Blank
LIST OF TABLES
1.1.2 The basic instrument has full multimeter capability 1.2.1 The basic DMM is designed as a bench top instru-
measuring full scale inputs from 10 IN to 1000 volts on ment and comes equipped with a bail handle to simplify
five DC voltage ranges, from 10 J.J,V to 1000 volts on five AC carrying. The bail handle rotates 3600 and may be used as
voltage ranges, from 10 mOhms to 20 Megohms on six a "kickstand" for easy measuring and control access.
ohms ranges, 10 namps to 2 amps on five AC current
ranges, and 10 namps to 2 amps on five DC current ranges. 1.2.2 All components of the basic instrument including
the power supply are mounted on two printed circuit
1.1.3 High reliability is insured by the use of LSI MaS boards and housed in a high-impact plastic case. Access to
and solid-state circuitry, including the display. Protection the interior of the instrument for calibration and mainte-
from possible introduction of fault voltage is provided nance is made by removing three screws on the back panel.
through both mechanical and electrical means. The use of
separate input terminals, while routing inputs only when
the proper function is selected, reduces the chance of sig- 1.3 ELECTRICAL DESCRIPTION.
nals reaching the wrong circuitry. The current functions are
protected on all ranges by a 2.5 amp fuse; the DC volts 1.3.1 The model 4600 utilizes the dual-slope integration
function is designed to handle inputs of 1000 volts DC or method of analog-to-digital conversion. This technique
rms AC on all ranges; the AC volts function is designed to minimizes the number of components for increased reli-
handle inputs of 1000 volts DC or 1000 volts rms AC to ability and lower cost while having inher~nt advantages of
20 kHz, decreasing to 200 volts at 100 kHz on all ranges. stability and noise rejection.
1.1.4 Also available is the Option 51 Isolated Output 1.3.2 The circuitry consists of a signal conditioning
(designated 4600-51). The option provides the function, section, digital section, and an analog-to-digital converter.
range, polarity, and numeric readout data in BCD form
both serially and in parallel. 1.3.3 The analog-to-digital (A/D) converter changes a dc
signal fed into it into a representative digital signal. The
1.1.5 Accessories available for 4600 include: method used to perform this task is called dual-slope
Option 61 Carrying case. integration.
Option 70 Battery pack for operation - up to 1.3.4 The digital section measures the output of the AID
four hours continuous use in areas converter to produce a numeric value on the instrument
where no AC power is available. display that represents the value of the input signal. The
Option 80 Shielded input cable, for use in high digital section also provides range control and decimal
noise environments. placement.
Option 81 Hold Probe, provides pushbutton control 1.3.5 The signal conditioning section scales, filters, and,
of Measure/Hold functions. when required, converts the input signal to a full scale ±2
volts for the A/D converter.
Option 82 5 KV HV Probe, extends DC voltage
measurement to 5 KV.
1.4 SPECIFICATIONS.
Option 83 50 KV HV Probe, extends DC voltage
measurements to 50 KV. 1.4.1 Specifications are provided in table 1.1.
1-1
..
980479
DC VOLTAGE OHMS
Full Range ±.19999, ±1.9999, ±19.999, Full Range .19999 Kn, 1.9999 Kn,
Display: +199.99, +1000.0 Display: 19.999 Kn, 199.99 Kn,
Resolution: .005% of range except 1000 1999.9 Kn, 19.999 Mn
volt range, .01% of range Resolution: 10 milliohms on .2 Kn range
10 J..LV on .2 volt range Accuracy: 6 Months, 230C ± 5°C
Accuracy: 6 Months, 230C ± 50C .2 Kn Range
(after zeroing) ±(O.OS% of reading
.2V Range + 2 digits)
±(0.02% of reading 2K, 20K, 200 Kn Range
+ 2 digits) ±(O.OS% of reading
2V, 20V, 200V Ranges + 1 digit)
HO.Ol % of reading 2000 Kn Range
+ 1 digit) ±( 0.1 % of reading
1000V Range + 1 digit)
±(0.01 % of reading 20,000 Kn Range
+ 1 digit) ±(0.2% of reading
Temperature o to 50°C + 1 digit)
Coefficient: 2V, 20V, 200V, 1000V Temperature o to 50°C
Ranges Coefficient: .2 Kn Range
±(O.OO 1% of reading ±(O.OOS% of reading
+ .1 digit)/oC + 1 digit)/oC
.2V Range 2 Kn, 20 Kn, 200 Kn
±(0.002% of reading Ranges
+ .5 digit)/oC ±(0.002S% of reading
Input .2V Range + .1 digit)/oC
Resistance: 1010nminimum 2000 Kn Range
2V Range ±(O.OOS% of reading
10 1On minimum + .1 digit)/oC
20V, 200V, 1000V Ranges 20,000 Kn Range
10 Mn ± .25% ±(O.OOS% of reading
;\formal Mode + .1 digit)/oC
80 dB at 50 and 60 Hz and at
Noise Rejection: Settling Time to Less than 700 msec
I multiples of 10 Hz ± 0.1 %.
Rated Accuracy: on all ranges
50 dB at 59 Hz, general slope
! increasing at 12 dB/octave Maximum 2S0V DC or peak AC
I
Common Input Voltage: all ranges
. Mode Noise 140 dB DC Current through Range Current Voltage
Rejection: 120 dB at 50 and 60 Hz Unknown and .2 Kn 1 rnA 0.2 volts
Voltage across 2Kn 1 rnA 2 volts
Settling Time to (With 10 Kohm Source) Unknown: 20Kn 100pA 2 volts
0.01% of Full 700 milliseconds 200Kn 10 J..lA 2 volts
Scale Step Input: 2.5 seconds maximum on 2000 Kn IpA 2 volts
1 KV range for 1 KV step 20,000 Kn 0.1 pA 2 volts
input Open Circuit
Voltage: 7 volts maximum
Full Range .19999, 1.9999, 19.999, Accuracy: (con't) 2000 Volt Range
Display: 199.99, 2000.0V rms
(500V to 1000V)
Resolution: 10 microvolts on the .2 volt
30 Hz to 50 Hz
range
±(0.5% of reading
Accuracy: 6 Months, 230C ± 100 C + 10 digits)
(From 1% of .2 Volt Range 50 Hz to 20 kHz
range to 100% 30 Hz to 50 Hz ±(0.2% of reading
of range) ±(0.1 % of reading + 5 digits)
+ 70 digits)
Temperature 30 Hz to 10 kHz
50 Hz to 500 Hz
Coefficient: ±CO.Ol % of reading
±(0.1 % of reading
+ .4 digits)/oC
+ 30 digits)
10 kHz to 100 kHz
500 Hz to 50 kHz
±(0.05% or reading
±(0.08% of reading
+.1 digit)/oC
+ 16 digits)
Common Less than 80 dB at 50 Hz and
50 kHz to 100 kHz
Mode Noise 60 Hz with I Kohm imbalance
±(.7% of reading Rejection: in either lead
+ 40 digits)
Input 1 Megohm with 100 pF
2,200 Volt Ranges
Impedance: shunt capacitance with
30 Hz to 50 Hz .221J.F in series on aRranges
±(0.25% of reading Range
Zero Offset:
+ 20 digits).
.2V 40 digits max
50 Hz to 20 kHz
2V 5 digits max
±(0.1 % of reading
20V 30 digits max
+ 9 digits) 5 digits max
200V
20 kHz to 50 kHz 2000V 5 digits max
±(0.1 % of reading
Settling Time 1% of range to F .S. or F .S.
+ 10 digits)
(To 100% of range): to 1% of range
50 kHz to 100 kHz Step settles to 0.1 % of final
±(.7% of reading value within 1.5 seconds
+ 14 digits)
20 Volt Range
30 Hz to 50 Hz CURRENT AC
±(.25% of reading
+ 30 digits) Full Range .19999 rnA, 1.9999 rnA,
Display: 19.999 rnA, 199.99 rnA,
50 Hz to 20 kHz 1999.9 rnA
±(.1 % of reading
Shunt Values: .2 rnA IKn
+ 12 digits)
2mA loon
20 kHz to 50 kHz 20mA Ion
±(.I % of reading 200 rnA In
+ 16 digits) 2000 rnA O.ln
50 kHz to 100 kHz Input Protection: 2.5 Amp Fast Blow Fuse
±(.7% of reading Accuracy: 6 Months, 23 0 (' ± SoC
+ 16 digits) (From 1% of 50 Hz - 10 kHz
2000 Volt Range range to 100% .2,2, 20, 200 rnA Range
(10V to 500V) of range) ±(0.2% of reading
30 Hz to 50 Hz + 20 digits)
±(0.45% of reading 2000 rnA Range
+ 10 digits) ±(0.3% of reading
50 Hz to 20 kHz + 20 digits)
±(0.15% of reading Temperature ±(0.015% of reading
+ 5 digits) Coefficient: + .6 digits)/oC
1-3
•
980479
1-4
ARTEKMEDIA => 2012
ARTEKMEDIA => 2012
2.1.1 This section covers the incoming inspection, instal· 2.4.1 The rack mounting kit (Option 60) allows the user
lation, storage and operation of the Model 4600 DMM. to mount the instrument Offset Left or Offset Right in a
standard 19-inch rack and requires 3-1/2 inches of vertical
mounting space. "The kit consists of a rack mount panel,
left and right case supports, two brackets, and 8 securing
2.2 UNPACKING & INSPECTION.
nuts.
2.2.1 The Model 4600 is enclosed between two molded,
2.4.2 The option is shown in figure 2.1 and assembled as
plastic·foam forms and packaged in a double·walled card·
described below:
board carton for shipment. The plastic forms hold the
instrument securely in the carton and absorb any reason· a. Index rack mount panel for desired position
able external shock normally encountered in transit. (Offset Left or Offset Right).
b. Place the left and right case supports over the two
2.2.2 Prior to unpacking, examine the exterior of the sets of studs on the case supports face out. Mount
shipping carton for any signs of damage. Carefully remove the case supports to the panel with four of the
the DMM from the carton and inspect the exterior of the securing nuts. and washers.
instrument for any signs of damage. If damage is found,
notify the carrier immediately. c. Set the instrument bail to the rear of the instru·
ment. Place the instrument between the case
supports with the bail handle passing through the
slots in the case supports.
2.3 BENCH OPERATION.
d. Place the slotted part of each bracket over the
2.3.1 The instrument comes equipped with a bail handle" case support studs so that the curved portion of
that doubles as a carrying handle and as a "kickstand" for each bracket goes around the bail. Secure the
elevating the front of the instrument. brackets with the remaining four nuts and washers.
r- PANEL
CASE SUPPORT
BRACKET
CASE SUPPORT
2-1
980479
13
1- - - - -- -I
I I·
L .-J
UP ON AUTO
POWER
--.
ON OFF
......
CD POWER Switch, push on, push off. ® AUTO selects range most compatible with input
signal. Push on, push off.
CD POWER Fuse Holder, 2.5 Amp, protects
measurement circuitry on current measurements. DN. Causes instrument to downrange. Momentary
0* VOLTAGE-OHMS measurement input jacks. on.
8)* CURRENT measurement input jacks. @ UP. Causes instrument to uprange. Momentary on.
(j) AC VOLTS Function Select Switch, push on. @ DISPLA Y consists of four full decade readouts
"0 - 9" and a "±1" readout, all .43 inch yellow LED
® MA Function Select Switch, push on, push off.
Used with DC volts and AC volts select switches.
types.
*See CAUTION, paragraph 2.9.5.2
2.5.2 The power fuse holder is located next to the power 2.5.5 Selection of the line voltage is accomplished by
input jack and uses a .25 ampere fast blow fuse. removing the instrument from its case and positioning a
printed circuit jumper so that the desired line voltage
2.5.3 The instrument is designed for operation at a line appears in the aperture in the right hand side of the case.
voltage of 100, 120, 220, 240 volts ± 10%, 50 to 400 Hz. Figure 2.2 illustrates the location of the PCB jumper and
The instrument is set to the desired voltage by the position figure 2.3 illustrates the aperture with the jumper in place
of the line voltage printed circuit board in connector 114 on for 120 volt operation.
the main printed circuit board.
2.6 STORAGE REQUIREMENTS.
2.5.4 Access to the line voltage adjustment PCB is gained
by removal of 3 screws at the rear of the instrument and the 2.6.1 The instrument can be stored at temperatures
removal of the case (see table 2.2). ranging from -200C to +70 0Ct at 75% relative humidity
c::::J
CD POWER Receptacle 1201. This receptacle receives 8) READ/HOLD Control Connector. Receives Read/
power cable. Hold Switch option.
CD FUSE Holder, .25 Amp fast blow, is in series with eD DISASSEMBLY Screws. Removal of these screws
high side of power line & power transformer. permits removal of case.
CD BCD OUTPUT Connector 1202. Available only on
instruments equipped with the option 51 BCD out-
put option.
REAR
OF
INSTRUMENT
Figure 2.2 - Line Selector PCB Jumper Location Figure 2.3 - Line Voltage Indicator Aperture
without adversely effecting operation or accuracy. The 2.7.2 If the original packing materials are not available,
instrument must be brought up to operating range (OOC to proceed as follows:
50°C) before power is applied.
a. Wrap instrument in plastic or heavy paper.
2.7 RESHIPMENT PACKAGING REQUIREMENTS. b. Place packing material around all sides of instru-
ment and pack in cardboard box.
2.7.1 The shipping carton with its molded plastic foam
form and plastic dust cover is specifically designed to pro- c. Place instrument and inner container in a sturdy
vide the required support necessary for safe shipment. cardboard or wooden box. Mark box with appro-
Whenever possible, these should be used for reshipment. priate precautionary labels.
2-3
980479
2.8 INPUT jOUTPUT jCONTROLS. 2.9.4.2 Overrange is indicated by the display flashing at
the read rate.
2.8.1 In tables 2.1 and 2.2 are described the operating
controls and their function. Also described are input and 2.9.5 Signal Input.
output connectors.
2.9.5.1 Signal input is through four banana jacks on the
2.9 OPERA nON. front panel. These jacks accept standard probe banana
plugs and are spaced to accept dual banana plugs. Several
2.9.1 Operation consists of selecting the desired func- probe sets for the 4600 are available from the factory (see
tion, selecting autorange or manually selecting the desired Section 1).
range, applying the input signal and reading the results on
the instrument readout. 2.9.5.2 The left hand pair of input jacks are reserved for
DC and AC current measurements; the jacks on the right are
2.9.2 Autorange. for voltage and resistance measurements.
2.9.4.1 Overrange occurs when the signal being monitored 2.9.6.2 The current button is selected in addition to the
is greater than the instrument can measure with the range AC volt or DC volt button for current measurement and is
selected. unselected when current measurement is no longer desired.
2.10 HOLD/READ PROBE (Option 81). to four hours of continuous use. Recharging occurs when
the instrument is connected to the power line and the
2.1 0.1 This option consists of a probe with a built-in power switch is set to the OFF position.
switch that connects to n03 on the rear panel.
2.10.2 With the option plug inserted in 1203 in the read 2.12.2 When the battery charge drops below operating
position, the instrument takes readings only as long as the level, the condition is indicated by a LED lamp on the
switch is held down. instrument front panel. To fully recharge the batteries re-
quires about 16 hours.
2.10.3. With the option plug inserted in n03 in the hold
position, the instrument goes into the hold mode when the
switch is pressed.
NOTE
2.11 BCD OUTPUT (Option 51).
Option 70 is not available for units equipped with the
2.11.1 This option provides function, range, polarity, and Option 51 BCD Output.
the display value in BCD form for printer or other digitally
operated device. It is designed to interface with units re-
quiring serial or parallel output. The option is covered in
detail in Section 3.
NOTE CAUTION
Option 51 is not available for units equipped with the On units equipped for battery pack operation (Option
Option 70 battery pack. 70) the batteries are charging when the instrument is
connected to the AC power source and the instru·
ment is turned off. The batteries charge in approxi·
2.12 BATIERVPACK(Option70). mately 16 hours; it is recommended that the unit be
unplugged during extended periods of non-use to
2.1.2.1 With the battery pack option the instrument avoid pOSSible damage to the batteries.
becomes completely portable, taking measurements for up
2-5
THIS
PAGE
LEFT
BLANK
SCANS
By
ArtekMedia
J202
SERIAL 1 I
SERIAL 2 I "-
I SERIES
SERIAL 4 I DATA
,
1
I SERIALS
I
I
I
P7
I
I
I
AC
T
Kn
:
I
I
FUNCTION
ENCODE
h> MUX
.-.-
r-- '- OCll
I OCI
SHIFT
REGISTER
I
I
I
1 I 2
I PARALLEL
:>
I OUTPUT
I I
RANGE
I ......-
I I
I OCI 3
:>
I I
, NUMERIC
DATA I I I
I
I OCI I
I ~
I
I f 4
I
TRANSFER
00
I
CONTROL
LOGIC
I
I i 1 PARALLEL
OUTPUT
CLOCK
: I TIO GEN
I
I
INHIBIT
_I
HOLD~(~I----------------------------------~
:oc,.I"'~------------------------« Hc5"i:D
I
FLOATING SECTION I GROUNDED SECTION
3-]
980479
...
~
-
PART OF
MUX
COUNTER DECODE
U1 U5 U6,U7
TRANSFER f--
L F/F
DATA
TRANS
GATE
00
CLOCK
(1 kHz)
" U5,U3
r U2, U3
~END OF DIGITIZING
TRANSFER .-J
n. _______
t + - - 5 MSEC--+j
00 1 MS =il
DATA TRANSFER
_________--'I. . . ~oIL
I f - - - - - 8 MS - - - - -...
UNITS
TENS
HUNDREDS
THOUSANDS
TEN THOUSANDS
FUNCTION-----..J
RANGE-------..J
3.3.2 The floating section encodes and multiplexes the 3.3.3 The grounded portion of the option converts the
binary data from the measurement portion of the instrument data from the optical isolators to provide the output data
and transmits the data through optical couplers 1 through in series and parallel form for a recorder or other digitally
5. The sixth coupler is used for HOLD (see paragraph 3.4.7). operated device at connector 110. The grounded portion
The floating section consists of: Function Encode, the consists of a shift register, a dual timeout generator and
Multiplexer (MUX), and the Control Logic. hold circuitry.
3.3.2.1 The multiplexer consists of two dual 4-line to 1- 3.3.3.1 The shift register consists of four 8-bit parallel out
line data selector/multiplexers, U6 and U7. The multiplexer serial shift registers, each of which is driven by one of the
receives inputs from the function encode circuitry and con- four data optical couplers (OCI 1 through 4). The outputs
trol signals from the control logic, both located on the option of the optical couplers are also used as the serial outputs,
board, and range and numeric data from the display board. being binarily weighted (1-24-8). The strobe pulse is
The multiplexer has a 4-bit byte output which drives the received through optical coupler (OCI 5) and applied to the
four optical data couplers; the output byte corresponds to command inputs of the dual one-shot.
one of the three possible input bytes, selected by the
control logic. 3.3.3.2 One output pair of the one-shot is programmed to
generate an eight millisecond pulse (PARALLEL DATA
3.3.2.2 The Control Logic, shown simplified in figure 3.2, VALID and its reciprocal, INHIBIT PARALLEL DATA);
consists of an R/S flip-flop (US, U3), gate circuit (U2, U3), the other output pair is programmed to generate a 20
counter (UI), and decode logic (US). The control logic microsecond pulse (SERIAL DATA STROBE and its
generates the operational logic for the multiplexer and the reciprocal SERIAL DATA STROBE). Serial Data Strobe is
strobe signal which drives the five data optical couplers and inverted and used to strobe the shift register.
provides timing information for the grounded side. The
circuitry operates by following a predetermined series of 3.3.3.3 The hold circuit permits the user to electrically
steps shown in figure 3.3. The operation starts when the stop the instrument from taking new readings through the
TRANSFER line goes true, permitting counter Ul to count BCD output connector. The circuit consists of the 2
as soon as pulses are received from the gate circuit. When transistors (one on the grounded portion and the other on
OD, a strobe signal from the counter/multiplexer on the the floating portion) and an optically coupled isolator
Display board, is received the negative going edge of the (OCI6).
signal sets the flip-flop output true (Data Transfer). The
data transfer signal enables the gate, allowing the 1 kHz
clock signal (also from the counter/multiplexer on Display 3.4 OPERATION.
board) to advance counter Ul. The output of the counter
is decoded by US. 3.4.1 Provided with the Option 51 is the mating con-
nectOr (Dana PIN 600810), a key (Dana PIN 600811) for
3.3.2.3 The clock advances the counter through seven preventing misalignment of the connector, mounting screws,
steps. At the same time seven strobe pulses are generated. and 44 connector pins (Dana PIN 600809). Pin identifi-
The operation of the control logic is synchronized with the cation is provided in table 3.1. The pins used, however, de-
strobing action of the counter/multiplexer of the measure- pend on the type of operation used (serial or parallel).
ment circuitry so that during the first five steps of counter
UI, the five readout data bytes to the MUX are selected 3.4.2 All output lines are from TTL logic and are
and the readout value being strobed to the display is being referenced to pin 2. A reference +5 volt output is provided
routed through the multiplexer and optical couplers. The at pin 1 for printer reference. Output levels of the data out-
sixth step the multiplexer selects the encoded Function put are defined as:
byte. The seventh step the multiplexer selects the Range
byte. On the eighth step, the flip-flop is reset and the gate Logic Hi: +2.4 volts minimum
is inhibited, preventing the advancement of the counter or
the generation of additional strobe signals. The counter is Logic Lo: +0.8 volts maximum (8 rna current sink)
reset when TRANSFER goes false.
3.3.2.4 The function encoding circuitry converts the +" 3.4.3 Function Codes.
polarity, AC, T, and Kn inputs into a BCD coded output for
use by the multiplexer. 3.4.3.1 The function codes are shown in table 3.2.
3-3
980479
3-5
THIS
PAGE
LEFT
BLANK
SCANS
By
ArtekMedia
4.3 CIRCUIT DESCRIPTION. 4.10 Note that the digitize cycle is divided in to four
major periods. The first, which is 100 milliseconds long, is
4.4 A functional block diagram of the instrument is pre- the signal integrate period. During this time the Timing and
sented in figure 4.1. The diagram is divided into four major Control circuits apply the measurement signal to the input
areas for purposes of discussion; (I) Signal Conditioning, of the integrator. The integrator, during this period,
(2) Digitizing, (3) Ranging, and (4) Display. Measurement charges a capacitor to a level determined by the value of the
signals applied to the input terminals are routed to the measurement signal. During the next period the Timing
appropriate signal conditioning device by the function and Control circuits apply a reference voltage opposite in
controls. Because the isolator amplifier operates with low polarity to the measurement signal to this capacitor in
voltages, dc measurement signals higher than 2 volts must order to discharge it. The capacitor is discharged at a fixed
be scaled down. This is accomplished by the attenuator. rate and as the charge on the capacitor reaches zero the
The attenuator also changes the source current flow on the integrator produces a null detect signal which is used by
ohms ranges and provides the required shunting on ac the Timing and Control circuits to stop the count in the'
current ranges. The ac converter contains its own voltage measurement counter. Thus, the value of the count in the
attenuator for the ac voltage ranges above 2 volts. measurement counter is directly proportional to the value
of the measurement signal. During the signal integrate
4.5 The ac converter produces a dc output level pro- period the Timing and Control circuits detect the polarity
portional to the ac measurement applied to its input. On of the measurement signal and store this information in a
the ac ranges this dc signal is applied to the isolator. flip-flop.
4.6 The ohms amplifier produces a dc output level pro- 4.11 The measurement counter is a special integrated
portional to the direct current at its input on the ohms circuit chip which includes the measurement counter, a
ranges. Like the ac converter, the dc output voltage latch to store the count, a decoder, and multiplexer. The
produced by the ohms amplifier is applied to the isolator measurement count stored in the latch is in BCD code and
input. must be converted to a 7-line code for application to the
LED display. This is accomplished by the 4-to-7 line de-
4.7 The isolator functions as a buffer to prevent applica- coder. The multiplexer, in the measurement counter,
tion of "normal-mode" noise or "common-mode" voltages transfers one digit of information at a time from the latch
to the integrator circuit. It also serves to provide a high in- to the 4-to-7 line decoder. The 7-line code from the
put impedance on the low voltage dc ranges of the instru- decoder is applied to all of the LED display digits in
ment. The output of the isolator is applied to the integrator parallel. The MUX switching line turns on each LED digit
for conversion to a digital count. as its code appears on the output of the 7-line decoder.
Thus, the LED display devices are actually flashing in
4.8 The integrator is a dual-slope conversion device sequence but the display rate is of a frequency that makes
which charges a capacitor for a fixed time period to a level the LEDs appear to be continuously illuminated.
which is dependent upon the level of the measuremen t signal
(see figure 4.2). The capacitor is then discharged at a fixed 4.12 Range control is accomplished either manually
'rate by switching a reference signal of opposite polarity from the front panel or automatically by the internal range
onto the input of the integrator. As the capacitor dis- control logic. There are three switches on the front panel
charges it crosses the zero volt level and 'begins to charge in of the instrument labeled UP, DOWN, and AUTO. If the
the opposite direction. A null detector in the integrator operator desires to use the auto ranging feature he simply
circuit senses this zero-crossing and produces a "null- pushes in the Auto pushbutton (a latching type switch) . .If
detect" signal. The null detect signal is used by the Timing it is desired to use manual range control the Auto range
and Control circuits to stop the measurement counter. switch is unlatched and the operator then has control
Thus, the count value in the measurement counter is a through use of the UP and DOWN pushbuttons. The range
direct digital representation of the measurement signal control logic configures the voltage attenuator and current
voltage applied to the instrument. shunt to scale down measurement input signals. In
4-1
•
SIGNAL CONDITIONING
AC
~".-t
CONVERTER
t
MEASUREMENT
~ ~VOLTAGE~
FUNCTION ATTEN
INPUT l......a... AND 1=======I=======lISOLATOR I--
TERMINALS CONTROLS r-""""" CURRENT
~ ~ SHUNT ~
RANGE CONTROL
f t
OHMS
REFERENCE VOLTAGE
1.",0.. AMP LI FIE R r.o-
I I
NULL
DETECT
MEASUREMENT COUNTER,
START/ LATCH I' ~
r------., \ _ - - -.. STOP 4-LlNE
....--......
TIMING
..--~ DECODER
TIMING AND ~
I
~ INTEGRATOR AND MULTI 4-TO-7
CONTROL SIGNALS PLEXER BCD LINE
7·LlNE ::ODE
~----~-- ~
DECODER
~-r~r-~---+---+---r/
\
CONTROL ~ _ _~
SIGNALS I
L-~P~O~L=A~R~IT~Y~________________~
I
REFERENCE
I
GENERATOR
I
____ DIC:T~IN~ : ~ISPLAY_ _ _
RANGING
I
AC~
OHMS~
DC
ISOLATOR
REFERENCE
GENERATOR
I
a. 1 J
I
I
a·2~--------------~
I
I
I
REFSW--______________ ~--------------~L--------------.-----~-I~------------------____________
r- - - - - - - "'T - - - - - - - .. ---------------i
RESET __________________ :~______________:~____________~I
Figure 4.3 - Display Cycle Timing Using Dual Slope Integration Technique
addition, it controls the attenuator in the AC Converter 4.13 Function Controls.
circuit, The isolator gain is also controlled by the range
control logic and is switched from Xl to XIO gain, A simplified block diagram of the function controls is
depending on the selected operating range of the instru- illustrated in figure 4.4. The function controls consist of
ment, The range code from the range control logic is front panel pushbuttons labeled Milliamps, AC Volts,
applied to the decimal decoder which provides the signals Kohms, and DC Volts. Note that there are two sets of in-
to the LED displays to properly locate the decimal point, put terminals for applying measurement signal to the input
4-3
the ohms measurement signal is routed to the input of the
DCV ohms amplifier. Although the block diagram shows that the
AC/DC ACV
rnA Kn
measurement signal is applied to the input of one of these
-- three circuits, measuremen t signals are actually routed
rnA
~ ---
HI 0----, S1
through the voltage attenuator and current shunt circuits
for pre scaling purposes. This is discussed in more detail in
q LO
~
>-
ACV S2
- -- AC CONVERTER
the following paragraph.
DCV S4 1\ ""-
OHMSAMP
ISOLATOR
cuit is shown in simplified form in figure 4.5. The attenuator
and shunt circuit performs the following functions; 1) at-
tenuation of input measurement voltages on the 20, 200,
and 1000 volt dc ranges, 2) scales down the ohms current
source when the instrument is on the Kohms ranges,
Figure 4.4 - Function Controls 3) acts as a shunt when on the ac or dc current ranges, and
4) the attenuator and shunt circuit contains two series
of the instrument. One set of input terminals is for meas- resistance strings with pick-off pOints selected by range re-
urement of ac and dc milliamps. The other set of input lays. In figure 4.5 the left-hand resistance string is the
terminals is used for measuring dc volts, ac volts and voltage range attenuator and ohms current source divider.
Kohms. The four function control switches route the in- The right-hand resistance string serves as the ac and dc cur-
put measurement signal through one of three paths when rent shunt, and also has pick-off points selected by range
making ac measurements of either voltage or current. The relays. In the upper left-hand corner of figure 4.5 note
measurement signal is routed from either set of input that the dc measurement signal is switched around the
terminals to the input of the AC Converter. When making attenuator on the low ranges and goes directly to the
dc voltage or current measurements the measurement signal isolator. On the 20, 200, and 1000 volt ranges the dc
is applied to the input of the isolator and, in like fashion, measurement signal is switched onto the top of the range
DC--.()--
(ATTN) (SOURCE m
":"10
• (1 J.LA Kn SOURCE) 2 rnA
-'-100
RELAY • (10J.LA KnSOURCE) 20 rnA
RELAY
SELECTED SELECTED
ATTENUATION SHUNT
POINTS .!-1000 POINTS
• (100 J.LA Kn SOURCE) 200 rnA
1MA KnSOURCE
2A
Kn
S3-8 0--+1 V (OHMS REFERENCE)
RECTIFIER
INPUT
AMPLIFIER
ATTENUATOR
INPUT---1r--4~~AAr--4~------__~--+-----~
K1
OUTPUT
FI L TER
~--~--~~--~--~~--~--__~~----~Ar-----e--JV~---e--JVVV--~---DCOUT
(-1.999V F/S)
4-5
i
the 20V and 200V ranges Kl is energized. I t should be vent application of more than ±5V to the input of the
noted at this point that the isolator has a gain of 1 or a gain isolator amplifier. The isolator amplifier is an operational
of 10, depending on the range the instrument is set. Thus, amplifier with a gain of 1 or a gain of 10, depending upon
the combination of KI and isolator gain configure the the control signals applied to the gain switches by the range
instrument on the various ac ranges. K2 is energized on control logic of the instrument. The isolator accepts either
the lOOOV range. The rectifier amplifier consists of an positive or negative voltage levels at its input on one of two
operational amplifier and two rectifier diodes which con- ranges; (1) zero to .1999 volts or (2) zero to 1.999 volts.
vert the input measurement signal to a dc voltage which is Because of the gain switching, controlled by the range
then smoothed by the output filter network. control logic, the output of the isolator is always zero to
1.999 volts dc. Note that the negative and positive supply
4.19 Isolator. The isolator, shown in figure 4.8, con- voltage for the isolator amplifier is supplied by the boot-
sists of an input clamp, an isolator amplifier, a bootstrap strap amplifier. These voltage sources are labeled + boot-
amplifier, and a gain switching network. The various pre- strap voltage (+ BSV) and - bootstrap voltage (- BSV).
scaled and processed input measurement voltages are ap- The purpose of the bootstrap amplifier is to provide the
plied to the input of the isolator which is clamped to pre- isolator amplifier with a supply voltage which is always
+15V
+ BSV
ISOIN--~~--~----------------~
>---....---+---ISO OUT
+5V
INPUT
CLAMP
+7V
X1 GAIN
SWITCH s..J
~<O
-5V
+3V /
.",,?vy+2V
X10 GAIN
....-------1 SW ITC H OV_~_\tA'?V
3V
_2V/_
s..J
/<0
-7V
- BSV
-15V
SLOPE CAPACITOR
FROM SIGNAL
ISOLATOR SWITCH 1--e~Mrl"'-~ 1 - -.....- - - - - - 1
NULL
DETECT
RESET RESET
FROM OUT
- REF SW SW FEED
- REF AMP
SWITCH FWD
SWITCH
FROM
+ REF
+ REF AMP SWITCH
centered about the input measurement signal to the isolator both measurements but that the charging rate and the final
amplifier. The + BSV voltage is always 5 volts higher than charge level is different. From this it can be seen that the
the input signal and the - BSV is always 5 volts lower than signal integrate period is always the same length but the
the input signal voltage. Thus, the isolator amplifier is charging rate and level of the capacitor varies with the
always supplied with source voltages centered around the measurement Signal. At the end of the signal integrate
input signal. This combination provides high input imped- period the feed forward switch adds a small amount of
. ance to avoid loading the circuit under test. charge to the capacitor to make up for a slight delay which
is incorporated to allow similar lines and circuits to settle
4.20 Integrator. The integrator is the circuit which out between the reference integrate and signal integrate
performs the analog-to-digital conversion of the measure- portions of the measurement cycle. This causes the slope
ment signal and is illustrated in figure 4.9. The integrator capacitor charge voltage to increase slightly. At the
uses the dual slope integration technique to perform the beginning of the reference integrate period of the measure-
analog-to-digital conversion. Refer to figure 4.3 for the ment cycle the signal switch opens and either the - refer-
cycle timing relationships that relate to the dual slope ence switch or the + reference switch closes to apply a
integration. During the reset portion of the measurement reference voltage to the input of the integrator amplifier
cycle the two reset switches close placing the offset opposite in polarity to the voltage of the measurement sig-
capacitor across the output of the null detector amplifier. nal previously applied. This reference voltage is applied to
This charges the offset capacitor toa level equal to any the integrator amplifier and causes the slope capacitor to
offset voltage that appears at the output of the null discharge at a fixed rate. When the slope capacitor reaches
detector amplifier. At the beginning of the signal inte- the zero level the null detector amplifier produces a null
grate portion of the measurement cycle the reset switches detect pulse. Note that in figure 4.3 that for both measure-
open and the signal switch closes, thus placing the offset ments the rate of discharge was the same, e.g., the slope is
capacitor in series with the measurement signal from the the same angle. Also note that for different measurement
isolator at the input of the integrator amplifier. Thus a signals input the zero crossing occurs at a different point in
positive or negative offset voltage is added to or subtracted time. Thus, it can be seen that the time periods of the
from the signal being measured. The output of the inte- reference integrate portion of the measurement cycle is
. grator amplifier charges the slope capacitor for a fixed proportional to the value of the measurement signal. The
period of time (100 milliseconds). The charge placed on output of the null detector is used by the Timing and
the capacitor is dependent on the magnitude or level of the Control circuits to stop the measurement counter. On
measurement signal from the isolator. Refer to figure 4.3, figure 4.3 the Qe 1 and Qe 2 Signals shown are timing signals
note that there are two slopes shown representing the generated by the measurement counter chip and used by
capacitor charging slope; these represent two measurement the Timing and Control circuits for circuit synchronization
levels. Note that the time is the same for the charge for and generation of control Signals.
4-7
+15V
-
-
~6.4V
-1V
>---i.....-TO - REF SWITCH
+1V
>--.4.....- T O + REF SWITCH
+1V .
>-~.-- TO Kf1 SWITCH/ATTENUATOR
4.21 Reference Generator. The reference generator is 4.22 Timing and Control Circuit. Operation of the 4600
the source of the + and - reference voltage used by the is controlled by the Timing and Control circuits (figure 4.11,
integrator and of the +1V source used for ohms measure· block diagram). These circuits provide synchronization and
ment at the voltage attenuator and current shunt circuit. control signals which control the sequence of operation
The reference generator is illustrated in figure 4.10. The referred to as the measurement cycle. Figure 4.12 illustrates
reference device is a selected high stability :z;ener diode the measurement cycle timing. Note that the timing wave-
operated at its zero temperature coefficient current. It forms in the upper portion of the figure illustrate timing
produces approximately 6.4V. As shown in figure 4.10, and polarities for a positive measurement signal while the
this 6.4V is applied across a voltage divider network which lower portion illustrates the negative input example.
provides the reference input to three operational amplifiers.
The -1 V reference amplifier is configured with feedback The differences between the upper and lower portions of
calculated to cause it to produce exactly -IV dc output for the figure are the polarity of the input signal, the integrator
the - reference source. The other two 1V reference ampli· slope and polarity, the timing of signal switch, reference
fiers are connected to a voltage divider through potentio- switch and reset switch. The following description of the
meters which are adjusted to provide +1V dc from the operation of the timing and control circuits refers to the
reference source. These two amplifiers are operated at simplified block diagram (figure 4.11) and the timing chart
unity gain, are non-inverting, and produce a positive 1V dc (figure 4.12).
output.
+ N ..
D F/F
U11
+5V..!!.. D
ARM·RESET MEASUREMEN T
~
GATE CYCLE TIMIN G
U1~~ ~6 ~4
1 11 B
CLK Q 9 --
V
3
10,":::
7
RESET SW
CLR
113
P-Q
- / (INTEG)
~
- N.D. F/F
U12 5
12 RESET
+5V D
/' (UPRANGE) S W
12
11
CLK Q~ 11
CLR
INTERNAL
RESET ~
U9 ,...
~
OIL'
(DISPLAY PCB)
13
(OVERRANGE)
OIL
POLF/F
~TORNGSW
2- D
U12
Q
5
~
3
4
U13 fr,
6
11
U14
10
- REF SW
(INTEG)
.,....
3
CLK Q 6
, ~"G'NT (INTEG)
-~
ft.7-
RESET
2
2
1
U9 u,.... SIG INT 13
U13
13
U14 + REF SW
(INTEG)
~
9
U7 SIG INT
(AUTO RANGE
~
5
~
'--
1
U9 r- U7 RESET
4 POL DR
(AUTO RANGE)
F/F
US
2
'-- D
~ ~
LO = - POL
HI = + POL
~ 9 3
CLK Q
6
+ POL
~ /"
TR ANSFER
4-9
-
-
EXAMPLE: +1.0000V DC SIGNAL - 2.V DC RANGE (HIS) INPUT
R E S E T - - t SIGNAL
INTEGRATE
~REFERENCE :tREFERENCE~RESET~SIG.
INTEGRATE INTEGRATE 10,000 COUNTS
INT.
10,000 COUNTS (HIS) 10,000 COUNTS (F/S) 10,000 COUNTS 100 MSEC
100 MSEC 100 MSEC 100 MSEC
INTEGRATOR OUT
I
I
NULL DETECTOR I L
I
I
Qe1-.J
I
I
Qe2 I
I
I
SiGiNT-, L
I I
TRANSFER --.J
I
I
,-
I
I
I I
RESET ....J
I
r
I
I I
SIG SW....J I
I
I
- REF SW I
I
I
RESETSW'I
L
RESET-nSIGNALrl:REFERENCE:tREFERENCE~RESET~SIG'
INTEGRATE INTEGRATE INTEGRATE 10000 COUNTS
INT.
10,000 COUNTS (HIS) 10,000 COUNTS (F/S) 10,000 COUNTS '100 MSEC
100 MSEC 100 MSEC 100 MSEC
I ~+8V I I
I I I
I I I
I I I I
I I I I
I I I
I
I
INTEGRATOR OUT
I
I
NULL DETECTOR O~
I
r
I
I I
0 81 ---1
I
r
I
I I
0 82 I I
I I
I I
SIG INT---, L
I I
I I
TRANSFER..-J
I
I I
I I
RESET ---1 r
I
I
I I
SIGSW ~
I
I
I
I I
+ REF SW I I
I I
I I
RESETSW I L
4-11
-
Table 4.1 - Sequence Chart
Qe l =High, Qe2 =Low (1) NUlL DETECTOR OUTPUT goes high (zero detect)
(2) + N.D. F IF (Ull) Q goes low (causes internal reset to go high)
(3) INTERNAL RESET goes high (causes transfer to go low)
(4) TRANSFER goes low (signals CMOS counter to stop count)
(5) - REF SW goes low (disconnects -IV ref from integrator in)
(6) RESET SW goes high (closes rc::set switches - Auto Zero)
4-12
ARTEKMEDIA => 2012
ARTEKMEDIA => 2012
At the start of the signal integrate sequence, the output of sensed, the next sequence, state 3, is an "internal" reset
V9-3, signal integrate, goes logic low. This logic level is until sequence 4, which is a fixed reset sequence.
applied to the "clear" inputs, pin 13, of VII and V12.
This causes the Q outputs of Ull and V12 to go logic high, If a null detect is sensed, during sequence state 2, before
which is applied to the inputs of V13, pins 9 and 10 1000 counts (5% of range), and the DMM is not on the
. respectively. Signal integrate at a logic low causes the out- lowest range (in auto range) a down range is commanded.
put of V9-6 to go logic high, which is also applied to the
pin 11 input of V13, which results in the output V13-8 to If a null detect is not sensed before 19,999 counts is
be at logic low and when inverted through VI0 causes the accumulated in the CMOS 3814, an "overload" is annun-
output at pin 8 to be logic high. This signal is called ciated on the readout, flashing 20000, for a manual range
transfer. When the start of signal integrate occurs, transfer or highest range per function .. If the DMM is in auto range
must go to a logic high (ARMED), so that when a zero and overload is sensed, the range counter, V4 is advanced
crossing (null detect) occurs the falling edge of transfer sig- one range. This is a result of the Qe2 output of the CMOS
nals the CMOS 3814 counter that the BCD count is to be 3814 counter, which is latched as an output called Qe 2L.
terminated and transferred to the latches for multiplexing When null detect has not been sensed and the 4th sequence
to the readout segments in digit sized bytes. is detected as the fixed reset period the Qe 2L line goes
logic high to detect "overload" or "up range."
When signal integrate is at a low state, at the beginning of a
digitize sequence, it is inverted through V14 to drive the bi- If the input signal to the DMM is of negative polarity, the
lateral signal switch, VI6A, to connect the isolator output inverted output of the null detector is applied to the polarity
to the integrator input, that starts the integrator output to F IF "D" input at VI2·2, which now causes the Qoutput at
ramp in a negative slope for a period of 100 msec. pin 6 to be logic low to be applied to I) Ul3-2 to enable
the Plus Reference bi·lateral switch when the reference
At the start of signal integrate, when the output of VI3 integrate. sequence two is entered and 2) V8-2, "D" input
pin 8 goes low; this is inverted through V 10-6 and V 14-4 to the Polarity Drive F IF to cause the Qoutput of V8 pin 6
that drives the reset bi-Iateral switches, V16B and VI6C, to to be logic low or minus polarity.
release the integrator from the reset state called "Auto
Zero." The output of the null detector, for a negative input
signal, goes to a logic low level when zero detect is sensed,
At the end of signal integrate, V9-3 goes logic high, that this causes the Q output, pin 8 of Ul2, to go logic low
when inverted through V14, disables the signal bi·lateral causing the transfer to go logic low, terminating the CMOS
switch, disconnecting the integrator input from the isolator count.
output. As previously mentioned, the Q output of the
polarity F IF, V12-5 is at a high state. Also the output of 4.23 Counter. The heart of the instrument is the 3814
V13 pin 8 is logic low, which when inverted through VI0 Digital Voltmeter logic array, shown on figure 4.1 as the
applies logic high levels to the three inputs of V13, causing counter, latch, 4·1ine decoder, and multiplexer. A more
the output at pin 6 to go logic low. This inverted output detailed illustration of this device is shown in figure 4.13.
drives the "-" reference bi-lateral switch, VI5C; connecting It contains four full decade coun ters, two overflow latches,
a -l.OV dc to the integrator input during the second se- an underrange output, an overrange output, outputs to
quence called reference integrate, whose purpose is to drive drive a BCD to seven segment converter, and decoded out·
the integrator output signal back to a zero level. When the puts to strobe the display. The 3814 counts four full digits
zero is detected, the output of the null detector changes to a and the overrange digit. The 100 kHz clock drives the CP
high state; which, when inverted through VIO, ca'.ls~s a low input to the 3814 chip. The decade counters change state
level at the clock input, pin 11 of VII, of the Plus Signal on the rising edge of the clock pulse.
Detect F IF, whose Q output goes logic low, causing the
output of V13 pin 8 to go logic high. This output, double 4.24 The output of the second decade is gated with the
inverted, causes the reset bi-lateral switches, V16B and clock pulse to provide a divide-by-one hundred ( .;. 100) out·
VI6C, to close; placing the integrator in a configuration put. This clock pulse is used to drive the step input of the
called "Auto Zero." The inverted output of V13 pin 8 3814 and a synchronous timing pulse for the data outputl
also causes the transfer to go to a logic low that signals the programming operations. The step input clocks a ring
termination of the clock count in the CMOS 3814. counter that drives the multiplexer.
At this point, the digitizing sequence is only at the end of 4.25 The 1 output of the fourth decade counter in the
sequence 2, but because a zero detect (null detect) has been 3814 is buffered and used as a divide-by-t~o thousand
4-13
-
-
+100
120 19
4
~[>-
A
TEST
)
-
A B C 0 E
,.
K +10 --C
- ~ f...-.......<: ';'4
DO 01
~
23
MP
'} J J ) J
10 COUNT
PAUSE
CP
1 3814
0--
[>- a
18
E1
SYNC
2
TRAN S
{> 16
"0E2
12
oP
3
BLN K
BLANKING
CONTROL
:I C
0
IA
SELECT
B
MULTOPLE,,"
clo E
E
ABC 0 E °1 02 03 04
24
6 Vss
VGG_ 1 5
13
SCANNER VOO
j
8 7 17 22 21 111 4 5 6 10
STEP
( .;- 2,000) output. This output is used to indicate a signal 4.31 Qe 1 == 0 and Qe 2 == O. During this period the signal
that is less than 5% of full scale. If the transfer pulse is switch is turned off and a reference (plus or minus) is con·
enabled before the divide·by·2,000 output goes high the nected to the input of the integrator through a bi·lateral
output will signal the auto range circuitry that a range switch. The decade counter is set to 00,000 and the 3814
change must be made. will ignore the next 10 counts. Because of the 3814, the
first 10 counts are ignored. This period allows for masking
4.26 The QO and Ql flip.flop outputs of the 5th counter the noise at the time when the signal integration is
are designated as Qe 1 and Qe 2 outputs. These outputs switched to the reference integration to prevent false zero
step the DMM through the various periods of the inte· detection at or near zero analog input signals. The count is
gration process. The signal codes are: started from 00,000 until the null detector crosses zero and
signals .the end of the reference integration period. Zero
Qel . Qe 2 detect signals the transfer input to store the BCD count of
the decade counters into the latches. If the transfer occurs
100 ms - Signal integration - decade counts before the .;-2000 output goes true, the signal is less than
from 30,000 to 39,999 5% of full scale and a down range is commanded if the DMM
o 0 100 ms - Reference integration - decade is in au to range.
counts from 00,000 to 9,999 H/S
4.32 Qe 1 == 1 and Qe 2 == O. This reference integration
o 100 ms - Reference integration - decade period is from 10,000 to 19,999 which is the F /S capability
counts from 10,000 to 19,999F/S
of the DMM.
o 100 ms - Reset - decade counts from
20,000 to 299,999 4.33 Qe 1 == 0 and Qe2 == 1. This is the reset period when
the analog and reference inputs to the integrator are reo
moved and bi·lateral switches short the integrator input to
4.27 The Qe 2 output is latched and used as the Qe 2L the output in a configuration called auto zero. The count
output. If a DMM uses a full scale count of 19,999 using of this period is from 20,000 to 29,999. If the Qe2Loutput
the 3814, the high state of Qe2L is used to indicate an goes true before zero detect signals a transfer, an uprange is
overrange condition. The Qe 2L output causes the display commanded if the DMM is in auto range and/or overload is
to read 20,000 at a flashing rate. detected and the display indicates overrange.
4.28 The edge sensitive transfer input causes the BCD 4.34 The step input from the .;-100 output presents
data in the counters to be stored in the latches on the the multiplexed BCD outputs capable of driving a single
falling edge. Synchronization with the clock is necessary decoder/driver, such as a SN7447. The decoded outputs
to prevent loading and storing erroneous counter states Oa to Oe drive transistor circuitry that strobes the anodes of
at a "carry" is trickling through the counters. A transfer the display devices one at a time. .
command is accepted once during an integration cycle. An
internal flip·flop is reset by the counter transition from 4.35 4·to-7 Line Decoder. The 4-to·7 line decoder is
39,999 to 00,000. It is set when a transfer occurs and shown on figure 4.14. This device is simply a matrix de·
remains set until the next integration sequence. No coder that converts BCD code to 7·line code for display
transfers will be accepted when this flip·flop is set. purposes. It's driven by the BCD code from the 3814
counter chip and its 7·line output is tied in parallel to all
4.29 The clock pulse is constantly adding counts to the I of the display LEDs.
counter. As previously mentioned the states of Qe 1 and ...--_ _..., SEGMENT
Qe2 control the state of events that take place during an BCD a
integration sequence.
b
4.30 Qe 1 == 1 and Qe 2 == 1. The counter advances from
FROM 2 c TO
30,000 to 39,999. This is the signal integration period. At 3814 DISPLAY
this time the DMM input signal which has been attenuated, 4 d LEOS
1 TO 5
amplified, converted, and/or filtered and connected to the
e
integrator input through a bi·lateral switch. The feed for-
ward circuit of the integrator adds 10 digits of voltage to
the integrator output to mask the switching transients that
9
occur during the transitions from signal integrate to
reference integrate.
Figure 4.14 - 4-to-7 Line Decoder
4-15
-
FROM
-
MUX
B --~~--------------~~----------~~----------~------------~____________
DC
I ? ? ? ? ?
"OL-[:>o- U U=U U=U U
=
U
=
0= U U U
=
= = = =
BATTERY
"LOW" IND- ~-~----} O=U Uc==U Uc== U 0==U 0= 0
FROM C () C C;> )
DECIMAL
DECODER
.2 -----..
L, ~ L, ~ L ~ L ~ L ~
.2 2 20 200 2K
2. r--
20~
200~
2K -----'
FROM
4·TO·7 LINE
DECODER
•b ""'--
c
d
•f
g
4.36 LED Display. A functional diagram of the dis- energized. However, this display strobe frequency is such
play circuit is shown on figure 4.15. The display consists of that the LEDs appear to be continuously Itt due to the
five 7-bar LED display devices and the polarity display de- persistence characteristic of the human eye. The decimal
vice. The output of the 7-segment decoder is tied in parallel output from the decimal decoder is applied directly to the
to the inputs of the five 7-line display devices. When the appropriate display device. The polarity signal is applied
digit code and 7-bar form is on the line for the low order to the polarity display LED. The polarity signal is detected
digit display device the multiplexer in the counter chip will and produced by the Timing and Control signals and is
energize the enable line A and the device will display the shown on figure 4.1.
numeric value on the 7-line bus at that time.
The counter then changes the code on the output bus to 4.37 Range Control Logic; The range control logic is
the next digit and the multiplexer energizes the strobe line illustrated in simplified form in figure 4.16. The range
B. This is repeated until all the codes have been displayed control circuits control the gain of the isolator, the attenua-
on the display devices and the sequence begins again with tion in the AC Converter and the attenuation in the
the lower digit. The LEDs are illuminated only as long as voltage attenuator and current shunt circuits. In addition,
the strobe lines A through E from the multiplexer are the range control circuits provide a range code to the
1~.-3Ir--~")+SV
ISO X1 SW
ISO X10 SW
AC
52-2
52-2
K1
KSl
53-4 ROM
+SV
R1 K3
R2 K4
RANGE
COUNTER 20·200
R4
·-4--AC
KS
RELAY
K6 1000 AC RELAY
&7
SS-2 D Q
K2
STEP UP
OR OIL
RESET CLK R1 }
_.--:..R::2:....
1 .... D!gIMAL
I, DECODER
R4 (DISPLAY)
CLOCK ~------------------------------~--~
UP &
AUTO SW'S ---,\IVI.,--II--I
T-----------e
56.2----------+-------4--r-""'"
STEP DOWN
OR+2K
57-2 -11--......----,
57-4 CLK a
CLR
57-3
~D
Figure 4.16 -Range Control
4-17
decimal decoder for positioning of the decimal point on the should occur before the counter reaches the 5% point in its
front panel display. The heart of the range control cir- count a signal termed divide by 2K ( -7 2K) is produced indi-
cuits is the range counter, a three state UP/DOWN counter cating that the measurement is less than 5% of full scale.
controlled by a pair of UP/DOWN flip-flops. When the This divide by 2K signal is applied to the step-down flip-
range is to be stepped up manually the switch closure flop, which causes the range counter to count down one
from S5-2 in combination with the clock applies a pulse to step. Thus, the manual pushbuttons, or the internal logic,
the UP input of the range counter, thereby increasing the cause the range counter to step to the proper range and
count. Manual down ranging is accomplished in exactly the produce the range codes R1, R2, and R4. The range code
same way by a switch closure from S6-2 when (he DOWN has applied to the decimal decoder to locate the decimal
pushbutton is depressed. In auto range, the same UP or point on the front panel display. In addition the range
DOWN flip-flops are set by two signals which come from codes are applied to the read-only memory, which is con-
the counter. If the counter reaches a count which is figured by internal firm~are, to produce relay control
greater than 100% of the measurement count prior to the signals which configure the attenuator and current shunt
null detect it produces an overload (O/L) signal. This sig- relays. The isolator gain is controlled by the range counter,
nal is applied to the step-up flip-flop and causes the range read-only memory, and by the switch positions of the
counter to step up one count. If the null detect signal function control switches on the front panel.
SECTION 5 MAINTENANCE
5.1.2 The section is divided into three major sub· 5.2.1 This subsection of the maintenance scction con-
sections; (I) Calibration Checks, (2) Calibration Adjust- tains instructions and reference information for checking
ment and (3) Troubleshooting Performance Tests. The the calibration of the Model 4600 DMM. The instructions
troubleshooting. is further divided into Unit Performance are presented in tabular form and arc organized by instru-
Tests and Subassembly Performance Tests. The unit level ment function. In addition, the test setup and intercon-
performance tests are designed to check the instrument by nection is illustrated for each calibration check.
5-1
Table 5.1 - DCV Calibration Check
Function: DCV
Range: Auto
Input Terminals: 13 (Hi)
and J4 (La) connected
with a copper jumper
DMM downranges in auto, from 2000 Range to 210 Range @ ±0099.9 Vdc.
DMM downranges in auto, from 200 Range to 20 Range @ ±009.99 Vdc.
DMM downranges in auto, from 20 Range to 2 Range @ ±00.999 Vdc.
DMM downranges in auto, from 2 Range to .2 Range @ ±0.0999 Vdc.
DMM upranges in auto, from .2 Range to 2. Range @ ±.20000 Vdc.
DMM upranges in auto, from 2. Range to 20 Range @ ±2.0000 Vdc.
DMM upranges in auto, from 20 Range to 200 Range @ ±20.000 Vdc.
DMM upranges in auto, from 200 Range to 2000 Range @ ±200.00 Vdc.
Short input terminals 13 and J4 and manually UP or DOWN range DMM,
and check: .2 range for maximum offset of ±2 digits
2. range for maximum offset of ±1 digit
20. range for maximum offset of ±1 digit
200. range for maximum offset of ± 1 digit
2000. range for maximum offset of ±1 digit
Function: ACV
Range: Auto
Input Terminals: 13 (Hi)
and 14 (Lo) connected
with a copper jumper
5-3
Table 5.3 - KOhms Calibration Check
Input and Control Performance
Setting Standard
Function: Kohms
Range: Auto
Input Terminals: 13 (Hi)
and J4 (Lo) connected
with a copper jumper
Function: DCV/mA
Range: Auto
Input Terminals: JI (Hi)
and J2 (Lo) connected
with a copper jumper
Function: ACV/mA
Range: Auto
Input Terminals: JI (Hi)
and J2 (Lo) connected
with a copper jumper
WARNING
NOTE
Minimum use speCifications are the prinCipal parameters required for performance of the calibration, and are included
to assist in the selection of alternate equipment, which may be used at the discretion of the calibrating activity. Satis-
factory performance of alternate items shall be verified prior to use. All applicable equipment must bear evidence of
current calibration.
Calibration
Item Minimum Use Specifications
Equipment
Tools:
Phillips # 1 screwdriver, -- --
insula ted blade adjust-
ment tool
5-5
0
C2
oUo a
R3 C4 C6 R5 h{1 AC CONVERTER
R45
IR291
6 IR331 IR351
~W9
, (FSV)
MECCA
o
I
Ra71
EL
I
R5111R6911 R6711 R741
EJ
W1
FUNCTION: Volts DC 5.3.6 The following steps are for zeroing the instrument
prior to range calibration.
RANGE: 200mV
a. Disconnect WI jumper. Apply a 1 millivolt dc
INPUT: Shorted signal to the integrator side of WI 0 ,refer-
enced to Mecca. The polarity of this signal should
be such that R82 has no effect if adjusted.
c. Apply +1.9900 to WI and adjust R74 for a reading g. Select 20 volt range and adjust R59 for a micro-
of +19900. voltmeter reading of 0 ± 10 /J.V. Repeat steps f
and g until no adjustment is required for the
o ± 10 /J.V reading.
d. Apply -1.9900 to WI and adjust R67 for a reading
of -19900.
5.3.7 The rema,inder of the procedure consists of a
separate table for each function. After the function and
e. Remove 1 millivolt dc signal from WI 0
and re- range have been selected, the component listed in the
connect WI. Connect a microvoltmeter "high" ADJUST column is adjusted for the indicated display value.
input to WI and "Low" input to MECCA. Short Where no adjustment is indicated, the calibration step is for
DMM input terminals. verification of proper instrument operation.
f. Select dc function and .2 volt range. Adjust front 5.3.8 At the completion of the procedure, remove power
panel zero R45 for a microvoltmeter reading cord from line. Reassemble case by reversing the procedure
of 0 ± 10 ~N. of paragraph 5.3.2.
5-7/5-8 Blank
THIS
PAGE
LEFT
BLANK
SCANS
By
ArtekMedia
5.4 TROUBLESHOOTING PERFORMANCE TESTS. waveform illustration pages immediately following the
performance test table. The numbered test points refer to
5.4.1 This section contains Unit and Subassembly per-
formance tests. The unit performance tests are designed to
II
square black test point flags appearing on the assembly
drawing and schematics in the drawing section (6). These
isolate a malfunction to a replaceable module or printed
black square test point flags indicate voltage measure-
circuit board. In some cases where the printed circuit
ment points. Si,nilarly the alphabetic test points refer to
board is large and complex, the unit test is designed to
isolate the malfunction to a functional area of the board. black diamond shaped flags .appearing on the assembly
drawings and schematics. The Alphabetic diamond flags
The unit performance tests are organized by instrument indicate oscilloscope test points.
function such as AC volts, DC volts or Kohms. A
"single thread" diagram is provided for each of the unit 5.4.6 To perform subassembly performance tests refer to
performance tests. These diagrams show the primary signal the appropriate test table, perform the preliminary test
path through the instrument for the individual function of setup presented as the first few steps of the test. When the
the instrumen t. setup is complete proceed with test and verify that the
measurement at each test point is within tolerances called
5.4.2 The subassembly performance tests are designed to for in the performance standard column of the test. If at
isolate a malfunction to a component or small group of any point in the test you do not obtain the required voltage
components on a printed circuit board. or signal refer to the appropriate schematic to determine
the area of the malfunction. Resort to conventional
These tests are organized by subassembly such as the dis- troubleshooting methods to identify the faulty component
play PCB or the AC converter board. or circuit. The term conventional troubleshooting methods
as used here means checking individual semiconductors,
5.4.3 Both the unit and subassembly performance tests resistors and capacitors in and around the area of mal-
present test setup instructions, step by step instructions for function.
monitoring the circuit under test and performance standards
in the form of voltage levels or oscilloscope waveforms. In 5.4.7 Unit Performance Tests.
addition the tests are fully illustrated by either the
"single thread" diagrams or schematics which illustrate the 5.4.8 Tables 5.10 through 5.14 present the unit per-
test point location within the circuit under test. For ease formance tests. Note that the tables contain performance
in locating the physical test point within the instrument, standards for voltage measurements and waveforms. The
pictorial drawings are provided on pages faCing the tolerance required for troubleshooting is looser than
schematic. operating tolerances because the technician is generally
looking for the presence of the signal rather than an exact
5.4.4 Test points called out in the performance tests may high tolerance standard. This allows the use of a much
be actual physical test points provided as convenience test broader range of test equipment and also allows the use of
points or they may simply be circuit locations such as the test equipment that is not subject to high accuracy cali-
end of a resistor or the emitter of a transistor. In either
bration requirements. Troubleshooting, unlike calibration,
case the test points appear in the performance test tables as
may be done with any equipment that is accurate to 5%.
black squares or diamonds. These "flags" also appear on
the corresponding schematic and on the pictorial drawing
5.4.9 The performance tests presented in this section
in the drawing section of this manual.
are:
5.4.5 Note that the test points are numbered sequentially DC Volts Unit Performance Test Table 5.10
so as to start at the input of a circuit and progress AC Volts Unit Performance Test Table 5.11
to the output. The performance standard for each KOhms Unit Performance Test Table 5.12
test point is shown in the table if it is a voltage DC Milliamps Unit Performance Test Table 5.13
standard; the waveform standards are provided on AC Milliamps Unit Performance Test Table 5.14
WARNING
..
and J4 (Lo) connected (MECCA)
to a DC voltage standard
set at ±0.19900V
DC Voltage Input S3-2 (N/C) Fig. 5.2 ±0.19900V DC
± Tol.
Isolator Input
Isolator Output
SI-4 (N/C)
E17
•• Fig. 5.2
Fig. 5.2
±0.19900V DC
± Tol.
±1.9900VDC
± Tol.
Range: 2 (Manual)
Set DC voltage standard
to ±1.9900V DC Voltage Input S3-2 (N/C)
.. Fig. 5.2 ±1.9900VDC
± Tol.
Range: 20 (Manual)
Set DC Voltage stand-
ard to ±19.900V DC Voltage Input S3-2 (N/C) .. Fig. 5.2 ±19.900VDC
± Tol.
•II
Set DC voltage standard
to ±1000.0V DC Voltage Input S3·2 (N/C) Fig. 5.2 ±1000.0VDC
± Tol.
..
Isolator Input SI·4 (N/C) Fig. 5.2 ±l.OOOVDC
± Tol.
DCV (S4)
• R
10M
R37
200K
II ..
S2-1
0 0 0
6
R44
lOOK
10
9M
R49 E17
+ 10 100
900K
2
U1SA
+100
13
X1 RSO
90K 4.42K
4 3
U1sa
+1000
S
9K X10 R52
S3-3 S3-8 487
0 0
1K M
• ENERGIZED
5·1I .
Table S.ll • ACV Unit Performance Test
••
10kHz
AC Signal Input Sl·l (COM) Fig. 5.3 0.1990V AC ± Tol.
Range: 2 (Manual)
Isolator Output E17
• Fig. 5.3 -1.9900VDC ±Tol.
••
Set AC voltage standard
to 1.990V@ 10 kHz AC Signal In pu t Sl·1 (COM) Fig. 5.3 1.990V AC ± Tol.
Range: 20 (Manual)
Isolator Output E17
• Fig. 5.3 -1.990VDC ± Tol.
••
Set AC voltage standard
to 19.9V@ 10 kHz AC Signal Input Sl·l (COM) Fig. 5.3 19.9V AC ± Tol.
••
Set AC voltage standard
to 199.0V @ 10 kHz AC Signal Input Sl·1 (COM) Fig. 5.3 199.0V AC ± Tol.
••
Set AC voltage standard
to 1000.0V @ 10 kHz AC Signal Input Sl·1 (COM) Fig. 5.3 1000.OV AC ± Tol.
ACV (S2)
S2-1
a • II
!...!!L:!..
'---__....+-..........~..JVV\r.....-.I\II..,..,......"""I\r...._;_-8---t-----'
AC CONV RELAY
;m
POWER (ENABLED) - - - -
AC 1000 R E L A Y - - - -
AC 20 - 200 RELAY - - - -
$3-3
I AC CONVERTER ASSY_. P'N 403873
o
X 1 - - + - - -.....
AC CONV
RELAYS
X10 - - - - - - - '
III ENERGIZED
5-13
Table 5.12 - KOhms Unit Performance Test
•
+IVDCOhms
Reference S3-8 (COM) Fig. 5.4 +1.000V DC ± Tol.
NOTE: Ohms Ref voltage is constant for all Kohms measurements
Isolator Input
Isolator Output
S2-4(COM)
E17
•II
Fig. 5.4
Fig. 5.4
-0.199V DC
-1.990V DC
± Tol.
± Tol.
Range: 2 (Manual)
•
Set Ohms standard to
1.99 Kohms Isolator Input S2-4 (COM) Fig. 5.4 -1.990VDC ± Tol.
Isolator Output E17
II Fig. 5.4 -1.990V DC ± Tol.
Range: 20 (Manual)
•
Set Ohms standard to
19.9 Kohms Isolator Input S2-4 (COM) Fig. 5.4 -1.990V DC ± Tol.
Isolator Output E17
II Fig. 5.4 -1.990VDC ± Tol.
Range: 200 (Manual)
•
Set Ohms standard to
199. Kohms Isolator Input S2-4 (COM) Fig. 5.4 -1.990V DC ± Tol.
Isolator Output E17
II Fig. 5.4 -1.990V DC ± Tol.
Range: 2000 (Manual)
•
Set Ohms standard to
1.99 Mohms Isolator Input S2-4(COM) Fig. 5.4 -1.990V DC ± Tol.
Isolator Output E17
II Fig. 5.4 -1.990VDC ± Tol.
Range: 20000 (Manual)
•
Set Ohms standard to
19.9 Mohms Isolator Input S2-4 (COM) Fig. 5.4 -1.990VDC ± Tol.
Isolator Output El7 II Fig. 5.4 -1.990V DC ± Tol.
.---/
53-8
+1V +1V DC
OHM REF
FROM
KOHM5 (53)
REFERENCE
DIVIDER
R109
10K
ENERGIZED
52-1 53-2
0 0 0
+ IN J3
E 11
53-5
B
RX
53-3
C26
• •
-IN
53-1
0
R49
100 E17
2
U15A
13 R50
X1----~------~
4.42K
4 3
U15B
5
X10------------~ R52
487
5-15
Table 5.13· DCmA Unit Performance Test
I
!
Input Terminals: 11
(Hi) and 12 (Lo) con·
referenced to TP}
(MECCA)
I
nected to a current
standard set to ±1991JA
I
II DC
I
..•
I Current Shunt/ ±O.l990VDC
I Isolator In K2 Fig. 5.5 ± Tol. I
Isolator Output E17 Fig. 5.5 ±1.990V DC±Tol.
Range: 2 (Manual)
Set current standard to
I
±1.99 rnA DC I Current Shun t/
Isolator In
Isolator Output
K3
E17
•
II
Fig. 5.5
Fig. 5.5
±0.1990VDC
± Tol.
Range: 20 (Manual)
Set Current standard
•..
to ±19.9 rnA DC Current Shunt/ ±O.l990VDC
Isolator In K4 Fig. 5.5 ± Tol.
•
±199 rnA DC Current Shunt/ ±O.l990VDC I
Isolator In K5 Fig. 5.5 ± Tol.
I
Isolator Output E17
II Fig. 5.5
I
±1.990V DC ± Tol.
I
Range: 2000 (Manual)
Set current standard to
•
±1.9ADC Current Shunt/ ±0.1990VDC
Isolator In K6/K7 Fig. 5.5 ± Tol.
.. o
51·4 53·1
o
2
U15A
51·6 13 R50
X1 4.42K
0
+1
4 3
U15B
5 R52
X10 487
-I
~~M E12
ISO SHUNT
RANGE K2 K3 K4 K5 K6/7 GAIN RESISTANCE
1m_ ENERGIZED
5-17
Table 5.14 - ACmA Unit Performance Test
••
set to 199 pA
AC Converter Input K2 Fig. 5.6 0.1990V AC ± Tol.
II Isolator Input S2-4(COM) Fig. 5.6 -0.1990VDC ± Tol. '
I
Range: 2 (Manual)
Isolator Output E17
• Fig. 5.6 -1.990V DC ± Tol.
Isolator Input
K3
S2-4 (COM)
•• Fig. 5.6
Fig. 5.6
0.1990V AC ± Tol.
Range: 20 (Manual)
Isolator Output E17
;
• Fig. 5.6 -1.990VDC ± Tol.
••
Set AC current standard
to 19.9 rnA AC Converter Input K4 Fig. 5.6 0.1990V AC ± Tol.
I
Isolator Input S2-4 (COM) Fig. 5.6 -0.1990VDC±TOl.l
•
!
Isolator Output El7 Fig. 5.6 -1.990V DC ± Tol.
Isolator Output
82-4 (COM)
El7
•• Fig. 5.6
Fig. 5.6
-0.1 990V DC ± Tol.
-1.990V DC ± Tol.
i
I
AC CONVERTER 8
.
:m
RELAY POWER
(DISABLED)
AC 1000 RELAY
AC 20·200 REL.AY 2 I
I
0
51-'
:1 M'
0
Xl
goon Xl0------------~
ISO SHUNT
K4 K5 K617 GAIN RESISTANCE
-I
~~M E12
5-19
5.4.10 Subassembly Performance Tests.
been prOVided. These tests are segregated because the main
5.4.11 Subassembly performance tests are designed to PCB contains a number of separate functional circuits such
isolate a malfunction to a small group of components or a as the clock, isolator, range control and null detector.
single functional group of components. Once the trouble is Separate performance tests are provided for each of the
narrowed down to a small area the technician should resort remaining smaller boards.
to conventional troubleshooting techniques such as checking
individual components such as resistors, capacitors, semi- 5.4.12 Note that the test points in the performance test
conductors and applying heat and cold to individual com- tables refer to the performance standard or waveforms in
ponents. Each of the subassembly performance tests is the test and to the test point shown on the assembly
accompanied by performance standards for each step of the drawings and schematic drawings in section 6 of this
test. These performance standards are in the form of static manual. The presentation of assembly drawings in the
dc voltages or waveform pictures. troubleshooting section and again in the drawing section of
the manual is redundant but it provides the necessary
In the case of the main printed circuit board, the largest and continuity and makes the technicians troubleshooting job
most complex of the PCB's, several performance tests have easier.
WARNING
Crystal Oscillator
Output
U7-13
I I I I 11 , \ , '\ \ \ '\ \
1.V
j j .\ .J J .\ ,\1 J
2.V
.\ .\ \ .\ ~ \ \ \ \ ,\
(V/OIV) (V/OIV)
5 jlS 5 jlS
(S/OIV) (S/OIV)
DC COUPLED DC COUPLED
3 CLOCK OUTPUT
(NO.)
2.V .
(V/OIV)
10 jlS
(S/OIV)
DC COUPLED
ARTEKMEDIA => 2012
5-22
ARTEKMEDIA => 2012
R28 ZI
Etj';W1€;><'I'J
®_~24B ~ §
I ._?f. IN'lIAB
1(){)13V~'
';14LSIOS S.IV--ffiiRHJvi is'l
C7
74L7ooIS
.Ipf
I'n.Y
/DOV
5-23
-
Table 5.17 - Main PCB, Reference Voltage Generator Subassembly Performance Test
Current Generator
bias voltage
CR14 (Cathode)
• Fig. 5.8 +9.5 to 9.9 Vdc
Current Generator
bias voltage
R64
• Fig. 5.8 +10.1 to +10.6 Vdc
Reference Zener
voltage
VR8 (Cathode)
• Fig. 5.8 +6.2 to +6.4 Vdc
(refer to voltage on
zener tag)
-1 V Reference Output
voltage
ARlb - 14 II Fig. 5.8 -0.9999 to -1.0001
Vdc
+ I V Ohms Reference
Output
ARId - I
• Fig. 5.8 +l.0005 to +1.0015
Vdc
REF: MECCA
CI{:'
;rIO 2200)-1"
+
IOV
/II
.~,.....,.,.,."....-'BIi 5!,(1Jl.~..-_-==r-_-.J
iN 5ZA
+ S."V
0
1AI'2. )
1
. 74L"M_I
8£53
Figure 5.8 - Main PCB Reference Voltage Generator Test Point Locations
5-25
Table S.18· Main PCB, Timing and Control Logic Subassembly Performance Test
Fig. 5.9
Waveform No.4
Waveform No.5
Signal Integrate
--
Reset
U9·3
Fig. 5.9
Waveform No.6
Waveform No.7
- Reference Switch
Output
Ul4·2
Fig. 5.9
Waveform No.8
+ Polarity (Display)
Waveform No.9
+ Reference Switch
Output
Ul44
•• Fig. 5.9
Fig. 5.9
- Polarity (Display)
Waveform No.9
Waveform No. 10
Check Transfer at
OVin, HIS (half scale)
and FIS (full scale)
Transfer UlO·8
••••
JIOlo
o 0 0
$6-2
o 0 0
10 0 0
57-1
57-a
o 0 0
€I EI5
---\\-----_._--
•••• •
Figure 5.9· Main P(;B Timing and Control Logic Test Point Locations
5-27
Waveforms for Table 5.18
4 Q e1 5 Q e2
(NO.) (NO.)
U9-2 U9-1
2.0V 2.0V
(V/OIV) (V/OIV)
50 MS 50MS
(S/OIV) (S/OIV)
DC COUPLED DC COUPLED
,:
6 SIGNAL INTEGRATE 7 RESET
(NO.) (NO.)
,
U9-3 U9-6 I
II
2.0V 2.0V I
. (V/OIV) (V/OIV)
50 MS 50 MS
(S/OIV) (S/OIV)
DC COUPLED DC COUPLED
2.0V 2.0V
l J
CVlDIV) (V/OIV) O'N HIS FIS ! i
I
I
!
I I
I
50 MS 50 MS i
DC COUPLED (S/OIV)
DC COUPLED (S/OIV) i
. I
I
I
ARTEKMEDIA => 2012
5-28
ARTEKMEDIA => 2012
2.0V 2.0V
(V/OIV) (v/OIV)
,
5QMS 50 MS
DC COUPLED (S/OIV) DC COUPLED (S/OIV)
REF: DIGITAL COMMON REF: DIGITAL COMMON
5-29
Table 5.19 - Main PCB, Range and Relay Logic Subassembly Performance Test
~lo~lo~___________B_____B__________B_§_~_________B____________~~
5!i"-Z
o 0 0
o 0 0
000
,0 0 0 o 0 0
57-/ 57-3
57-2. 57-4/
o 0 0 o 0 0
5-31
ROM INPUT ROM OUTPUT
.2
(a) DC +10
..;.100
..;.1000
.2 1 rnA
2 1 rnA
20 100,uA
(b) Kn
200 1O,uA
2K l,uA
20K 100 nA
.2
2
(c) AC 20 ..;.lOOKl
200 ..;.100 Kl
1K +1000 K2
.2 909n
2 90.9n
(d) DC 20 9.09n
rnA
200 .909n
2K .In
.2 909n
2 90.9n
(e) AC 20 9.09n
rnA
200 .909n
2K .In
D = OFF
= ON
5-33
Table 5.20 • Main PCB, Null Detector Subassembly Performance Test
R79 •• Fig.5.ll
Fig. 5.11
Waveform No. 12
Waveform No. 13
Fig. 5.11
Waveform No. 14
Waveform No. 15
.
0.2V 2.0V
(V/oIV) (V/oIV)
,
I
'- V '- I
50 MS 50 MS
DC COUPLED (S/oIV) DC COUPLED (S/oIV)
/ ~ / ! I
,
1
! J
,j !
0.2V 2.0V .I
I
(V/oIV) (VIOl V) 1 J
I
1 J j
I ! Ii I
50 MS 50 MS
DC COUPLED (S/oIV) DC COUPLED (S/oIV)
5-35/5-36 Blank
THIS
PAGE
LEFT
BLANK
SCANS
By
ArtekMedia
;no 0
• • CI'"
2200jlf' +
~--------------------------------------------------~~ IOV
1',30
8891<
R28
o 0 0
5(,-2
000
10 0 0
57-1
57-2.
o 0 0
€I E/5
5-37
Table S.21 - Main PCB, Integrator Subassembly Performance Test
Integrator Op Amp
inverting input R76 II Fig. 5.14 +2.5 to t2.7 Vdc
•
Integrator Op Amp
output C7 Fig. 5.14 Waveform No. 16
Connect J3 and J4 to a
•
-.1 Vdc source Integrator Op Amp
output C7 Fig. 5.14 Waveform No. 17
16 INTEGRATOR OUT
(NO.)
C7
~
~ r-..... ~ L: V
5.0V ~ 5.0V
(V/OIV) """""" ........ / ""' I"-. (V/OIV)
5-38
ARTEKMEDIA => 2012
ARTEKMEDIA => 2012
m+
i1!I i1!I i1!Ii1!I!!J i1!I C 15""
iTlO 0 + 2200}<'f'
+
IOV
V.
R30
889K
,0 0 0
57-/
57-2.
o 0 0
5-39
Table 5.22 - Main PCB, Isolator/Bootstrap Subassembly Performance Test
Input and Control Signal Reference Test Dlustration Performance
Setting Nomenclature Designation Point Reference Standard
..
Input Terminals: J3 (Hi) to TPI (Mecca)
and J4 (1..0) connected
with a copper jumper
Isolator input R44 Fig. 5.15 +0.0001 to -0.0001
Vdc
..
ARIa - 5 +3.75 to +3.85 Vdc
Isolator op amp
inverting input ARIa -6 Fig. 5.15 +3.75 to +3.85 Vdc
••
Bootstrap amp +0.004 to -0.004
output VR2 (anode) Fig. 5.15 Vdc
•
Isolator XI switch
control voltage (off) VISa - 13 Fig. 5.15 -5.04 to -5.08 Vdc
•..
Isolator XI switch
control voltage (on) U15a - 13 Fig. 5.15 +4.7 to +4.8 Vdc
Isolator output
VR2 (anode)
el7
•
II
Fig. 5.15
Fig. 5.15
+1.0030 to + 1.0040
Vdc
+0.9999 to +1.0001
Vdc
Connect J3 and J4 to a
-0.1 Vdc source,
Isolator input R44
II Fig. 5.15 -0.0999 to -0.1001
Vdc
range to .2
Isolator op amp -1.0190 to -1.0210
output ARIa -7 II Fig. 5.15 Vdc
- Bootstrap voltage
VR2 (anode)
•
II
Fig. 5.15
Fig.5.15
--4.99 to -5.2 Vdc
-0.0950 to -0.0970
Vdc
5-41/5-42 Blank
THIS
PAGE
LEFT
BLANK
SCANS
By
ArtekMedia
II REF: MECCA
~§§ CI" +
J~~O~ ________~______________ ~____________t-~ 22oo/-,f'
IOV ,.
,0 0 0
57-1
57-2.
o 0 0
• 1111 II • • • II • •
5-43
Table 5.23 - Main PCB, KOhms Amplifier Subassembly Performance Test
•
Ohms op amp non- +8.175 to +8.185
inverting input R85 Fig. 5.16 Vdc
Ohms reference
CR21 (anode)
• Fig. 5.16 +0.0001 to -0.0001
Vdc
+1.0005 to +1.0020
voltage R36 II Fig. 5.16 Vdc
•
Remove jumper from Ohms op amp non-
J3 and 14, set range to inverting input R85 Fig. 5.16 +2.69 to +2.71 Vdc
.2 - manual
Ohms opamp +13.38 to +13.41
inverting input R86 II Fig. 5.16 Vdc
VR9 (anode)
•• Fig. 5.16
Fig. 5.16
-5.97 to -6.00 Vdc
CR21 (anode)
•• Fig. 5.16
Fig. 5.16
-5.95 to -6.00 Vdc
5-44
ARTEKMEDIA => 2012
ARTEKMEDIA => 2012
elI> ella
JIOlo 8 8 I!HH! 8 8 0 1+ 2200jAf' 22.00jAf' +
IOV IOV
/J'" SIn.
Q.
CI7
lN75ZA
+ 5./oV
0
qWP'
25'V -]
LZI
~;1 M:~:5 @-_
E~ 74LS05 E~8
G,I\'
--4f-7>7 cift
®~2~8 @ §
I i~~3V-uk~zt-
';lolLS/OS 5.1~7S'1
IK~
/(')(
IK -
C7
.IJ-If
I'«.Y
/DOV
S5'-2
o 0 0
000
,0 0 0
S7-1
57'2-
o 0 0
REF: MECCA
• • • • 1111.
5-45
Table 5.24 • Display Subassembly Performance Test
+5V
-12V
U2·24
U2·15
•• Fig. 5.17 +4.95 to +5.05 Vdc
Clock
Qe 1
U2·1
Waveform No.2
Qe2L(0/L)
U2·16
+ 100 (step)
+2K
U2·I1/20/E9
••
50 Hz ± 5 Hz
OB U2·7
Waveform No.9
••
Oc
Q1
Q2
U24/E5
Waveform No. 13
Qs
+ Pol
U2-6/E7
U2·10/ES
E4
••
II
Waveform No. 14
Waveform No. IS
Hi = +4.5Vdc = + Pol
+ & - polarity Lo = +0.25Vdc=-Pol
Manually change
ranges in the Kohms
function (Range 0 to 5)
Rl
R2
E3
E2
(See range
and relay
performance·
Check)
•• High for range
2, 200, & 20,000
High for range
20 & 200
5·46
R4 E1
LED 5 Strobe
LED 4 Strobe
Q 1 collector
Waveform No. 18
LED 3 Strobe
LED 2 Strobe
Q3 collector
Waveform No. 20
• Waveform No. 21
NOTE
5-47
Waveforms for Table S.24
1
(NO.)
CLOCK 2
(NO.)
Q el I
U2-1 U2-18
,. ~ ~ ~ ~ r- ~
,. ,.. ".
10 J.LSEC 50 MSEC
(S/DIV) (S/DIV)
,
-
3 Q e2 4 .;- 100 (STEP)
(NO'> (NO.!
I
U2-16 U2-11/20 or E9 I
I
II
2.0V 2.0V I
I i
I
(V/DIV) (V/DIV)
50 MSEC 1 MSEC
(S/DIV) (S/DIV)
I
5 .;- 2K 6 TRANSFER
(NO'> (NO.)
U2-2
U2-19 OIN HIS F/S
- - ~ ~
- -- -- -- --
.i
2.0V 2.0V
(v/DIV) (V/DIV)
I
I
10 MSEC 50 MSEC
(S/DIV) (S/DIV)
i
5-48
ARTEKMEDIA => 2012
Waveforms for Table 5.24 continued
ARTEKMEDIA => 2012
7 OA 8 OB
(NO.) (NO.)
U2-8 U2-7
- ~ r-- r--
2.0V 2.0V
(V/OIV) (V/OIV)
1 MSEC 1 MSEC
(S/OIV) (S/DIV)
9 Oc 10 OD
(NO.) (NO.)
I
2.0V
~
2.0V Ii
(V/OIV) (V/OIV)
1 MSEC 1 MSEC
(S/OIV) (S/OIV)
2.0V 2.0V I
Iv/DIV) (V/OIV)
1 MSEC 1 MSEC
(S/OIV) (S/OIV) iI
I
5-49
Waveforms for Table 5.24 continued
EXAMPLE: DIGITAL DISPLAY .18229 KOHMS EXAMPLE: DIGITAL DISPLAY .18229 KOHMS
13 Q2 (DECIMAL WEIGHT OF 2) U2-5/E6 14 . Q4 (DECIMAL WEIGHT OF 4) U2-6/E7
(NO.) ""i'N'OT
2.0V 2.0V
(V/DIV) (V/DIV)
I
I
1 MSEC 1 MSEC
(S/DIV) (S/DIV)
!
EXAMPLE: DIGITAL DISPLAY .18229 KOHMS SUM OF 12 TO 15
15 Q8 (DECIMAL WEIGHT OF 8) U2-10/E8 16 DIGITAL DISPLAY .18229 KOHMS
(NO.) (NO.)
r-
I
LSD TO
LSD T0"11 I 0 10 11 I0 ~SINGLE SCAN MSD ., SI NG LE SCAN I
MSD
,....- I
~ ~ ~ Q1 1 0 0 0 1 !
Q2 0 1 1 0 0 J I
!
2.0V
Q4 0 0 0 0 0
I
I I
Q8 1 0 0 1 0
(V/DIV)
I
TOTAL I
I
1 MSEC 1M
I
(S/DIV) (S/DIV)
I
,...... I
to-- .-- ~
I I!
!
I
I
I'- r\. I'..
" I I,, -1 I
2.0V
IV/DIV)
'" '" 2.0V
IV/DIV)
10-
'" "i-
!,
I
i
.-<
I
I
\
I,
I !
1
i i I
1 MSEC 1 MSEC
IS/DIV) (S/DIV)
- - -
2.0V
'- 2.0V
(V/OIV) (V/OIV)
1 MSEC 1 MSEC
(S/OIV) (S/OIV)
~ -
2.0V
(V/OIV)
1 MSEC
(S/OIV)
5-51
• El0
Ell. •
410704-J
• •
E12
•
Op amp non-
inverting input Rll Fig. 5.18 +1.59 to +L61 Vdc
••
Op amp inverting
input R12 Fig. 5.18 +1.59 to +1.61 Vdc
R16/17 junction
•
••
Fig. 5.18
Fig. 5.18
+13.4 to +13.6 Vdc
Fig. 5.18
Waveform No.1
Waveform No.2
Driver output
R16/17 junction
Fig. 5.18
Waveform No.3
Waveform No.4
+ Rectified output
- Rectified output
CR5 (cathode)
Fig. 5.18
Waveform No.5
Waveform No.6
5-53
Waveforms for Table 5.25
/ / ;"\ I 1"\ I ~
I '""" \ l ~,
100MV
V I\, V. \
1.0V
(V/OIV) "\ / '\ 1 (V/DIV) '\ J '\ I
~V ~V ~
y ~V
~--------------------------------~-----------------------------------i
R16/R17 JUNCTION
(NO,)
~ I " ~ I
/ / ~
1\ I l\ I
I 1 V i\ V \. ~ \.
100 MV
(V/OIV) \ J '\ I 2.0V
(V/DIV) \, I ,, VI
'\
'- V '- / "/
200 J,LSEC 200 J,LSEC
(S/OIV) (S/OIV)
AC COUPLED AC COUPLED
I """1\ L~
I \, ~ l
2.0V
(V/DIV)
2.0V
(V/OIV) \ I \ II
'- / VI
II
10--'
\
....... I
'oO K2
RI
1M
oS'"
o o
5-55
Table 5.26 - Data Output (Opt. 51) Subassembly Performance Test
Input and Control Signal Reference Test lllustration Performance
Setting Nomenclature Designation Point Reference Standard
Function: DCV
Range: Manual (.2)
Input Terminals: J3 (Hi)
and J4 (10) connected
with a copper jumper
Check that all connections to the Data Output PCB are made as shown below.
"E" Term
Display PCB Main PCB Color J1-Pin Name
Rectified voltage
Zener voltage
CR1/CR2 (cathode)
VR3 (cathode)
•
B
Fig. 5.20
Fig. 5.20
+7.9 to +8.2 Vdc
MUXClock
C3 •• Fig. 5.20
Fig. 5.20
Waveform No.1
Waveform No.2
Transfer
Data Transfer
Cl
Fig. 5.20
Waveform No.3
Waveform No.4
5-56
Data Strobe OCI - 5 pin 1
Fig. 5.20
Waveform No.6
Waveform No.7
Fig. 5.20
Waveform No.8
Waveform No.9
FI F2 F4 Fg Wght
+DCV 0 0 0 0 0
-DCV 1 0 0 0 I PCB locations are:
ACV 1 1 0 0 3 Fi - UlO-4
+DCI 0 0 1 0 4 F2 - U11·4
-DCI 1 0 1 0 5 F4 - Ul2-4
ACI 1 1 1 0 7 F8 - Ul3-4
KSl 1 0 0 1 9
18 V 10 L
1202
Range Code
Rl R2 R4 Wght
.2 0 0 0 0
2 1 0 0 1 PCB locations are:
20 0 I 0 2 Rl - UlO·3
200 1 1 0 3 R2 - Ull·3
2000 0 0 1 4 R4 - U12·3
20,000 1 0 1 5
19 W 11
1202
5·57
Table 5,26 continued
Input and Control Signal Reference Test Illustration Performance
Setting Nomen cia ture Designation Point Reference Standard
I I I I I
EXAMPLE: (Ext. triggers oscilloscope to pin 8 of U1 0, Ull, U12, or U13)
Function: Kn
Range: 20
Input Terminals: Connect
13 and J4 to 18.243 Kn
U1 0-1 (Serial 1)
U- OR 100 0 1 1 0
U11-1 (Serial 2) OR 1 0 1 0 0 0 1
U12-1 (Serial 4) U ~ OR 0 1 0 0 0 0 0
EQUALS 3 4 2 8 1 9 2
OR t
UNITS - - - '
TENS~----'
HUNDREDS - - - - - '
THOUSANDS - - - - .
TEN-
THOUSANDS--------~
FUNCTION - - (9 = Kn)-
RANGE---(2 = 20 Rng) -
5-59
Waveforms for Table 5.26
U2-1 C3
~ r--
2.0V 2.0V
(V/DIV) (V/DIV)
Ia -. Ia- - I
!
I
2.0V 2.0V
I
I
(V/DIV) (V/DIV) I
I
- - -- ~ -
I
.2.0V 2.0V
(VIDIV) (V/DIV)
I
EXT TRIG: S7-3 (N/O) 1 MS EXT TRIG: S7-3 (N/O) 1 MS
DC COUPLED (S/DIV) DC COUPLED (S/DIV)
-
2.0V 2.0V
(V/OIV) (V/OIV)
2.0V
(V/OIV)
5-61
,
0
? U~
3>0,i~A
7<11153
~: B9 ~
UlO
74L~'''41
"0"" IT] ? UII
'0'
(0'
,,_I 74L'....'
'\ , ..... J
?U4
""..
'1 IT]
R
13
3
OCI-
..:I
~ ~ ?UB
10K
7<11L.S041
74LSI'"
7"'L SI""
C6
1000)/1'
IOV
Check for normal power supply operating voltages and normal operation on all functions
per range.
..
Remove power cord
from DMM line
connector
(battery operation) Mecca J11 pin 1 Fig. 5.21 +4.8 to +5.0 Vdc
Battery voltage
111 pin 2
J11 pin 3
•• Fig. 5.21
Fig. 5.21
+24.0 to +26.0 Vdc
Battery voltage switched 111 pin 4 II Fig. 5.21 +6.3 to +6.7 Vdc
111 pin 6
.. - f--.
•• Fig. 5.21
Fig. 5.21
-15.0 to -16.0 Vdc
..
Dig. Common 111 pin 8 Fig. 5.21 +0.020 to -0.020
Vdc
5-63 .
Waveforms for Table S.27
- -
Ir..... __
5.0V 10.V
(V/DIV) (V/DIV)
- -
50/-lS 50/-lS
DC COUPLED (S/DIV) DC COUPLED (S/DIV)
5-64
ARTEKMEDIA => 2012
ARTEKMEDIA => 2012
~lo~lo=-___________8_____8__________e_e_e__~_________________8__CJ+ ell)
22.001-'('
C/~
2200}-,('
IOV IOV
0(13
S5"-2-
o 0 0
o 0 0
S{,-2.
000
,0 0 0
57-1
57-2.
000
@E/5
-..;c::==-JI3
5-65
2002.00
Gl'~
..
',- '-_
..
~ I
o KI
E E
1 - R4 DISPLAY INTERCON TO D/O 41 - W4(BATT)
2 - R2 DISPLAY INTERCON TO D/O 42 - DIGITAL COM VI0
3 - Rl DISPLAY INTERCON TO D/O 43 - MECCA COM BLK
4 - + POL DISPLAY INTERCON TO 0/0 44 - DIGITAL SEC BLU
5 - Q1 DISPLAY INTERCON TO 0/0 45 - DIGITAL SEC BLU
6 - Q2 DISPLAY INTERCON TO 0/0 46 - ANALOG POWER SEC GRY
7 - Q4 DISPLAY INTERCON TO 0/0 47 - ANALOG POWER SEC GRY
8 - Q8 DISPLAY INTERCON TO P/O 48 - W7(LINEOP)
9 - +100/STEP DISPLAY INTERCON TO 0/0 49 - W7 (LINE OP)
10 - + CURRENT 50 - FEED FWD COMPENSATION (FROM E51/52)
11 - + INPUT 51 - + REF SW DRIVE (TO E50)
12 - -CURRENT 52 - - REF SW DRIVE (TO ESO)
13 - -INPUT 53 - HOLD PROBE SW INPUT (TO E58 ON 0/0)
14 - 00 STROBE DRIVE·DISPLAY 54 - . R99
15 - KOHMS 55 - R99
16 - AC 56 - R98
17 - ISOLATOR OUTPUT (TO E18) 57 - R98
18 - INTEGRATOR INPUT (TO E17) 58 - HOLD ON DATA OUTPUT PCB (TO E53)
19 - +5V (REF: DIG COM) 59 - W8 (LINE OP)
20 - I (CURRENT·BAR) 60 - W8 (LINp OP)
21 - DIGIT AL COMMON 61 - MECCA
22 - TRANSFER 62 - Wll (BATT)
23 - PRIMARYBLK 63 - E63.W 11 (BATT)
24 - PRIMARYBRN
25 - PRIMARYORG
26 - PRIMARY RED
27 - PRlMARYYEL
28 - W3 (BATT OP "HI" INPUT (F20I)
29 - W6
30 - W6
31 - BATTERY OP "1..0" INPUT
32 - W3 (LINEOP)
33 - LINE ONLY "HI" INPUT (F201)
34 - WI (BATT)
35 - W2
36 -- W5 (BATT)
,
37 - W4(BATT)
38 - WI (BATT)
39 - W2
40 - W5 (BATT)
5-67
l I
J
"+" CURRENT INPUT (AC & DC) F
2 "-" CURRENT INPUT (AC & DC) 101 FRONT PANEL rnA FUSE CONN
3 NON-EXISTENT 201 REAR PANEL LINE FUSE CONN
4 NON-EXISTENT
5 NON-EXISTENT
6 NON-EXISTENT
7 NON-EXISTENT
8 DATA OUTPUT POWER CONN
9 INTERCONNECT TO MAIN PCB CONN.
10 AC CONVERTER CONN
11 BATTERY PACK CONN
12 HOLD PROBE CONN
13 INTERCONNECT TO DISPLAY CONN
14 LINE SELECT JUMPER CONN
201 AC LINE CORD CONN
202 DAT A OUTPUT CONN
I OPT 51
DATA OUTPUT
PCB AS5Y. J~
I
C 5 ERIAL DATA STROBE
f----
D PARALLEL DATA VALID
MAIN PCB ASSY. r--
E SERIAL DATA STROBE
J201 f--
BATT F201
I
LINE F HOLD
E!O Fl0l Jl0/Pl0 AC CONVERTER 6\.j:r-- HI f--
+1 1 Sl-6 E28 E330" H I NHIBIT PARALLEL DATA
+S J 3
E.!,l
S2-1 I 1 12131415161718191 E31 E340"
LO f--
J SERIAL 8
-I 2
E12
E61
~
u
I§ >
III I~
<J:
+ (!)
> Il)
III
> U :l f-
u 0 U
<J:
u EARTH
-
K 8K
z '+ "j
I <J: I~' w u w -
E13 :;: 0 :;: E511E521
-S 4 53·3 (!)
II: T1 J:f!. ~ L F8
z 1 1 POWER -
OPT. 81 ~
~ .:!!.?
1
f--
1
-- HOLD
II:
&§] J f--
2
f--
f - - FOR
2 ISOLATED
f--
-
M
N
o
800
I
HOLD r-- 3 SUPPLY f----
±i
2 3
PROBE f-- '--- f---- P 80
ASSY. OPT. 70 f----
~3 IC RELAY 5W BATTERY PACK R 8
'--- E49~
CO NT. V PCB ASSY. f--
HOLD t-- ~ MECCA t1J BATTERY S SERIAL 1
I 53
GND I--
21
T I--
20
f--
f---
1
2
3
+22V
+ BATT V
1
I--
2
I--
3
E12
:::::+6.0V El0 --
~
I--
T 2K
r-----
U
f----
20K (OIL)
V Krl t--
f-- SW BATT V I-- --
--- 1 GND
V F2
I ~
15 "E" NOS. 4 4 Ell f----
V TRANSFER t-- f-- r- -- I--
I W R2
V
22 5
-22V
5
& --- 2
f--
f---
:r
- X 200
AC f---- BATTCKTBIAS I--
~
3 Krl f--
16 6 6
Y +5V I-- f--- DIGITAL BIAS f---
f--
4 D8
Y 20
I
19 ISO OUT INTEG. IN 7 7 I--
LINE VOLTAGE I--
DISPLAY PCB V r-- SELECTOR JUMPER
I--
8
DIG COM I--
8
/
5
I--
D2
TOP Z 2
BOTTOM
f--
1 +5V (ISOLATED)
TOP
J1411 I2 I 3 I4 I 5 I 6 I f--- BATT f--- 6 + POL
L 9 9
/ I--
f--
I 10 J13 f--
8 SERIAL4
K 1---4--I-~ A 1 I B 12 C 1 31 D I I I I I I I I I I I
4 E 5 F 6 7 8 H J 9 Ki lO L
/
8
I--
R4 r--
9 4K
~
II: 9 TRANSFER r--
9 1-+--+--+---, ¥ w
>
0 f--
10 F4
'" !2Z u ..J LL ..J
., 1--: !2 u ~ .,. ..J 0 1-2
'""j a;+
(J) ¥ N f-- 10 R2
MAIN PCB ;j; 0
N
Z
0
Z N
25 (!)z <J: ,
V I--
I 0'"
D- N II: II: II: f--
..J
<J: .,. 0'" O Z 11 R4
TO DISPLAY PCB U + alO
11 7100
r' r-----
8 1---4--I---~4--+~
II:
f- 2
0 V I--
12 400
H~~~--+-~--~4--
g;
f-
L 1OIKT9 J1 8 1 H 17/ F 161 E 1514131 D I C 121 B 11 A f-
f-
0 V
12 D4
I--
13 OD
r-----
13 40
J9 al f----
I F
7 ~~~--+-~--~4--+-
~~~--+-~--~4--+--~~
& "E" NOS.
V
V
I--
14 Dl
I--
& f--
14 4
15 SERIAL2
15 AC
I 8 I 6 I 4 I 3 I 1 I 2 I 9 I 7 114 I
~
f----
C::~=- _ _- - - - - j 6 5 f-- 16 1K
16 +5V -
~~~~~~lZ~~~\
t=Y.:--------1 E DISPLAY PCB A5SY.
f----
I
17 10K
-
51--+----+--1-+--+----+----+-+-+--+--+----. 18 F1
-
4 I-+--+----+-I-+--+--+-I-+--+--+-~ 19 Rl
r--
3 I-+--+----+-I-+--+--+-I-+--+--+-~ 20 10
I D I-+--+----+--~+--+-.-+-I-+--+--+--~
CI--l---l---I-+--l---l--I-+--+---+--+-+--+
E58 HOLD
f----
21 100
'--
22.
NOTES.
2 1-+--+--+~-+-4--~-+-4-~+-~-+~--r-+-,
I B ~+-~~-+~~~~+-~~-+~--r-+-+-~-r-' REFERENCE DESIGNATIONS J4, J5, J6
ANDJ7ARENOLONGERUSE~
I
THE INTER BOARD CONNECTIONS
ARE HARDWIRED AS SHOWN IN
INSET FIGURE A.
I FIGURE A
OR E52 IS INSTALLED DURING
MANUFACTURE AND SHOULD
NEVER BE CHANGED. TH~
JUMPER IS THE "FEED FORWARD Figure 5.23 - Model 4600 Interconnect Diagram
I J13
MAIN PCB
COMPENSATION" SELECTOR FOR
THE REFERENCE INTEGRATOR. 5-69
I·
I SECTION 6 DRAWINGS
I
I
Title Page
I
I
I
I
I
I
ARTEKMEDIA => 2012
I 6-1
ARTEKMEDIA => 2012
I
4.5.3~Z
LWTA aJTPtff UJVEK
I
I
"'~3CjI7 CASE, PLASTIC
I
920710 !..ABEL
I
SERrAL. NO.
453985 WASJ.lEI!
2 PLACES
I
R£AR VI£W DF CASE
I
45".3~53
I
DETENT, BAIL
Z PLACES BDTTOM VIEW OF CAS£'
POSlTltAV FEET ON UJN.TErrW£I)
AREAS OF CASE r4I'/.ACEq)
I
453~.M.
ZPtACES
NSERT
QZ0773 INPtJT L~L
I
I
FORWARD---+-
I
I
UNLESS OTHERWISE SPECifiED
DIMENSIONS IN MILLIMETERS AND
IDIFllflIFlI~ DANA ~~IS INC.
I
INCLUDE THICKNESS Of Pt.ATlNG
TOP ASSEMBLY
4600
~OO~77
I
NOT DING USED OH D
I
APPt.ICATION OF
6·2
I T
U
":~IIS~_PER EOlF· /0/1-72-
RE.VISED PER. £.0,,. 10"'1"''''
REVISIONS
DESCRIPTION
I E
D RFJI/5£D PER £.0. # '38<}O
RE:tiISED PEl< E.O. ~ ,,}9"lb
F R£1I15ED PE.7< E.O."I'* '1'18
I -1(\32,74 ASSY
MOTUERBOARD
4.5"40-4 7 C~S5/5
H REVISED PER E.. 0, " 10039
J R[VIS£D PE.R LO.1f 10090
K R£VI5£DP£REO.# 101:} ,
L REVISED P£~ E,[).'It /01..11
('.,£[ VIEW'S') ~/5041 S{/!£W PPU 4·41)" ¥~ NI I?EVI5£D P£R r;,.D,~ Ion.:
I "154051 5T1FF£NEI2 /
C!lASS/S
(2 R£Q'O)
I AC{£wvERTER
I
rJ
(Z"'I&A)
4OJ,!!73 At liNVERTU. [;;£E DE TA/L- '8 I 500DD'l. TUI'l/NI7, SURINK
A.S5Y. "2077'3 ro5EIJOLDER ,/£?,J,D. (£ PL(S) AIR
1.1504& PPU 4-f1J. Y2 .-- n07h~ FV!>£ (.25"MlP)
(3I(EtuJ)
I
5"2'1555 WIRE ,&1<N, (216-A:)
fo170Si L KWA5HEI(. 5£E O£TAIL '.6'
(3 iE..Q'~ %I."f -' ./
fIlL.IL.-+--- 52"1~9'iJ W/RE, WUT. (2"1~)
~S.l105~ SPACE.R -~=::::::=:j~HII----' S££ D£TAIL 'C'
co'm~cr;----#
ATTACH£D TO ~.
I
"'5"10"'18 BOTTOM COVER
4B,..9
VIEW"C" FOR LINE OPERATED ()MM'.s
ONLY,
IHPUT JA(.I(
\1 ItEQ'o)
I f=
Fll5fHOLD~
50000'3~
T"'IN&,s"~
1.50 Z .06
--I .12
~ .03 .
I '>20779
"Z077() FUSE:. (2.5"Ht'lP)
.~
-45"'4050 ROD,
POWEr? SWITCH D
&00534 TERM DET~IL \A
C
I
5OOO25 WIRE
I ~
~......
~
(20 LINE)
~
r.,/~D41 SCREW
PPH 1-'/0 x 3/1.
I "153.,.. a NUT, HEX ['15042 SCfEW
(2. RE~'D)
I TOtALH pce,
&:. t/SINf?
BUTTONS TO BE GLUED TO SWITC.HES LEAD/NCr ED&£:, OF CHASSIS DETA \ L 'c I 40D" 77 4-boo
40388b
ARTEKMEDIA => 2012
fIlIAl.
I
IIEXI
'20S0-4(,q475 SCOTOIGRIP) 03h1ENT. ~ THE 38/"9 [HIP ON THE NEXT DWG USED ON DIll MIll
alSPLAY BlJARO. APPliCATION QTY REQD StUT I
6-3
bJ023.£l BIF. 5000(,.0
ARTEKMEDIA => 2012
453~OO
GMIDE PIN
~B~~________~====~R~~~I=SI=~~____~~~__~__-I
f?f:.V LTR DESCRIPTION DR CHI( APPD
I
TERm. (I... REQD) 5 LEE VI ':'Ie- (,,00747 SOCKH,
~204S2 5OC.l(£T 8-PlN v RELEASEO PER OlIN • 3 ""~
15GA. r< '" REG'O (AR2,3,"'l,S)
III
45"3~OO
GUIDE PIN
RELAY
iDlO 744 STANOOFF,
HEX
V£>0750 CLIP;
SE£. DE.TAIL"C."
E
F
H
r<£Vr~ED PER E.O. # 0~2,~
RE:VISED PE.R E_D. 'II '1'1Jj(,
REVISED PER E.O. It- 9%8
I
GROUND J REVISED PE.R £.0.# /l>o/(J
(,,007("6 TEFLON
T£~M.~9 REdO)
M M
N N
K
L
~E.VI5ED PER £.0. -- I{J038
REVISED PEl? E.O.'" 10075""
R£VISEO PER E.O."" 100'30
Rf:V 15E D PeR E.O.... 10102..
I
50002.5' WIRE (20'A)
N P R8JI5E.D P£R E.o. ofF IOIt.!)
LEN&TH 2.0 IN.
!;E.E. DETAIL ·A~ P R RHI P R .D.'F JOz. I
I
EI20 S LA WE-VISED PET( £,0. -# 10310
s
I
V ~VIS[;D PER E.O.lI 10380
~s:- "20781 PAD/TRANS.
50002£ WIRE (20C-A.)
LEN&TH 2.5" I N . - - - - .
SEE DETAIL ~A" FIJSE
50000~ TUBINf:r.
j~.~EL.-db~==i=====~~~~iw~~~~~~~~~~ .r--_--II.-
2.1
T A£ /O~8
~> I
SHRINK (3 PL(S
,,=;;;"'='"
4540b? SWI TC H ("15M4 SCREW "HOx y"
I
f.,170CY1 IVUT,HfX
ASS"', ([UNCTION)
1017 JOZ WASHER ,FLAT
Ell (lNSEI?T 5CJi'f:.W FROM BOTT()M OF PCB)
~A'r'
~W3,Wt.
OD2.4£l'JUMPER 4 R{;'()D
Wl,WB)
I
I
KIO C7 IN';TALL JUMP£5 ON BOTTOM OFP(13)
£13 100078C. POST CEMENT C.R13 TO TOP
DISPLAY .1}Jf OF &5': US/Nb- "'205""10
PC.6 50D025 WIRE (206.4.) PCLY (SCOTCH "' ... (5) C.EMENT.
453402 BRKr T?T AN6.L£
lEN&TH 2.5IN. ---~
~£ DETAIL "'Ah
52-4~~'" WIRE
IDOV
,,10/77 RILJET
4 REGI'D (ARI,UI5;Wb,ueJ)
P8 I
--0 IFoR PI(\.f DE,5CRIP,l
===;:l;: JI3lsEE PAISE 5-b9 /'
00077B
SWITCH)POWER
(unNOT lASE SPACER
bDD 38 I PIIJ FEMALE
2REG'O ) I
5££ DETAIL "W FOR
~1NDER SWITCH')
4£:.3"'102 BRACK£T
[,0078b
POST
W3 i WC-, Tn RE
u:, F~orrLJ;
1~'':)Ti\lLE.D
UF P'C.l~.
SECW,',,\& CABLE AS5Y.
I
'1Z()735 &>1.D077 RIVET
DETAI L ''A /I
;:OC.t<£T"/'-PIN
(2 RWD)
t"WOBO W!J5HER.
(SEE DE TAIL"F-)
P&.2
PCB ASSy') MOTHERBOARD
I
3 •• -Tl-iJ5 S'r'MBOL ON comPo LEADS INDILATES
& JUA1P€RC~ ~(5)
b..COMP. IS TO 13£ RAISED .1'2J> IN. ABOVE FrB.
ili lASE PAN DiAl T C.RIA1PINCr TOOL NO. CT-IOO.
USE C.OO2-45
RS3)S--f) /(4)/OS T/C, rSV ESTAi3L1SJltSD.
{, A[JO I3P.CI< '/0 BACK CAPE> BetweeN BSC
.qIOOO-D2.~
I
I. SC.HEMATIC REF. ~32:087 & MIDDLE
1400I<SPLILE BU55WIR£ TO
LEAD OF 1?20 t f?30
• p.NO ME.CCA (~52) 2:Z,LIFO, .35V, PiN IIOIl-5.
MAY Nor f3E ON ALL 45SefVlt3L'IS. THEY
403BB.:o
NEXT DWG
o'fr..ot:J-02,"'l
USED ON
I
:J = -40387-4
NOTES: UNLESS OTHERWISE SPEC.IFIED.
.--- --- PRIOr? TO 5TUFFIN6-. ARt: DESIGNATED C.33 AND c.34.
6-4
APPLICATION QTY REQD
I
I REVISIONS
I - - . 0 • £'-,
©
~~~
I o
0
0
0 R30
o 0
I 00
o
o
o
o
0
0
0
0
0
• R28
o
I
00
•• • o
o0··
0 0 " 0 000 0 000
5-1 5-1
• o 0 0 o 0
r - - -•
--- o 0 o 0 0 0
I Oi 1<7
L __ _
-3
S-2
I
.00
.. .·...... .
- --l
_
- -.- _ ~..
• • ...... •~_~~__ JO
•
I MECCA o
1-----=.= = -=
1<4
<:.
0 r--@. •
....
• :
000
: •••
••
•
•••• ••
0
• L• · ...
o K3 0
__ ___ _ I
~-15'
·O~..·
•••
• •••••
• •
••
· •
I .... ......0
. '--.- - - - r e .
K.'2. t- -@.
..- ••••••••
••• •••
•• ·o.• .•• .0.. 0
.:.
L _____ ...i4t.
o· ••••
•• • .....
•
0
• : . O.
0 • •
• 0
I
5-5
:: :............ • • • 01. • • • •• 000
•• ••••
• • • • •
• .0 o ••••••• 0 0
0•••
S-"
000
5-b
"'10411 CLAMP, CABLE..
(M~j(E SUirE WIRES CLEA':
I o
··0. 00 0 . o. ..••• .
••
•
0
0
• •••
5-7
POWE.R SWITCH ROD)
DETA I L" H"
• ••• •••• 0
o : ••• : •••••• 0
••• • • • •
I •• •••
••••
• • 0 •
"153102 i3RKT
(REF.)
..,,07" PCB.
I
(R£F.)
CIRCUIT 510£
£.IOD80 I.IO(}77 RIVET
WASIlEIC (REF.)
(RE.F.)
I .
OETAIL"F"
I COLOR
GREEN
£"'5
GND
L.,ENCzIIJ.
2..3/8"
e2.1 RPnWN 2"'1 2V.. "
f-'.L /l( K 23 2.3/.. "
I RED
YELLOW
ORANM:.
2b
27
25
3"
3"
3"
PCB ASS)'., MOTJ.lERBOARD
TOP COY£,( 4fo 3"
I
E I I
E
1
I . -__ '~ ____ ~ __________________ ~-+ _________ I
l1 IF 1
e:::b 0-++-I1- - + - - - - - - - - ,
III • 51 '" I 12~
0
0
1,e::9
14~ l{,~
c8::::S i7
18~ o-f-J11-----l------,
I
- ENA~LE ----.......+----l--+.-:Hll-- ~ T~~_+-
++-1....J1....J......t-l--1-I--f-+..J...I -+ :---1-------+--+--1--1--..., "------r-------------------------,---------_-_-_--:..-:..----.., "I'-. I E.NABLE. (3ES)
-
I
1 L.._-_
~,~~~~~" ODS)
R4-i~~v:
, I: •
I
~-----~~------~~~~~~~-~-
j
~ IAL DV)
1
I __________~:~---....J
II
I
~ jQ;) 11oI.4\..AI
12.1'14250
>R54
>FSV
j<yo' lo/Y~Dr~~~1
,.5.%
~~~~
II2W + '(''''>1
'Y'
I,
I
ENABLE' ~
LI
hTl·nJO~t,""'A~CC!.!!l!.!..QI,JV;L!OtULL-T_I_I__+_+_4~I---+_-l I / I +16 v • RSb I. ~"VR4 ~Rb
1m
.5%
IJIU-Ol I .---- r-+--+--+--+-t--l--+--1-+---+----tI-, ~R58 100M 1_ lOY 3K.
rV "'.
IT C. •
~M .---..--I-F<~f"'-I------I-I--I- ~~VRI .~CRI2 Itl~3~
c
-IN
-
I ...--...j.......I--r-l--+-4-T+-+-+"T"'""'-t-......, :
I hlc:::=J 1- ~ 17 ~ b eJ, o-I-I-+-I--+~,
RI14
A.!....-.---'
t--f-I-I--I---II-I---,-'
• RIB
900 L
I S.IV \7D
R57
10K ~i~:~I'
>
.
1 ,.
RI3 sse I
S3
~
13'
~~ 916~ 0 IBr:;:::::;-
',:"1 vsI
IUIV~>R37 L-
05'Y.
~In 0 rl-I-I- ------------, ~v
"~VR3
~~·5.'V
I
~
2 TTl '6 'I 9'" 5·,2M
0 ElL 1 v '( :J •
II -.;::/
- -
I IN
0 EbJ
M
"Kill
_,..L.
DV /
~ I WI ,,":' cJL
'I
~~~~M
~.
900S0L K OHMS +1~'DVC:l"7
h ur
..LC.12
;;; 5bOPF~4
I ).
~r-VR5
-pa IOV
Rf,£
>?lK I
I
f--I
',...,----0
10 •
I
I
~20::":"K-I-t--r---!--+
~ I/2.W
< R30
?BB'3K
fl~ ~
~R23
I/2W
R25
no
J:'p,4-
i/IOW
D
/;(-jJ 2~O~99 ~
ID I CI3
";a.
~
5bOpF
r-
<R89
I
B - 1 v~)~ J I o"..;>~~t'~.:-I+-+--+ > 47 ?i\ I
':10 -iOOK \: >R'31 I >IK
••1,'.54-1 ,~ -105 ~K., A~n'. "~n~~ s~~~V4 IS I
II ATTENUATOR/ ~~~2_ I
R2A",-..----... 3W ZK
" ~~bf--J..-'''r--...!::.l::....DC--, ~1j_2_W IK ~ ~l\"I<'U
~ T T,!' ~
(
~r'VR9 ~ I ---- •
".;;..
SEL
I
's.
~ .bM ~~' MPS-A+2
I I
L....f0NTROL~ ___ , ~R~4 .....N_OM-+_-+---..?\9zw I -I ..
I--
- (30B) I,{) ):'1 SW
1_' ______ II~b~II ___ __1 I/LYV
:>o>o--~ ---------" I I
DC JI3-A
I
9. TRANSISTORS ARE 200Z00
1& RESISTOR MA'1' BI: OMITTED ON lATtR PRODUCTION MODELS I 20;>
IIZW
1
u
I
UNLESS OTHERWISE SPECIFIED
R3b? Ir'lla;;;;;llr DANA LABORATORIES INC.
I •
PROPRIETAR'(NOTICE DIMENSIONS ARE IN INCHES AND 11111=11=111
7. tlDV LEVELS ARE 5V ABOVE ME.CCA REF TO DIG COM 990~ rK7Kf. K5 IK4 IK3 K2.
THIS DOCUMENT AND THE 'JECHNICAL DATA HERE. INCLUDE THICKNESS OF PlATING . IRVINE, CAliFORNIA
A b. t5V LEVELS ARE ME.C.CA REF TO 01(" COM ON DISCLOSED. ARE PRQPRIETARY TO DANA
LABORATORIES. INC,. AND SHALL NOT, WITHOUT IL----,.-f-----+--t--l-;;;;;;:~TnT"'~·D~r;:;;;;_1I~
~._~o~'.~~~
I-~" .. -..~~-;;-;;;-:;-;~
"it~, m",,'1 S ,,'I1YII
....... S'('
)vHEMATIC-4600 DMM A
EXPRESS WRITTEN PERMISSION OF DANA LABO, 1-_____..1-___-+---1__-1 DECxIM.oAaLoS AON.G~S ~. HOlMETEERS
&. SEE NOTE REG-ARDINe. TPc} UNDER TABLE 'S-IO, ?AC:E 5.10 RATORIES, INC. BE USED, RKLEASED OR DISCLOSED ~ "'"
1 _ __
1 ~---+-------+----1
... MAIN LO GIC PCB
4.
3.
RElAY) ARE. 310125
DIDOES ARt IN91f.
10. 6RID C-2 S~IT,'
ADD B~CKio BACK
CAPS BETWEEN sse. AND I
~~O~~OFL~O~R~~6~~lT~~V't~J~c~Ok~C~s~~~1~ 1-___-+____+--+--1
MANUFACTURE BY ANYONE OTHER THAN DANA
LABORATORIES, INC. THE INFORMATION HEREON
HAS BEEN DEVELOPED AT ~RIVATE EXPENSE. AND
~:g~ FOf.'1jD
~~~~~I~~~CH~~~g;~W~~R::~NTOJ~~=Og&~
FROM DANA LABORATORIES, INC.
....11 .. Q 7...
.....u.Jur....
NEXT DWG
AI f\f\
"TDUU
USED ON
APPLICATION 1
:: I=
QTY REQO
I........~.
MATERIAl.
.' .... _.
'-'I==-+------+----1
.-:
I.!!!!!!. 0 ICODE ;lDWG NO:'
I
432087l~
SIZE IDENTI
_-1."""2,....1_7"T9_l-L____--.___,.,,....,......,..,I-,-Z-l
'iSCAii ~ 'SHm OF 4-
I
A I I I 6-6 I I I
I • ., 6 5 4 , PCB
I.
REVISIONS
1
I SE;ESH ,
I-~-------~~~----WIT~~OR/NU~DETECT~I-------T!~G~NTROLw~---~-----'-ll
I I
II bS bV
CB
I~'0 POLY
+15V .1 10DV
I +5V I
I? TANT
0 C~
I
1t)1)_----+--'-IIUI6AlZ
I
I
I
51'- SW
~
II
12
B RESET
10 SW
M
b
33pF
I~
c
B s
~
•
•
Y
R7b R77
~BZK
M.q
82K
_
7 I
B"
3+ AR3
2~M301
4-
-I~V CIO
R7~
'vv
IK
RBI
10K >-
-
.A...
_V
CRI6~r
A~CRI5
~
+15V
3+7 I .
AR4
21~~
rv.~~.
8
ell
3.3pF
"
' M
A.
V
~~~CR11 ~,CRIB 1+~5V2
0 -= I
Nu
I
UIO ,~
I
n
174lS00f
~
Jl. D PST
1\ UII
elK
74L74_ 8
+ND FIF
Q_
5~
6 ., ~U14
"'UI4~
'-:?4-l~
1.
4
RI4
15K'
RESE.T SW
+IOV
;>
'-
I
I
I
I D
I I I
!
D
~ rib 'i7M -15V )l74LSIO/ V
I I -I~V IR~~~F I I +5V "'"""--- ~~ VI! \It I?~ ~ I
I I ~ tJ 74LSD Y'-' + EF sw
":ill CRZB
.~ lOOK
I 10
12 0 PST
r-
_/
1
V.... I
Cl~12 ~ ~ ~ ~ ~~
I 1 M • I II -NO F/F II I
r+:---
I
I 5DO. Rb9 ~.
I JI2 E53 ~~~ 4 UIO ~ 9 74lS00Y L-1 D PST II
I 8 I
I
RIOI ~ - IK •
2.49>
1%
I/IOW+--
~R"8 >R7{)
~I?
~ LM324
-
RI09
10K
I'
IV fiREF
I
I
I
3 .
I
, -
2. 0 PST S !
...J elK
Ull
74174
I
I
-
., '2:q
10 74lS00F "---- 0
TRANSFER ~ ClK
HI
+6V ~~
U8
74l7'!, ,
Go"
POL DR F/F
Q
I
I,
011.'
+POL
JI3
I <K
I
I
1
8
I >IOK
1%
>'51<
I +5V ClR
I I L-..J
TRANSFER 1
I J ,-I-I-J
I
g:IJEE~~o~~HA~tl~EIN~~~I~g ARTEKMEDI
I
Digitally signed by ARTEKMEDIA
IDI~lnl~l® ~~!FORORNIAIES
__-I
DN: cn=ARTEKMEDIA, o, ou,
PROPRIETARY NOTICE
A
email=Manuals@ArtekmMedia.c
1-_ _ _I-__-t_t--t...:I:.:.::NC::.:LU::.:DE=-;T;;;HI:;,CK~NE~SS;;O~F...:.PlA.:.::.::TING.::....~""':'"'1I"":":"':""':":--..,..
om, c=US
+"=='
Date: 2012.06.24 03:41:28 -05'00' r'I=,::::.r'I='~__-==':~==:"""
DANA LIRVlAIN0E, INC.
.. A
THIS DOCUMENT AND THE TECHNICAL DATA HERE. ___
I ~~O~~OF~o~R~ru~~~t~v~S~J.?C~~~c:Js~~~~';; 1-~=======t======!==!=~.f-;,~~~mf;~;;__hDEi§.~r_---T-i
MANUFACTURE BY ANYONE OTHER THAN DANA
LABORATORIES, INC. THE INFORMATION HEREON
HAS ONLY
MAY BEEN BE
DEVELOPED
USED FOR AT PRIVATE
PURPOSES OFEXPENSE. AND
ENGINEERING t]Q}]7jITi::oq-=t=t=k~~~~5i.,l'U
40"3874 4'"00 ENG.
..
IPR~OJU~
M~
l'Ei;iiNGifR+----!-~I-::::-r===-=~:-r::::~=-_---_-r-::~
___~_~
MA IN LOG IC PC B
SIZE CODE ID£NT NO. DWG NO.
EVALUATION AND FOR INCORPORATION INTO
ARTEKMEDIA => 2012
I-..:...::..:.:...=--)---:==---+-::=+=::-t
== D 21193 432087
I SEE SHI TECHNICAL SPECIFICATIONS AND OTHER DOCU· NEXT DWG USED ON NEXT flNIL
IBB- 8 7 6 5 4 3 1 1 6-7
8 7 ARTEKMEDIA => 2012 4
PCB
REV LTR
REVISIONS
DESCRIPTION
1
I
RELEASED PER DRN #
r---------------------------------------------~
5££ SH 1
I
+~V +~:4Z ~+5Y, I E
E
I
I
11._
s~19~ ~
+5V
9 : lOOK
RANGE & RELAY LOGIC
, I
I >2.OK UI
II
\;.;.
UI
10 74LSOY
B R43
2.2K
QZ
~h.-, 2N424B I AC LONV RLY PWR .. ( .11)8)
I ENABLE
K -,---H
(101 ) -"""'.£!!!l!al.!"--------MZ'YOx-
IRIO "
L
<
Q 14
121 74LSOO r
'----"
-----
+IOY
~ RI2
+\?V
.?RI ~
+SY
( to to
+5V +5V +~V
I
I
1
ISO XIO SW
' \ ISO XI SW
(IDS)
(lD8)
I
R38 I ~2 ~~ < 15K ~ ~ ~15K CR]( CR ( _.-- ~- _- _- Lr-
I
>101<
lo
I
D
r- 13 ~O
UIO II 51~!~ ~ < 9IVl~c:.~ <
174LS~
V
I 174L~~ISD'iIOSW
V ISO 'il SW
?R4 >R3
10K 10K
'--
>RS5 -r-
~OK KI
310128
6 Ar-
K2
+~V
C.R,
7 .4~
'Ki
CR
B"~
K4
CR
9~~
R5
CR
10
r
A::-_
K6 10 I
I
. . +5V ~ (C)ClI5 '-- ~' ~R710K II
I
(101 ) I SO C.AIN DISABLE. (AC)
I '( -......;;
RIO
10K
>RB
~\OK
D JI3~~J--------------~r---------------------~ $R40 ~J~I~~b~_r------------------------~4_+_~--------------_4 D
(101) ~ I ~{, >5.IK 20K Z~~ • .& I
(IDI)-R~EU.SE-T-----------~---------------,
(ZW l E O
0 I
+sv
1174LSOO ,-
5
U A YI I
Yl rf--
I
I
I
n ~-----.l-CJ < R41 UI b II Y 3 ~._ '-- ~ ~ JIO
I R?NGE CONTROLvt
~ I o
S.IK
~
4 74lS00 B
US
-' 4
Y.4
13V.ll~I:~
V74LS05 ~
~
11~4~'~
V74LS05 ~. ~ ~
1 AC IOY-IODV RLY I
I
I I 2. I
mil • 55 2'n
I t:=
0
0- .
+sV
6 I
EI5
-..!i A
? ~10 B74L
I
I 3
74188 Ys 5
12C v, b
I"
~
II Ub
V -
74LSOS
10
.r;
~
• U~
.:J 74LSOS
4-
I
I
1
I 1 ---.J
I STE.P UP +5V
+5V U4 Z 2
~ ~ In ~b
b
13 0
14
E
Y7;L
9
Y8~-+-....J 9 Y
. .!sos ~ 5 ~tS05 ). I At \OOOV RLY
I
I 4 I
..
C
II
.11I![I.i"';"1~"'.1
- .... -
I
Sh I
12n
e::g 0
0--1
+gv
I
I
I
II
U2
~
10
cu(
l~
J.!.LOADIN~
'i
12 D PST Q,. '3
4~'L
:, U3.
5 74UilO
~ 5
D~
~
~
UP LIMIT
Pol
R4
V
I
C2SJ,CZ4Jp?l
T.oOI100I;~1
I, ________~R~I__JI3
______~4-_R~I~__~______________________________________________________~~ ~
, H V
I
I
I
I
R2
R4
I
I
I
J
9
c
I
(HI) w;-;m I D~ v -11
I STEP DOWN
I 13 ~Y4~04 4
p
~~Ol I
~
I
i
I
Q. e1 (O/ul + RI9,.7 \ I I
I I
(lSI)
".n·'1 II 57
"--0 b ~
r +5;'
• RI
20K +J:~2.Z. \two...)G.lb
T3D5V T'A.:!>N"'"T--+----------' I
I
I
I
SIC. IWT .oD l~~? !n II 20K V I I
I
(2el)
I +~Y
I .I '--+-'I'-t-~-L'--l---TI
-M-
~DP~~ +5V ,r--- -.!J;:-~-----"'"I------------------l
I
CLOCK I
B
I
8 I l~ eLK II ~ Q'~ R ~ +~V I B
I 74l7~~10 ~~ ~'l I~O
(2CI) RESET
L_ _ _ _ _ H
.001 ?R2
30K
U3
J.,l$.-,Q
8
'374LSIO I 74lSIO
+' ~'M
ISpf
~4.,!lD PSTa~
...6.10 a.
V I
J13-0
+ZI<
I D
r-- . ......!1 U7
74C04
A
IL
U7 V.
II 74(04 10
us
II eLK II
I ~~
I D~35V
II
~3Q I, t:J
YIV~
100KHz
r7~ +Sy
9
~ill
'1"3
I
(2SI ) TRANSJ:ER L _______________ ~~_OSC~~R/CLOC~_~ I
I
UNLESS OTHERWISE SPECIFIED
PROPRIETARIf NOTICE
THIS DOCUMENT AND THE TECHNICAL DATA HERE·
DIMENSIONS ARE IN INCHES AND
INCLUD£ THICKNESS OF PLATING IDIRlnIRI® DANA ~!!~~!~:~ES INC.
ON DISCLOSED. ARE PROPRIETARY TO DANA
A LABORATORIES. INC., AND SHALL NOT, WITHOUT DRA"" Rith M,,~. 2'1.1.·77 A
EXPRESS WRITTEN PERMISSION OF DANA LABO·
RATORIES. INC. BE USED, RELEASED OR DISCLOSED J - - - - + - - - - I - - - - f - - - - I
SCHEMATIC-LJ600 CHECK
DMM
~~~~O(~O~R~~~~~~T~7v~s~gJ~c~05~C:Js~~~1~
MANUFACTURE BY ANYONE OTHER THAN DANA t-~=======t======J~==~=~t__DiME:NsiC;;1s.;;;mt.1iWim.,.;~D£~SlGfNI----11 MAIN LOGIC PCB
~~~O:NNO~I~eE~~~i:D T:i ~~r~A;~A:~~~N~:,R!2~
MAY ONLY BE USED FOR'PURPOSESOFENGINEERING 403874 4hOO
MECH
r.!..o~NGit;-r----t--~:=_r=:_:_=:~~=~------__,~~
ENGII
I
¥~t~~~r,:.~Nspt~~ICmo~N~oNRDPO~~~~~r D~~8. I-Nc.:EXc.:T'::OW":""';'G-t--U-'S'::ED"::'::"ON-r.N;;;m;-i-;r;;;;IHM.rl ~~
NOTES: UNLESS OTHERWISE SPECIFIED
aEIB _ .. ., 5
~~~~SD~~I~~!:~c;::i6~~~I~Et.ENT OF PRODUCTS
• 6·8 4
I---APPL---I....
CA:"::T":::IO:":"N -~r::=1Y':-'::'R~:=:QD'::-t
2.
SCALE
1
I
I 8 I 7 I 6 I 4 I I PCB
REV LTR I DESCRIPTION
REVISIONS
1
I DR I CHK I APPD
I RELEASED PER DRN #
I I I
I SE~ ~H I
2 >t----r:3
PB
I
BLU
TI
I I i>Ry47
I I:: C.R2~ CRZh
E
K
I I I >-43 JII
ISOLATE\) WINDINGS FOR I>t----f. I I~ Z +2.2.V(Ml I 2
DATA OUTPUT POW~R I VO II>-BLK
R5 ~ I
~4-{' ~~:~K
1 I
"3 >+-----r
"-
I I
I I '=»-+--t--~
BLU I I G-RY
( RZ7
QII
I
I
- ~~~
!I~ IIIY~
: : + MPS UDS +15V(M):
I D
VOL1AG~
MtCC.~
+22V
MEAS REF TO
Die. COM
+2.7V W3
I
I
I
I
ry--'M""_..
\J
5.IY
I ~--~~.~_-+----~O>}-----+---~~--~~~--------------~O
+ CI7
]~ YRII
-I'" \bY~~-----_-15V(M)
I
, ,
~I
I
I D
+ IS Y . +IDV J l4 I I ~470 ~)QI\ I
1 + 5V j
+IDV 2, I I I 40Y l~_.~ MP.s U55 I
MECCA + '5V 2.7 VEL I I <"Rq4- I
- 5Y DIG- COM b>+----<:>-~ I I ~ 3.9K I
-15V -lOY I I -2'2V(M) I 5
I -I7V
-'22V
_t--==--'--~
-I'LV
-17V
4
~s
~ ORt; I I
I I >Rar
>/1("
I
I
5 2.G : I IP)QI3 :
~-:':::'L.::.2.:..:.N4...;,.2.;;;;.4",-,B=--_17Y (M)
RED ......
...... I I
1 PI4-
I
IOOV
r
JUMPER BD
I'LOY nov
r
24-0 V
I >+--~k>--(
2.4 -<
BRil-<
.....
23 .....
I
I
I
I
...,-VRI?
~~ 13Y
D E:60
(C~oi)--~-_----'--<
I
I
6 -
~l
BLK I 44 C~F E55 RII5
Ir~-'~<L~U----~~-'----~O 33
Ol}------Ico EZ9 C31
I~ IN4004A
Wb
~~05
£31 o E5~
o DO 1>- 42
1- G.HD I C.IlN
I
I
I
T IOV
ZZOO
~----~---+-----+-~IO
E2I
VR'O~~7
5.bY
JMPS U()S
I
DIG COM I
I
."
WI / l-SY(M) I 8
I
1
LHSK CIS I
LO I WHT E'34~f--
o Or-~------------~----------------------~----~ +T noo I
'4"1 j'
I
I DB f-I lOY I
I
I
S8 r.~:':"c~""'":'"[t-:NO~+--+-_________E._3_5-{,o ~J. or:E;.;:3~9_________________-+-_______---l M :
I OFF J-;;----lON W4 I B
I
I ~crc? °N-O+---4E'-37-{O
o
E41
1 4
I
I
F201 I I
HI I BLK
D-----~~~--~~o~-~~------------------------------------------------------------~1(3
1 .25A E33 E% W5 E40 JI3-IO" LOW BATT IND : (9
-
1
1 A ~BO~I~~6~~R
PROPRIETARy'NOTICE
THIS DOCUMENT AND THE TECHNICAL DATA HERE-
,:r A~~O~~~E~t~~)T,T~IT~~~~
EXPRESS WRITTEN PERMISSION OF DANA LABO·
g::'LEEJ~o~~HfRRtl~EI~~~~'~~g
t-____+_____+__f--t...:I:::NC=LU=D:.E.;,TH~IC;;KN~E~SS~O::.F..:.PLA=TI:::NG,-__r~~':""""--r~_d~.==.=.==.=.!®~__
DECIMALS I
TOlERANCES
ANGLES I HOLE
DRAWN R:<h M"-'1 5
ID.IRlnIRI
SCHEMATIC-4600 DMM
1-11-77
DANA LABORATORIES INC.
.:'R:V':NE::.,:CA::LI:FO:RN::A::..._ _~
A
~NA~~~'C~'~~~NBp~~~~g·RRJiEEt~~Dsg~,g~g~~i..P. x~:~ Fg~~~D DI~~RS I-CH_E_CK-+_ _ _ _ _+ __-t MAl N LOGIC PC B
I TIONS FROM A COMPETITIVE SOURCE OR USED FOR
MANUFACTURE BY ANYONE OTHER THAN DANA
LABORATORIES, INC. THE INFORMATION HEREON
HAS BEEN DEVELOPED AT PRIVATE EXPENSE, AND
MAYONLY BE USED FOR PURPOSES OF ENGINEERING 403874 4bOO
XXX.OIO I' 0'
ENG~
DESIGN
MECH
ENG"
PRO
SOIZE rC02DE1'7DE9NT3NOI./DWG NO.
S"EE Sf.! I EVALUATION AND FOR INCORPORATION INTO
"'~~ __--1__':":""__-f..!!~~mc..l..!F!:!:!..N_A~l
~TERIAI. I~INISH.
"'r"";;;;NG::;:• ...,I._ _ _ _-I._-I
432087 izEV
ARTEKMEDIA => 2012
I
TECHNICAL SPECIFICATIONS AND OTHER DOCU· z·
MENTSWHICH SPECIFY PROCUREMENT OF PROOUCTS NEXT DWG USED ON un" _, r
NOTES: UNLESS OTHERWISE SPECIFIED FROM DANA LABORATORIES, INC. APPLICATION QTY REQO =---,--...I-------...SH--EE--T-4-,.....-,DF+<t.,--I
I-:SC":"A":"LE:,-O::___
A I 7 6 I 5 t 4 I 3 I 1 6-9
ARTEKMEDIA => 2012
PCB
RtV l TR
REVISIONS
DESCRIPTION DR CHK APPO
I
c- RELEASED PER DRN # III 3 ~ 0~;'"
\c:: "
D k'8IISfl) PER Ea.# <;)B87
E iEVISED P£R £:.0# O/H3
~$"7,
Lit.
{let 'J~
-~~
,X~~ '[}
, I
F REV I!SED P&.R £.0. ~ I02:l.LJ lb1J.':" "
I
J I-i A'D"D E.tl NOTE.? P6.RE..O \02.e.~
J EO 10bii
--
K EO 11012.
I
POST, MAOI/NI;: APPLIED
~
("007Bb
10 PLACES I INSTALL FRDM
CIRCUIT SlOE AT SGUARE PADS
THAT ARE DES/G.-NATED AS
I
n n n n n n FOLLDWS: EllE2.,E3IE.q,E5JE6J£~
E8p~)EI~.
Jl
~T===~v~===T~~~~~~~v~u==~==~
JUL JL Jl JL
I
I
I
o
EID OEI' o
;;1~5~51~bl~5~
~
§ ~ §) § §
I UI
:LSOSN)I
J
E~ E8
00 0000
E7EbE,E'"
0
~
SEE
I
.1_' .1_' III.1_' I ~9w U~ J
270 PAC::,E 5-6'3
O 10
LJ .1_' I I
.1_'
I I I I II I
':!:(
I
35V ' - - - - - \1'9
FOK J'3
PIN
DESI6Nb.TtONS
o £13
2,7~/I~/I~/I~
LED" LED I LEO 2, LED 3 LED 4 LED!) I U3 \ 74L54J ~.:J
I~ I~ "ac&QJ-II~ I~ I/~
EI2.
r U2. (
I
DETAIL ''A II
'-PCB
I
I
UNLESS OTHERWISE SPECIFIED
DIMENSIONS ARE IN INCHES AND
INCLUOE THICKNESS OF PlATING
TOLERANCES
If.?/f· JJ. I~~h.-
I
I I
DRAWN
or~;;;;rWG
DIMENSIONS ANO TOLER"NCES ENOR
PER USAS YlUS
I. SCHEMATIC. REF: ~32.08""1.
PROJ
/-~- 10,,/76
17 I
ENGR
4D3~ 4WO-D'2A I I 17TERIAL 7 1 N I S H "00
NEXT DWG USED ON
Nm FINAL
~____~~~=-~~D~~~~~Y~
ENOR l'fli/ I HOt NO. 4D385b
NOTES: UNlESS OTHERWISE SPECIFIED APPLICATION QTY REQD SCAlE YI I 'SHEET I Of 2-
... L 111
I LTR
D RELEASED PER DRN # ,II
REVISIONS
DESCRIPTION
3 }.t
DR CHI( APPO
I E.
~
REVISED PER E.O.#" ~8B7
f?£VISED P£I? £.0.1" '3~"';,
H REVISED PER E.O."" 10220
J EO 11012.
I J9
•
3 I
I E >+----fH,/-o
I
I
LEO"
I j:1
I Lrr~~---------------------------J
A~~~~~~~----------------------~
I
IO>r~~----------------------------------~-+-±~~~
I ...
I
I K~~~~----~~--~--~--~------------~~~
'~~~----------~--~--~r-------~~~
F>+~~----------~~--~--~--------------~
I
I
I I
I
.. >~I~N::::.C:...._ __
I
I
I
"f 'NO'~
I EI - R4
E.2- R2
E3- RI
E4 - + POL UNLESS OTHERWISE SPECIFIED
I
DIMENSIONS ARE IN INCHES AND
E5- DI INCLUDE THICKNESS OF PLATING
6-11
--~ ARTEKMEDIA => 2012
- --------------------------------------~------------------------------------------------------r_--------------~R~~m~~OGNr--------------_, DESCRIPTION
I
I
I
I.Y ClC8P"",,"
.3
bI 02B9 .5rANDOFF, SWAGE
(IA/STALLFIWM CreClJI1.5fOE)
PLACeS
I
~PCS
VIE w ''A 'I
I
INSTALL CI,C8,C"',
C 17 AS SHOWN.
I
SEE SE.E VIEW 'A'
I
I
CI KI K2.
410713 p.e.s. I
.22,F
~v RI
I
I
I
I
I
.IOMIN.~.
•20hlA X. ..-..1
r 600787 REC£PTACLe, !3oAR..C> MOIJNTlNt;
(7 PLACES) .5££ Vft;.W"B"
I
.q107/3 PCR
(2,C'" (~fi.")
I?EF.
I
(QI023L! BIFU"CATEO
(z.. I?EQ'O) TERM·----------------------~r--------,--------,---,_--r_~UN:L~ES~S~OT~H~E;RW:I:SE~S;PE~C:IF:IE;D-r--------------------~IO::~IR::~ln:;;IR:;1~®-:D~A~N::A~LIIM~A:.N~?~.~~~7:.T--:O:.N~~:I:S~IN::C-.-1
DIMENSIONS ARE IN INCHES AND .. ~ _
VIEW"C"
PROPRIETARY HOnc!
THIS DOClJMENT AND THE TECHNICAL DATA HERE
INCLUDE THICKNESS OF PlATING
ON OISCLOSEO. flflE PRQPRI!.:TARY TO DANA L----I-----t-+-+-;;:;:;:;;;,;;-;T.~~T__;;;;;;__j~=~::..J::.~~~~~~:f
LABORATORIES. INC~ AND SHAll NOT, WITHOUT .--
I
.
APPlICATION QTY REQD
6-12
I LTR
I'r RELEASm PER DRN # 1113 )..
REVISIONS
DESCRIPTION
I
I
I
I
I
I
,,
I ,, tit
, IVfM IN
,
I '.5Y
•
3~~------~~---
AC CONVERTER ATTENUATION CHART
I ,, III I RANGE
SELEC.TED RELAY
N'. CONVERTER.
ACIN ocour
ISO
GAIN
.'2V - .2.V -.2.V )(10
I .. 'IAN" TIN
!a)l O+15V
2V
20V
200V
-
1<1
1<1
2V
2.0V
-2V
-.2V
2.00V -2V
XI
XIO
XI
&)'
, O-15V
I
IKV 1<2. IKV -IV XI
.. ), MEW!
I
.,) I INE.CLA
¢M
I, ~A
I V,
I
I
Gt. AL.L.· '«)l.TA&EfI .ARE APPROXIMATE LEVeLS AN) SHOWN WlTMOMM IN I'HIC.. ~9PRIET~'!'_~r~
UNLESS OTHERWISE SPECIFIED
DIMENSIONS ARE IN INCHES AND
MODI~IED Sy
DECIMALS
lt030
HOLE
~ I-=C.....
PU6LIQ.TtONS DEPT.
H£CK:..:.-+=.J...........:.:k:.::o:!..r~H'----+,.:..;J:.:.,.....;;~J!.I SCHEMATIC -
Xlt020
TIONS FROM A COMPETITIVE SDURC~ OR USED FQR -.001 ~.J. KuC H 7~J-)J
XXX.OIO
AC CONVERTER
I ... 'VAl-ME c., A &.ROlAND.
3. DIODE.S ARE ola
2.. CAPACIlOIlS AU 'II" EttEPTAS NOTED.
'1'4.
MANUFACTURE BY ANYONE OTHER THAN DANA
LABORATORIES, INC. THE INFORMATION HEREON
HAS BEEN DEVELOPED AT PRIVATE EXPENSE, AND
MAYONLY BE USED FOR PURPOSESOFENGINEERING
EVALUATION AND FOR INCORPORATION INTO
TECHNICAL ,SPECIFICATIONS AND OTHER OOCU·
4038B'- 4&.00
NEXT 4'3'2.083
--- -..-.--
fIlIAl
I, RUISTOU AilE 'N OHM.$ U", NEXT OWG USED ON
NOTES: UHLESS cmtERWISE SIIECIFIED ARTEKMEDIA => 2012
MENTS WHICH SPECIFY PROCUREMENT OF PRODUCTS DWIl ASSY
I
FROM DANA LABORATORIES,INC.
APPLICATI?N QTY REQO SHEET
6-13
524-~9
SEE
"24 WIRE
DE.T~ll or;.;
ARTEKMEDIA => 2012
LTR DESCRIPTION
REVIS:ONS I
1l) TRANSFORMER A R£1EASED PER DRN • III "
w)B'Z.9 CONNECTOR
6008'28 <nl~T
I
'2 PU~C.ES
DETAIL \\P\' I
I
403914- CABLf ASSY.
(n LINE) I
I
403B7'3 PCB ASS\-:
I
~ 453<Jb4 SHIELD
I
I
~E'5J;:T
I
«4
I
R2.
11/
PL.L ~
01
02.
()4
08
+100
+
00
l<TI:.
+Sv
CTND
I
faI07BE" S TD~F ~
(MALE/FEMA~E)
"1 REdo .
~,-.n
0
~(
,~
d
J ~
0
cr
ti1
A
J
tU
--'
J
403Cj/4 CABLS ASS V.
I
_ _ ~ MOTHERBOARD (REP') ~
<3:
~
<1 d
~ c()
I
t;;: --'
;>
0 UJ Cl /J
-.l I- -.l
--' S
~--~
--' d
<3: ,.-! iii fi. ).t: 0
~
IX
,.1:
".
0::
UJ
,(I
:I
~
III
If' c()
«I
lL 0
(1
It)
).t:
N '"
0
N
N
fl-
N
o::
0
r"
0
c--J N
~~ /
I
COMPOfIJ£NT SlOG.
LDC.K("1RE.&D)~~ > 0 u
:2
0
:2
.0
;2 '--.! u
/'
<t >C. q- <t 0 (] .J <'J
~ "::.t: u: cr 9 0
g
·r <t-
:2 .J <!
1 -.!J
LL 0:: 0
<t
---'
4:
Q
bI~044 SC~
(£1 REQD) -----®
~
n
UJ
<II
[g
0'1
I
UNLESS OTHERWISE SPECIFIED
I
DIMENSIONS IN MIlliMETERS AND
INCLUDE THICKNESS OF PLATING
DltAWN
.x ",.5
DECIMALS HOlE
DIAMETERS CH[CK DATA OUTPUT OPTION
.xx ·,.25 + .10 t---h'i";7~-:;---t-;-r-.rl
I
~---+----t-+----i .xxx ~.OIO ·.05 OUIQN
4bOO
'UCH
I .....
4600 MfG
NEXT DWG USED ON ENGII 403894
6-14
APPliCATION QTY REQD SHEET
I
I REVISIONS
LTR DfSCRIPTION
I b008'28 (O..m~{i
Ib ReaD
I b008'2Q CONNECTOR
Ib REGD 'I:. PIN DIP CONNECTOR
I OEI~\L \\~'
TVPICAL CONTACT ¢
I CONNECTOR INSTALLATION
~b PLCS)
I Lj530~b
CABLE
I 2.'25
I I
I II
I I
I I:
! I'
I
I 00
-:'/(JO ~/4
"f~ .l'l. t .03 T'I'P.
/ / 5E.E OET~\V~· 1.00 - - - - - I
08 e'1
I 04 £8
02 e, 1.1~
DI [g ~
~E4·~IIIII~III!I!III!I!I!I!!lI!!lIIIEElIi~
BLlAE
I RI
R2. E'2.
E3
TOLERANCES DRAWN
. . . .M. ®
DANA LAIORATORIES INC.
IRVINE. CALIFORNIA
E
F
A IIELEAIED P.III DItH •
B REVISED PER e..O.fJ 1007&
C ~£V'S£D P£R £00." 1019.5"
J JJ ~ .."...
I
D EOI0956
I
I
I
74LS''''''
'ID2525TDPP
I
(4 R£G.'-D)
I
I
I
'20735' SOGJCET,
Ie ~" PIN) I
+
+- I
• •• I
.-"-===I==~~
•
41D722 PCB
I
I
C6
IOOD)A"
IOV
•
REF
OUTPUT
COMMON
I
'-DObbS"
TEKhllNAL,NIALE
bOObl,4
Tl;'RMINAL,F£MALE
I
UNLESS OTHERWISE SPECIFIED
DIMENSIONS ARE IN INCHES AND
INCLUDE THICKNESS OF PlAnNG IOIFllnIFlI. DANA L::'~~IS INC. I
PCB ASSY DATA OUTPUT OPT.
4bOOA- D2..q
I
t. SCHEhlATle REF.· 4If32.01!l5" 40!lfA4- 4caOO
6-16
NEXT DWG USED ON
APPlICATION
403879
I
I ..
I _------'~~.!..-~s
D EO 10956
r-----!.---;~ '22
I r--='--t-~ '2.0
~_--.r~~21
i=----:..:..:-.~Ib
I ~-"'LJQK.~11
~-'-'----r~ IB
L-.._...!..:...C'--J~ ICl
I r------~~~~~15
r----=---I~
r----':.~~
!
y
I ADDRESS
~_r=--jr7'fo..
~----"'-'-'---~T
tT--"""L..1.!~~u
f:I.
I
L-..--.:....:.-~V
ADDRESS
B L--...!..!.!:--1"~ W
.-------~=:.:.....:=---~&
I r-----'--+~
r----=~~13
14-
14-~~~"I
I L.---'--'--~
L.-_....:.:::--+~
10
\I
.----------~~=-~J
r----=---.;.~ R
.---......."'-~ p -I /-1 ..... 5
r.=----=.::.:....~ N MUX CI.O(K 1111111111 I 1111 1 111 I II I
I +5V
R4
530ll.
tf---tl~~K
L.---'-=-~ L "T~N5FER
__ --'r~ .
~~
I I
I
> I TRANSFER
'----=---t-~
V"" _ _....1.1.:).) I
M 00
I Ib> I
I ~G I ADDRESS t:I. ---l~ I
'l
8.
BO
4
4Q
'l
'20
.1
10
>
I
I DIGITAl G~D
1
L ADDRE55
______ -, B
lu I :,
4
EICD 400 'Loa 100
13K 4.K '2K IK
I I
l~ 1 6
So 0
F&
D
F4
.L
F1
10K
1=1
l • ~~~
-~~~~~f:I.~l~~~~U~A~S"T~R~O=B~E--+:~C
. FUNCTION CODE.
.1 Q R4
RI:>.NGE CODE
Rl RI
I ~ . .~~~~--.:...==--+~D
-DCI
~DCI
ACl
0
I
I
a
0
1
I
I
1
a
a
a
4
5
.,
20
1.
.'2
0
a
I
I
Q
0
D
a
o
1
o
~~~~------------------'~~~H Kll I a Q 1 a,
~- -~---
~ t':l",I4I.W.
ARTEKMEDIA => 2012 I
LTR
REVISIONS
DESCRIPTION DR
,/13/1"
CHK APPD I
" RELEASm PER DRN # III,} V"~ \2. f
I
I
I
I
b00810 CONNECfOR
I
(AMP" 083118-9)
~/
\ C::~RP~ (AMP'f5B3f153-4)
44 REG.D.
I
I
I
~ r.:J'504~ I
I
.
'\ I
, SCREW 4-40 ~ "7/"~
'2. PLACES
I
I
I
I
6. PACK~GE '~LL ITEMS IN A c:)x1·POL,{ ~C:,.
& INSERT KEY bOOBII BETWEEN CONNE.C.TOR POSITION5 O'E.
4 FOR EXTR~C.TING (~NECTD~ PINS USE. TOOL NO,4.S3~1 SUPPLlEDI-_ _ _ t-___
gt~W~o~~Hf~wl~EIN~~~;I~~g IDIRlnlRI
=.==.:::::;.®!.-__
t--t-_+-I::.::NC=LU::D::.[-;,TH~IC~KN~E;;:;SS~O:.:...F..:..PLA:.:T.:.::IN=G,.-..,..':"'"":."....--""IIT"l,.._+.==.
DANA LABORATORIES INC.
~I:RV::IN::E•..:CA:L:.IFO:R:NI:.A_ _ _ -I I
.& WIRE MA,{ BE ~TTAUIED TO CONNEC.TOR PIN USINC:, AMP TOLERANCES DRAWN
I
DECIMALS ANGLES HOLE
!-lAND TOOL NO. ctOZ1'2-1 NDT SUPPLIED WITH KIT. X.03O o· 30' DIAMETERS t-C_HE_CK-t-_ _ _ _-t--_-I SHIPPING KIT -Dt\T~ OUTPUT
& SOLDER WIRE TO CONNECTOR PIN (bOOeOq), T~BS MUST ~:gro F~~MJD ~:~ DESIGN
4(000
A
BE EITHER 5TRAIGI-IT UP OR CRIMPED OVER BEFORE
INSERTING INTO CONNECTOR (WIRE NOT SUPPLIED'.
'I
ill WIRE RANGE OF CONNECTOR PIN (bOO809) IS 24 -10 AWG.
NOTES: UNLESS OTHERWISE SPECIFIED
403BQ4
NEXT DWG
4000
USED ON =
1---AP-Pl-ICAL-:TI-ON--~QTYi::-LR-=EQD~
~
PER USAS YlUS
7ATERIAL IN'SH7
DIMENSIONS AND TOLERANCES ~~g:
PROJ
[NCR
~:O;.;.;;OO_R""'-..........._ - " " '.......... C 21793 403'120
t---T,..,......,..,.....r---I..-----~SH-EET---:I-o..JF""'2,.---1
A
REV
I
6·18
+ I
I + REVISIONS
LTR DESCRIPTION
It RElEASm PER DRN • 1// 3 n..~
D E..O 10948
I 4-53914 '5TI1AP
bl5544 SCREW 100·,
I
I NDTE. :
WilEN ATTACHIN~ BATTERY
I ...
I
45391'::1 ST~I:>.P "''l.Ob4~ BATTER)' (1.'2. V) 4':l39l~ G~SSIS
4~3991 INSULI:>.TOR
(2. REQ'o)
I
I M70~ NUT. HEX
(REF)
524"99 WIRE 24GA(wHT)
SEE DETAIL'~
15'3'73 CHASSIS TYP. FOR tiLL ~mRIE.S
I DETAIL "8"
\RE.F.)
+ VIEw"t'
FOLD INSUL~TOR i:\S 5\.10WN
£.'"
&4 S'5 (45:'0)'11)
I +
EIO} 403BB'
Ell PCB
101
I + UNLESS OTHERWISE SPECIFIED
DIMENSIONS ARE IN INCHES
INCLUDE THICKNESS OF P AND
LATINGF=llnlF=lI DANA LABORATORIES INC.
83 1?>2. 1'>1 BLK. t===:Jt==j=tjrm~~TiOL~ER~AN~C~ESrHOij!,~~~~;;~~~~ ®
MODULE ASSEMBlY-
IRVINE. CALIFORNIA
+ +
I I. CHASSIS WARP~ DF .030 IS ACCEPTABLE. WIRlN6 DIAGR~M
DIMENSIONS AND TOlERANCES
PER USAS VI •. 15
BATTERY P~(K (4600')
NEllI FINAL
ARTEKMEDIA => 2012 NEXT DWG USED ON
I
II'Ml ASSY
NOTES: UNLESS OTHERWISE SPECIFlm APPLICATION QTY REQD
$HID Of
6-19
ARTEKMEDIA => 2012
I
I
Dt De. 7 0
I
2- TI 6
4 5
I
SEE view z.
0.3 0 0
bO024S
JUMPER (S)
INST~LLED
6onoM SIDE
ON
I
VIEW ~t." OF MAIN LOE/le
2.002.00
GlI~_
~
, I
-
OPTlONAL INST~lLATlON PC.B.
I
~-,
Tot
., IITHRU
PI\
II I
+
I
o KI
REMoVE I
.JUMP~R
W~
I
~DDDDD I
40.3867-1;
PART OF MAIN PCB ASSY
I
I
600380
*CUT 5~AP
ON COMPONENT SIDE
P8
'110
I
OF pCB (BETWEEN CR, AND
+
I
8l.U
"+' SIDE OF C/.
13l.U
t AOD .JLlMPER ON BoTTOM (C.IRCUIT
SIDE) OF PCB (BETWE.EN Q"- COI..LE"CTOR
+ AND "+" SIDE OF C'.
+ +
I
I
I
Schematic, Battery Pack/Main Logic PCB Interconnection
6-20 I
I • , • PCB REVISIONS
,
REV LTR DESCRIPTION
eRIO J8 ~6
I
2>t---f E
11114004 I
I JII PII
I >t--I. ~~--~----~----------~~~~~1~2~--~
I eRIl
I
I a: I
l>+--l BLU I
11114004 I
+ CIS
I 470
40V
.....,:..:.:..:....=.~~---.+15V (M) I
I
I TI 4 H, KI
+5V (M).I R3
I D
J2.01
I
HI (I BLI< m_-----jJ§)E. 2. 8 M
E&.I
~--~-4----~O~----~---+--~~~~------------~o
m
I
6 RIO
2.70 2K
5.1K
CRI
S.IV
IN7~IA
.25~ W3 { •.• I MECCA + CI7 ....-"..----------_ -15V (1.1) I 7
D
I oE~Z. ,U 470
40V
I
I
I + C2
R2.
II(
I 27 10
5~-----~o ES 35V
+ +
b·>+----<:>---''=O'
-22V (M) • I
I 4>1----+-<>,;:;;;:
5 >+----1-0--. QI3
05
MPS
R5
51K
I CR2 C.R3
EI2.
--~~1~~~--~----~6~------------------------------------~--------~--~ ~--l~+~+-~Olr---+-~
~M I R7
3D c
.: [7
4S
~-~---~~7~------~o~------------------------~~---------r------~
BLU
R8
GRN
C/"
I GNDI~~~~RM~--------------~-----------r---1
+
2100
IOV
ES
~--~----+----+--~ ~--~~r-~---r~~~~~8~------~~----------~------------~------~-----~--t---~~--~~----+-~
1001( C.I
10
o
I 'Mh' --+.........
S8 o-~~----------~o
E35 W2 E.39
o~~ __________________4-_____________-J Rb
I •
'2.'W
B
~----------------------+-------------------------~~4~------------------~-----------------------------+------
I __------------~
.:
I ~~----------------------------------------------------~~~I 3~--------------------~oE3
I
lIfJE. CORD
OUT
OUT
IN
IN
PWR SW OPERATION
ON
OFr
ON
OFr
BATTE fl.'!' OPERA11O~
INOPERATIVE
LlN~ OPERATION
BATTE.RY CHARGE.
•
TO JI3-l",BATT lOW IND ( 9 ~------------------------------<!o E9
I A
&LI MAY BE REPLACED WITH A JUMPER ON LATER
PRODUCTION WlODELS
VOLTAG-[ MEAS RE.F TO
MECCA
t22..V
Ole,. COM
+?.7V
PI4-
I
PROPRIETARY NOTICE
THIS DOCUMENT AND THE TECHNICAL DATA HERE.
ON DISCLOSED. ARE PROPRIETARY TO DANA
UNLESS OTH~RWI$~ SPECIFIED
DIMENSIONS AM IN INCHES AND
INCLUDE 'IMlCKNESS OF PLATING IDIRlnIRI® DANA LABORATORIES
IRVINE. CALIFORNIA
INC.
A
&RE.SI~TOR MAY BE OMITTED ON lA1U mnUCnOfJ MODELS
+15V
+ 5V
-I-?(lV
+ IOV 2.
LABORATORIES, INC .• AND SHALL NOT. WITHOUT
EXPRESS WRITTEN PERMISSION OF DANA LABO·
DRAWN Rkh Ma.\j5 2.-18'77
SCHEMATIC 4600 DMM
I
CHl'CK
4. TRANSISTORS ARE 200100 MECCA + 5V :3
RATORIES, INC, BE USED. RELEASED OR DISCLOSED
IN WHOLE OR IN PART. OR USED TO SOLICIT QUOTA·
TIONS FROM A COMPETITIVE SOURCE OR USED FOR DUIGN
MAIN LOGIC PCB- PWR SUPP
3.0100E.5 ARE IN91b -5V Dlr. ('/'1M 4 MANUFACTURE BY ANYONE OTHER THAN DANA
LABORATORIES. INC. THE INFORMATION HEREON
MECH
I_ & BATT PACK INTERCONNECT
'1.. CAPAC.ITORS A~E IN IJF
-15V -lOY S HAS BEEN DEVELOPED AT PRIVATE EXPENSE. AND NO.1
-17V -(LV MAY ONLY BE USED FOR PURPOSES OF ENGINEERING
4bOO 1_
I
I. RE.SISTORS ARt IN OHMS, ±S%, 1/4W
NOTES:
II!IB _
UNLESS OTHERWISE SPECIFIED
-2.'l.V . -17V
" EVALUATION AND FOR INCORPORATION INTO
SHEET I
8 7 6 5 4 3 2. 1 6-21
ARTEKMEDIA => 2012
l TR
REVISIONS
DESCRIPTION I
I
I
8-32 I
6170BO WASI-IER) INT. LOCI( #8
(4 REQ'D)
I
I
453.,22 PANEL,
RAC.k' MOUN T - 0 FP.5ET
I
I
I
"IS-WOo BRACKET)
RAC.K MOUNT
(~ RECiO) .
I
4f;'3~~8 LA~~
LEFT
SUPPORT,
I
I
1017D05 NUT, f.lEX "-32
(..q REQ'D)
I
I
I
RIGHT J-jAND /"vWUNTING- SHOWN
I
UNLESS OTHERWISE SPECIFIED
OIMENSIONS ARE IN INCHES ANO
IOIRlnlRI DANA LABORATORiES INC.
I
INCLUOE THICKNESS OF PLATING ® IRVINE, CALIFORNIA
DECIMALS
X.Q30 r?ACK 1Y10UNTIN& OPTION
XX.020
XXX.OlO 4foOO
I
APPLICATION
aEK:II __ ____ _ _ _ SHE£T I OF
6-22
SECTION 7 PARTS LIST
7.1 This section contains lists of replaceable parts from the Federal Supply Code for Manufacturers Cataloging
arranged in the order of the following subassemblies:· Handbooks H4·1, H4·2, and their supplements.
Page
7.3 Certain parts having 21793 (Dana) listed in the
Module . 7·3 "FSC" column are special1y.selected semiconductors. For
Main Logic. 74 some of these, standard commercial parts will serve as
AC Converter 7·10 satisfactory replacements. These Dana parts are identified
Display. . 7·12 in table 7.1 along with the commercial eqUivalent.
Data Output 7·13
Battery Pack Option 7·15 Table 7.1
Module, Battery Pack 7·15
Semiconductor
Battery Pack . . . 7·16
Type: Equivalent:
7.2 Manufacturers are identified by FSC numbers listed Fairchild IN916B
018 Diode
in table 7.2, "List of Suppliers". The code numbers are
7·1
ARTEKMEDIA => 2012
980479 ARTEKMEDIA => 2012 -
7-2
980479
F101 920770 FUSE, FAST BLOW 2.5 AMP 250V 75915 21202.5
F201 920769 FUSE, FAST BLOW .25 AMP 250 V 75915 212.250
7·3
ARTEKMEDIA => 2012
ARTEKMEDIA => 2012
-
403874 - Assy., PCB, MAIN LOGIC
Cl 100071 CAP CERAM .001 MFD 1000 V 20% 56289 C023B 102E 102M
C2 100071 CAP CERAM .001 MFD 1000 V 20% 56289 C023B 102E 102M
C4 100060 CAP CERAM 15PFD 1000 V 5% 56289 C030B 102E 150J
C5 100071 CAP CERAM .001 MFD 1000 V 20% 56289 C023BI02EI02M
C6 101182 CAP CERAM 47PFD 500 V 10% 71471 TCD-DI-2(N750)
C7 120236 CAP POLY 0.1 MFD 100 V 5% 27556 PA2B104J
C8 110154 CAP TANTA 68MFD 6V 20% 05397 T368B686MOO6AS
C9 100012 CAP CERAM 33PFD 500 V 10% 71471 TCD-DI-l(N750)
CI0 101642 CAP CERAM 150 PFD 500V 10% 71471 SCDIX5F
C11 100072 CAP CERAM 3.3±.5 PFD 1000 V 56289 C030B1 02E3R3D
C12 100038 CAP CERAM 560PFD 500 V 10% 71590 DD561
C13 100038 CAP CERAM 560PFD 500V 10% 71590 DD561
C14 100012 CAP CERAM 33PFD 500 V 10% 71471 TCD-DI-1(N750)
CIS 110121 CAP ELECT 2200MFD 10V 34553 ET222XOI0A03
C16 110121 CAP ELECT 2200MFD 10 V 34553 ET222XOlOA03
C17 110112 CAP ELECT 470MFD 40V 34553 ET471X040A02
C18 110112 CAP ELECT 470MFD 40V 34553 ET471X040A02
C19 100071 CAP CERAM .001 MFD 1000V 20% 56289 C023B 102E 102M
C20 120284 CAP MYLAR .068MFD 100V 20% 73445 C281AH/A68K
C21 120342 CAP MYLAR .33 MFD 1 KV 10% 27556 ZA2334K
C22 110143 CAP TANTA 1 MFD 35 V 20% 05397 T368A105M035AS
C23 100071 CAP CERAM .001 MFD 1000 V 20% 56289 C023B 102E 102M
C24 100071 CAP CERAM .001 MFD 1000 V 20%· 56289 C023B102E102M
C25 100071 CAP CERAM .00fMFD 1000 V 20% • 56289 C023B 102E102M
C26 120034 CAP POLY 100PFD 630V 5% 08257 KSO Series
C27 100071 CAP CERAM .001 MFD 1000V 20% 56289 C023B 102E 102M
C29 110125 CAP TANTA 2.2 MFD 35 V 20% 05397 T368B225M035AS
C30 110143 CAP TANTA 1 MFD 35 V 20% 05397 T368A 105M035AS
C31 100080 CAP CERAM .05 MFD 100 V 20% 56289 C023AI 01 L503M
C32 100017 CAP CERAM .01 MFD 100 V 20% 56289 C023B 101 F 103M
C33 * 110125 CAP TANTA 2.2 MFD 35 V 20% 05397 T368B225M035AS
C34* 110125 CAP TANTA 2.2MFD 35 V 20% 05397 T368B225M035AS
7-6
980479
7-7
ARTEKMEDIA => 2012
ARTEKMEDIA => 2012
980479
7-8
980479
7-10
980479
7-11 .
ARTEKMEDIA => 2012
980479
ARTEKMEDIA => 2012 -
7·12
980479
MANU
-
REF DANA
DES PjN DESCRIPTION FSC PIN
7-14
980479
7-15 .
ARTEKMEDIA => 2012
ARTEKMEDIA => 2012
980479
7-16