Hyflux Standard Membrane Systems Brochure - Ver5.1 - EN
Hyflux Standard Membrane Systems Brochure - Ver5.1 - EN
Hyflux Standard Membrane Systems Brochure - Ver5.1 - EN
MEMBRANE
SYSTEMS
Capacities ranging from 84 – 9,000 m3/day
Hyflux is one of the world’s leading provider of an innovative suite of water and
wastewater process technologies, providing cost-effective and sustainable solutions
in seawater desalination, water recycling, wastewater treatment, and potable water
treatment.
Founded since 1989, Hyflux has established its headquarters in Singapore and various
sales offices in China, India, Indonesia, Oman, Algeria, Saudi Arabia and Nigeria.
Hyflux is listed on the Singapore Stock Exchange since 2001. It is currently one of the
top desalination players in the industry with a revenue of S$445.2 million in 2015 and
approximately 2,400 employees serving customers in over 130 countries.
At the core of Hyflux’s business is the design and development of the award winning and
proprietary Kristal® ultrafiltration membrane. It has achieved the NSF/ANSI Standard 61
certification, certified to remove drinking water contaminants like cryptosporidium and
giardia.
Leveraging the unparalleled engineering know-how and experience from our large
EPC projects, Hyflux has developed pre-engineered compact and modular Standard
Membranes Systems, specially designed to achieve better energy efficiencies and
ease of installation.
At Hyflux, we provide our clients with flexibility and peace of mind in addressing their
water and wastewater challenges across industries.
2
Standard Membrane Systems
Drinking Water
SMS produce purified water that complies with World Health Organisation’s
drinking water standards, promising operational stability and safety for
quality production. Kristal® ultrafiltration (UF) membranes are NSF certified,
effectively removing viruses and pathogens such as cryptosporidium from
the water source.
3
STANDARD MEMBRANE SYSTEMS
System Benefits
· Modularized pre-engineered
systems
· High system efficiency
· Small footprint
· High-quality product water
· Ease of installation
· Low capital outlay
· High quality components
· Reliable performance
· Fast delivery
From seawater reverse osmosis (SWRO) to brackish As a leader in membrane-based desalination, Hyflux
water reverse osmosis (BWRO) systems using has unmatched experience in tailoring integrated
proprietary Kristal ®
ultrafiltration (UF) pre-treatment desalination solutions to meet customer’s specifications
technology, Hyflux has standard design configurations and local water conditions.
suitable for a wide range of water treatment applications.
These pre-engineered Standard Membrane Systems Hyflux’s SMS offer a sustainable solution for industries
(SMS) are designed for high performance efficiency, and communities facing the challenges of water
compact footprint, ease of use and low lifecycle shortages and water usage restrictions by providing
costs, drawing on Hyflux’s expertise in the design, a reliable, high quality supply of water in a simple,
development, installation, operation and maintenance quick and cost-effective way. Each system has its
of desalination facilities, from some of the largest own distinctive function: the MK-MSW-MBW Series
municipal plants, to small and medium-sized industrial produces industrial grade water, the MK-MSW Series
plants worldwide. provides potable water and the MK-MBWS Series
produces high quality water from brackish water
sources.
4
Standard Membrane Systems
Specifications For
UF Systems
· Marine coated steel frame
· Kristal® UF membrane modules
· Set of auto disc filters
· VFD operated Feed / CIP pump
· VFD operated Backwash pump
· Automatic valves
· Complete set of piping
· Measurements and analysers
· RIO Panel
· Motor Control Centre (MCC) and
Control Panel (CP)
5
STANDARD MEMBRANE SYSTEMS
OVERVIEW
The Hyflux Standard Membrane Systems (SMS) comprise Ultrafiltration (UF), Seawater Reverse Osmosis (SWRO),
Brackish Water Reverse Osmosis (BWRO) as well as Low Pressure Reverse Osmosis (LPRO) systems in compact
designs, promising high reliability and energy savings. These systems are pre-engineered for ease of installation.
Available in different series suited for seawater and/or brackish water, complete with choices of models suited for
high salinity to low salinity to produce potable and industrial grade water. The Hyflux SMS are modular, able to mix
and match, with capacities ranging from 84 to 9,000 m3/day with recovery of up to 90%.
6
Standard Membrane Systems
UF-BWRO SYSTEM:
MK-MBWS SERIES
1 2
1
UF-SWRO SYSTEM:
MK-MSW SERIES
1 3
3
- Comprises UF and SWRO sub-systems
1
- Choice of SWRO normal, high or low salinity
series
- Suitable for producing potable water
- Feed TDS ranging from 20,000 – 50,000 mg/L
- Permeate TDS < 500 mg/L & 750* respectively
- Energy consumption of MK-MSW series is 3.6 to
4.1 kWh/m3
* 750 mg/L in case of TDS > 40,000 mg/L as feed
UF-SWRO-LPRO SYSTEMS
MK-MSW-MBW SERIES
1 3 4
1
3 - Comprises UF, SWRO and LPRO sub-
systems
- Choice of SWRO normal, high or low salinity
series
- Suitable for producing industrial grade water
- Feed TDS ranging from 20,000 - 50,000 mg/L
4 - Permeate TDS < 50 mg/L
- Energy consumption of MK-MSW-MBW series
is 4.5 to 5.0 kWh/m3
7
STANDARD SYSTEMS
OPERATING
PARAMETERS
8
Standard Membrane Systems
Seawater Brackish
Feed Water
Units Low Normal High Low High
Parameters
Salinity Salinity Salinity Salinity Salinity
TDS mg/L 20,000 – 30,000 30,000 – 40,000 40,000 – 50,000 1,500 3,000
pH pH 6-9
Turbidity NTU < 0.2
SDI - <3
Temperature °C 20 - 40
Oil & Grease mg/L Nil
Chlorine mg/L Nil
TOC mg/L <1
COD mg/L Nil
Silica, SO2 mg/L < 40
9
STANDARD MEMBRANE SYSTEMS
RO RECOVERY ( %) VS FEED WATER TDS ( PPM)
100
Recovery at 20°C
90 90 Recovery at 30°C
88 85 Recovery at 40°C
85
83 80
80
80
78 75
75
73
70 67
70
64
RO Recovery (%)
63 62
65 61
62 60
60 62
61
60 60 55
59 58
57
55 50
50 53 52
52
49 48 45
45
40 43
39 35
32
30
25
25
23
20
500 750 1,000 1,500 3,000 8,000 13,000 18,000 23,000 28,000 33,000 38,000 40,000 45,000 50,000
500 85 88 90
750 80 83 85
1,000 75 78 80
1,500 70 73 75
3,000 62 65 67
8,000 60 62 64
13,000 57 61 63
18,000 55 60 62
23,000 53 59 61
28,000 52 58 60
33,000 49 52 55
38,000 45 48 50
40,000 39 43 45
45,000 25 32 35
50,000 23 25 25
10
Standard Membrane Systems
Based on - TDS - 35,000 ppm, 25°C & 3.5 year element age
65 2.9
2.84
60
2.8
55
2.7
SWRO - Recovery Rate
50
Energy Consumption
45 2.6
2.56 2.55
40 2.5
35
2.41 2.41 2.4
30
2.31 2.29
2.33
2.3
25
20 2.2
Recovery % 25 30 35 40 45 50 55 60
Energy Consumption kWh/m 3
2.84 2.56 2.41 2.31 2.29 2.33 2.41 2.55
65
6.04 6.2
60
55 5.7
SWRO - Recovery Rate
50 5.2
Energy Consumption
5.14
45 4.53 4.7
40 4.12 4.2
3.85
3.67 3.6 3.61
35 3.7
30 3.2
25 2.7
20 2.2
Recovery % 25 30 35 40 45 50 55 60
Energy Consumption kWh/m 3 6.04 5.14 4.53 4.12 3.85 3.67 3.6 3.61
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SYSTEM OPERATING PARAMETERS
Seawater Brackish
Operating Parameters Unit
MSW Series MBW Series MBWS Series
Operating temperature °C 20 - 35 20 - 35 20 - 35
Low salinity:
20,000 – 30,000 < 500
Normal salinity:
MSW SWRO 1st pass < 500
30,000 – 40,000
Note:
According to World Health Organisation’s guidelines, potable water is TDS < 500 mg/L
* 750 mg/L in case of TDS > 40,000 mg/L as feed
12
Standard Membrane Systems
STANDARD SYSTEMS
TECHNICAL
SPECIFICATIONS
13
ULTRAFILTRATION SYSTEMS
MKB / MKS SERIES
Model: MK-200
Membranes
MK-150 3,000 125 3,333 139 54 10” 6” 8” 15,000 24,000 12.0 x 13.0 x 4.5
MK-200 4,800 200 5,333 222 86 14” 8” 8” 21,000 31,000 15.5 x 17.0 x 4.5
MK-250 7,200 300 8,000 333 130 18” 10” 10” 32,000 54,000 17.5 x 19.0 x 5.0
MK-300 9,000 375 10,000 417 160 20” 12” 10” 35,000 59,000 17.5 x 19.0 x 5.5
Options of Brackish and Seawater versions: MKS for seawater application and MKB for brackish water application.
14
Standard Membrane Systems
15
BWRO SYSTEMS
MBWS SERIES (SINGLE PASS)
Model: MBWS-200
Membranes
(m /day)
3
(m /hr)
3
(m /day)
3
(m /hr)
3
(inches) (kg) (kg) (m)
MBWS-32 180 8 240 10 12 3" 2" 1" 1,800 2,500 6.0 x 2.0 x 2.0
MBWS-50 270 11 360 15 15 3" 2" 1" 2,000 2,700 6.0 x 2.0 x 2.0
MBWS-80 540 23 720 30 30 3" 3" 2" 2,600 4,000 6.0 x 2.0 x 2.5
MBWS-100 1080 45 1440 60 45 6" 4" 2" 3,500 5,500 6.5 x 2.2 x 2.0
MBWS-150 2250 94 3000 125 105 8" 6" 3" 8,500 14,000 10.0 x 8.5 x 3.5
MBWS-200 3600 150 4800 200 189 12" 8" 4" 12,000 20,000 10.0 x 11.0 x 4.0
MBWS-250 5400 225 7200 300 224 14" 8" 4" 15,000 25,000 10.0 x 13.0 x 4.0
MBWS-300 6750 281 9000 375 294 16" 10" 4" 20,000 35,000 11.0 x 13.0 x 4.5
*Based on feed TDS of 2000 +/- 50%, 75% recovery rate, temperature of 20-40°C.
^ Above capacities, dimension and weights are based on best estimates and rounded off.
16
Standard Membrane Systems
17
SWRO SYSTEM: MSW SERIES
MSW-N (NORMAL SALINITY SERIES)
Model: MSW-150
Membranes
(m /day)
3
(m /hr)
3
(m /day)
3
(m /hr)
3
(inches) (kg) (kg) (m)
MSW-32N 108 5 240 10 10 3" 2" 2" 2,500 3,000 7.0 x 2.0 x 1.5
MSW-50N 162 7 360 15 12 3" 2" 2" 3,000 4,000 8.0 x 2.0 x 1.5
MSW-80N 324 14 720 30 30 4" 3" 2" 5,000 6,000 8.2 x 2.2 x 2.25
MSW-100N 648 27 1,440 60 60 6" 4" 3" 7,000 9,000 8.5 x 2.5 x 2.2
MSW-150N 1,350 56 3,000 125 112 8" 4" 4" 9,000 15,000 15.0 x 5.0 x 3.0
MSW-200N 2,160 90 4,800 200 196 12" 6" 6" 17,000 24,000 16.0 x 6.0 x 2.5
MSW-250N 3,240 135 7,200 300 238 14" 6" 8" 22,000 29,000 16.0 x 6.0 x 3.0
MSW-300N 4,050 169 9,000 375 294 16" 8" 8" 28,000 36,000 17.0 x 6.3 x 3.3
*Based on feed TDS of 35,000 +/- 15%, 45% recovery rate, temperature of 20-40°C.
^ Above capacities, dimension and weights are based on best estimates and rounded off.
18
Standard Membrane Systems
19
SWRO SYSTEM: MSW SERIES
MSW-H (HIGH SALINITY SERIES)
Model: MSW-300
Membranes
(m /day)
3
(m /hr)
3
(m /day)
3
(m /hr)
3
(inches) (kg) (kg) (m)
MSW-32H 84 4 240 10 10 3" 2" 2" 2,500 3,000 7.0 x 2.0 x 1.5
MSW-50H 126 5 360 15 12 3" 2" 2" 3,000 4,000 8.0 x 2.0 x 1.5
MSW-80H 252 11 720 30 30 4" 3" 2" 5,000 6,000 8.2 x 2.2 x 2.25
MSW-100H 504 21 1440 60 60 6" 4" 3" 7,000 9,000 8.5 x 2.5 x 2.2
MSW-150H 1050 44 3000 125 112 8" 4" 4" 10,000 16,000 15.0 x 5.0 x 3.0
MSW-200H 1680 70 4800 200 196 12" 6" 6" 18,000 25,000 16.0 x 6.0 x 2.5
MSW-250H 2520 105 7200 300 238 14" 6" 8" 23,000 30,000 16.0 x 6.0 x 3.0
MSW-300H 3150 131 9000 375 294 16" 8" 8" 30,000 38,000 17.0 x 6.3 x 3.3
*Based on feed TDS of 45,000 +/- 10%, 35% recovery rate, temperature of 20-40°C.
^ Above capacities, dimension and weights are based on best estimates and rounded off.
20
Standard Membrane Systems
21
SWRO SYSTEM: MSW SERIES
MSW-L (LOW SALINITY SERIES)
Model: MSW-32
Membranes
(m /day)
3
(m /hr)
3
(m /day)
3
(m /hr)
3
(inches) (kg) (kg) (m)
MSW-32L 132 6 240 10 10 3" 2" 2" 2,500 3,000 7.0 x 2.0 x 1.5
MSW-50L 198 8 360 15 12 3" 2" 2" 3,000 4,000 8.0 x 2.0 x 1.5
MSW-80L 396 17 720 30 30 4" 3" 2" 5,000 6,000 8.2 x 2.2 x 2.25
MSW-100L 792 33 1,440 60 60 6" 4" 3" 7,000 9,000 8.5 x 2.5 x 2.2
MSW-150L 1,650 69 3,000 125 112 8" 4" 4" 9,000 15,000 15.0 x 5.0 x 3.0
MSW-200L 2,640 110 4,800 200 196 12" 6" 6" 17,000 24,000 16.0 x 6.0 x 2.5
MSW-250L 3,960 165 7,200 300 238 14" 6" 8" 22,000 29,000 16.0 x 6.0 x 3.0
MSW-300L 4,950 206 9,000 375 294 16" 8" 8" 28,000 36,000 17.0 x 6.3 x 3.3
*Based on feed TDS of 25,000 +/- 20%, 55% recovery rate, temperature of 20-40°C.
^ Above capacities, dimension and weights are based on best estimates and rounded off.
22
Standard Membrane Systems
23
LPRO SYSTEMS
MBW SERIES (SECOND PASS TO SWRO)
Model: MBW-80
Membranes
(m /day)
3
(m /hr)
3
(m /day)
3
(m /hr)
3
(inches) (kg) (kg) (m)
MBW-32 97.2 4 108 4.5 20 (4") 2" 2" 1" 1,500 2,000 6.0 x 1.0 x 2.0
MBW-50 145.8 6 162 6.8 25 (4") 2" 2" 1" 1,500 2,000 6.0 x 1.0 x 2.0
MBW-80 291.6 12 324 13.5 12 3" 2" 1" 1,500 2,000 6.0 x 1.2 x 2.0
MBW-100 583.2 24 648 27.0 30 4" 3" 2" 2,200 3,400 6.5 x 1.5 x 2.5
MBW-150 1215 51 1350 56.3 63 6" 4" 2" 4,400 7,000 8.5 x 2.5 x 2.5
MBW-200 1944 81 2160 90.0 84 8" 6" 2" 5,000 8,500 8.5 x 2.5 x 2.6
MBW-250 2916 122 3240 135.0 105 8" 6" 2" 7,000 11,500 8.5 x 2.5 x 3
MBW-300 3645 152 4050 168.8 126 10" 8" 3" 8,000 14,000 8.5 x 2.5 x 3.5
*Based on feed TDS of 500 +/- 20%, 90% recovery rate, temperature of 20-40°C.
^ Above capacities, dimension and weights are based on best estimates and rounded off.
24
Standard Membrane Systems
25
COMBINATION SYSTEMS: UF-BWRO
MK-MBWS SERIES
Model: MK-MBWS-200
Net Permeate
Estimated Estimated System
Capacity* Feed No.of Dry Wet Dimension
Model (Each sub Flow Rate UF / RO Sub Systems
Weight Weight LxWxH
system) membranes
(m3/day) (m3/hr) (m3/day) (m3/hr) (kg) (kg) (m)
3,000 125 3,333 139 54 15,000 24,000 12.0 x 13.0 x 4.5 1 x MK-150
MK-MBWS-150
2,250 94 3,000 125 105 8,500 14,000 10.0 x 8.5 x 3.5 1 x MBWS-150
4,800 200 5,333 222 86 21,000 31,000 15.5 x 17.0 x 4.5 1 x MK-200
MK-MBWS-200
3,600 150 4,800 200 189 12,000 20,000 10.0 x 11.0 x 4.0 1 x MBWS-200
7,200 300 8,000 333 130 32,000 54,000 17.5 x 19.0 x 5.0 1 x MK-300
MK-MBWS-250
5,400 225 7,200 300 224 15,000 25,000 10.0 x 13.0 x 4.0 1 x MBWS-300
9,000 375 10,000 417 160 35,000 59,000 17.5 x 19.0 x 5.0 1 x MK-300
MK-MBWS-300
6,750 281 9,000 375 294 20,000 35,000 11.0 x 13.0 x 4.5 1 x MBWS-300
26
Standard Membrane Systems
27
COMBINATION SYSTEMS: UF-SWRO
MK-MSW-N SERIES
Model: MK-MSW-100
Net Permeate
Estimated Estimated System
Capacity* Feed No.of Dry Wet Dimension
Model (Each sub Flow Rate UF / RO Sub Systems
Weight Weight LxWxH
system) membranes
(m3/day) (m3/hr) (m3/day) (m3/hr) (kg) (kg) (m)
3000 125 3333 139 54 15,000 24,000 12.0 x 13.0 x 4.5 1 x MK-150S
MKS-MSW-150N
1350 56 3000 125 112 9,000 15,000 15.0 x 5.0 x 3.0 1 x MSW-150N
4800 200 5333 222 86 21,000 31,000 15.5 x 17.0 x 4.5 1 x MK-200S
MKS-MSW-200N
2160 90 4800 200 196 17,000 24,000 16.0 x 6.0 x 2.5 1 x MSW-200N
7200 300 8000 333 130 32,000 54,000 17.5 x 19.0 x 5.0 1 x MK-200S
MKS-MSW-250N
3240 135 7200 300 238 22,000 29,000 16.0 x 6.0 x 3.0 1 x MSW-200N
9000 375 10000 417 160 33,000 55,000 17.5 x 19.0 x 5.5 1 x MK-200S
MKS-MSW-300N
4050 169 9000 375 294 28,000 36,000 17.0 x 6.3 x 3.3 1 x MSW-200N
28
Standard Membrane Systems
29
COMBINATION SYSTEMS: UF-SWRO-BWRO
MK-MSW-MBW SERIES
Model: MK-MSW-MBW-32
30
Standard Membrane Systems
31
CONTAINERISED SEAWATER DESALINATION SOLUTIONS
APPLICATIONS
Temporary Use
Municipalities Recreation Sites Industries
(Construction, Camps)
SYSTEM PROCESS
Raw Water Protection Ultrafiltration Seawater Low Pressure Continuous Polisher Mixed Ultrapure
Filters Reverse Reverse Electrodeionisation Bed water
Osmosis System Osmosis System
32
Standard Membrane Systems
Different production capacity requirements can be accommodated by providing the optimum combination of Hyflux
products.
A typical 1,000 m3/day containerised desalination system consists of 5 nos. of 40ft HC containers. All containers
are pre-assembled and fully wet Factory Acceptance Tested (F.A.T) for its functional checks prior shipping to site.
33
CONTAINERISED SEAWATER DESALINATION SOLUTIONS
DESALINATION SYSTEM MAIN COMPONENTS
Each Hyflux containerized system, equipped with the most efficient high pressure pumps and ERD systems, uses
three process stages for water desalination: disc filtration, UF and Two pass RO. The system is installed in a new,
40-foot-high cube container with thermo-acoustic insulation and uses only high-quality components from industry-
leading suppliers.
PRE-TREATMENT
• UF feed pump, Automatic self-cleaning 130 μm disc filter, backwash pump
• Kristal® Hyflux Proprietary Hollow fibre UF modules
• Hydrogen Chloride (HCI), Caustic (NaOH) and Sodium Hypochlorite (NaOCI) dosing systems
UF Valve Rack Container Chemical & CIP System Container Pre-treatment UF System
Module Container
34
Standard Membrane Systems
FEED
1. Beach well pumping system
2. Raw water tank pumping system
PRE-TREATMENT
• Multimedia filter
• Activated Carbon filter
• DAF system
POST-TREATMENT
For Drinking Water Production:
1. Post-chlorination by NaOCl solution dosing
2. Re-mineralization by calcite filter system or by injection of sodium bicarbonate and calcium chloride solutions
35
REFERENCES
Hyflux has extensive knowledge and experience in customising and commissioning membrane systems of
varying sizes to support the needs of a range of industries including electronics, power, semiconductor and
textiles. The following table shows a selection of Hyflux’s projects.
Completion/
Capacity
Application Country Estimated
(m3/d)
Completion
Brackish water treatment for potable water production Myanmar 1,000 2015
Seawater desalination for chemical application water supply Indonesia, Bontang 7,200 2014
Seawater desalination for boiler feed water production Indonesia 2,400 2009
Surface water treatment for municipal water production Malaysia 5,500 2007
Seawater desalination for boiler feed water production China 9,600 2005
Seawater desalination for boiler feed water production China 10,000 2004
Borewell water treatment for potable water East Timor, Timor Leste 120 Ongoing
Borewell water treatment for industrial water use Saudi Arabia, Yanbu 1,000 Ongoing
36
Standard Membrane Systems
MK-MSW-MBW-32 MK-MSW-100
MK-MBWS-200
Images are for illustration only. Hyflux reserves the right to decide on the component brand(s) to use; Hyflux’s decision is final and subject
to change without notice.
37
TYPICAL P&ID
ULTRAFILTRATION (UF) SYSTEM
Filtrate tanks, permeate tanks and interconnecting pipes are drawn for reference only
and do not form not part of Hyflux scope of supply.
38
COPYRIGHT & TRADEMARK INFORMATION
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copyright, logos, names, trademarks, concept and themes are owned by Hyflux Ltd or used under authorised licence by Hyflux Ltd. Receipt of this
written material confers no title or ownership in the contents of the written material. You may not, in whole or in part, copy, broadcast, communicate,
photocopy, transmit, translate, modify, reproduce, create derivative works based on this written material, remove any proprietary notices or labels on
the written material over the internet, without the prior written consent of Hyflux Ltd.
DISCLAIMER
The information contained in this publication is meant for general informational purpose only and is subject to change without notice. It is not to be
construed as implying any warranty of any kind, whether of any kind, whether express or implied, including without limitation, warranties of accuracy
of information, warranties of merchant indemnity, fitness for a particular purpose or warranty of performance. Hyflux Ltd hereby disclaims to the
fullest extent allowable by law, all responsibility for loss, damage, injury, claim or liability of any kind arising from or in connection with (a) any errors
or omissions in the material including but not limited to technical inaccuracies and typographical errors; or (b) the reader’s use of the publication.
HEADQUARTERS
Hyflux Ltd
80 Bendemeer Road
Hyflux Innovation Centre
Singapore 339949
Version 5.1