Workshop Manual: Screed

Workshop Manual
Screed
- V5100TV (E)
- V6000TV (E)
V5100TV_eng 1 Stand: 22. August 2011

Table of contents
♦ Notes regarding safety 4
♦ Technical data 6
♦ Starting torque 7
♦ Adjustment table 9
♦ Bottom plate, exchange and adjustment gas-heating 11
♦ Bottom plate, exchange and adjustment electrical-heating 13
♦ Tamper
- Exchange and adjustment of tamper blade 15
- Height adjustment tamper 15
- Exchange and adjustment of tamper unit 17
- Adjustment tamper defelector plate 19
- Exchange of bearings 21
♦ Vibration
- Exchange of vibration unit 23
- Exchange of bearings; main screed 25
- Exchange of bearings; extension part 27
♦ Hydraulic cylinder, exchange and adjustment 29
♦ Adjustment of guiding bushings 31
♦ Adjustment of guiding cylinder unit 33
♦ Adjustment of quick height adjustment spindle 34
♦ Adjustment angle of attack on screed extension parts 36
♦ Hydraulic connections 40
♦ Adjustment angle of attack of the screed to the Paver 46
♦ Paving of extreme laying thickness 48
♦ Angle of attack adjustment by different laying courses 48

Notes regarding safety for maintenance
During all maintenance work, the regulations regarding health, work and fire
protection are to be heeded. The necessary protective equipment is to be worn
continuously.
If not described otherwise, maintenance work must only be carried out with the
engine stopped.
Maintenance work must only be carried out on even and stable surfaces.
When working in closed areas, exhaust fumes must be vented to the outside.
Provide sufficient ventilation.
Before beginning maintenance work, secure the machine against inadvertent

starting, rolling away or lowering by:
putting the drive lever into the neutral central position and putting the machine
feed into the “zero” position using the selection switch.
Removing the ignition key and the main switch.
Positioning the sign “DO NOT START” on the driver’s platform so that it is clearly
visible.
If required, use chocks to prevent the undercarriage from rolling away.
If safety and protective devices must be removed for maintenance, they must be
properly reinstalled again before putting the machine back into operation.
Do not use easily flammable materials during cleaning. Always keep steps and
other areas where persons can stand free of lubricants and slip-proof.
When using the installed high-pressure clearer or a steam sprayer to hose down
electric parts, do not expose any electronic modules, insulators or ventilators to
the direct water jet; cover these items if possible.
Avoid electrical soldering work on the machine; this can lead to damage of the
electronic and hydraulic modules!
However, if exceptional electrical soldering work on the machine should become
necessary, the following is to be heeded before beginning work:
the ignition is turned off

Notes regarding safety for maintenance
the power circuit is interrupted

During all work on the electrical installation, always remove the mass cable from
the battery.
Only use fuse inserts of the stipulated amperage.
Liability exclusion in case of use of non-original spare or wear parts as

well as incorrect operating materials.
For maintenance and repair work, only the wear and spare parts allowed by the
manufacturer are permitted to be used and are to be installed by experts.
Consult the manufacturer in case of doubt.
Only those materials that are described in these operating instructions are to be
used as lubricating and operating materials.
In the case of non-compliance with these regulations, liability of the manufacturer

for resulting damage is excluded.
Electrical Heating
Safety instructions
Any failure to follow the safety instructions and safety regulations when
operating the electrical screed heating, leads to a risk of electric shock.
Danger of life
Without exception, all maintenance and repair work on the medium voltage
electric system must be carried out by an electrician.
Ensure that all protective devices and covers are available and appropriately
secured !
Immediately repair any noticed damage! Operation must be discontinued in the

event of faults!

Technical data
V5100TV V6000TV
Basic width 2550 mm 3000 mm

Max. width, hydra. extended 5100 mm 6000 mm
Screed extension parts 350 / 750 mm 350 / 750 mm
Max. width* with extension parts 8800 mm 9700 mm
Max. tamper frequency 25 Hz 25 Hz
Max. vibration frequency 50 Hz 50 Hz
Max. tamper frequency 1500 1/min 1500 1/min

Max. vibration frequency 3000 1/min 3000 1/min
Weight, incl. end gate plates 3360 kg 3800 kg
Weight, extension part 750 mm ca. 300 kg / ca. 300 kg /
Weight, extension part 350 mm ca. 150 kg / ca. 150 kg /
Crown profile adjustment + 4.5% / -2.5% + 4.5% / -2.5%
Tamper stroke 4.8 mm 4.8 mm
Screed heating system Propane gas- flame heating system with

electrical temperature and flame control
or
electrical heating system with an automatic
controlled 400 Volt generator for power supply
Operating voltage 24 Volt
Hydraulic Motors: (in basic screed and extendable parts)
For tamper 2/2 2/2
For vibration 2/2 2/2
*Max. width depend of Paver type

Starting torque for shoulder stud
Metric thread
Measurement Starting torque in Nm
8.8 10.9 12.9
M4 2,8 4,1 4,8
M5 5,5 8,1 9,5
M6 9,6 14 16
M8 23 34 40
M 10 46 67 79
M 12 79 115 135
M 14 125 185 220
M 16 195 290 340
M 18 280 400 470
M 20 395 560 660
M 22 540 760 890
M 24 680 970 1150
M 27 1000 1450 1700
M 30 1350 1950 2300
Metric fine thread

Measurement Starting torque in Nm
8.8 10.9 12.9
M8x1 25 37 43
M 10 x 1,25 49 71 83
M 12 x 1,25 87 130 150
M 12 x 1,5 83 120 145

M 14 x 1,5 135 200 235
M 16 x 1,5 210 310 360
M 18 x 1,5 315 450 530
M 20 x 1,5 440 630 730
M 22 x 1,5 590 840 980
M 24 x 2 740 1050 1250
M 27 x 2 1100 1550 1800
M 30 x 2 1500 2150 2500

Special - starting torque of screws
Tamper
Tamper frame – Tamper blade 90 Nm

Tamper frame – Tamper truss 210 Nm (+Loctite middle strong)
Tamper frame – Tamper wing 210 Nm
Tamper shaft – Shaft coupling 150 Nm
High adjustment, Draw in bolt 300 Nm
Vibration
Vibration truss 95 Nm (+Loctite 243)
Bottom plate
Bolt, M12 72 Nm

Adustment Table

Bottom plate Gas - heating

Bottom plate Gas - heating
Exchange and adjustment

• Remove protective stripes ( 21 – 24 ).
• Disconnect gas hose and dismantle injector burner (01,02)
• Dismantle shield plate (44,45)
• Remove tamper deflector plates
• Swing up the tamper frame or dismantle if necessary
• Dismantle exhaust duct extension ( 25,31 )
• Dismantle nuts of bottom plate and remove these.

• Attach the new bottom plate. Use new self looking nuts only !
Starting torque of nuts ⇒ 72 Nm.
Adjustment measurement⇒ see Table page 9

Keep cleanness by assembly !
• Assemble exhaust duct extension ( 25,31 ).

• Put back respectively assemble the tamper frame. ( see page 17 ).
• Assemble and adjust the tamper deflector plates. ( see page 19 ).
• Assemble the shield plate
• Assemble injector burner (01,02) and gas hose
• Assemble protective stripes ( 21 – 24 ).
After replacement of bottom plates check the basic adjustment of angle of attack >
hydraulic extension to main screed. ( see page 33 – 35 )
The hexagon screw in drive direction

R/H-side is to fix with an safty plate
and a torque of 35 Nm.
The hexagon screw in drive direction
L/H-side is to fix with an torque
of 70 Nm.
Drive direction

Bottom plate electrical heating

Bottom plate electrical heating

• Remove protective stripes (28,29).
• Remove tamper deflector plates.
• Swing up the tamper frame or dismantle if necessary
• Disconnect the electric connection from the panel radiator (rod heater)
• Dismantle the temperature sensor
• Dismantle lock screw (23,27)
• Pay attention of the panel radiator, dismantle if necessary
• Dismantle nuts of bottom plate and remove these
• Attach the new bottom plate. Use new self looking nuts only!
Starting torque of nuts ⇒ 72 Nm.
Adjustment measurement⇒ see table page 9

• But back, respectively assemble the tamper frame. (see page 17).
• Assemble and adjust the tamper deflector plate (see page 19).
• Assemble protective stripes (28,29)
The rod heater are equited with one fixed point. This fix point is the first screw,
(Main screed from the outside, extension part from the inside):
Starting torque of > 70 Nm.
And for temperature compensation
all other screws starting torque of 35 Nm.
Lock screw
Attachment screw
Clamping section
Clamping plate
After replacement of bottom plates check the basic adjustment of angle of attackn >
Hydraulic extension to main screed. (see page 37 - 39)

Tamper

Tamper
Exchange and adjustment of tamper blade
• Dismantle tamper defector plates.

• Remove end plates( 38 ) on hydraulic extensions.
• Loose screws ( 32 ).
• Check the wearing rod of abrasion if necessary change.
• Attach new tamper blades. Use new screw looking rings ( 33 ).
Staring torque ⇒ 90 Nm
The tamper blade shut be have full contact with the wearing rod. If necessary adjust
these.
• Before assemble of tamper deflector plate, spread on the tamper blade with lubricant
( for example: Molycote ).
• Assemble end plates ( 38 ).
• Assemble tamper protection plate.
Adjustment measurement⇒ see Table page 9

Tamper height adjustment

Lower adjustment of tamper
• Loose a little bit the screws of bearing truss ( 26 ).

• Loose draw-in bolt ( 24 ).
• Adjust the correct height with pressing screw ( 23 ) clockwise.
• Tighten draw-in screw ( 24 ) ( Starting torque ⇒ 300Nm ).
• Check adjustment again.
Tighten the screws of the bearing truss ( 26 ) with a starting torque of 210 Nm and
secure them with Loctite “middle strong”.
Higher adjustment of tamper
• Loose a little bit the screws of bearing truss ( 26 ).

• Loose draw-in bolt ( 24 ).
• Adjust the correct height with pressing screw ( 23 ) counter clockwise.
• Tighten draw-in screw ( 24 ) ( Starting torque ⇒ 300Nm ).
• Check adjustment again.
Tighten the screws of the bearing truss ( 26 ) with a starting torque of 210 Nm and
secure them with Loctite “middle strong”.

Tamper

Tamper
Exchange of tamper unit
Dismantling
• Dismantle tamper deflector plate.

• Remove hoses of hydraulic motor ( 34).
• Loose draw-in screws ( 24.
• Remove screws of bearing truss ( 26).
• Remove draw-in screws ( 24) Look out ! Risk of accident!
• Remove tamper unit.
Montage
• Put on the tamper unit.

• Screw in place the draw-in screws ( 24.
• Screw in place the screws of bearing truss ( 26).
( Staring torque ⇒ 210 Nm + Loctite middle strong)
• Connect the hoes of hydraulic motor ( 34 ).
• Assemble the tamper deflector plate.
• Adjust the tamper deflector plate ( see page 19 ).
• Adjust tamper height ( see page 15 ).
Assemble the shaft coupling between tamper units of main screed that the both
tamper blade are in line.

Tamper
7 6
5 8

Tamper
Adjustment of tamper protection plate
• Dismantle the tamper protection (2) plate.
Loosening the groove nut ( 5 ), protecing nut ( 7 ) and the adjustment screw ( 6 )
(grooved nut key part-No.: 614 13 61 00)
• Turn the hammersrew (8) to 90°.
• Lift the tamper plate and put it out to the side

• Clean tamper blade and wearing rod.
• Put in the tamper blade from the side and build it. Turn the hammerscrew (8) to
90°.
• Fix the tamper protection (2) plate.

• Adjust the clearance between tamper deflector plate and tamper blade with the
adjustment screw ( 6 ). Afterwards tighten the protection nut ( 7 ) and groove nut
( 5 ).
Adjustment measurement ⇒ see Table page 9

Clean the tamper blade by swinging of the tamper protection plate.
For that purpose loosenig the groove nut ( 5 ) and protection nut ( 7 ) and turn in
theadjustment screw ( 6 ) about approx. 15 mm clockwise. After cleaning check the
clearance of tamper deflector plate to tamper blade. If necessary adjust as aboved-
mentioned described.

Tamper
Auf richtige
Montage der
Wellendichtringe
achten !

Tamper
Exchange of tamper bearings
• Dismantle of tamper unit ( see page 17 ).

• Remove tamper frame ( 31 ) from tamper wing ( 5 ).
• Dismantle hydraulic motor ( 34 ) and coupling ( 18 ).
• Loose screw ( 15 ) from hydraulic motor side.
Attention ! Screw are looked by screw-looking device “ loctite > middle strong”.
• Dismantle motor coupling.
• Mark the position and location of parts. Important for assembling !
• Remove complete the bearing truss ( 7 ) and wing ( 5 ) from the shaft.
• Loose screw ( 15 ) from coupling side.

Attention ! Screw are looked by screw-looking device “loctite > middle strong”.
• Dismantle shaft coupling and distance bushing.

• Remove complete the bearing truss and wing from the shaft.
• Replace bearings ( 04,10 ) and shaft seals ( 02, 08 ).
! Pay attention of the right assembly of shaft seal ( 02,08 ) !

Packing washers to the bearing side.
Pay attention of
the right assembly
of shaft seal
The bearings of wing of coupling side are fixed bearing, it means, there are
protected by snap rings (03,09).
The bearings of wing of motor side are open bearing, it means, a horizontal
compensation is possible.
! Do not install snap rings!
• Assembling of parts in opposite order.

Look screw ( 15 ) with screw-looking device “loctide > middle strong”.
Starting torque ⇒ 150 Nm

Vibration

Vibration
Exchange of vibration unit
Dismantling
• Hydraulic extension parts only:

• Dismantle the protection hood of vibration shaft.
• Dismantle the running board.
• Disconnect the plug of RPM control sensor ( if it installed ).

• Remove the hoses of hydraulic motor ( 25 ).
• Remove the hoses of central lubrication device ( if it installed ).
• Mark the position of join shaft on the main screed!
• Dismantle the support ( 01 ) and srews ( 16 ).
• Remove vibration unit.
Montage
• Pay attention of the mark of join shaft by assembling inside main screed.
• Attach support ( 01 ). Starting torque of screws ⇒ 110 Nm.
• Lock the srews ( 07 ) of join shaft on the main screed with Loctite middle
strong
• Attach the hoses of central lubrication device ( if it installed ).
• Attach the hoses of hydraulic motor ( 25 ).
• Hydraulic extension parts only:
• Attach the protection hood of vibration shaft.
• Attach the running board.

Vibration center section

Vibration center section
Exchange bearings
• Remove the vibration unit ( see page 23 ).
• Loose screws ( 15 ) and remove hydraulic motor.
• Remove flange ( 06 ) and circlip ( 20 ).
• Drive out the shaft ( 03 ) of support ( 01 ).
• Remove circlips ( 22 ), distance bushing ( 02 ) and sealing moulded product ( 05 )
from the support ( 01 ).
• Exchange roller bearing.
The bearings of bearing truss of coupling side are fixed bearing, it means, there
are protected by snap ring ( 22 ).
The bearings of bearing truss of motor side are open bearing, it means, a
horizontal compensation is possible.
! Do not install circlip!
! Pay attention of the right location of shaft seal !

Vibration – extension

Vibration – extension
Exchange bearings
• Remove the vibration unit ( see page 23 ).

• Loose screws ( 15 ) and remove hydraulic motor.
• Remove coupling ( 06 ) and circlip ( 05 ).
• Drive out the shaft ( 03 ) of support ( 01 ).
• Remove circlips ( 21 ), distance bushing ( 02 ) and sealing moulded product ( 25 )
from the support ( 01 ).
• Exchange roller bearing.
The bearings of bearing truss of coupling side are fixed bearing, it means, there
are protected by snap ring ( 21 ).
The bearings of bearing truss of motor side are open bearing, it means, a
horizontal compensation is possible.
! Do not install circlip!
! Pay attention of the right location of shaft seal !

Hydraulic cylinder

Hydraulic cylinder
• Extend the hydraulic extension parts complete.

• Loose screw ( III ).
• Run in the piston rod ( II ) about 50 cm.
• Disconnect the hydraulic connection.
• Remove inner looking ring.
• Exchange hydraulic cylinder. Pay attention of right position.
• Attach looking ring.
• Check, if a length compensation of stiff hydraulic pipe possible.
Perhaps it is necessary to cut or plane off the connecting piece.
Part No. 49220650 or to replace by a new one. Part No. 606.05.06.05.
• Connect the hydraulic pipes.
• Tighten screw ( III ) by hand.
• Run in both hydraulic extensions complete.
• Check, if are both hydraulic extension constant in the end position.
• In the end position of hydraulic extension parts has to be a clearance between the
bottom plates from about 5 mm. To adjust on adjusting nut ( I ).
• Investigate measurement “X”.
• Remove screw ( III ) and adjusting nut ( I ).
• Run in the piston rod about 30 cm.
• Clean thorough the thread.
• Adjust the adjusting nut to measurement “X” and look adjusting nut ( I ) with screw-
looking device “loctide > strong”.
• Tighten and look screw ( III ) by screw-looking device “loctide > strong”.

Guiding cylinder

Guiding cylinder
Adjustment of bushings
In case that the clearance of guiding bushings are to much after long operation time and
/ or after one year or 1000 operating hours then is necessary to adjust the clearance.
Here you have two possibilities for adjustment.
The clearance will be adjusted indirect over the starting torque on the bushing.
These method is a fast adjustment and without problems practicable.
Disadvantage: By negative influence for example: contamination, cock of bushings etc.

is a wrong adjustment possible.
• Remove headless screw ( V ).

• Tighten the adjusting nut ( III ) with a starting torque about 70 Nm.
To use is a hooked wrench part No. 20.00.74.99 in connection with a torque wrench.
• Pay-free operation by these torque.
• Turn in and tighten the headless screw ( V ) in one of three thread holes.
1 → Tension unit assy.

2 → Bearing flange
3 → Scraper
4 → Grease nipple
5 → Threaded pin
Adjust and check all of 16 guiding bushings.

.

Guiding cylinder
Frame
Guiding cylinder (1)
Fixing
screw (3)
Cylinder bottom (5)
Headless screw (6)
Eccentric head (2)
Gap about 0,5 mm ( Inner side )

Guiding cylinder unit
Adjustment of guiding cylinder
To compensated the tolerances and to prevent a cock of hydraulic extension is

necessary to adjust the guiding cylinder parallel.
The adjustment will be controlled over hydraulic pressure of extension parts.
It is necessary to grease the guiding cylinder before adjustment, to pay-free operation.
After complete extension of screed loose headless screw ( 6 ). Turn now the eccentric
head ( 2 ) to the lowest position, it means, the mark ( punch marks ) has to be top
position.
Move the hydraulic extensions several times. The hydraulic pressure shout be over the
complete length constant. The run in hydraulic pressure is about 100 bar.
In case that the hydraulic pressure is considerable increasing you have to adjust the
parallel movement of guiding cylinder by eccentric head ( 2 ) careful.
Now screw in place headless screw ( 6) from the inner side of guiding cylinder and
tighten these careful so that you get a gap of 0.5 mm are between guiding
cylinder ( 1 ) and frame. Screw in place and tighten fixing screw ( 3 ).
Make sure that the eccentric head ( 2 ) are in the right position ( not turned ).
Now screw in place headless screw ( 6 ) from the out side of guiding cylinder ( 1 ) and
tighten these careful that the frame sit close to the eccentric head. Screw in place and
tighten fixing screw ( 3 ).
Make sure that the eccentric head ( 2 ) are in the right position ( not turned ).
Look all fixing screw ( 3 ) by screw-looking device “loctide > strong”.
This procedure carry out on all four guiding cylinder pairs.

Quick height adjustment
Basic adjustment of adjustment spindle
By a replacement of the adjustment spindle or spindle nut it is necessary to make a

basic adjustment of it.
This adjustment determines the axial freedom of movement.

Afterwards adjust of angle of attack between hydraulic extension to the mean screed
(see page 32).
323
Measurement of spindle end > Spindle nut = 20 mm

Height adjustment
To assure a good movement of hydraulic extensions part by final adjustment, it is

necessarry to preload the disc spring (~25mm). ( see picture I )
Attention: The measurement described only the disc spring!
Bild I
~25

Hydraulic extension
Basic adjustment

Hydraulic extension
Basic adjustment
To ensure that the screed lays without marks and the extensions can be adjusted also
during use to the various operating conditions, the extensions can be adjusted
for lowering angle and height.
Provided at each extension are two spindles ( 02 )with which the lowering angle of the
extensions can be adjusted in relation to the basic screed with a ratchet.
The scales ( 01 ) shows the level adjustment in millimetre.
Factory adjustment
The extensions are adjusted at the works in such a way that these stand 3 mm higher
on the inner and outer side than the basic screed. The scales ( 01 ) are set to ”0” with
this adjustment.
Adjusting extension height
If the screed extensions do not lay without marks, this can be corrected during laying.
Turning the spindle ( 02 ) counter-clockwise with the ratchet lifts the screed extension
Sections.
Turning the spindle ( 02 ) clockwise with the ratchet lowers the screed extension
sections.
For a parallel adjustment of screed extension parts, adjust the inner side and outside
constant.

Hydraulic extension
Basic adjustment

Hydraulic extension
Basic adjustment
Adjustment of angle
The centre and screed extension sections are adjusted parallel to each other at the
works.
The lowering angle of the screed extension sections can be varied in relation to the
centre sections if required:
Pay attention !
This adjustment is to control by a gauge length because the scale will be

reverence point on the rear side only.
To change / adjust the angle during paving shut be in exceptional cases only.
Implementation
Remove cylinder head screw (6) and the looking plate (5).
Unscrew the counternut (3).
Turn adjusting nut ( 4 ) with an open-end wrench. Spindle ( 2 )must not also turn.
Turning clockwise = Increases lowering angle
Turning counter-clockwise = Reduces lowering angle
Evenly adjust both adjusting nuts ( 4 ) at each extension alternately.
Tighten lock nut ( 3 ) and fix the locking plate ( 5 ).

Hydraulic connections
F 2500 C, F2500 CS
Paver > Left side Paver > Right side
Screed > Left side Screed > Right side
Crown
Leckage Vibration T Screed B profile A
Screed A Tamper P
Crown
Vibration P Screed A porfile B Screed B Tamper T Leckage

SD 2500 C
Crown
Screed A Tamper P
Crown

SD 2500 CS, SD 2550 C, SD 2550 CS
Crown
Screed A Tamper P
Crown

F 2500 W
Crown
Screed A Tamper P
Crown

SD 2500 W
Crown
Screed A Tamper P
Crown

SD 2500 WS
Crown
Screed A Tamper P
Crown

Adjustment angle of attack of the screed to the Paver
- 12 cm 203 mm
E

Adjustment angle of attack of the screed to the Paver
Prior to basic adjustment, the extension sections must be adjusted as described from
page 36.
Implementation:
• In case of wheeled Paver, adjust the correct tyre pressure.

• Drive the Paver on a level surface. The size of the area must correspond to the total
base of the Paver.
• Adjust the crown profile to zero.
• Lowering the screed.
• Position of Paver shut be so that the guiding rollers of screed arms are in contact
with the guiding plates of frame.
I. Take out bolts ( A ) of the spindle ( B ).

The screed should behave contact with the ground.
II. Extend both levelling cylinder completely ( C ). > 480 mm < Cylinder stroke .
III. Set the pointer of levelling scale to “- 12 cm” and tighten the look screws
(Figure D)
IV. Make sure that the screed remains in floating position.
V. Adjust a distance of the spindles to “203 mm” ( inside! ) (Figure E). Insert bolt ( A )
and tighten the spindle lock nuts.

Paving of extreme laying thickness
Angle of attack adjustment by different laying thickness
Forward direction

Paving of extreme laying thickness
It's possible to get an open structure and a insufficient compaction by paving a laying
thickness above approx. 20 cm.
The reason could be a to low mix material flow in front of the screed.
To solve this problem it's necessary to extend the distance between auger and screed.
In this case are the front fixing holes of the screed in use
- Loosen the four mounting screws (A).

- Remove the screws and move the Paver forwards.
- The crossbeam remains in its positionon slide rails: now tighten the screws (A)
back down.
Angle of attack adjustment by different laying thickness

In case that a control of laying thickness is not possible because the levelling cylinder
are in the end top position, then is possible or necessary to adjust the angle of attack
with help of angle quick adjustment device.
In this case spindle ( 3 ) will be not regulate
Pos. I Lever in forward direction ⇒ Laying thickness until about 7 cm

Pos. II Lever in vertical position ⇒ Laying thickness from 7 to 14 cm
Pos. III Lever to the rear ⇒ Laying thickness over 14 cm
Example
Change the angle from position I in position II.
Loose the blocking lever ( 1 ) and move the lever to vertical position.
The eccentric push the screed rear edge down.
The angle will be bigger ⇒ The screed is driving upwards.
The adjustment of angle with help of angle quick adjustment device shut be make on
both sides to the same time by paving only, because through the fast reaction of screed
could it be that you get bumps on the surface.
To avoid this problem adjust the right angle before paving.

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Workshop Manual

V5100TV_eng 1 Stand: 22. August 2011

V5100TV_eng 2 Stand: 22. August 2011

Before beginning maintenance work, secure the machine against inadvertent

V5100TV_eng 3 Stand: 22. August 2011

the power circuit is interrupted

Only use fuse inserts of the stipulated amperage.

Liability exclusion in case of use of non-original spare or wear parts as

In the case of non-compliance with these regulations, liability of the manufacturer

Immediately repair any noticed damage! Operation must be discontinued in the

V5100TV_eng 4 Stand: 22. August 2011

Basic width 2550 mm 3000 mm

Max. tamper frequency 1500 1/min 1500 1/min

Screed heating system Propane gas- flame heating system with

*Max. width depend of Paver type

V5100TV_eng 5 Stand: 22. August 2011

Metric fine thread

M 12 x 1,5 83 120 145

M 30 x 2 1500 2150 2500

V5100TV_eng 6 Stand: 22. August 2011

Tamper frame – Tamper blade 90 Nm

Vibration truss 95 Nm (+Loctite 243)

V5100TV_eng 7 Stand: 22. August 2011

V5100TV_eng 9 Stand: 22. August 2011

V5100TV_eng 10 Stand: 22. August 2011

Exchange and adjustment

• Dismantle nuts of bottom plate and remove these.

Adjustment measurement⇒ see Table page 9

• Assemble exhaust duct extension ( 25,31 ).

The hexagon screw in drive direction

V5100TV_eng 11 Stand: 22. August 2011

V5100TV_eng 12 Stand: 22. August 2011

Exchange and adjustment

Adjustment measurement⇒ see table page 9

V5100TV_eng 13 Stand: 22. August 2011

V5100TV_eng 14 Stand: 22. August 2011

Exchange and adjustment of tamper blade

• Dismantle tamper defector plates.

Adjustment measurement⇒ see Table page 9

Tamper height adjustment

• Loose a little bit the screws of bearing truss ( 26 ).

Higher adjustment of tamper

• Loose a little bit the screws of bearing truss ( 26 ).

V5100TV_eng 15 Stand: 22. August 2011

V5100TV_eng 16 Stand: 22. August 2011

Exchange of tamper unit

• Dismantle tamper deflector plate.

• Put on the tamper unit.

V5100TV_eng 17 Stand: 22. August 2011

V5100TV_eng 18 Stand: 22. August 2011

Adjustment of tamper protection plate

• Dismantle the tamper protection (2) plate.

• Turn the hammersrew (8) to 90°.

• Lift the tamper plate and put it out to the side

• Fix the tamper protection (2) plate.

Adjustment measurement ⇒ see Table page 9

Clean the tamper blade by swinging of the tamper protection plate.

V5100TV_eng 19 Stand: 22. August 2011

V5100TV_eng 20 Stand: 22. August 2011