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Product Specification ATE EPDM Sleeves For Brake Hose Assemblies and N 543 06.12 EPDM Bushes For Sensor Cables Sheet 200 Page 1 of 13

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Product Specification ATE

EPDM Sleeves for Brake Hose Assemblies and N 543 06.12


EPDM Bushes for Sensor Cables Sheet 200
Page 1 of 13

CONTENTS

Changes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Previous editions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1 SCOPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

2 REFERENCES
[12][11] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

3 MANUFACTURER’S RESPONSIBILITY
[12] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

4 REQUIREMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

4.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

4.2 Documentation
[12] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

4.3 Batch control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

4.4 Shelf lives and storage conditions (OEM / OES parts) . . . . . . . . . . . . . . . . . . . . . . . . . . 7

4.4.1 Shelf life . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

4.4.2 Storage conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

5 REQUIREMENTS FOR BUSHES FOR SENSOR CABLES . . . . . . . . . . . . . . . . . . . . . . 8

5.1 Testing of sheeting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

5.2 Tests on finished part . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

5.3 Analysis
[12] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

5.4 Physical-technological data - as supplied


[11] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

5.5 Aging in all ATE brake fluids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

5.6 Aging in ATE brake fluid Super DOT4 70h/ +150EC . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Vertrauliches Eigentum. Dieser Informationsträger und die darin enthaltenen Informationen Confidential and proprietary. This document and its contents are the exclusive property of
sind ausschließliches Eigentum der Continental Teves AG & Co. OHG (Teves) und der Conti Continental Teves AG & Co. OHG (Teves) and Conti Temic microelectronic GmbH (Temic)
Temic microelectronic GmbH (Temic) sowie deren Schwester- und Tochtergesellschaften. and their associated companies. They are not to be copied, distributed, or otherwise
Sie dürfen ohne vorherige schriftliche Genehmigung durch Teves und Temic nicht kopiert, disclosed or used without the prior written consent of Teves and Temic.
verteilt oder auf andere Weise offenbart oder verwertet werden. Alle Rechte vorbehalten. All rights reserved.
No guarantee can be given in respect of the translation.
IND. AEND. MITTEILUNG NR. DATUM FREIG. NORMUNG FACHABTEILUNG GESEHEN
In all cases the latest German-Language version of this
standard shall be taken as authoritative. NO. CHANGE NOTE NO. DATE REL. STANDARDS DEPT. OPERATING DEPT. SEEN

[11] F21 FRA-06110759 13.04.06 TTN1 QLP


Automotive Systems F08
[12] F21 FRA-07110915 01.03.07 U. Czerwon Dr. Hasenkamp
82.9201-0000.4 / 807 / 00
Product Specification ATE
EPDM Sleeves for Brake Hose Assemblies and N 543 06.12
EPDM Bushes for Sensor Cables Sheet 200
Page 2 of 13

5.7 Aging in water 70h/ +80EC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

5.8 Oven aging 70h/ +150EC in acccordance with DIN 53508 para. 4.1.1 . . . . . . . . . . . . 10

5.9 Resistance to low temperatures 144 h/ -40EC


. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

5.10 Resistance to ozone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

6 REQUIREMENTS FOR SLEEVES FOR BRAKE HOSE ASSEMBLIES . . . . . . . . . . . 11

6.1 Testing of sheeting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

6.2 Tests on finished part . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

6.3 Analysis
[12] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

6.4 Physical-technological data - as supplied[11] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

6.5 Aging in all ATE brake fluids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

6.6 Aging in ATE Super DOT4 brake fluid 70h/ +150EC . . . . . . . . . . . . . . . . . . . . . . . . . . 12

6.7 Aging in water 70h/ +80EC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

6.8 Oven aging 70h/ +150EC in accordance with DIN 53508 para. 4.1.1
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

6.9 Resistance to low temperatures 144h/ -40EC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

6.10 Resistance to ozone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Vertrauliches Eigentum. Dieser Informationsträger und die darin enthaltenen Informationen Confidential and proprietary. This document and its contents are the exclusive property of
sind ausschließliches Eigentum der Continental Teves AG & Co. OHG (Teves) und der Conti Continental Teves AG & Co. OHG (Teves) and Conti Temic microelectronic GmbH (Temic)
Temic microelectronic GmbH (Temic) sowie deren Schwester- und Tochtergesellschaften. and their associated companies. They are not to be copied, distributed, or otherwise
Sie dürfen ohne vorherige schriftliche Genehmigung durch Teves und Temic nicht kopiert, disclosed or used without the prior written consent of Teves and Temic.
verteilt oder auf andere Weise offenbart oder verwertet werden. Alle Rechte vorbehalten. All rights reserved.
No guarantee can be given in respect of the translation.
IND. AEND. MITTEILUNG NR. DATUM FREIG. NORMUNG FACHABTEILUNG GESEHEN
In all cases the latest German-Language version of this
standard shall be taken as authoritative. NO. CHANGE NOTE NO. DATE REL. STANDARDS DEPT. OPERATING DEPT. SEEN

[11] F21 FRA-06110759 13.04.06 TTN1 QLP


Automotive Systems F08
[12] F21 FRA-07110915 01.03.07 U. Czerwon Dr. Hasenkamp
82.9201-0000.4 / 807 / 00
Product Specification ATE
EPDM Sleeves for Brake Hose Assemblies and N 543 06.12
EPDM Bushes for Sensor Cables Sheet 200
Page 3 of 13

Changes

The items marked with [12] have been changed.

Previous editions

[11] FRA-06110759 - 13.04.06, [10] FRA-04113834 - 15.09.04 ...

1 SCOPE

This product specification applies to a) EPDM cable bushes which, mounted on


sensors, fix the sensor in a predetermined installation position and protect it against
mechanical damage and b) rubber sleeves for brake hose assemblies which protect
them against mechanical damage.

The working temperature ranges from -40EC to +100EC with temporary peak
temperatures of +120EC.

Bushes for sensor cables and sleeves for brake hose assemblies are SAFETY
ITEMS!

All measuring and test results must be documented !

Vertrauliches Eigentum. Dieser Informationsträger und die darin enthaltenen Informationen Confidential and proprietary. This document and its contents are the exclusive property of
sind ausschließliches Eigentum der Continental Teves AG & Co. OHG (Teves) und der Conti Continental Teves AG & Co. OHG (Teves) and Conti Temic microelectronic GmbH (Temic)
Temic microelectronic GmbH (Temic) sowie deren Schwester- und Tochtergesellschaften. and their associated companies. They are not to be copied, distributed, or otherwise
Sie dürfen ohne vorherige schriftliche Genehmigung durch Teves und Temic nicht kopiert, disclosed or used without the prior written consent of Teves and Temic.
verteilt oder auf andere Weise offenbart oder verwertet werden. Alle Rechte vorbehalten. All rights reserved.
No guarantee can be given in respect of the translation.
IND. AEND. MITTEILUNG NR. DATUM FREIG. NORMUNG FACHABTEILUNG GESEHEN
In all cases the latest German-Language version of this
standard shall be taken as authoritative. NO. CHANGE NOTE NO. DATE REL. STANDARDS DEPT. OPERATING DEPT. SEEN

[11] F21 FRA-06110759 13.04.06 TTN1 QLP


Automotive Systems F08
[12] F21 FRA-07110915 01.03.07 U. Czerwon Dr. Hasenkamp
82.9201-0000.4 / 807 / 00
Product Specification ATE
EPDM Sleeves for Brake Hose Assemblies and N 543 06.12
EPDM Bushes for Sensor Cables Sheet 200
Page 4 of 13

2 REFERENCES
[12][11]

ATE N 101 00.03 Identification of Technical Documents with “A” Characteristics


ATE N 550 00.02 Environmentally Compatible Product Development Suppliers
ATE N 553 59.01 Determination of Compression Set of Elastomer Materials
ATE N 553 59.19 Thermal aging of elastomers
ATE N 553 59.22 Rapid Extraction of Elastomers
ATE N 553 59.41 Cold flexibility of elastomers

DIN 53 504 Determination of Tensile Strength at Break, Tensile Stress at


Yield, Elongation at Break and Stress Values of Rubber in a
Tensile Test
DIN 53 508 Accelerated Aging, Elastomeers
DIN 53 509 Part 1 Determination of resistance to ozone cracking, Method A
DIN 53 512 Determination of Rebound Resilience of Rubber

DIN ISO 48 Rubber, Vulcanized or Thermoplastic - Determination of


Hardness (10-100 IRHD)

ISO 34-1 Determination of Tear Strength


ISO 815 Determination of Compression Set
ISO 1183 Determining the Density
ISO 3451-1 Determination of the Annealing Residue
ISO 2285 Determination of Tension Set

VDA 675 304 Effect of Brake Fluids on Elastomers

The specific characteristics for each material are defined in separate data sheets
assigned to ATE N 543 06.12 Sheet 200 by reference.

In the event of deviations from the requirements defined in Sheet 200, the values
defined in the data sheet shall take precedence.

Vertrauliches Eigentum. Dieser Informationsträger und die darin enthaltenen Informationen Confidential and proprietary. This document and its contents are the exclusive property of
sind ausschließliches Eigentum der Continental Teves AG & Co. OHG (Teves) und der Conti Continental Teves AG & Co. OHG (Teves) and Conti Temic microelectronic GmbH (Temic)
Temic microelectronic GmbH (Temic) sowie deren Schwester- und Tochtergesellschaften. and their associated companies. They are not to be copied, distributed, or otherwise
Sie dürfen ohne vorherige schriftliche Genehmigung durch Teves und Temic nicht kopiert, disclosed or used without the prior written consent of Teves and Temic.
verteilt oder auf andere Weise offenbart oder verwertet werden. Alle Rechte vorbehalten. All rights reserved.
No guarantee can be given in respect of the translation.
IND. AEND. MITTEILUNG NR. DATUM FREIG. NORMUNG FACHABTEILUNG GESEHEN
In all cases the latest German-Language version of this
standard shall be taken as authoritative. NO. CHANGE NOTE NO. DATE REL. STANDARDS DEPT. OPERATING DEPT. SEEN

[11] F21 FRA-06110759 13.04.06 TTN1 QLP


Automotive Systems F08
[12] F21 FRA-07110915 01.03.07 U. Czerwon Dr. Hasenkamp
82.9201-0000.4 / 807 / 00
Product Specification ATE
EPDM Sleeves for Brake Hose Assemblies and N 543 06.12
EPDM Bushes for Sensor Cables Sheet 200
Page 5 of 13

3 MANUFACTURER’S RESPONSIBILITY
[12]
The manufacturer shall be responsible for the quality of the parts and the material
supplied by him.
Since automotive brake parts are safety items and are subject to documentation,
special quality assurance measures are required.

All parts must be conform to the technical requirements set forth by TEVES in
drawings and specifications (product specifications, ATE standards, DIN standards,
etc.).

Production supplies shall be permitted only after TEVES have approved the first
sample.

Prior to making any change in the material (raw material, semi-finished material), its
treatment and/or composition, the production method and production location,
properties, identification and packing, the supplier shall advise TEVES, in writing,
early enough to allow a new sampling to take place, if necessary.
The obligation to notify TEVES shall also apply to changes, the effects of which are
still within the agreed tolerance range (e.g. significant changes of variability
bandwidth, variations of the mean value).

A change notification shall not authorize the supply of already changed parts.
In confirming the order, the manufacturer undertakes to maintain the technical
delivery specifications mentioned in the above paragraph.

In view of the fact that contamination with other types of caoutchouc may cause
serious defects (delamination), the manufacturer undertakes to process EPDM in a
separate production line comprising the necessary mixers and all equipment for the
production of feed strips and blanks.

Same separation is necessary for IM machines.

The requirements for an environmentally compatible product development described


in ATE N 550 00.02 Sheet 250 must be met.

Vertrauliches Eigentum. Dieser Informationsträger und die darin enthaltenen Informationen Confidential and proprietary. This document and its contents are the exclusive property of
sind ausschließliches Eigentum der Continental Teves AG & Co. OHG (Teves) und der Conti Continental Teves AG & Co. OHG (Teves) and Conti Temic microelectronic GmbH (Temic)
Temic microelectronic GmbH (Temic) sowie deren Schwester- und Tochtergesellschaften. and their associated companies. They are not to be copied, distributed, or otherwise
Sie dürfen ohne vorherige schriftliche Genehmigung durch Teves und Temic nicht kopiert, disclosed or used without the prior written consent of Teves and Temic.
verteilt oder auf andere Weise offenbart oder verwertet werden. Alle Rechte vorbehalten. All rights reserved.
No guarantee can be given in respect of the translation.
IND. AEND. MITTEILUNG NR. DATUM FREIG. NORMUNG FACHABTEILUNG GESEHEN
In all cases the latest German-Language version of this
standard shall be taken as authoritative. NO. CHANGE NOTE NO. DATE REL. STANDARDS DEPT. OPERATING DEPT. SEEN

[11] F21 FRA-06110759 13.04.06 TTN1 QLP


Automotive Systems F08
[12] F21 FRA-07110915 01.03.07 U. Czerwon Dr. Hasenkamp
82.9201-0000.4 / 807 / 00
Product Specification ATE
EPDM Sleeves for Brake Hose Assemblies and N 543 06.12
EPDM Bushes for Sensor Cables Sheet 200
Page 6 of 13

4 REQUIREMENTS

4.1 General

The parts must be supplied to drawing in faultless, uniform quality; they must be free
from surface defects, molding defects, foreign bodies, bubbles, blisters, laminations
etc. The high stresses to which the parts are subjected in use call for special
measures to ensure a homogeneous distribution of all raw materials used and very
high standards of cleanliness during processing in order to avoid contamination. The
homogeneity of the elastomer mixtures used shall be ensured by appropriate
techniques (such as strainers, sieves with 0.12 mm mesh size). Particles with an
edge length greater than 0.12 mm are not acceptable

Curing of parts outside the mold shall not be permitted.

All parts covered by this product specification shall be free of adherent grinding dust,
loose flash and other solid particles. An up to 10-fold magnification shall be used to
examine the parts for foreign bodies and cracks and to evaluate the surface of
fracture.

4.2 Documentation
[12]
Characteristics marked with “A” in this specification are minimum requirements in
accordance with ATE N 101 00.03 which must be documented and strictly observed
without the slightest deviation.

The documentation must be retained for a period of 15 years.

4.3 Batch control

The parts are manufactured by defined charges (mixture charges). The


documentation system must guarantee a clear allocation of all test results to the
manufacturing charges. The parts are to be delivered separately, according to these
manufacturing charges, with a reference number, on a quality certificate if required.

Randomly selected samples shall be tested at least once per production batch in
order to verify the characteristic values for density, microhardness and compression
set.

The results of these tests shall be documented as required by para. 4.2 of this
specification.

Vertrauliches Eigentum. Dieser Informationsträger und die darin enthaltenen Informationen Confidential and proprietary. This document and its contents are the exclusive property of
sind ausschließliches Eigentum der Continental Teves AG & Co. OHG (Teves) und der Conti Continental Teves AG & Co. OHG (Teves) and Conti Temic microelectronic GmbH (Temic)
Temic microelectronic GmbH (Temic) sowie deren Schwester- und Tochtergesellschaften. and their associated companies. They are not to be copied, distributed, or otherwise
Sie dürfen ohne vorherige schriftliche Genehmigung durch Teves und Temic nicht kopiert, disclosed or used without the prior written consent of Teves and Temic.
verteilt oder auf andere Weise offenbart oder verwertet werden. Alle Rechte vorbehalten. All rights reserved.
No guarantee can be given in respect of the translation.
IND. AEND. MITTEILUNG NR. DATUM FREIG. NORMUNG FACHABTEILUNG GESEHEN
In all cases the latest German-Language version of this
standard shall be taken as authoritative. NO. CHANGE NOTE NO. DATE REL. STANDARDS DEPT. OPERATING DEPT. SEEN

[11] F21 FRA-06110759 13.04.06 TTN1 QLP


Automotive Systems F08
[12] F21 FRA-07110915 01.03.07 U. Czerwon Dr. Hasenkamp
82.9201-0000.4 / 807 / 00
Product Specification ATE
EPDM Sleeves for Brake Hose Assemblies and N 543 06.12
EPDM Bushes for Sensor Cables Sheet 200
Page 7 of 13

4.4 Shelf lives and storage conditions (OEM / OES parts)

4.4.1 Shelf life

Shelf life shall be considered to be the period of time which elapses from the date of
manufacture of the product by Continental Teves until its installation in the vehicle.

- 18 months for dry units, i.e. units not filled with fluids which are intended for
regular production at the vehicle manufacturer's plant (OEM).
- 60 months for completely filled units in special packing intended for use as spare
parts (OES).

If these shelf lives are exceeded, the functionality of the part may be impaired.

4.4.2 Storage conditions

Parts for which the packing has been agreed between the customer and Continental
Teves may only be transported and stored in that packing.

The parts may only be stored and transported such that they are protected against
external weather influences, such as direct sun radiation, rain, wind and coarse dirt,
and still adequately ventilated. The temperature should lie in the range from -20°C to
+50°C. The parts must not be exposed to noxious gases, such as SO2, NOx, ozone
etc.

No claims will be honored by Continental Teves for damage caused by shelf lives
exceeding the specified limits or non-compliance with the specified storage
conditions.

Vertrauliches Eigentum. Dieser Informationsträger und die darin enthaltenen Informationen Confidential and proprietary. This document and its contents are the exclusive property of
sind ausschließliches Eigentum der Continental Teves AG & Co. OHG (Teves) und der Conti Continental Teves AG & Co. OHG (Teves) and Conti Temic microelectronic GmbH (Temic)
Temic microelectronic GmbH (Temic) sowie deren Schwester- und Tochtergesellschaften. and their associated companies. They are not to be copied, distributed, or otherwise
Sie dürfen ohne vorherige schriftliche Genehmigung durch Teves und Temic nicht kopiert, disclosed or used without the prior written consent of Teves and Temic.
verteilt oder auf andere Weise offenbart oder verwertet werden. Alle Rechte vorbehalten. All rights reserved.
No guarantee can be given in respect of the translation.
IND. AEND. MITTEILUNG NR. DATUM FREIG. NORMUNG FACHABTEILUNG GESEHEN
In all cases the latest German-Language version of this
standard shall be taken as authoritative. NO. CHANGE NOTE NO. DATE REL. STANDARDS DEPT. OPERATING DEPT. SEEN

[11] F21 FRA-06110759 13.04.06 TTN1 QLP


Automotive Systems F08
[12] F21 FRA-07110915 01.03.07 U. Czerwon Dr. Hasenkamp
82.9201-0000.4 / 807 / 00
Product Specification ATE
EPDM Sleeves for Brake Hose Assemblies and N 543 06.12
EPDM Bushes for Sensor Cables Sheet 200
Page 8 of 13

5 REQUIREMENTS FOR BUSHES FOR SENSOR CABLES

5.1 Testing of sheeting

For these tests, 2 and 6 mm thick sheets must be available in sufficient size,
preferably two each in sizes of 200 x 200 x 2 mm and 200 x 200 x 6 mm
respectively.

5.2 Tests on finished part

The characteristics marked with an asterisk (i) will be checked on the finished part.

5.3 Analysis
[12]

The following additional examinations will be carried out to verify that the material
used for the sample presented is identical with that of regular production parts:

Ú Residue on ignition ISO 3451-1 at 950EC


in accordance with released sample ±0.5%

Ú Color of ash in accordance with released sample

Ú Taking the IR spectrum of the extracted material

Ú Thermogravimetric analysis (loss-in-weight test) of the extracted material

Ú Thermal analysis (DSC, DMA, TGA) of the material

Vertrauliches Eigentum. Dieser Informationsträger und die darin enthaltenen Informationen Confidential and proprietary. This document and its contents are the exclusive property of
sind ausschließliches Eigentum der Continental Teves AG & Co. OHG (Teves) und der Conti Continental Teves AG & Co. OHG (Teves) and Conti Temic microelectronic GmbH (Temic)
Temic microelectronic GmbH (Temic) sowie deren Schwester- und Tochtergesellschaften. and their associated companies. They are not to be copied, distributed, or otherwise
Sie dürfen ohne vorherige schriftliche Genehmigung durch Teves und Temic nicht kopiert, disclosed or used without the prior written consent of Teves and Temic.
verteilt oder auf andere Weise offenbart oder verwertet werden. Alle Rechte vorbehalten. All rights reserved.
No guarantee can be given in respect of the translation.
IND. AEND. MITTEILUNG NR. DATUM FREIG. NORMUNG FACHABTEILUNG GESEHEN
In all cases the latest German-Language version of this
standard shall be taken as authoritative. NO. CHANGE NOTE NO. DATE REL. STANDARDS DEPT. OPERATING DEPT. SEEN

[11] F21 FRA-06110759 13.04.06 TTN1 QLP


Automotive Systems F08
[12] F21 FRA-07110915 01.03.07 U. Czerwon Dr. Hasenkamp
82.9201-0000.4 / 807 / 00
Product Specification ATE
EPDM Sleeves for Brake Hose Assemblies and N 543 06.12
EPDM Bushes for Sensor Cables Sheet 200
Page 9 of 13

5.4 Physical-technological data - as supplied


[11] (sheet material/finished part)

Characteristic Test meethod Requirements Dimension


in accordance with released
"A" Ú Density ISO 1183 sample ±0.02 g/cm³
"A" Ú Microhardness DIN ISO 48 50 ±5 60 ±5 IRHD
Tensile strength DIN 53 504 min. 9 min. 9 N/mm²
(S 3 A standard bar)
Elongation at break DIN 53 504 min. 400 min. 300 %
(S 3 A standard bar)
Rebound resilience DIN 53 512 min. 50 min. 40 %
Tear strength ISO 34-1 min. 7 N/mm
Method A 5
Compression set of sheeting ISO 815 max. 40 max. 40 %
24h/+150EC
25% compr.
"A" Ú Compression set of finished ATE N 553 59.01 max. 50 max. 50 %
part 24h/+150EC
25% compr.
"A" Ú Tension set 24 h/+120EC ISO 2285 max. 50 max. 50 %
at 50% expansion
Extractable matter ATE N 553 59.22 max. 15 max. 15 %
(n-hexane)

5.5 Aging in all ATE brake fluids

The parts shall form no precipitations in brake fluid and exhibit no tackiness after aging.

5.6 Aging in ATE brake fluid Super DOT4 70h/ +150EC


(sheeting / molded part)
Characteristic Requirements Dimension
50 ±5 60 ±5 IRHD
Ú Change in microhardness ±10 ±10 IRHD
Change in tensile strength max. -40 max. -40 %
Change in elongation at break max. -40 max. -40 %
"A" Ú Change in volume ±15 ±15 %

Vertrauliches Eigentum. Dieser Informationsträger und die darin enthaltenen Informationen Confidential and proprietary. This document and its contents are the exclusive property of
sind ausschließliches Eigentum der Continental Teves AG & Co. OHG (Teves) und der Conti Continental Teves AG & Co. OHG (Teves) and Conti Temic microelectronic GmbH (Temic)
Temic microelectronic GmbH (Temic) sowie deren Schwester- und Tochtergesellschaften. and their associated companies. They are not to be copied, distributed, or otherwise
Sie dürfen ohne vorherige schriftliche Genehmigung durch Teves und Temic nicht kopiert, disclosed or used without the prior written consent of Teves and Temic.
verteilt oder auf andere Weise offenbart oder verwertet werden. Alle Rechte vorbehalten. All rights reserved.
No guarantee can be given in respect of the translation.
IND. AEND. MITTEILUNG NR. DATUM FREIG. NORMUNG FACHABTEILUNG GESEHEN
In all cases the latest German-Language version of this
standard shall be taken as authoritative. NO. CHANGE NOTE NO. DATE REL. STANDARDS DEPT. OPERATING DEPT. SEEN

[11] F21 FRA-06110759 13.04.06 TTN1 QLP


Automotive Systems F08
[12] F21 FRA-07110915 01.03.07 U. Czerwon Dr. Hasenkamp
82.9201-0000.4 / 807 / 00
Product Specification ATE
EPDM Sleeves for Brake Hose Assemblies and N 543 06.12
EPDM Bushes for Sensor Cables Sheet 200
Page 10 of 13

5.7 Aging in water 70h/ +80EC

Characteristic Requirements Dimension


50 ±5 60 ±5 IRHD
Ú Change in microhardness max. ±5 max. ±5 IRHD
Ú Change in volume max. ±5 max. ±5 %

5.8 Oven aging 70h/ +150EC in acccordance with DIN 53508 para. 4.1.1

Characteristic Requirements Dimension


50 ±5 60 ±5 IRHD
Ú Change in microhardness max. +10 max. +10 IRHD
Change in tensile strength max. -20 max. -20 %
Change in elongation at break max. -40 max. -40 %

5.9 Resistance to low temperatures 144 h/ -40EC

After 144 h at -40EC the parts shall still be fully serviceable.


The must not break after the bending test and shall resume approximately their original
form within one minute.

5.10 Resistance to ozone

Ú After 48 h at 200 pphm O3, +25EC, 65% relative humidity in the mounted condition (max.
15% prestress), the parts shall exhibit no signs of cracking.

Vertrauliches Eigentum. Dieser Informationsträger und die darin enthaltenen Informationen Confidential and proprietary. This document and its contents are the exclusive property of
sind ausschließliches Eigentum der Continental Teves AG & Co. OHG (Teves) und der Conti Continental Teves AG & Co. OHG (Teves) and Conti Temic microelectronic GmbH (Temic)
Temic microelectronic GmbH (Temic) sowie deren Schwester- und Tochtergesellschaften. and their associated companies. They are not to be copied, distributed, or otherwise
Sie dürfen ohne vorherige schriftliche Genehmigung durch Teves und Temic nicht kopiert, disclosed or used without the prior written consent of Teves and Temic.
verteilt oder auf andere Weise offenbart oder verwertet werden. Alle Rechte vorbehalten. All rights reserved.
No guarantee can be given in respect of the translation.
IND. AEND. MITTEILUNG NR. DATUM FREIG. NORMUNG FACHABTEILUNG GESEHEN
In all cases the latest German-Language version of this
standard shall be taken as authoritative. NO. CHANGE NOTE NO. DATE REL. STANDARDS DEPT. OPERATING DEPT. SEEN

[11] F21 FRA-06110759 13.04.06 TTN1 QLP


Automotive Systems F08
[12] F21 FRA-07110915 01.03.07 U. Czerwon Dr. Hasenkamp
82.9201-0000.4 / 807 / 00
Product Specification ATE
EPDM Sleeves for Brake Hose Assemblies and N 543 06.12
EPDM Bushes for Sensor Cables Sheet 200
Page 11 of 13

6 REQUIREMENTS FOR SLEEVES FOR BRAKE HOSE ASSEMBLIES

6.1 Testing of sheeting

For these tests, 2 and 6 mm thick sheets must be available in sufficient size, preferably
two each in sizes of 200 x 200 x 2 mm and 200 x 200 x 6 mm respectively.

6.2 Tests on finished part

The characteristics marked with an asterisk (i) will be checked on the finished part.

6.3 Analysis
[12]
The following additional examinations will be carried out to verify that the material
used for the sample presented is identical with that of regular production parts:

Ú Residue on ignition ISO 3451-1 at 950EC


in accordance with released sample ±0.5%

Ú Color of ash in accordance with released sample

Ú Taking the IR spectrum of the extracted material

Ú Thermogravimetric analysis (loss-in-weight test) of the extracted material

Ú Thermal analysis (DSC, DMA, TGA) of the material

Vertrauliches Eigentum. Dieser Informationsträger und die darin enthaltenen Informationen Confidential and proprietary. This document and its contents are the exclusive property of
sind ausschließliches Eigentum der Continental Teves AG & Co. OHG (Teves) und der Conti Continental Teves AG & Co. OHG (Teves) and Conti Temic microelectronic GmbH (Temic)
Temic microelectronic GmbH (Temic) sowie deren Schwester- und Tochtergesellschaften. and their associated companies. They are not to be copied, distributed, or otherwise
Sie dürfen ohne vorherige schriftliche Genehmigung durch Teves und Temic nicht kopiert, disclosed or used without the prior written consent of Teves and Temic.
verteilt oder auf andere Weise offenbart oder verwertet werden. Alle Rechte vorbehalten. All rights reserved.
No guarantee can be given in respect of the translation.
IND. AEND. MITTEILUNG NR. DATUM FREIG. NORMUNG FACHABTEILUNG GESEHEN
In all cases the latest German-Language version of this
standard shall be taken as authoritative. NO. CHANGE NOTE NO. DATE REL. STANDARDS DEPT. OPERATING DEPT. SEEN

[11] F21 FRA-06110759 13.04.06 TTN1 QLP


Automotive Systems F08
[12] F21 FRA-07110915 01.03.07 U. Czerwon Dr. Hasenkamp
82.9201-0000.4 / 807 / 00
Product Specification ATE
EPDM Sleeves for Brake Hose Assemblies and N 543 06.12
EPDM Bushes for Sensor Cables Sheet 200
Page 12 of 13

6.4 Physical-technological data - as supplied


[11] (sheet material/finished part)

Characteristic Test method Requirements Dimension


in accordance with released sample
"A" Ú Density ISO 1183 ±0.02 g/cm³
"A" Ú Microhardness DIN ISO 48 45 ±5 65 ±5 70 ±5 IRHD
Tensile strength DIN 53 504 min. 8 min. 9 min. 9 N/mm²
(S 3 A standard bar)
Elongation at break DIN 53 504 min. 400 min. 200 min. 200 %
(S 3 A standard bar)
Rebound resilience DIN 53 512 min. 50 min. 50 min. 50 %
Tear strength ISO 34-1 min. 7 min. 5 min. 5 N/mm
Method A
Compression set of sheeting ISO 815 max. 40 max. 40 max. 40 %
24h/+150EC
25% compr.
"A" Ú Compression of finished part ATE N 553 59.01 max. 50 max. 50 max. 50 %
24h/+150EC
25% compr.
"A" Ú Tension set 24h/+120EC ISO 2285 max. 50 max. 50 max. 50 %
at 50% expansion
Extractable matter ATE N 553 59.22 max. 5 max. 5 max. 5 %
(n-hexane)

6.5 Aging in all ATE brake fluids

The parts shall form no precipitations in brake fluid and exhibit no tackiness after aging.

6.6 Aging in ATE Super DOT4 brake fluid 70h/ +150EC


(sheeting / molded part)
Characteristic Requirement Dimension
45 ±5 65 ±5 70 ±5 IRHD
Ú Change in microhardness ±10 ±10 ±10 IRHD
Change in tensile strength max. -40 max. -40 max. -40 %
Change in elongation at break max. -40 max. -40 max. -40 %
"A" Ú Change in volume ±15 ±15 ±15 %

Vertrauliches Eigentum. Dieser Informationsträger und die darin enthaltenen Informationen Confidential and proprietary. This document and its contents are the exclusive property of
sind ausschließliches Eigentum der Continental Teves AG & Co. OHG (Teves) und der Conti Continental Teves AG & Co. OHG (Teves) and Conti Temic microelectronic GmbH (Temic)
Temic microelectronic GmbH (Temic) sowie deren Schwester- und Tochtergesellschaften. and their associated companies. They are not to be copied, distributed, or otherwise
Sie dürfen ohne vorherige schriftliche Genehmigung durch Teves und Temic nicht kopiert, disclosed or used without the prior written consent of Teves and Temic.
verteilt oder auf andere Weise offenbart oder verwertet werden. Alle Rechte vorbehalten. All rights reserved.
No guarantee can be given in respect of the translation.
IND. AEND. MITTEILUNG NR. DATUM FREIG. NORMUNG FACHABTEILUNG GESEHEN
In all cases the latest German-Language version of this
standard shall be taken as authoritative. NO. CHANGE NOTE NO. DATE REL. STANDARDS DEPT. OPERATING DEPT. SEEN

[11] F21 FRA-06110759 13.04.06 TTN1 QLP


Automotive Systems F08
[12] F21 FRA-07110915 01.03.07 U. Czerwon Dr. Hasenkamp
82.9201-0000.4 / 807 / 00
Product Specification ATE
EPDM Sleeves for Brake Hose Assemblies and N 543 06.12
EPDM Bushes for Sensor Cables Sheet 200
Page 13 of 13

6.7 Aging in water 70h/ +80EC

Characteristic Requirements Dimension


45 ±5 65 ±5 70 ±5 IRHD
Ú Change in microhardness max. ±5 max. ±5 max. ±5 IRHD
Ú Change in volume max. ±5 max. ±5 max. ±5 %

6.8 Oven aging 70h/ +150EC in accordance with DIN 53508 para. 4.1.1

Characteristic Requirements Dimension

45 ±5 65 ±5 70 ±5 IRHD
Ú Change in microhardness max. +10 max. +10 max. +10 IRHD
Change in tensile strength max. -20 max. -20 max. -20 %
Change in elongation at break max. -40 max. -40 max. -40 %

6.9 Resistance to low temperatures 144h/ -40EC

After 144 h at -40EC the parts shall still be fully serviceable.


They must not break after a bending test and shall resume approximately their original
form within one minute.

6.10 Resistance to ozone

Ú After 48 hours in 200 pphm O3, +25EC, 65 % relative humidity in the mounted condition
(max. 15% prestress), the parts shall exhibit no signs of cracking.

Vertrauliches Eigentum. Dieser Informationsträger und die darin enthaltenen Informationen Confidential and proprietary. This document and its contents are the exclusive property of
sind ausschließliches Eigentum der Continental Teves AG & Co. OHG (Teves) und der Conti Continental Teves AG & Co. OHG (Teves) and Conti Temic microelectronic GmbH (Temic)
Temic microelectronic GmbH (Temic) sowie deren Schwester- und Tochtergesellschaften. and their associated companies. They are not to be copied, distributed, or otherwise
Sie dürfen ohne vorherige schriftliche Genehmigung durch Teves und Temic nicht kopiert, disclosed or used without the prior written consent of Teves and Temic.
verteilt oder auf andere Weise offenbart oder verwertet werden. Alle Rechte vorbehalten. All rights reserved.
No guarantee can be given in respect of the translation.
IND. AEND. MITTEILUNG NR. DATUM FREIG. NORMUNG FACHABTEILUNG GESEHEN
In all cases the latest German-Language version of this
standard shall be taken as authoritative. NO. CHANGE NOTE NO. DATE REL. STANDARDS DEPT. OPERATING DEPT. SEEN

[11] F21 FRA-06110759 13.04.06 TTN1 QLP


Automotive Systems F08
[12] F21 FRA-07110915 01.03.07 U. Czerwon Dr. Hasenkamp
82.9201-0000.4 / 807 / 00

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