? IMPORTANT INFORMATION?

INFORMATION? KEEP FOR OPERATOR?

OPERATOR? IMPORTANT INFORMATION ?

OPERATOR AND SERVICE MANUAL OM/SM-AH-CE

Part Number 128416 INTERNATIONAL

Model: AH-CE Mark

Steam Jacketed Kettle

Self-contained
Stainless Steel
Gas Heated
Floor Mounted
Stationary

KEEP THIS MANUAL WITH KETTLE DOCUMENTS. OPERATORS AND

TECHNICIANS SHOULD READ, UNDERSTAND AND FOLLOW WARNINGS AND
INSTRUCTIONS IN THIS MANUAL (THE SERVICE MANUAL AND THE OPERATOR
SECTIONS)

Information contained in this document is

known to be current and accurate at the time
of printing/creation. Unified Brands recom-
mends referencing our product line websites,
unifiedbrands.net, for the most updated
product information and specifications.
OM/SM-AH-CE

IMPORTANT — READ FIRST — IMPORTANT

IT IS MOST IMPORTANT THAT THESE INSTRUCTIONS AND THE OPERATOR AND SERVICE
MANUALS BE CONSULTED BEFORE INSTALLING AND COMMISSIONING THE APPLIANCE.
FAILURE TO COMPLY WITH SPECIFIED PROCEDURES MAY RESULT IN DAMAGE OR THE NEED
FOR A SERVICE CALL.

THESE APPLIANCES HAVE BEEN CE MARKED ON THE BASIS OF COMPLIANCE WITH THE GAS
APPLIANCE DIRECTIVE, EMC AND LOW VOLTAGE DIRECTIVE FOR THE COUNTRIES, GAS
TYPES AND PRESSURES AS STATED ON THE DATA PLATE.

THESE APPLIANCES MUST BE INSTALLED BY A COMPETENT PERSON IN CONFORMITY WITH

THE INSTALLATION AND SERVICING INSTRUCTIONS AND NATIONAL REGULATIONS IN FORCE
AT THE TIME. PARTICULAR ATTENTION MUST BE PAID TO THE FOLLOWING:
I. E. E. REGULATIONS FOR ELECTRICAL INSTALLATIONS
ELECTRICITY AT WORK REGULATIONS
GAS SAFETY (INSTALLATION AND USE) REGULATIONS
HEALTH AND SAFETY AT WORK ACT
LOCAL AND NATIONAL BUILDING REGULATIONS
FIRE PRECAUTIONS ACT

DETAILED RECOMMENDATIONS ARE CONTAINED IN INSTITUTE OF GAS ENGINEERS

PUBLISHED DOCUMENTS: IGE/UP/1, IGE/UP/2, BS6173 AND BE5440.
FURTHERMORE, IF A NEED ARISES TO CONVERT THE APPLIANCE FOR USE WITH ANOTHER
GAS, A COMPETENT PERSON MUST BE CONSULTED. THOSE PARTS WHICH HAVE BEEN
PROTECTED BY THE MANUFACTURER MUST NOT BE ADJUSTED BY THE USER.
USERS SHOULD BE CONVERSANT WITH THE APPROPRIATE PROVISIONS OF THE FIRE
PRECAUTIONS ACT AND THE REQUIREMENTS OF THE GAS SAFETY REGULATIONS. IN
PARTICULAR THEY SHOULD BE AWARE OF THE NEED FOR REGULAR SERVICING BY A
COMPETENT PERSON TO ENSURE THE CONTINUED SAFE AND EFFICIENT PERFORMANCE OF
THE APPLIANCE.
WARNING: TO PREVENT SHOCKS, ALL APPLIANCES GAS OR ELECTRIC, MUST BE
EARTHED.
UPON COMPLETION OF THE INSTALLATION, THE OWNERS MANUAL SHOULD BE HANDED TO
THE USERS AND THE INSTALLER SHOULD INSTRUCT THE RESPONSIBLE PERSON(S) IN THE
CORRECT OPERATION AND MAINTENANCE OF THE APPLIANCE.
THIS EQUIPMENT IS ONLY FOR PROFESSIONAL USE, AND SHALL BE OPERATED BY
QUALIFIED PERSONS. IT IS THE RESPONSIBILITY OF THE SUPERVISOR OR EQUIVALENT TO
ENSURE THAT USERS WEAR SUITABLE PROTECTIVE CLOTHING AND TO DRAW ATTENTION
TO THE FACT THAT, SOME PARTS WILL, BY NECESSITY, BECOME VERY HOT AND WILL
CAUSE BURNS IF TOUCHED ACCIDENTALLY.
WARNING: BEFORE REMOVING ANY PARTITION OR PANEL, ALWAYS TURN OFF THE
ELECTRIC POWER AND ALLOW THE FAN TO STOP ROTATING. BEFORE
WORKING ON ANY ELECTRICAL COMPONENT, DISCONNECT THE POWER
SOURCE FROM THE UNIT.
NOTE: IT IS IMPORTANT THAT THE END-USER ROUTINELY EXAMINE THE FLUE
OUTLET ON A REGULAR BASIS. DEBRIS COVERING THE FLUE OUTLET CAN
CAUSE A POTENTIALLY HAZARDOUS CONDITION. REMOVE ANY FOREIGN
MATERIAL BEFORE USING THIS PIECE OF EQUIPMENT.
WARNINGS AND CAUTIONS PROVIDED IN THIS OPERATOR AND SERVICE MANUAL MUST BE
COMPLIED WITH.

2
 OM/SM-AH-CE

TABLE OF CONTENTS

Section Page
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.1 Model Numbers, Net Weights & Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.2 Siting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.3 Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.4 Ventilation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.5 Electrical Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.6 Gas Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.7 Water Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.8 Total Gas Rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.9 Injector Diameters-Natural and Propane Gas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.10 Gas Pressure Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.11 Burner Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2 Assembly and Conditioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.1 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.2 Gas Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.3 Electrical Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.4 Jacket Water Level/Jacket Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.5 Pre-Commissioning Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.6 Instruction to Installer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3 Servicing and Conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.1 Conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.2 Jacket Vacuum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.3 Jacket Filling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.4 Water Treatment Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.5 Removal of Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.6 Removal of Spark Ignition Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.7 Removal of Low Water Level Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.8 Removal of Gas Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.9 ON/OFF Switch and Reset Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.10 Removal of Neons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.11 Removal of Thermostat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.12 Removal of Pressure Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.13 Low Water Level Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.14 Removal of The Burner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.15 Pilot Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.16 Removal of Pressure Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.17 Removal of Sight Glass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.18 Safety Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.19 Filling Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.20 Fuse Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
5 User Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
5.1 Equipment Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
5.2 Lighting and Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
5.3 Cleaning and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Parts Lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Service Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

3
OM/SM-AH-CE
Introduction
These Appliances have been CE marked on Users should be conversant with appropriate
the basis of compliance with the Gas provisions of the Fire Precautions Act and the
Appliance Directive, EMC and Low Voltage requirements of the Gas Safety Regulations. In
Directive for the Countries, Gas Types and particular they should be aware of the need for
Pressures as stated on the Data Plate. regular servicing by a competent person to
ensure the continued safe and efficient
These appliances MUST BE installed by a performance of the Appliance.
competent person in conformity with the
INSTALLATION AND SERVICING Upon completion of the installation, the Owners
INSTRUCTIONS and National Regulations in Manual should be handed to the users and the
force at the time. Particular attention MUST be installer should instruct responsible person(s) in
paid to the following: the correct operation and maintenance of the
Appliance.
C I.E.E. Regulations for Electrical
Installations This equipment is ONLY FOR PROFESSIONAL
USE, and shall be operated by QUALIFIED
C Electricity at Work Regulations persons. It is the responsibility of the Supervisor
or equivalent to ensure that users wear
SUITABLE PROTECTIVE CLOTHING and to
C Gas Safety (Installation & Use)
draw attention to the fact that, some parts will,
Regulations
by necessity, become VERY HOT and will
cause burns if touched accidentally.
C Health and Safety at Work Act
The Groen Steam Jacketed Kettle you have just
C Fire Precautions Act purchased has been handcrafted from the finest
materials, meticulously inspected, and carefully
C Local and National Building tested to ensure that you receive the best
Regulations possible product. With reasonable care and
Furthermore, if a need arises to convert the periodic maintenance, it will provide years of
Appliance for use with another gas, a competent faithful service. It is recommended that you
person must be consulted. Parts which have establish a timetable for periodic maintenance
been protected by the manufacturer MUST NOT as outlined in this manual.
be adjusted by the User.

Section 1
Installation
UNLESS OTHERWISE STATED, PARTS PROTECTED BY THE MANUFACTURER ARE NOT TO BE
ADJUSTED BY THE INSTALLER.

1.1 Model Numbers, Net Weights and Dimensions

MODEL WIDTH DEPTH HEIGHT WEIGHT CAPACITY

mm (in.) mm (in.) mm (in.) kg (lbs.) Liters
AH-20 933 (36.7) 991 (38.9) 1016 (39.9) 213 (468) 75.7
AH-40 972 (38.1) 1143 (44.9) 1067 (41.9) 282 (620) 151.4
AH-60 1041 (40.9) 1245 (48.9) 1245 (48.9) 432 (950) 227
AH-80 1080 (42.4) 1295 (50.9) 1410 (55.4) 486 (1070) 303
WARNING
THE UNIT MUST BE INSTALLED BY PERSONNEL QUALIFIED TO WORK WITH ELECTRICITY AND
GAS. IMPROPER INSTALLATION CAN CAUSE INJURY TO PERSONNEL AND/OR DAMAGE TO
EQUIPMENT. THE UNIT MUST BE INSTALLED IN ACCORDANCE WITH ALL APPLICABLE CODES

4
 OM/SM-AH-CE
1.2 Siting 1.5 Electrical Supply

Install the appliance on a level floor in a well-lit This unit is designed for connection to fixed
and draught-free position. Install the appliance in wiring. A suitably rated isolating switch with
accordance with local and/or national regulations contact separation of at least 3 mm on both poles
as listed in this manual. must be fitted to the installation and the wiring
executed in accordance with the regulations listed
1.3 Installing Clearances in this manual.

Minimum clearances of 150 mm from the sides of Cable entry is at the lower rear on right hand side
the appliance and 150 mm from the rear of the of the appliance. Access to the terminals is
appliance are required if the appliance is installed gained by removing relevant panels as described
next to combustible surfaces. in Section 3.5 of this manual.

Allow 1000 mm minimum clearance between the Provide 230 VAC, 50 Hz, 1 Phase, service. Rated
top rim of kettle and any overlying surface. input: 0.17 Amps, or 40 Watts. The electrical
schematic is located in the service compartment
1.4 Ventilation and in this manual.

The unit must be installed in an adequately

WARNING
ventilated room with provision for an adequate air
THIS APPLIANCE MUST BE EARTHED.
supply. The area around the appliance must be
cleared of all combustible material. For multiple
installations requirements for individual units 1.6 Gas Supply
should be added together. Installation must
comply with applicable regulations. A competent The incoming service must be of sufficient size to
installer must be employed. supply full rate without excessive pressure drop.
A gas meter is connected to the service pipe by
the Gas Supplier. Any existing meter should be
CAUTION
checked by the Gas Supplier to ensure that the
THE APPLIANCE FLUE DISCHARGES
meter is of adequate capacity to pass the required
VERTICALLY FROM THE TOP OF THE UNIT.
rate of gas for the kettle in addition to any other
IT MUST NOT BE DIRECTLY CONNECTED TO gas equipment installed.
A FLUE, MECHANICAL EXTRACTION
SYSTEM, OR DUCTING LEADING OUTSIDE The appliance governor is incorporated in the gas
THE BUILDING. THE APPLIANCE IS BEST control valve which is situated in the control
DISCHARGED UNDER AN OPEN CANOPY cabinet.
CONNECTED TO A VENTILATING SYSTEM.
The control valve governor is suitable for both
Recommendations for ventilation for catering natural and propane gases without any
appliances are given in BS 5440:2 and are shown conversion.
in the table below.
Ventilation Rate Installation pipe work should be fitted in
Equipment accordance with IEGE/UP/2. The pipe work
m³/Min ft³/Min should not be smaller than the gas inlet
Range 17 600 connection on the kettle, i.e. Rp ½ (½”B.S.P.)
Pastry Oven 17 600 An isolating cock must be located close to the
Fryer 26 900 appliance to allow shut down during an
emergency or servicing. The installation must be
Grill 17 600
tested for gas soundness and purged as specified
Steak Grill 26 900 in IGE/UP/1.
Boiling Pan 17 600
1.7 Water Supply
Steamer 17 600
Sterilizing Sink 14 500 Not applicable to these appliances.
Bains Marie 11 400
Tea/Coffee Machine 8.5-14 300-500

5
 OM/SM-AH-CE
1.8 Total Gas Rate NOTE: With reference to the gas rate, pressure
Natural Propane adjustments and conversions, this appliance is
Natural Propane CE-approved for use with the following gases:
Model (G20& (G31)
BTU/hr BTU/hr
G25) KW KW
AH-20 22 75,100 22 75,100 a) G20 natural gas may be supplied to the
appliance in Austria, Belgium, Denmark,
AH-40 25 85,300 22 75,100
Finland, France, Germany, Greece, Iceland,
AH-60 & Ireland, Italy, Luxembourg, Norway, Portugal,
40 136,500 40 136,500
AH-80 Spain, Sweden, Switzerland and the United
Kingdom.
1.9 Injector Diameters-Natural & Propane Gas
Natural Natural Propane No. of b) G25 natural gas may be supplied to the
Model Gas G20 Gas G25 Gas G31 Orifices appliance in Belgium, France and the
(mm) (mm) (mm) (Injectors) Netherlands.
AH-20 4.39 4.70 2.64 1
AH-40 4.57 4.90 2.64 1 c) G31 propane gas may be supplied to the
AH-60 & appliance in France, Germany, Ireland, the
5.94 6.75 3.57 1 Netherlands, Portugal, Spain, Switzerland,
AH-80
and the United Kingdom.
1.10 Gas Pressure Adjustment
A pressure test point is fitted on the burner Use of the appliance with non-approved gases in a
manifold and on the gas control valve. listed country, or use in other countries will void CE
certification.
AH-60 &
Model AH-20 AH-40
AH-80 1.11 Burner Adjustment
NATURAL mbar 8.75 8.75 8.75
GAS G20 in. WC 3.5 3.5 3.5 The burner has a primary air adjustment. The gap
NATURAL mbar 8.75 8.75 7.0 should be 1/4" (6.35 mm) to 3/8" (9.53 mm).
GAS G25 in. WC 3.5 3.5 2.8
PROPANE mbar 25 25 25
GAS G31 in. WC 10 10 10

Section 2
Assembly and Commissioning
2.1 Assembly 2.3 Electrical Supply

a) Unpack the appliance. Before commissioning the appliance, ensure that the
electrical installation has been carried out to the
b) Place on a firm, level floor. Adjust and fix relevant regulations. (Paragraph 1.5)
feet.
THIS APPLIANCE MUST BE EARTHED.
Caution: Shipping straps are under tension and
can snap back when cut. Take care to avoid 2.4 Jacket Water Level/Jacket Pressure
personal injury or damage to the unit by staples
left in the walls of the carton. a) Ensure the water level is correct in the jacket, by
confirming that the level is between the marks on
2.2 Gas Supply the gauge glass. If the water is low, follow the
instructions under "Jacket Filling" in the servicing
Connect the unit to the gas supply and test for gas section of this manual.
soundness. For the part of the integral gas supply
down stream of the gas valve, leak detection b) Check the pressure gauge. If the gauge does not
spray or some solution may be used with the show 20 or more inches of vacuum (that is, a
burners lit. reading of 20 to 30 below zero) see "Jacket
Vacuum" in the servicing section of this manual.
Caution: Ensure that the pan contains liquid when
the burners are alight. 2.5 Pre-Commissioning Check

6
 OM/SM-AH-CE
a) Prior to operation, clean kettle pan with hot f) Remove governor cap screw on gas control
water and detergent. Rinse thoroughly. valve. See figure for governor position on valve.

b) Remove all literature and packing materials g) Governor is suitable for natural and propane gas.
from the interior and exterior of the unit.
h) To increase pressure turn the screw inside the
c) Ensure the open end or the elbow at the governor turret clockwise, or anti-clockwise to
safety valve outlet is pointed down. If not, turn reduce pressure. Check the burner pressure
the elbow to the correct position. See Safety again after 15 minutes and adjust if necessary.
Valve Operation Instructions on Page 8.
i) Disconnect pressure gauge from the test point.
2.5.1 Lighting Sequence
j) Re-seal the pressure test point and test for gas
From Initial Start Up: soundness.

a) Put a small amount of water in the kettle pan. k) Replace governor cap screw, lid and panels.

b) Ensure gas and electricity mains are “on.” 2.5.3 Checking Performance of Controls

c) Switch the toggle switch to the "on" position. a) Light the unit (Paragraph 2.5.1). Check that the
controls produce a healthy spark from the
d) Turn thermostat dial to desired setting. electrode to the earthing post and that ignition is
smooth and without delay.
e) Observe that the burners ignite by the pilot
lamp illuminating. b) Turn thermostat off and then on. Check that
burners go out when switched off and ignite
f) If the unit does not ignite, it will lock-out. Turn smoothly and quickly when switched back on.
the unit off and wait for one or two minutes Repeat several times.
before again attempting to switch it on.
c) If the unit fails to respond as described above
g) Press reset lock-out switch and repeat steps contact an authorized Groen service agent.
(b) to (e).
2.6 Instruction to Installer
h) To switch unit off, flip toggle (On/Off) switch
to the “off” position. IMPORTANT
After installing and commissioning the
i) Turn gas and electricity mains off. appliance, the installer should hand the user's
instructions to the user or purchaser. Ensure that
2.5.2 Setting The Gas Pressure the instructions for lighting, turning off, correct
use and cleaning are properly understood.
a) Check gas pressure during commissioning. Emphasis should be made with regard to the
Connect a pressure gauge to the pressure test location of the main gas isolating valve. The
point on the burner manifold or the gas control emergency shut down procedure should be
valve. See figure for test points. demonstrated.
b) When checking pressure at gas valve test
points, undo the screw a half turn and slip
tube over the nipple.

c) Turn the main gas and electricity supplies on.

d) Light the burners (Paragraph 2.5.1).

e) Remove screws securing control cabinet side

panel. (Paragraph 3.5).

7
OM/SM-AH-CE
Section 3
Servicing and Conversion
IMPORTANT

BEFORE ATTEMPTING ANY SERVICING, ENSURE THAT THE ISOLATING COCK IS TURNED OFF
AND CANNOT BE INADVERTENTLY TURNED ON, AND THAT THE ELECTRICITY SUPPLY IS
DISCONNECTED.
AFTER ANY MAINTENANCE TASK, CHECK THE APPLIANCE TO ENSURE THAT IT PERFORMS
CORRECTLY AND CARRY OUT ANY NECESSARY ADJUSTMENTS AS DETAILED IN SECTION 1.
ALWAYS CHECK FOR GAS SOUNDNESS AFTER CARRYING OUT ANY SERVICING OR
EXCHANGE OF GAS CARRYING COMPONENTS !

NOTE: When replacing wiring connections refer to the wiring diagram on the unit and in this manual.

After Servicing This procedure should be explained to the user,

as it is to be carried out at least twice a month.
a) Test for gas soundness as specified in Safety procedures and requirements should also
IGE/UP1 as appropriate after any gas be explained to the user when carrying out the
connection has been disturbed. procedure.

b) Check for correct operation, as appropriate Safety Valve Operating Instructions

(see commissioning of appliance).
If adding water to a boiler, DO NOT ALLOW
Regular Servicing Procedures water to flow through safety valve as sediment
or debris may be deposited on seating surface.
The following must be serviced at regular
intervals. To achieve topmost performance and maximum
service life, it is necessary to maintain a proper
Burners pressure margin between set pressure of the
safety valve and equipment operating pressure.
The burner should be cleaned periodically to
maintain maximum performance. The burner is The minimum required pressure margin for this
best cleaned with a wire brush, taking care not type of valve is 10% of the safety relief valve
to damage the burner head. set pressure, but not less than five Pounds per
Square Inch, Gauge (PSIG). UNDER NO
The injector orifice should be cleaned with a CIRCUMSTANCES SHOULD THIS MARGIN
wooden splinter. Metal reamers may distort or BE LESS THAN FIVE PSIG.! Failure to
increase the orifice size and should be avoided. maintain this margin may result in water leakage
past the seat and an accumulation of deposits
Safety Valve on the seating surface. Excessive deposits may
prevent the valve from operating properly, and a
At least once every two months the safety valve dangerous pressure build-up and equipment
must be checked. When the gauge pressure is rupture may result.
about five PSIG, lift the valve enough to vent
steam, then quickly let it snap back into place. Maintenance and Testing

CAUTION! Before testing, make certain

AVOID STEAM discharge pipe is properly connected to valve
CONTACT outlet and arranged to contain and safely
dispose of boiler discharge (see “Installation
WARNING Instructions”).
AVOID ANY EXPOSURE TO THE STEAM
BLOWING OUT OF THE SAFETY VALVE. Under normal operating conditions a “try lever
test” must be performed every two months.
Under severe service conditions, or if corrosion
and/or deposits are noticed within the valve

8
 OM/SM-AH-CE
body, testing must be performed more often. A e. Use pipe compound sparingly, or tape, on
“try lever test” must also be performed at the external threads only.
end of any non-service period.
f. DO NOT USE A PIPE WRENCH! Use
Test at or near maximum operating pressure by proper type and size wrench on wrench
holding the test lever fully open for at least five pads only.
seconds to flush the valve seat free of sediment
and debris. Release the lever and let the valve g. This valve must be mounted in a vertical,
snap shut. If lift lever does not activate, or there upright position directly to a clean, tapped
is no evidence of discharge, discontinue use of opening in the top of the boiler or
equipment immediately and contact a licensed equipment. Under no circumstances should
contractor or qualified service personnel. there be a flow restriction or valve of any
type between the safety relief valve and the
Neither Conbraco Industries, Inc. nor its agents pressure vessel.
assume any liability for valves improperly
installed or maintained. h. WARNING! During operation this valve
may discharge large amounts of steam
and/or hot water. Therefore, to reduce the
potential for bodily injury and property
damage, a discharge line MUST be installed
that:

1) is connected from the valve outlet with

no intervening valve and directed
downward to a safe point of discharge

2) allows complete drainage of both the

valve and the discharge line.

3) is independently supported and securely

This quality Conbraco safety relief valve, with anchored so as to avoid applied stress
proper installation, use, and maintenance, will on the valve.
provide many years of reliable service and
protection against excessive pressure build-up 4) is as short and straight as possible.
of water/steam. Use of this valve for any other
purpose or media places all responsibility upon 5) terminates freely to atmosphere where
the user. Before installing valve or operating any discharge will be clearly visible and
equipment to which it is installed, read is at no risk of freezing.
instructions carefully. Always wear proper
safety equipment. 6) terminates with a plain end that is not
threaded.
INSTALLATION OF SAFETY VALVE
10-100, 10-200, 10-300, 10-500, & 10-600 7) is constructed of a material suitable for
Series exposure to temperatures of 375º F or
greater
a. Installation must be performed by qualified
service personnel only. 8) is, over its entire length, of a pipe size
equal to or greater than that of the valve
b. The Btu/hr or lb/hr rating of this valve must outlet.
equal or exceed that of the equipment to
which it is attached. Use only schedule 40 pipe for discharge.
(Do not use schedule 80, extra strong pipe
c. DO NOT use this valve on a coal or wood or connections). DO NOT CAP, PLUG, OR
boiler having an uncontrolled heat input. OTHERWISE OBSTRUCT DISCHARGE
PIPE OUTLET!
d. Ensure that all connections, including the
valve inlet, are clean and free from any
foreign material.

9
OM/SM-AH-CE
i. See appropriate ASME Boiler and Pressure 3.3 Jacket Filling
Vessel Code for additional installation
instructions. The jacket has been charged at the factory with
the proper amount of treated distilled water. You
3.1 Conversion — NOTE: See Para 1.9 may need to restore the jacket water to its
and 1.10 (Page 6) for important gas proper level, either because water was lost as
conversion information. VERIFY steam during venting or because treated water
THE TYPE OF GAS TO BE USED. In was lost by draining.
the countries listed in Paragraph 1.10
all conversions must be for approved The procedure for adding water is as follows:
gas.
a. If you are replacing water lost as steam use
To change the type of gas used (e.g. G20 to distilled water. If you are replacing treated
G25 or G31 or the like), change the following: water that was removed from the jacket,
Burner injector prepare more as directed below.
Pilot orifice
Pressure setting b. Allow the kettle to cool completely. Using
Data Plate the proper sized spanner, remove the pipe
plug from above the globe valve.
The governor spring does not need to be
changed- only the pressure setting. c. Open the globe valve and pour distilled or
treated water in the pipe plug orifice. (See
3.2 Jacket Vacuum “Water Treatment Procedure,” Paragraph
3.4). Hold the safety valve open while you
When the kettle is cold, a reading that is pour, to let air escape from the jacket.
positive or near zero on the pressure/vacuum
gauge indicates excess air in the jacket. Air in d. Air introduced to the jacket during the filling
the jacket slows down the heating of the kettle. operation must be removed to obtain
efficient heating. (See "Jacket Vacuum"
To remove air: section 3.2).

a. Light the unit (see Section 2.5.1). See detailed Instructions on Page 8 pertaining
to Safety Valve installation and operation.
b. When the pressure/vacuum gauge reaches
a positive reading of five PSIG, release air 3.4 Water Treatment Procedure
and steam by lifting the lever on the safety
valve for about 1 second. Repeat this WARNING
process a few times, then let the valve snap READ AND FOLLOW ALL PRECAUTIONS
back into the closed position. STATED ON THE LABEL OF THE WATER
TREATMENT COMPOUND TO AVOID
See detailed Instructions on Page 8 pertaining
INJURY.
to Safety Valve installation and operation.

a. Fill the mixing container with the measured

amount of water required. (See Table). Use
distilled water only.

Jacket
WARNING Kettle
Model Capacity
AVOID ANY EXPOSURE TO THE STEAM Capacity
(Approx)
BLOWING OUT OF THE SAFETY VALVE.
AH-20 75.7 Liters 17 Liters
AH-40 151.4 Liters 26.5 Liters
AH-60 227.1 Liters 35.9 Liters
AH-80 302.8 Liters 43.5 Liters

10
 OM/SM-AH-CE
b. Hang a strip of pH test paper on the rim of c. Replace in reverse order.
the container, with about 3 cm of the strip
extending below the surface of the water. Ensure the low water level control is correctly
oriented when repositioned.
c. Measure the water treatment compound you
will be using. (One way is to add the 3.8 Removal of Gas Control Valve - (Turn the
compound to the water from a small gas and electricity mains off)
measuring cup).
a. Remove control panel (Paragraph 3.5)
d. Stir the water continuously, while you slowly
add water treatment compound, until the b. Disconnect electrical leads from control
water reaches a pH between 10.5 and 11.5. valve.
Judge the pH by frequently comparing the
color of the test strip with the color chart c. Undo fittings on each side of control valve.
provided in the pH test kit.
d. Remove mounting screws from valve.
e. Record the exact amounts of water and
treatment compound used. These amounts e. Remove control valve from control cabinet.
may be used again, if the same sources of
water and compound are employed to refill f. Replace in reverse order.
the jacket in the future. However, it is
advisable to check the pH every time water 3.9 Removal of ON/OFF Switch and Reset
is prepared for the jacket. Button - (Turn the gas and electricity

f. For optimum performance, use correctly

treated, distilled water.

3.5 Removal of Control Panel

a. Remove the two screws at the panel base.

b. Remove panel

c. Replace in reverse order.

3.6 Removal of Spark Ignition Module -

(Turn the gas and electricity mains off)

a. Remove control panel (Paragraph 3.5).

mains off)
b. Disconnect electrical leads from spark
ignition module. a. Remove control panel (Paragraph 3.5).

c. Remove retaining screws securing spark b. Disconnect electrical leads from the On/Off
ignition module. switch or reset button.

d. Withdraw spark ignition module from c. Undo and remove retaining collar which
supporting bracket. secures the On/Off switch to the outer
surface of the control cabinet, and the reset
e. Replace in reverse order. button to its inner surface.

3.7 Removal of Low Water Level Control d. Withdraw the On/Off switch or the reset
(Turn the gas and electricity mains off) button as required.

a. Remove control panel (Paragraph 3.5) e. Replace in reverse order.

b. Remove low water level control from its

base by undoing the two retaining clips.

11
OM/SM-AH-CE
3.10 Removal of Neons - (Turn the gas
and electricity mains off)

a. Remove control panel (Paragraph 3.5).

b. Disconnect the electrical leads to the neon.

c. Undo and remove the retaining collar which

secures the neon to the control cabinet.

d. Withdraw the neon from the control cabinet.

e. Replace in reverse order.

3.11 Removal of Thermostat - (Turn the

gas and electricity mains off)

a. Remove control panel (Paragraph 3.5).

b. Tilt the kettle slightly to move the water in

the jacket away from the Phial Boss
connection.
3.12 Removal of Pressure Switch - (Turn
c. Undo the Phial Boss connection and the gas and electricity mains off)
remove the thermostat Phial from the
jacket. a. Remove control panel (Paragraph 3.5).

d. Remove thermostat control knob and b. Disconnect the electrical leads from the
disconnect electrical leads. pressure switch.

e. Remove the two mounting screws that c. Tilt the kettle slightly to move the water in
secure the thermostat to the control the jacket away from the pressure switch
cabinet. pipe fitting.

f. Replace in reverse order. Ensure that an d. Remove and withdraw the pressure switch
adequate sealant is used to seal the from the fitting.
thermostat Phial Boss.
e. Replace in reverse order.

f. Once the pressure switch is in place, ensure

that the jacket water level is correct. See
Paragraph 3.3, Jacket Fillings.

Always refer to wiring diagram when

WARNING reconnecting electrical leads. (See Page 23)
ENSURE THAT THE OTHER ELECTRICAL
LEADS AND CONNECTIONS SITUATED IN 3.13 Low Water Level Sensor - (Turn the
THE KETTLE BASE DO NOT GET WET. gas and electricity mains off)
REMOVE THEM IF REQUIRED.
a. Remove control panel (Paragraph 3.5).
Important: If water is lost during thermostat
removal replace as described in Paragraph b. Disconnect the electrical lead from the
3.3, Jacket Filling. water level sensor.

Always refer to wiring diagram when c. Tilt the kettle slightly to move the water in
reconnecting electrical leads. (See Page 23). the jacket away from the sensor coupling on
the jacket

12
 OM/SM-AH-CE
d. Remove the low water sensor from the g. Once the burners ignite, ensure that the
jacket. sparking sequence stops and the burners
remain lit.
e. Replace in reverse order.
h. If the burners do not light, or ignite but do
f. Ensure a suitable sealant is used to seal the not remain lit, then adjustment to the
low water level sensor coupling. sparking or sensing electrode is required.

g. Once the low water level sensor is in place, 3.16 Removal of Pressure Gauge - (Turn
check the jacket water level. See Paragraph the gas and electricity mains off)
3.3, Jacket Fillings.
a. Remove control panel (Paragraph 3.5).
3.14 Removal of Burners - (Turn the gas
and electricity mains off) b. Using the correctly sized spanner remove
the pressure gauge from the top of the sight
a. Undo union on gas pipe to burner manifold. glass.

b. Remove the two retaining nuts securing the c. Replace with new pressure gauge ensuring
burner manifold to the combustion chamber. that an adequate sealing compound is used.

c. Carefully support the weight of the burner d. Once the pressure gauge has been
manifold and lower the assembly to a safe replaced, the kettle jacket will need to be
position. vented. See Paragraph 3.2, Jacket
Vacuum.
d. The burner is accessible and the orifice can
be changed as required. 3.17 Removal of Sight Glass - (Turn the
gas and electricity mains off)
e. Replace in reverse order.
a. Remove control panel (Paragraph 3.5).
Always check for gas soundness when any part
of the gas circuit has been disturbed. b. Remove sight glass protection bars.

3.15 Removal of Pilot Assembly c. Undo top and bottom compression fittings.
(Spark/Sensing Electrodes) - (Turn
the gas and electricity mains off) d. Allow the water in the sight glass to drain.

a. Undo the compression fitting on the pilot e. Remove the sight glass.
line attached to the burner.
f. Replace in reverse order.
b. Remove the two retaining screws securing
the spark electrode/pilot bracket on the g. Once the sight glass has been replaced,
burner. the lost jacket water needs to be replaced.
See Paragraph 3.3. Jacket Filling.
c. Withdraw the pilot assembly from the burner
chamber. The pilot orifice can now be 3.18 Removal of Safety Valve - (Turn the
changed as required gas and electricity mains off)

d. Disconnect the high temperature lead wire See detailed Instructions on Page 8 pertaining
connection to the sparking electrode or the to Safety Valve installation and operation.
sensing electrode as required.
a. Remove the elbow from the safety valve.
e. Replace in reverse order.
b. Remove the safety valve from kettle jacket
f. Ensure that there is an adequate spark at pipework.
the sparking electrode and that the burners
light smoothly and without delay. c. Replace in reverse order

13
OM/SM-AH-CE
d. Ensure an adequate sealing compound is d. Once the fill valve has been replaced the
used to seal the safety valve. jacket will need to be vented. See Section
3.2 Jacket Vacuum.
e) Once the safety valve has been replaced
the jacket will need to be vented. See 3.20 Fuse Replacement - (Turn the gas
Paragraph 3.2 Jacket Vacuum. and electricity mains off)

3.19 Removal of Filling Valve - (Turn the a. Remove control panel (Paragraph 3.5).
gas and electricity mains off)
b. Remove fuse from vertical fuse holder.
a. Remove filling valve from kettle jacket
pipework. c. Replace fuse (identical to fuse removed

b. Replace in reverse order. d. Replace in reverse order.

c. Ensure adequate sealing compound is used

to seal the valve.

14
 OM/SM-AH-CE
4. Troubleshooting
Your Groen kettle is designed to operate smoothly and efficiently if properly maintained. However, the
following are checks to make in the event of a problem. Wiring diagrams are inside the service panel.

USE OF ANY REPLACEMENT PARTS OTHER THAN THOSE SUPPLIED BY GROEN OR THEIR
AUTHORIZED DISTRIBUTORS CAN CAUSE INJURY TO THE OPERATOR AND DAMAGE TO THE
EQUIPMENT AND WILL VOID ALL WARRANTIES.

SYMPTOM WHO WHAT TO CHECK

Burners will not light. User a. Is main gas valve open (handle in line with gas
pipe)?
b. Gas supply to your building.
c. Is electric power turned on at the circuit breaker or
fuse box, and is power being supplied to the
appliance
d. Thermostat operation.
Kettle continues heating after it User a. Thermostat dial setting.
reaches the desired temperature.
Auth b. Thermostat calibration.Y
Service c. Thermostat operation. Thermostat should click when
Rep Only the dial is rotated above and below a setting.Y
Kettle stops heating before it User a. Thermostat dial setting.
reaches the desired temperature.
Auth b. Thermostat calibration. Y
Service c. Thermostat. Thermostat should click when the dial is
Rep Only rotated above and below a setting.Y
Kettle heats slowly User a. Air in jacket - pressure/vacuum gauge (20 to 30
below zero when the kettle is cold?)
Safety valve pops. User a. Air in jacket - pressure/vacuum gauge (20 to 30
below zero when the kettle is cold?)
b. Whether kettle was being heated while empty.
Auth c. If high pressure limit switch is set too high. Y
Service d. Thermostat. Thermostat should click when the dial
Rep Only is rotated above and below a setting. Y
e. Safety valve. If valve pops below 300 PSIG,
replace.Y
System does not produce a spark Auth a. Thermostat: close the contacts if they are open Y
Service b. AC voltage between terminals “1" and “GR.” If it is
Rep Only not 230 Volt, check the high limit switch, which
should be closed. Y
c. That the high tension cable is firmly attached and in
good condition. If cracked or brittle, replace the
pilot.Y
e. Electrode ceramic for crack or break.Y
f. Replace the electronic spark ignition module.Y
Spark is present but the pilot will not Auth a. That the gas valve is opening.Y
light. Service b. That pressure meets the control manufacturer’s
Rep Only specifications.Y
c. For gas at the pilot. If it is not flowing:
(1) Check pilot gas line for kinks or obstructions.Y
(2) Clean orifice, if necessary.Y
(3) Replace the pilot valve.Y
Pilot lights, but main burner will not Auth a. That the gas pressure meets the control
come on and spark does not stay Service manufacturer’s specifications.Y
on. Rep Only b. Replace electric moduleY

15
OM/SM-AH-CE
SYMPTOM WHO WHAT TO CHECK
Pilot lights, but main burner will not Auth a. Sensor cable, to make certain that there are secure
come on, the spark stays on. Service attachments to terminal “13" and the sensor.Y
Rep Only b. Sensor ceramic for cracks.Y
c. That cable is not grounded out. If it is, correct the
ground.Y
d. Sensor cable for continuity and condition of
insulation.Y
e. (1) Check the gas pressure.Y
(2) Clean the pilot Assembly.Y
(3) Tighten mechanical and electrical connections.Y

16
 OM/SM-AH-CE
5. User Instructions
Regulations and Safety Precautions

These Appliances have been CE marked on the

basis of compliance with the Gas Appliance
Directive, EMC and Low Voltage Directive for
the Countries, Gas Types and Pressures as
stated on the Data Plate. WARNING
TO PREVENT SHOCKS, ALL APPLIANCES
These appliances MUST BE installed by a WHETHER GAS OR ELECTRIC, MUST BE
competent person in compliance with the EARTHED.
INSTALLATION AND SERVICING
INSTRUCTIONS and National Regulations in Upon receipt of the User's Instruction manual,
force at the time. Particular attention MUST be the installer should instruct the responsible
paid to the following: person(s) of the correct operation and
maintenance of the Appliance.
I.E.E. Regulations for Electrical
Installations This equipment is ONLY FOR PROFESSIONAL
Electricity at Work Regulations USE, and shall be operated by QUALIFIED
Gas Safety (Installation & Use) persons. It is the responsibility of the Supervisor
Regulations or equivalent to ensure that users wear
Health and Safety at Work Act SUITABLE PROTECTIVE CLOTHING and to
draw attention to the fact that, some parts will,
Furthermore, if a need arises to convert the by necessity, become VERY HOT and will cause
appliance for use with another gas, a competent burns if touched accidentally.
person must be consulted. Those parts which
have been protected by the manufacturer MUST
NOT be adjusted by the User.

Users should be conversant with the appropriate

provisions of the Fire Precautions Act and the
requirements of the Gas Safety Regulations. In
particular the need for regular servicing by a
competent person to ensure the continued safe
and efficient performance of the Appliance.

5.1
Equipment Description
5.1.1 General The kettle is charged at the factory with treated,
distilled water. The steam source provides kettle
Groen AH models are stainless steel, steam- temperatures of 65° C to 134° C. Controls for the
jacketed, floor mounted, stationary kettles with a unit include a thermostat, pressure gauge, gauge
self-contained, gas heated steam source. The glass, safety valve, pressure limit control, low
kettle body is welded into one piece and is water cut-off, on/off switch, and a multi-
sheathed in stainless steel and insulated with functional gas control valve.
fiber bat insulation. The interior and exterior are
given a bright buff finish. Service connections are required for gas and
230-V, single phase 50-Hz electricity. See
The unit is ASME shop inspected and registered Paragraph 3.4 - Water Treatment.
with the National Board for working pressure up
to 30 PSIG. Kettle controls are contained in an IMPORTANT
enclosed stainless steel enclosure. The unit rests
on tubular legs with adjustable ball feet. AH Prior to operation, clean out the kettle pan
kettles come standard with stainless steel covers thoroughly using hot water and detergent.
and two inch (five cm) sanitary tangent draw-off Rinse out and dry completely.
valve.

The self-contained steam source is heated by

propane or natural gas. Ignition is by electronic
spark.

17
OM/SM-AH-CE
The gas burners are protected by an
electronic flame failure device which
incorporates automatic ignition of the
burners and instant shut-off of the gas
supply to the burners should a gas supply
interruption occur.

Options available with listed models are: WARNING

INSTALLATION OF THE UNIT MUST BE
1. Three inch (7.6 cm) tangent draw-off DONE BY PERSONNEL QUALIFIED TO
valve. (Factory-installed option) WORK WITH ELECTRICITY, GAS AND
PLUMBING IN ACCORDANCE WITH ALL
APPLICABLE CODES.
2. Basket inserts.

3. Water filler with swing spout and BEFORE REPLACING ANY PARTS,
DISCONNECT THE UNIT FROM THE
bracket.
ELECTRIC POWER SUPPLY AND CLOSE
THE MAIN GAS COCK. ALLOW FIVE
4. Kettle brush kit.
MINUTES FOR UNBURNED GAS TO VENT.
5.1.2 Operational and Maintenance Safety
TO PREVENT SHOCKS, ALL APPLIANCES
WHETHER GAS OR ELECTRIC, MUST BE
CAUTION EARTHED.
BE SURE ALL OPERATORS READ,
UNDERSTAND AND FOLLOW OPERATING
INSTRUCTIONS, CAUTIONS AND SAFETY
INSTRUCTIONS IN THIS MANUAL.

5.2 Lighting and Operation

5.2.1 Initial Kettle Lighting and Operational require venting. (This will require a
Readiness Check service call).

After the AH Kettle has been installed according 6. Switch the On/Off switch to the "On"
to service and installation instructions, perform position. The "power on" neon will
initial start-up as a test to ensure that the unit is illuminate.
operating correctly. Follow the steps below.
Refer to the picture for identification of AH 7. Turn the thermostat dial to the required
controls and indicators. setting.

1. Remove all literature and packing 8. After 10-15 seconds the burners should
material from the interior and exterior of light. The "burners on" neon will
the unit. illuminate.

2. Make sure gas and electricity supplies 9. In the event the burners do not light, or
are switched on. go out as indicated by the illumination of
the lockout indicating neon, turn the unit
3. Ensure that the kettle is filled with water off. Wait approx 1 minute. Press lockout
before lighting. reset switch and repeat steps (4) to (8).

4. Check the water level in the jacket. The

level should be between the lines on the WARNING
AVOID CONTACT WITH THE FLUE.
gauge glass. If the level is low, the
jacket water level will be required to be SURFACES ARE VERY HOT AND WILL
topped up. (This will require a service CAUSE BURNS.
call).
DO NOT OBSTRUCT FLUE EXHAUST
5. Check the pressure gauge. If the gauge OPENING.
does not show sufficient vacuum (that is,
20 to 30 below zero), the jacket will

18
 OM/SM-AH-CE

POWER
ON NEON POWER ON

BURNERS HEAT
ON NEON
LOCKOUT
LOCKOUT
INDICATING
NEON

THERMOSTAT

POWER ON
SWITCH
ON

POWER

OFF
LOCKOUT
RESET
SWITCH

RESET

Controls on the AH-CE model are easy to

understand and use.

19
OM/SM-AH-CE
5.2.2 To Shut Down Kettle 1. Low-water cutoff relay that will shut off
the gas supply to all burners until the
1. Turn the thermostat dial to the Off water level is corrected.
position.
2. High pressure switch, set to open at
2. Switch the On/Off switch to the Off about 27 PSIG and shut down the
position. burners until jacket pressure is
decreased.
3. For a prolonged shut down follow steps
1 and 2, and turn the gas and electricity 3. Pop safety valve, which will release
supplies off. steam if the jacket pressure exceeds 30
PSIG.
5.2.3 Filling the Kettle
See detailed Instructions on Page 8 pertaining to
Prior to operation of the unit, clean out the kettle Safety Valve installation and operation.
pan thoroughly, using hot water and detergent.
When the kettle reaches the set temperature,
Kettle Capacities: the thermostat switch opens, stopping the signal
to the gas control valve and causing the valve to
Model Capacity shut off all gas flow. When the kettle cools below
the set temperature, the thermostat switch
AH-20 75.7 Liters
closes and starts another heating cycle. On-off
AH-40 151.4 Liters cycling continues and maintains the kettle at the
AH-60 227.1 Liters desired temperature.
AH-80 302.8 Liters
5.2.6 To Empty Kettle
Note that these are maximum capacities. Groen Turn the handle on the tangent draw off valve
recommends that no more than 80% of the anti-clockwise. After approximately 3½ turns the
maximum capacity be used during operation. valve handle can be pulled forward and full flow
achieved. To close the tangent draw off valve,
5.2.4 Users Thermostat push the valve handle inward until the threads
on the valve stem engage. Turn the handle
The thermostat provides automatic control of the clockwise until the valve is closed. Do not over
Kettle Jacket temperature at selected settings to tighten the valve since over-tightening may
a maximum of 134° C. damage the valve seat.
5.2.5 Sequence of Operation

The following "sequence of operation" outline is HOT

provided to help the user understand the SURFACES
SURFACE
functioning of the unit.

When the operator sets the desired temperature WARNING

on the thermostat dial, the thermostat switch WHEN EMPTYING THE KETTLE BE
closes and sends a signal which (1) starts the CAREFUL TO KEEP HOT CONTENTS FROM
spark and (2) opens the automatic valve for the SPILLING. AVOID DIRECT SKIN CONTACT.
burners. The spark ignites the burner on low ENSURE PEOPLE ARE KEPT AWAY FROM
flow. The flame completes a circuit at the THE KETTLE WHEN EMPTYING IT.
sensing probe and sends a signal that causes
the spark to shut off and the automatic valve to 5.2.7 Power Failure
open to full flow once a flame has been
detected. If a flame is not detected within 15 If power to the unit fails, do not attempt to
seconds the gas is automatically cut off and the operate the appliance until the electricity supply
appliance is locked out. The unit can only be re- is reestablished.
lit once the reset button has been pressed.
When the power comes back on, follow the
In addition to the lockout timer, safety features steps in Paragraph 5.2.1 (Initial Kettle Lighting
include: and Operational Readiness Check.)

20
 OM/SM-AH-CE

5.3 Cleaning and Maintenance

IMPORTANT
Disconnect the electricity supply before
any cleaning is undertaken. The
appliance must not be cleaned with a jet
of water, nor steam-cleaned.

5.3.1 Suggested Tools

1. Detergent and sanitizing agent, or a
combination cleaning - sanitizing
agent.
2. Long handled and short handled
kettle brushes.

5.3.2 Precautions
Before cleaning, shut off the burner by
turning the thermostat dial to "OFF". If water
or cleaning/sanitizing solution will be
sprayed, shut off all electric power to the Use a brush, sponge, cloth, plastic or rubber
unit at a remote switch such as the circuit to remove materials stuck to the surface.
breaker.
plastic or rubber scraper, or plastic wool
along with the detergent solution. To
WARNING minimize the effort required in washing,
KEEP WATER AND SOLUTIONS OUT OF let the detergent solution sit in the kettle
CONTROLS. NEVER SPRAY OR HOSE and soak into the residue, or briefly heat
DOWN THE CONTROL CONSOLE. the detergent solution.
5.3.3 Procedure Do not use any abrasive materials or
metal implement that might scratch the
1. Clean all food contact surfaces as soon surface because scratches make the
as possible after use, preferably while surface hard to clean and provide places
the kettle is still hot. If the unit is in for bacteria to grow. DO NOT use steel
continuous use, thoroughly clean and wool, which may leave particles
sanitize both interior and exterior at imbedded in the surface and cause
least once every 12 hours. eventual corrosion and pitting.
2. Scrape and flush out large amounts of
food residues. Be careful not to scratch
the kettle with metal implements.

3. Prepare a solution of the detergent/

cleaning compound as instructed by the
supplier. Clean the unit thoroughly. A
cloth moistened with cleaning solution
may be used to clean controls, control
housings and electrical conduits.

4. As part of the daily cleaning program,

clean all external and internal surfaces
that may have been soiled. Remember
to check such parts as the underside of Do not use metal implements or steel wool.
the kettle and control housing.
6. The exterior of the unit may be polished
5. To remove materials stuck to the with a recognized stainless steel cleaner
equipment, use a brush, sponge, cloth, or with water and detergent.

21
OM/SM-AH-CE
7. When equipment needs to be sanitized, 5.3.4 Safety Precautions
use a solution equivalent to one that
supplies 200 parts per million available A stopcock will be fitted in the gas pipe
chlorine. Obtain advice on the best supplying the appliance. The user must be
sanitizing agent from your products familiar with its location and operation so that it
supplier. Follow the supplier’s may be turned off in an emergency. If there is a
instructions and apply the agent after the smell of gas, turn off the gas, ventilate the area
unit has been cleaned and drained. and call the gas supplier. Do not search for gas
Thoroughly rinse off the sanitizing agent. leaks with naked flames.

5.3.5 Service/Periodic Maintenance

CAUTION
NEVER LEAVE A CHLORINE SANITIZING A Maintenance and Service Log is included in
AGENT IN CONTACT WITH STAINLESS this manual. Each time maintenance is
STEEL SURFACES LONGER THAN 30 performed on your Groen equipment, enter the
MINUTES. LONGER CONTACT CAUSES date on which it was done, what was done, and
CORROSION. who did it. Keep the manual, its warranty and the
log near the unit. Periodic inspection can
8. It is recommended that the unit be minimize equipment down time and increase the
sanitized before use. efficiency of operation. The following points
should be checked regularly.
9. If there is difficulty removing mineral
deposits or a film left by hard water or 1. The pressure/vacuum gauge should
food residue, clean the kettle thoroughly. show a vacuum of 20 to 30 inches when
Then use a de-liming agent, such as the kettle is cold. If it does not, the unit
Groen Delimer Descaler (P/N 114800) or requires servicing.
Lime-Away from EcoLab, Inc, in
accordance with the manufacturer's 2. The jacket water level should be
directions. Rinse and drain the unit between the marks on the gauge glass.
before further use. If it is not, the unit requires servicing.
10. If especially difficult cleaning problems 3. Keep electrical wiring in good condition.
persist, contact your cleaning product
supplier for assistance.

22
 OM/SM-AH-CE

23
OM/SM-AH-CE
Parts Lists

24
 OM/SM-AH-CE
Parts Lists
Key Description Part No. Key Description Part No.
7 Foot, Adjustable Bullet 013275 43 Switch Push Button (momentary) 122003
9 Bracket Burner Support, AH/1-60, -80 000388 44 Thermostat 012313
9 Bracket Burner Support, AH/1-20, -40 000336 45 Thermostat Adapter (shaft bushing) 107172
10 Bracket Burner Head AH/1-60, -80 000389 46 Screw, Rnd Hd slotted 8-32 x 3/8 lg 009697
10 Bracket Burner Head AH/1-20, -40 000337 47 Knob, Thermostat 122000
11* Burner Assy. (Natural G20) (80 60) 117730A 48 Electrical Panel Assembly 117732
11* Burner Assy. (Natural G20) (40) 117795A 50 Label, Wiring Diagram 113077
11* Burner Assy. (Natural G20) (20) 117731A Wire Harness ** 117727
11* Burner Assy. (Natural G25) (80 60) 117730C 54 Water Level Electrode 074665
11* Burner Assy. (Natural G25) (40) 117795C 56 Boot Electrode 010390
11* Burner Assy. (Natural G25) (20) 117731C 57 Pressure Switch, High Limit 108559
11* Burner Assy. (Propane G31) (80, 60) 117730B 58 TDO Kit replacement parts 100573
11* Burner Assy. (Propane G31) (40) 117795B 58a Valve Stem 009048
11* Burner Assy. (Propane G31) (20) 117731B 58b Bonnet 009047
11* Burner Injector (Natural G20) (80 60) 000399 58c O-Ring 009034
11* Burner Injector (Natural G20) (40) 000280 58d Hex Nut 009354
11* Burner Injector (Natural G20) (20) 000480 58e Handle 009029
11* Burner Injector (Natural G25) (80 60) 127386 58f Wing Nut 009028
11* Burner Injector (Natural G25) (40) 127385 59 Bracket, Faucet Mounting 009054
11* Burner Injector (Natural G25) (20) 127384 61 Data Plate, CE Mark Kettles 114504
11* Burner Injector (PropaneG31) (80 60) 000403 62 Nameplate, Groen, Large 055450
11* Burner Injector (Propane G31) (40) 000281 68 Cover Assy w/Power Aid AH/1-80** 047694
11* Burner Injector (Propane G31) (20) 000281 68 Cover Assy w/Power Aid AH/1-60** 049884
13 Radiation Shield Assy, AH/1-60, -80 000445 68 Cover Assy w/Power Aid AH/1-40** 067417
13 Radiation Shield Assy, AH/1-20, -40 000448 68 Cover Assy w/Power Aid AH/1-20** 047695
17 Cover Panel, AH/1-80 117721 Users Manual** 122039
17 Cover Panel, AH/1-60 117720 71 Assembly, Equipotential Terminal 122021
17 Cover Panel, AH/1-40 117719 73 Wire Assembly, Supplementary 122013
17 Cover Panel, AH/1-20 117718 74 Wire Assembly, Flame Rod 122034
21 Insulator, Pilot Burner Access 008201 79 Adapter 1/2” BSPT (M) x1/2"NPT (F) 116392
22 Door, Pilot Burner Access 004035 80 Pilot Ignition Controller 113060
23 Hinge, Pilot Door 004114 81 Liquid Level Control Relay 117737
32 Safety Valve & Water Fill Assembly 097010 82 Liquid Level Control Relay Base 117738
33 Plate with Chain Assembly 008332 83 Terminal Block 003119
34 Water Gauge Fitting 004071 84 Fuse (Three Amp) 079965
37 Sight tube, 5/8” Diameter x 4-3/4” lg 008742 85 Fuse Block 077854
38 Pressure Gauge 2-1/2“dia (dual scale) 084208 86 Pilot Burner & Orifice Assy (Natural) 117704
39 Overlay, Panel 117716+ 87 Pilot Burner & Orifice Assy (Propane) 117705
40 Switch, Toggle, DPST 122004 88 Pilot Burner Mounting Bracket 004425
41 Light Indicator Red, 240V 116381 89 Water Treatment Kit 110324
42 Light Indicator, Amber 240V 116382
*NOTE: See Para 1.10 (Page 6) for permissible conversions.
** Not Shown

25
OM/SM-AH-CE
Parts Lists
Keyed to Parts Listing on Page 29

16

11

30E

INSTALL WITH 1/2"BSPT THREADS 8 8 INSTALL WITH 1/2"BSPT THREADS

TOWARD GAS VALVE TOWARD GAS VALVE

13 1

6
10
5

7
2

18
4 1

12

14

Gas Valve and Piping Assembly, AH/1-20

26
 OM/SM-AH-CE
Parts List
Keyed to Parts Listing on Page 29

16
13

11
B

30E

12

18
8

INSTALL WITH 1/2"BSPT THREADS 8 8 INSTALL WITH 1/2"BSPT THREADS

TOWARD GAS VALVE TOWARD GAS VALVE

1 1

C 5

10
5

7
2

14

Gas Valve and Piping Assembly, AH/1-40

27
OM/SM-AH-CE
Parts List
Keyed to Parts Listing on Page 29

11

11
5
10
17

3 16
14
15 B

30E

INSTALL WITH 1/2"BSPT THREAD 9 9 INSTALL WITH 1/2"BSPT THREAD

TOWARDS GAS VALVE TOWARDS GAS VALVE
B
1 1

12

7
8
13

Gas Valve and Piping Assembly, AH/1-60, 1-80

28
 OM/SM-AH-CE

Parts List

Key Description Part No. Key Description Part No.

1 90º Elbow 1/2” NPT (black) 008747 9 Bracket, Gas Valve Mounting (AH-20) 122080
2 Union 3/8” NPT (black) (AH-20) 005686 10 Screw, Phillips Pan Hd M5 x 10 mm 116388
2 Union 1/2” NPT (black) (AH-40 004186 11 Gas Valve 114505
2 Union elbow 1/2”NPT(black)(AH-60 80) 005495 12 Bushing Reducing 1/2” x 1/8" NPT 088290
3 Gas Test Nipple 117051 (black) (AH-40, 60, 80)
4 Cross, 1/2” NPT (black) (AH-20) 060241 12 Bushing Reducing 3/8”x 1/8" NPT 049943
4 Cross, 3/8” NPT (black) (AH-40,60,80) 097587 (AH-20)
5 Nipple 1/2” NPTx4"Lg. (black) 005554 13 Bushing Reducing 1/2”x 3/8" NPT 007442
6 Nipple 3/8” NPT x 4-1/2” Lg. (black) 005635 (AH-40)
(AH-20) 13 Bushing Reducing 1/2” x 1/8" NPT 088290
6 Nipple 1/2” NPTx4”Lg.(black)(AH-40) 005554 (AH-60,80)
6 Nipple1/2”NPTx5-1/2”Lg.(black) 010234 14 Bushing Reducing 3/8” x 1/4" NPT 013296
(AH-60, 80) (AH-20)
7 Nipple, 3/8” NPT, close (black) AH-20 007439 14 Bushing Reducing 1/2” x 1/4" NPT 008739
7 Nipple, 1/2” NPT, close (black) AH-40 008877 (AH-40)
7 Nipple, 1/2” NPT, 3"Lg (black) AH-60 005553 14 Bushing Reducing 1” x 1-1/2” NPT 002647
7 Nipple, 1/2” NPT, 4"Lg (black) AH-80 005554 (AH-60,80)
8 Nipple 1/2" NPT x 1/2” BSPT (brass) 116394 16 Nipple 1/2” NPT x 8 Lg. (black) 005557
9 Bracket, Gas Valve Mounting 117717 19 Adaptor 1/8” Female BSPP x 122087
(AH-40,60,80) 1/8” Male NPT

29
 OM/SM-AH-CE
Service Log
The Groen Steam Jacketed Kettle you have just purchased has been handcrafted from the finest materials,
meticulously inspected, and carefully tested to ensure that you receive the best possible product. With
reasonable care and periodic maintenance, it will provide years of faithful service. It is recommended that
you establish a timetable for periodic maintenance with an Authorized Groen Service Agency. Space has
been provided in the manual for a Maintenance & Service Log. Keep it up-to-date and on file.

Model m _________________________________ Purchased From _________________________

Serial m _________________________________ Location ________________________________

Date Purchased ___________________________ Date Installed ___________________________

Purchase Order m _________________________ For Service Call __________________________

Date Service Performed Performed By

30
Limited Warranty To Commercial Purchasers*
(for Areas Outside of the U.S. and Canada)

Groen Foodservice Equipment ("Groen Equipment") has been skillfully manufactured, carefully inspected
and packaged to meet rigid standards of excellence. Groen warrants its Equipment to be free from defects
in material and workmanship for ( 12) twelve months from date of installation or ( 18) eighteen months from
date of shipment with the following conditions and subject to the following limitations.

I. This parts warranty is limited to Groen Equipment sold to the original commercial purchaser/users
(but not original equipment manufacturers), at its original place of installation, in areas outside the
U.S. and Canada.

II. Damage during shipment is to be reported to the carrier, is not covered under this warranty, and is
the sole responsibility of the purchaser/user.

III. Groen, or an authorized service representative, will repair or replace parts, at Groen's sole election,
for any Groen Equipment, including but not limited to, draw-off valves, safety valves, gas and
electric components, found to be defective during the warranty period.

IV. This warranty does not cover boiler maintenance, calibration, or periodic adjustments as specified in
operating instructions or manuals, and consumable parts such as scraper blades, gaskets, packing,
etc., or labor costs incurred for removal of adjacent equipment or objects to gain access to Groen
Equipment. This warranty does not cover defects caused by improper installation, abuse, careless
operation, or improper maintenance of equipment. This warranty does not cover damage caused by
poor water quality or improper boiler maintenance.

v. THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED

OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS
FOR A PARTICULAR PURPOSE, EACH OF WHICH IS HEREBY EXPRESSLY DISCLAIMED.
THE REMEDIES DESCRIBED ABOVE ARE EXCLUSIVE AND IN NO EVENT SHALL GROEN BE
LIABLE FOR SPECIAL, CONSEQUENTIAL OR INCIDENTAL DAMAGES FOR THE BREACH OR
DELAY IN PERFORMANCE OF THIS WARRANTY.

VI. Groen Equipment is for commercial use only. If sold as a component of another (O.E.M.)
manufacturer's equipment or if used as a consumer product, such Equipment is sold AS IS and
without any warranty.

* (Covers All Food Service Equipment Ordered After October 1,1995)

1055 Mendell Davis Drive
Jackson, Mississippi 39272
OM/SM-AH-CE
Telephone 601 373-3903 Part Number 128416
FAX 601 373-9587 Revised 4/99