SUVIDYA INSTITUTE OF TECHNOLOGY

Mumbai : 400055

SAMPLE DESIGN CALCULATION - VESSEL SUPPORTED ON LUGS

REFEREN
REFERENCE
CE PRESSU
PRESSURE
RE VESS
VESSEL
EL DESIGN
DESIGN MANUA
MANUAL
L BY
BY D.R.M
D.R.MOSS
OSS - (PROC
(PROCEDU
EDUCE
CE 3-7,
3-7, #2)

SEISMIC DESIGN - VESSEL SUPPORT OF LUGS

IN THIS CALCULATION, EFFECT DUE TO WIND LOAD IS IGNORED AS EUIPMENT IS
LOCATED WITHIN BUILDING. DESIGN CHEC! IS CONDUCTED FOR SEISMIC LOAD

D SHELL OUTSIDE DIAMETER 90.00 in

A LENGTH OF R.F. AD !".00 in
B # IDTH OF R.F. AD !1.00 in
C # IDTH OF $ASE LATE 1%.00 in
E HEIGHT OF LUG SUORT !&.00 in
F THI'(NESS OF $ASE LATE 1.00 in
G THI'(NESS OF GUSSETS 0.5) in
H DISTAN'E $ET# EEN T# O GUSSETS 15.00 in
" LEASE REFER A$O*E S(ET'H !.00 in
M LEASE REFER A$O*E S(ET'H !.50 in
, $ + $'D , D -  ! 1!.00 in
W # EIGHT OF *ESSEL , OERATING 'ONDITION )0000.00 /b
N NO. OF LUG SUORTS 4 No.
%& THI'(NESS OF SHELL 0.5 in
%' THI'(NESS OF AD 0.5 in

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SUVIDYA INSTITUTE OF TECHNOLOGY
Mumbai : 400055

SAMPLE DESIGN CALCULATION - VESSEL SUPPORTED ON LUGS

REFERENCE PRESSURE VESSEL DESIGN MANUAL BY D.R.MOSS - (PROCEDUCE 3-7, #2)

SEISMIC DESIGN - VESSEL SUPPORT OF LUGS

IN THIS CALCULATION, EFFECT DUE TO WIND LOAD IS IGNORED AS EUIPMENT IS
LOCATED WITHIN BUILDING. DESIGN CHEC! IS CONDUCTED FOR SEISMIC LOAD

CALCULATE FORCES
FIND OUT BASE SHEAR  ( V ) (A& '* '*+* /01 0 IS4563-22)
SITE MUM$AI INDIA
8ONE III
8 2ONE FA'TOR 0.1)
I IMORTAN'E FA'TOR +Tab/3 , ) , IS:1"9&,!00!- 1
R RESONSE REDU'TION FA'TOR +Tab/3 , % , IS:1"9&,!00!- 4
S$9/  A*ERAGE RESONSE A''ELERATION 'O,EFFI'IENT !.5
'/. ).4.5 , IS:1"9& , !00! Soi/ , M3ium oi/ i3

A: DESIGN HORI2ONTAL A''ELERATION SE'TRUM

A: 2 6 I  R 6 +Sa7- 0.01)
LATERAL FORCES  (F:)
F:  A8 . # 9)0 /b
HORI8ONTAL SHEAR PER LUG (V:)
V: F8  N !40 /b
VERTICAL FORCE  (F1)
F1 # )0000.00 /b
VERTICAL SHEAR PER LUG (V1)
V1 F  N 15000 /b

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SUVIDYA INSTITUTE OF TECHNOLOGY
Mumbai : 400055

SAMPLE DESIGN CALCULATION - VESSEL SUPPORTED ON LUGS

REFERENCE PRESSURE VESSEL DESIGN MANUAL BY D.R.MOSS - (PROCEDUCE 3-7, #2)

SEISMIC DESIGN - VESSEL SUPPORT OF LUGS
ALL LUGS ARE MOUNTED OFF-CTR W.R.T PRICIPLE AIS

VERTICAL LOAD ON LUGS -- ( SIDE CONDITON ), (2)

2 * 15000 /b
LONGITUDINAL MOMENT  ( ML)
ML ! . +a- 1"0000 /b.in
CIRCUMFERENTIAL MOMENT  (MC)
MC *8 . +a- !""0 /b.in

2C4 H; !.G 1).1! in

2C2 E !&.00 in
24 $ !1.00 in
22  A !".00 in
4 !'1  ! ".0) in
2 !'! ! 11.50 in
4 !1  ! 10.50 in
2 !! ! 14.00 in
CALCULATE RADIAL LOAD  (;)
;  &. ML  4 . '! 1)%49.&%9% /b
STRESS CONCENTRATION FACTOR TO BE FOLLOWED FOR WELD AT ATTACHMENT
2*9 H RATIO OF #ELD RADIUS TO ATTA'HEMNT !
! STRESS 'ON'ENTRATION FA'TOR F OR TENSION + 5,!0- 1.4
!< STRESS 'ON'ENTRATION FA'TOR FOR $ENDING +5,!0- 1.!
STRESS CONCENTRATION FACTOR TO BE FOLLOWED FOR WELD AT END OF PAD
*9% RATIO OF #ELD RADIUS TO ATTA'HEMNT 1
! STRESS 'ON'ENTRATION FA'TOR F OR TENSION + 5,!0- 1.5
!< STRESS 'ON'ENTRATION FA'TOR FOR $ENDING +5,!0- 1.&

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SUVIDYA INSTITUTE OF TECHNOLOGY

SAMPLE DESIGN CALCULATION - VESSEL SUPPORTED ON LUGS

REFERENCE PRESSURE VESSEL DESIGN MANUAL BY D.R.MOSS - (PROCEDUCE 3-7, #2)

SEISMIC STRESS ANALYSIS

COMPUTE GEOMETRIC PARAMETER
A% E/ +; A%%$:=% A% E/ +; P$
R= > (D - %& ? %') 9 2 45.00 in R= > (D - %& ) 9 2 44.%5 in
2 2 .@
% > ( %&  ? %' ) 0.%0% in % > %& 0.5 in
 > R= 9 % )&.)40  > R= 9 % "9.5

4
 > C4 9R= 0.1%9 4
 > 4 9R= 0.11%

2
 > C2 93R= 0.&4 2
 > 2 9R= 0.&1&
 9
4 2 0.5!)  9
4 2 0.&%5

4. 2) 0.0)1 4. 2) 0.0&%
COMPUTE EUIVALENT VALUE  9
4 2
4

A% E/ +; A%%$:=% A% E/ +; P$

$
 ;+* N 0.&!! $
 ;+* N 0.!)"

<
 ;+* N 0.!%" <
 ;+* N 0.!!&


 ;+* M 0.!!" 
 ;+* M 0.1%!


 ;+* M 0.!") 
 ;+* M 0.!&1
COMPUTING STRESS FOR A RADIAL LOAD ( AT THE EDGE OF ATTACHMENT)
MEMBRANE F0/ VALUE FROM FIGURE

$
 ;+* N 0.&!! @-47A  N  R= 9 ; 1."

<
 ;+* N 0.!%" @-47B  N  R= 9 ;  ).!
BENDING


 ;+* M 0.!!" @-45A  M  9 ;  0.045


 ;+* M 0.!") @-45B M 9 ;   0.015
COMPUTING RADIAL LOAD AND MOMENTS ( AT THE EDGE OF ATTACHMENT)
MEMBRANE FORCES AND MOMENT
N  (N  R= 9 ;)  ; 9 R= ))9.9" /b
N  (N  R= 9 ;)  ;9 R= !&0%.)9 /b
BENDING
M  (M  9 ;)  ;  %5&.%! /b.in
M (M 9 ;)  ;   !51.!4 /b.in
COMPUTING RADIAL LOAD AND MOMENTS ( AT THE EDGE OF ATTACHMENT)
MEMBRANE STRESS CALCULATION
N ))9.9" > !.N % 1&!).4" SI
N !&0%.)9  > !.N % 45)9.00 SI
BENDING
M %5&.%! > !<.M %2 10"5&.)0 SI

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SUVIDYA INSTITUTE OF TECHNOLOGY

M !51.!4  > .!.M %2 &)1%."% SI

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SUVIDYA INSTITUTE OF TECHNOLOGY
Mumbai : 400055

SAMPLE DESIGN CALCULATION - VESSEL SUPPORTED ON LUGS

REFERENCE PRESSURE VESSEL DESIGN MANUAL BY D.R.MOSS - (PROCEDUCE 3-7, #2)

SEISMIC STRESS ANALYSIS
COMPUTE GEOMETRIC PARAMETER
A% E/ +; A%%$:=% A% E/ +; P$
R= > (D - %& ? %') 9 2 45.00 in R= > (D - %& ) 9 2 44.%5 in
2 2 .@
% > ( %&  ? %' ) 0.%0% in % > %& 0.5 in
 > R= 9 % )&.)40  > R= 9 % "9.5

4
 > C4 9R= 0.1%91111111 4
 > 4 9R= 0.11%

2
 > C2 93R= 0.&4 2
 > 2 9R= 0.&1&
 9
4 2 0.5!)  9
4 2 0.&%5

4. 2) 0.0)1 4. 2) 0.0&%
COMPUTE EUIVALENT VALUE  9
4 2
4

A% E/ +; A%%$:=% A% E/ +; P$

$
 ;+* N 0.&!! $
 ;+* N 0.!)"

<
 ;+* N 0.!%" <
 ;+* N 0.!!&


 ;+* M 0.!!" 
 ;+* M 0.1%!


 ;+* M 0.!") 
 ;+* M 0.!&1
COMPUTING STRESS FOR A RADIAL LOAD ( AT THE EDGE OF PAD)
MEMBRANE F0/ VALUE FROM FIGURE

$
 ;+* N 0.!)" @-22A  N  R= 9 ; !.%

<
 ;+* N 0.!!& @-22B  N  R= 9 ;  ".5
BENDING


 ;+* M 0.1%! @-23A  M  9 ;  0.04)


 ;+* M 0.!&1 @-23B M 9 ;   0.014
COMPUTING STRESS FOR A RADIAL LOAD ( AT THE EDGE OF PAD)
MEMBRANE FORCES AND MOMENT
N  (N  R= 9 ;)  ; 9 R= 1004.9) /b
N  (N  R= 9 ;)  ;9 R= &1)&.%% /b
BENDING
M  (M  9 ;)  ;  %%0.4% /b.in
M (M 9 ;)  ;   !&4.49 /b.in
COMPUTING STRESS FOR A RADIAL LOAD ( AT THE EDGE OF PAD)
MEMBRANE STRESS CALCULATION
N 1004.9) > !.N % &014."9 SI
N &1)&.%%  > !.N % "!!5."1 SI
BENDING
M %%0.4% > !<.M %2 !40&".%1 SI

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SUVIDYA INSTITUTE OF TECHNOLOGY
Mumbai : 400055
M !&4.49  > .!<.M %2 %&1).1& SI

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SUVIDYA INSTITUTE OF TECHNOLOGY
Mumbai : 400055

SAMPLE DESIGN CALCULATION - VESSEL SUPPORTED ON LUGS

REFERENCE P*&&* V&& D&0/ M$$ < D0& R. M+&&
COMBINED STRESS ANALYSIS - LUG SUPPORT WITH REINFORCEMENT PAD (AT THE EDGE OF ATTACHMENT)

STRESS DUE TO
 6 45 27  6 45 27
N 1&!).4" 1&!).4" 1&!).4" 1&!).4"
MEMBRANE
N 45)9.00 45)9.00 45)9.00 45)9.00
RADIAL LOAD , ; 
M 10"5&.)0 10"5&.)0 10"5&.)0 10"5&.)0
BENDING
M &)1%."% &)1%."% &)1%."% &)1%."%

 > P. R= 9 %& !%0.00 !%0.00 !%0.00 !%0.00

INTERNAL PRESSURE , P
 > P. R= 9 2 %& 1&5.00 1&5.00 1&5.00 1&5.00

T+%$ 5324.5 5324.5 5324.5 5324.5 42@.5 42@.5 42@.5 42@.5

COMBINED STRESS ANALYSIS - LUG SUPPORT WITH REINFORCEMENT PAD (AT THE EDGE OF RF PAD)

STRESS DUE TO
 6 45 27  6 45 27
N &014."9 &014."9 &014."9 &014."9
MEMBRANE
N "!!5."1 "!!5."1 "!!5."1 "!!5."1
RADIAL LOAD , ; 
M !40&".%09)%% !40&".%09)%% !40&".%09)%% !40&".%09)%%
BENDING
M %&1).1!90&!& %&1).1!90&!& %&1).1!90&!& %&1).1!90&!&

 > P. R= 9 %& !%0 !%0 !%0 !%0

INTERNAL PRESSURE , P
 > P. R= 9 2 %& 1&5 1&5 1&5 1&5

T+%$ 4@7.6 4@7.6 4@7.6 4@7.6 27323. 27323. 27323. 27323.

NOTES
1. ALL STRESS *ALUE IN A$O*E TA$LE IS IN SI.
!. INTERNAL DESIGN RESSURE 'ONSIDERED IN A$O*E 'AL'ULATION IS &.0 $ARG
RESULT
MA<IMUM ALLO#A$LE TENSILE STRESS : S :!0000 SI FOR SHELL MATERIAL
#ELD =OINT EFFI'IEN'> : 1.0
 ALLO#A$LE LIMIT FOR 'OM$INED STRESS IN 'ASE OF SEISMI' LOADING : 1.5 . S. E ? &0000 SI
ALL STRESS ARE WELL WITHIN LIMIT H ENCE DESING IS SAFE

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SUVIDYA INSTITUTE OF TECHNOLOGY

SAMPLE DESIGN CALCULATION - VESSEL SUPPORTED ON LUGS

REFERENCE P*&&* V&& D&0/ M$$ < D0& R. M+&&

DESIGN OF LUG SUPPORT MEMBERS

: HEIGHT OF LUG SUORT !&.00 in

 +$'D , SHELL OD-  ! 1!.00 in
< 3;M 14.50 in
%< THI'(NESS OF $ASE LATE 1.00 in
% THI'(NESS OF 'OMRESSION LATE , NOT RO*IDED 0 in
 ANGLE OF 'ONTA'T )1 37
 DISTAN'E $ET#EEN '.L. OF GUSSET 15.5) in
l  LENGTH OF $ASE LATE 1%.00 in
%/ GUSSET THI'(NESS 0.5) in
%& SHELL THI'(NESS 0.5 in
%' THI'(NESS OF R.F. AD 0.5 in
 NO. OF GUSSETS ER LUG ! No
(INDL> NOTE THAT #E HA*E NOT IN'LUDED 'OMRESSION LATE AND HEN'E
DIMENSION @ AND  IS NOT ALI'A$LE

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SUVIDYA INSTITUTE OF TECHNOLOGY
Mumbai : 400055

SAMPLE DESIGN CALCULATION - VESSEL SUPPORTED ON LUGS

REFERENCE P*&&* V&& D&0/ M$$ < D0& R. M+&&

DESIGN OF GUSSETS AND BASE PLATE

7 ASSUMED THI'(NESS OF GUSSETS 0.5) in

 *ERTI'AL LOAD ON LUG , REFER AGE & FOR ! 15000 /b
 ANGLE OF 'ONTA'T )1 37.
a . SIN θ 1&110.0 /b
b . 'OS θ %!)0.0 /b
' b. SIN θ / 2 ).&4 in
 A 7. ' &.55 in!
F >IELD STRESS OF GUSSETS &)000 SI
Fa ALLO#A$LE A<IAL STRESS : 0.4 . F 14400 SI
Fb ALLO#A$LE $ENDING STRESS : 0.). F !1)00 SI
2 7. '!  ) &.%5 in&
Mb b  n A 10!!."% /b.in
fa a  n. A 1"4%.0" SI
fb Mb  2 !%!."9 SI

INDU'ED A<IAL AND $ENDING STRESS ARE #ITHIN LIMIT AND HEN'E RO*IDE D GUSSETS
THI'(NESS IS ADEUATE
DESIGN OF BASE PLATE

$ $EAM SUORT #IDTH UNDER $ASE LATE ) in

l4 DISTAN'E $ET#EEN T#O GUSSETS 15.00 in
$OLT HOLE DIAMETER 0.9" in
BENDING MOMENT IN TENSION  (M<)
M< .l / 6 4!500 /b.in
UNIFORM BEARING LOAD ON BASE PLATE  ()
    a.  l 14%.0) SI

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SUVIDYA INSTITUE OF TECHNOLOGY
M=<$0 -  @@

SAMPLE DESIGN CALCULATION - VESSEL SUPPORTED ON LUGS

REFERENCE P*&&* V&& D&0/ M$$ < D0& R. M+&&

DESIGN OF GUSSETS AND BASE PLATE

BENDING MOMENT DUE TO BEARING LOAD
M< C. l1!  10 &&0"."! /b.in

M< GREATER MOMENT FROM TENSION OR $EARINGG 4!500 /b.in

REUIRED BASE PLATE THIC!NESS  (%<)

bB + ). Mb  +b , φ - Fb-0.5 0.9&5 in

%< RO*IDED $ASE LATE THI'(NESS 1.00 in

HENCE DESIGN IS SAFE

,6,6,6,

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