Service Manual

Standard Capacity Cooler

 Service Manual
Standard Capacity Cooler

T11021

Edition AE - October 2008

This book has part no 51462
 General information
0-2
This manual

Part 0: General information

This manual

Products covered
This manual is valid for the cooler units from Serial No: 000001

The serial number is specified on the nameplate located on the cooler unit cover.

#
This manual is for Service Technicians only.

The directions given must not be followed by unauthorized personnel.

Always read the Safety Instruction Manual part No 21741 before installing the
equipment.

Written by: GLUNZ & JENSEN A/S

Haslevvej 13, DK-4100 Ringsted
Denmark
Phone: +45 5768-8181
Fax: +45 5768-8340

Published by: Jørgensen Appliance A/S

Praestemarksvej 8, DK-4000 Roskilde
Denmark
Phone: +45 4675 6322
Fax: +45 4675 6140
Web: www.joap.dk

Other manuals
Please also see the Standard Capacity Cooler User Manual stored on the enclosed CD.

#
Keep manuals with the machine for reference at all times.

Copyright © 2007 by GLUNZ & JENSEN A/S.

0747 Service Manual - Standard Capacity Cooler

 General information
0-3
The Cooler Unit

Reservations
• This manual was written and illustrated using the best possible information
available at the time of publication.
• Any differences between this manual and the equipment reflect improvements
introduced after the publication of the manual.
• Changes, technical inaccuracies and typographic errors will be corrected in
subsequent editions.
• As a part of our policy of continuous improvement, we reserve the right to alter
design and specifications without further notice.
• This equipment generates, uses and can radiate radio frequency energy and if not
installed and used in accordance with this manual, may cause harmful interference
to radio communications.

Notes, Cautions, and Warnings!

Throughout the manual warnings, cautions, and notes are written in bold like the
example below:

$
Do not turn the unit upside down or place it at one of the sides.

Explanation

Symbol Meaning Explanation

The operator should observe and/or act according to the

" Note information in order to obtain the best possible function of

the equipment.

The operator must observe and/or act according to the

$ Caution information in order to avoid any mechanical or electrical

damage to the equipment.

The operator must observe and/or act according to the

# Warning information in order to avoid any personnel injury.

The Cooler Unit

Approvals
• The equipment is manufactured according to legal demands. For compliance with
the requirements the equipment is tested by Underwriters Laboratories or other
accredited authority.
• Approvals will appear from the labels attached to the name plate.

Service Manual - Standard Capacity Cooler 0633

 General information
0-4
The Cooler Unit

Intended use of the equipment

• Controlling of the temperature in the developer bath of a plate processor.

Installation
• It is the responsibility of the owner and operator/s of this equipment, that the
installation is made in accordance with local regulations, and by engineers
authorized to carry out plumbing and electrical installations.
• Installation, service and repair must be performed only by service technicians who
are trained in servicing the equipment. The installation procedure and requirements
are described later in this manual.
• The manufacturer cannot be held responsible for any damage caused by incorrect
installation of this cooler.
• The unit is only for installation in a restricted access location.

Technical data
• Observe technical data from the equipment name plate located as specified on page
0-2 in this manual.

"End of lifetime" disposal

The equipment is designed for easy disassembling.

All disposal of parts from the machine must be made according to local regulations
with special regards to following parts:

• For recycling purposes significant components are marked with material

specification according to the ISO 11469 standard.
• PCB's and other electric equipment must be sent to a suitable waste deposit.
• Refrigerant:

#
IMPORTANT! Before disposal of the cooler unit the refrigerant system must
be emptied and refrigerant disposed of by a company authorized in handling
refrigerants and in accordance with local regulations.

Service assistance
If help is needed to correct any problem with the equipment, please contact your local
supplier.

0633 Service Manual - Standard Capacity Cooler

 General information
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The Cooler Unit

Service Manual - Standard Capacity Cooler 0633

 General information
0-6
Table of contents

Table of contents

Part 0: General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.2

This manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.2
Products covered . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.2
Other manuals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.2
Reservations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.3
Notes, Cautions, and Warnings! . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.3
The Cooler Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.3
Approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.3
Intended use of the equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.4
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.4
Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.4
"End of lifetime" disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.4
Service assistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.4
Table of contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.6

Part 1: Technical specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1

Mechanical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1
Refrigerant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1
Design pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1
Operating temperatures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1
Room temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1
Room temperatures and relative humidity . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2
Water tank capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2
Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2
Power consumption/supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2
Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2
Noise level. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3

Part 2: Functional description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1

Automatic control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1
Start up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2
Shut down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2
Temperature setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2

0633 Service Manual - Standard Capacity Cooler

 General information
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Table of contents

Part 3: Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1

Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1
Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1
Tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1
Air inlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1
Installation site. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2
Electrical installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2
Power supply requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2
Installation procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.3
Plate Processors 68/85. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.3
Plate Processors 85/135 HD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.3
Plate Processors 85/135 HDX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.3
Plate Processors 66/88. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.3
Plate Processors 85/105/150 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.4
Plate Processors 70/85/105/150 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.4
Plate Processors 85/125/150/165 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.4

Part 4: Cleaning and maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . 4.1

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1
Daily. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1
Monthly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1

Part 5: Trouble Shooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.1

Before starting trouble shooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.1

Part 6: Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.1

Ordering spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.1

Appendix A: Electrical Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . A.1

Wiring diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A.2
Supply cable diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A.3

Service Manual - Standard Capacity Cooler 0633

 General information
0-8
Table of contents

0633 Service Manual - Standard Capacity Cooler

 Technical specifications
1-1
Mechanical

Part 1: Technical specifications

Mechanical

Refrigerant
Type: R134A
All models: 180 g (6.3 oz)

#
Repair and maintenance of the closed system for refrigerant and handling of
refrigerants must be done only by a company authorized in handling
refrigerants.

Design pressure
High: 365 PSIG (24.8 bar)
Low: 88 PSIG ( 6.0 bar)

Operating temperatures
Developer: 68 - 95°F (20 - 35°C)

Room temperature
Min./Max.: 41 - 81°F (5 - 27°C)

Room temperatures and relative humidity

(RH)

85%

60%

Ideal room condition

15%
(TEMP)
15°C 25°C 27°C
59°F 77°F 81°F

To ensure the reliable operation of the unit, the relative humidity (RH) and the
ambient temperature (T) in the room must fulfil the diagram shown above

"
Prevent the formation of condensation by avoiding humidity or temperature
variations.

Service Manual - Standard Capacity Cooler 0842

 Technical specifications
1-2
Electrical

Dimensions
Width: 310 mm (12.2”)
Height (typical): 370 mm (14.6”)
Length: 590 mm (23.2”)

Weight
Empty: 32.0 kg (70.5 lbs)
Full with water: 41.0 kg (90.4 lbs)

Water tank capacity

Capacity: approx. 9 Litres (2.4 US Gal.)

Electrical

Power consumption/supply
Power is supplied through the processor. The processor is equipped with a power
outlet socket for easy connection of the cooler unit to the plate processors power
supply.

Supply
Operating : 3.75 Amps, 750 Watt (1880 BTU/hour)

The unit must be provided with protective earthing conductor 230V+PE, 50/60 Hz.

Fuses
Fuse protection is located in the plate processor :

Model Fuse Rating

Model MP 68/85 F2 480V, 15 A
Model PT 85/135 HD F3 480V, 15 A
Model 85/125 HDX F5 480V, 15 A
Model IP 66/88 Circuit breaker S1 250V, 16 A
Model 85/125/150 F27 480V, 15 A
Model 70/85/125/150 F27 480V, 15 A
Model QIII 85/125/150/165 F2 480V, 15 A

Please also see the plate processor service manual for details.

0633 Service Manual - Standard Capacity Cooler

 Technical specifications
1-3
Electrical

Noise level
Less than : 70 dB (A)

Service Manual - Standard Capacity Cooler 0633

 Technical specifications
1-4
Electrical

0633 Service Manual - Standard Capacity Cooler

 Functional description
2-1
Automatic control

Part 2: Functional description

Automatic control
The Universal Cooler is an automatically working device designed to control the
temperature in the developer bath of a plate processor in cases where the temperature
is difficult to control due to high ambient temperatures etc.

The cooler unit consists of a water tank containing refrigeration coils. In a situation
where the developer temperature is higher than the developer temperature set point, as
set on the processor control panel, the unit provides chilled water pumped from the
cooler unit through a cooling tube situated in the bottom of the processor developer
tank. This will remove the excess heat from the developer and subsequently reduce the
developer temperature until the developer temperature set point is reached.

The unit is connected to power supply through the processor or through a connector
for an external power supply. The cooler will start automatically when power is
switched on to the processor and the developer bath exceeds the set temperature level.
The cooler will stop automatically when the developer bath temperature has been
cooled down to the set temperature.

When power is supplied through the processor, the cooler unit is automatically
disconnected when power to the processor is disconnected.

PROCESSOR
DEVELOPER SECTION

COUPLING
HEAT EXCHANGER COMPRESSOR
(evaporator)

PRESSURE SWITCH

OVERFLOW

M HEAT EXCHANGER
(condensor)
WATER
TANK FAN
M AIR INLET

DRYER FILTER
M
PUMP

HOT AIR OUTLET

COOLING UNIT

Service Manual - Standard Capacity Cooler 0633

 Functional description
2-2
Start up

Start up
Before starting up the equipment, make installation according to the descriptions in
Part 3 of this manual.

Fill the water tank with clean cold water as illustrated in the User Manual.
Once the processor has been switched on and the cooler unit is up running the water
level may decrease due to circulation filling up hoses etc. It will then be necessary to
make adjusting fill-up to obtain correct level.

Shut down
At the end of the day switch off the cooler/processor on the processor's control panel.

Temperature setting
The cooler unit is equipped with a 3 = 6°C
thermostat which main purpose is to
prevent freezing of the water. (42.8°F)
The thermostat is default set to a
temperature of 5°C (41°F). This setting 78

12
56
should not be changed. 34

T31612

0842 Service Manual - Standard Capacity Cooler

 Installation
3-1
Safety

Part 3: Installation
$
Do not turn the unit upside down or place it at one of the sides. If the unit
has by accident been turned upside down, it must rest for 4 hours before
starting it.

Safety
Personnel receiving and installing the equipment should be thoroughly familiar with
all aspects of it’s operation and be proficient in it’s installation, maintenance and
service.
Follow the safety precautions described in the Safety manual also delivered with the
equipment.

Unpacking
Think about possible re-use of packaging material.

Carefully unpack the cooler unit - do not turn it upside down - and check that all parts
are in good condition.
Delivered with the cooler unit are the different parts needed for the installation.

Tools
Standard tools are sufficient.

Air inlet
For efficient operation, free space around the unit must be min. 20 cm (7’9”).
All air inlets/outlets on the unit must not be blocked by waste chemical containers etc.

$
It is of upmost importance to ensure free circulation of air around the cooler.
Otherwise the unit will be too hot which consequently will result in reduced
efficiency and risk of unnecessary operating problems.

See also illustrations regarding free circulation in the Standard Capacity Cooler User
Manual.

Service Manual - Standard Capacity Cooler 0633

 Installation
3-2
Installation site

Installation site
• This cooler unit is for indoor installation only. Temperatures and relative humidity
as specified in Part 1 must be taken into consideration.
• One cooler should be connected to one processor only.
• Do not site the cooler adjacent to a warm air heating duct or any form of heating.
• Easy access should be provided for filling and cleaning the cooler.
• The floor must be absolutely flat.
• Carefully position the unit and ensure that the unit is level on the floor.
• The flexible hoses used with the cooler allow the unit to be installed either
underneath, or to the rear of the processor.
• The processor and the cooler unit must be installed on the same floor, and ideally
within the hose lengths provided on the processor, or if part of a retrofit kit, the
lengths of hose supplied with the cooler unit. Make sure hoses to not have sharp
bends or form water traps. This will ensure correct circulation of the chilled water.
• Please note that the temperature inside a closed stand of a processor might be
considerably higher than the room temperature. If locating the cooler inside a closed
stand it is essential to ensure a minimum clearance of 10 cm (3.9") between the floor
and the bottom edge of the processor base. If this clearance cannot be achieved then
the cooler should be placed outside of the processor.

Electrical installation

#
Installation should be made according to local regulations and by engineers
authorised to carry out electrical installations.

Power supply requirements

See Part 1 for power supply installation requirements.

#
The processor is Class 1 equipment. Therefore, the processor must be
connected to earth before operation to avoid electrical shocks.

0633 Service Manual - Standard Capacity Cooler

 Installation
3-3
Installation procedures

Installation procedures

$
The cooler unit is designed for connection to a plate processor only.

The cooler unit is supplied with the correct cable harness to connect to the processor.
Make the installation by following the procedure below matching the processor in
question.

Plate Processors 68/85

Plate Processors 85/135 HDX Processor
• Cable 10011476 is enclosed with the
cooler unit (see figure).
• See the Processor Installation manual
for a complete description of the 3m
installation procedure.

Plate Processors 85/135 HD 2

• Cable 10004568 is enclosed with the

á1
cooler unit (see figure).
• See the Processor Installation manual
T 2605

for a complete description of the

installation procedure. Cooler

Plate Processors 66/88

• Cable 10004568 is enclosed with the
cooler unit (see figure).
• Disconnect the tubes for the water
cooling system on the left side of the
developer tank.
• Connect the tubes from the cooler unit to the pipes of the cooling coil.
• Secure the connections with the hose clamps enclosed.
• Locate the socket for the electrical connection either on the rear left side of the
processor or inside underneath the developer section to the left.
• Connect the enclosed cable.
• Be sure to tighten the union of the plug into the socket.
• Make sure to disconnect cable from solenoid valve Y1 (water cooling valve).

Plate Processors 85/125/150/165

• Cable 10011476 is enclosed with the
cooler unit (see figure).
• See the Processor Installation manual
for a complete description of the
installation procedure.

Service Manual - Standard Capacity Cooler 0633

 Installation
3-4
Installation procedures

0633 Service Manual - Standard Capacity Cooler

 Cleaning and maintenance
4-1
General

Part 4: Cleaning and maintenance

General

#
Always unplug the unit from the processor or power supply before carrying
out any cleaning or maintenance procedures etc.

Repair and maintenance of the closed system for refrigerant and handling of
refrigerants must be done only by a company authorized in handling
refrigerants. Never use any other refrigerants than specified for this unit.
Refrigerant type is specified in Part 1.

$
Never turn the unit upside down or place it on one of the sides. If the unit by
accident has been turned upside down, let it rest 4 hours before starting it.

The cooler unit is fully automatic and designed to operate satisfactorily with the
minimum of maintenance.
Following the directions in this chapter will ensure that your equipment will operate
efficiently. Performing cleaning and maintenance on a schedule basis minimizes the
chance of equipment failure and loss of processing quality.

Cleaning and maintenance procedures should be performed only by persons who are
familiar with the equipment.

Daily
Check water level in tank - top up if necessary.

Monthly
• Make sure to switch off/disconnect the power supply to the cooler unit.
• Clean all external surfaces using a moist cloth.
• Remove all dust and fluff from all of the ventilation slots and the condenser fins
with a stiff (non-metal) brush. Vacuum the debris from the fins.

"
Care should be taken not to damage the fins of the condenser.

• Inspect visible parts for damage. If any damage is found that impedes normal
operation, contact your local service centre.
• Visually check hoses and hose connections for leaks and damages. Tighten any loose
connectors.
• After cleaning and inspection make sure that the cooler top cover is secured by
screws.

Service Manual - Standard Capacity Cooler 0633

 Cleaning and maintenance
4-2
General

0633 Service Manual - Standard Capacity Cooler

 Trouble Shooting
5-1
Before starting trouble shooting

Part 5: Trouble Shooting

Before starting trouble shooting

If the cooler unit does not work according to the description in this book, the following
pages are meant as a help for you.
Read them carefully and find the paragraph that corresponds to your problem.

For references see Part 4 “Cleaning and Maintenance” and Appendix A “Electrical
Diagrams”.

#
Always unplug the cooler unit from the processor or power supply before
carrying out any repair, cleaning or maintenance procedures etc.

Tests, adjustments etc. with power connected to the unit must be made by
trained and authorized service personnel only.

Never open the closed system with refrigerant. If necessary, this must be
done only by a company authorized in handling refrigerants.

$
Always remember that the cooling unit requires air. Dirty or blocked
condenser fins or aperture grills or lack of air space around the cooler can
result in part or total failure of the unit.

Never turn the unit upside down or place it on one of its sides. If the unit by
accident has been turned upside down, let it rest for 4 hours before starting it.

If there appears to be a fault with the unit, contact your local service centre.

If the equipment should fail to function please check as suggested on the next
page and correct if possible.

Service Manual - Standard Capacity Cooler 0633

 Trouble Shooting
5-2
Before starting trouble shooting

Symptom Probable Cause Remedy

COOLER FAILS TO • Electrical power is missing. • Switch on the electrical
LOWER WATER power.
TEMPERATURE • The water level is too low. • Check the water level and
top up if necessary.
• The thermostat is failing or • Check the thermostat and
incorrectly adjusted. adjust to setting number,
or replace if necessary.
• The condenser fins are • Clean the condenser fins.
blocked.
• The condenser fan is not • Check that the condenser
running. fan is running, replace if
necessary (see note below).
• The compressor is failing. • Check that the compressor
and replace if necessary.

CHILLED WATER PUMP • The water level is too low. • Check the water level and
FAILS TO PUMP top up if necessary.
• Processor is switched off. • Check the On/Off switch.
• No power to the Cooler. • Check the electrical supply
and switch power on if
turned off.
• No power to the pump. • Check the processor relay
Relay has energized. (See processor Manual).
• Fuse has blown. • Check the processor fuse.
(See processor Manual).
• Pump is failing. • Check pump and replace if
necessary.

"
The compressor might not be running even though the fan motor and the
pump does. A rough guide to check the compressor is to feel the temperature
of the discharge tube. This is the copper tube connecting the compressor to
the upper stub joint of the condenser. With the unit switched on the
discharge tube will gradually increase in temperature, should the discharge
tube become hot but the evaporator not cool, this could suggest a loss of
refrigerant or blockage in the refrigeration system. In the event of the
discharge tube remaining cool this would indicate a total loss of refrigerant or
a faulty compressor.

#
As the above mentioned operation will entail that the unit is operating
without top enclosure, the service engineer must observe and act very
carefully, because of access to rotating parts and primary voltage.

0633 Service Manual - Standard Capacity Cooler

 Spare Parts
6-1
Ordering spare parts

Part 6: Spare Parts

Ordering spare parts

When ordering a spare part please refer to the spare part drawing and look up the
specific spare part number.

Please state carefully the spare part number, the specification and the number of items
wanted before you send your order.

If, though, a certain part is not specified in this section, do not hesitate to contact us for
further information.

The spare parts for the unit are specified on the next pages.

Service Manual - Standard Capacity Cooler 0633

 Spare Parts
6-2
Ordering spare parts

7
1 2
8

T8547

CHILLER

0633 Service Manual - Standard Capacity Cooler

 Spare Parts
6-3
Ordering spare parts

SPARE PARTS
Pos. No. Part No. Specification

1 10018292 CAPACITOR, COMPRESSOR

2 10018291 RELAY, START, COMPRESSOR
3 10018318 FAN, CHILLER, M4Q-45-BD-01-01
4 10018297 SWITCH, THERMOSTAT
5 10017952 PUMP, CHILLER
6 10017206 FITTING, CHILLER
7 10030052 SEALING, RING
8 0084186 COUPLING, CONNECTOR, 1/2" RG
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30

Service Manual - Standard Capacity Cooler 0633

 Spare Parts
6-4
Ordering spare parts

0633 Service Manual - Standard Capacity Cooler

 A-1

Appendix A: Electrical Diagrams

The Electrical diagram is shown on the next page.

Service Manual - Standard Capacity Cooler 0633

A-2
Wiring diagram

Wiring diagram
Circuit shown with power off and chilled water temperature above set point.

Lamp Compressor Pump Thermostat Pressure switch Motor fan

C P M

Terminal board (XT) 1 2 3 4 5

L1 N L1 N
(L2) (L2)
EU : L1 -> N = 230 V
US : L1 -> L2 = 230 V

3 4
2 5

1 6

Cable connnector (XS)

0842 Service Manual - Standard Capacity Cooler

 A-3
Supply cable diagrams

Supply cable diagrams

Please also refer to cable nos as mentioned in Part 3 with description of installation
procedures.

Cable No 10004568 Cable No 10011476

Processor Processor
Power Supply Power Supply

Earth 3 2 1 Earth 3 2 1
Grn/Ylw

Black

Grn/Ylw
Red

Black
White

White
X1 X1
Earth 6 5 4 3 2 1 Earth 6 5 4 3 2 1

Chiller Chiller

Service Manual - Standard Capacity Cooler 0633

A-4
Supply cable diagrams

0633 Service Manual - Standard Capacity Cooler