Technical Details Glunz Und Jensen C85

Service Manual
Cleaning Unit+
85/120
Service Manual
Cleaning Unit+ 85/120
Edition BA, November 2012

This book has part No. 10064553
0-2
#
This manual is for Service Technicians only.
The directions given must not be followed by unauthorized personnel.
Always read the Safety Instruction Manual part No 21741 before installing or
operating the equipment.
This manual is published by: GLUNZ & JENSEN A/S

Selandia Park 1
DK-4100 Ringsted
Denmark
Phone:+45 57 68 81 81
E-mail: gjhq@glunz-jensen.com
Internet: www.glunz-jensen.com
Copyright © 2012 by GLUNZ & JENSEN A/S
Service Manual, Cleaning Unit+ 85/120 1245

General information
0-3
The unit
Part 0: General information

Reservations
• This manual was written and illustrated using the best possible information
available at the time of publication.
• Any differences between this manual and the equipment reflect improvements
introduced after the publication of the manual.
• Changes, technical inaccuracies and typographic errors will be corrected in
subsequent editions.
• As a part of our policy of continuous improvement, we reserve the right to alter
design and specifications without further notice.
Notes, cautions, and warnings !

Throughout the manual notes, cautions, and warnings are written in bold like the
example below:
$
Always replace a fuse with one of the same size and rating as the old one.
Symbol Meaning Explanation

The operator should observe and/or act according to the
" Note information in order to obtain the best possible function of

the equipment.
The operator must observe and/or act according to the
$ Caution information in order to avoid any mechanical or electrical

damage to the equipment.
The operator must observe and/or act according to the
# Warning information in order to avoid any personal injury.
Other manuals
Please see description of "Manuals available for the plate unit" later in this chapter.
The unit
Approvals
• Approvals will appear from the labels attached to the name plate or the frame part
of the unit.
1245 Service Manual, Cleaning Unit+ 85/120

General information
0-4
The unit
Unintended use of the equipment

Glunz & Jensen A/S do not take any responsibility for any damage or accidents caused
by unintended use of the equipment:
• As the equipment is certified by accredited test laboratory (UL International Demko
A/S) it is absolutely prohibited to make any modifications, electrical nor mechanical,
of the equipment. If however this prohibition is disregarded, Glunz & Jensen's
warranty will no longer apply and the certification labels for UL, C-UL, and CE
certification of the equipment shall be removed as the certification will no longer
apply to the equipment.
Intended use of the equipment

• Development of photographic materials as specified in “Technical specifications” in
Part 1 in this manual.
Installation
• Never install the unit in explosive environments.
• It is the responsibility of the owner and operator/s of this unit that the installation is
made in accordance with local regulations, and by engineers authorized to carry out
plumbing and electrical installations.
• Installation, service and repair must be performed only by service technicians who
are trained in servicing the equipment.
• The manufacturer cannot be held responsible for any damage caused by incorrect
installation of this unit.
• The unit is intended for installation in a restricted access location only.
Technical data
• Observe technical data from the unit name plate and from Part 1 in this manual.
Chemicals
• It is the responsibility of the owner of this equipment that data is available
concerning possible health risk from the chemicals used with the equipment.
"End of lifetime" disposal

The equipment is designed for easy disassembling. All disposal of parts from the
machine must be made according to local regulations with special regards to following
parts:
• For recycling purposes significant components are marked with material
specification according to the ISO 11469 standard.
• PVC, tank etc., must be sent to a waste deposit with recycling in view. Alternatively
the PVC can be incinerated at a suitable incinerating plant.
• PCB's and other electric equipment must be sent to a suitable waste deposit.

General information
0-5
The unit
Service assistance
• If help is needed to correct any problem with the equipment, please contact your
local supplier.

Table of contents
0-6
Table of contents
Part 0: General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.3

Reservations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.3
Notes, cautions, and warnings ! . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.3
Other manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.3
The unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.3
Approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.3
Unintended use of the equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.4
Intended use of the equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.4
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.4
Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.4
Chemicals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.4
"End of lifetime" disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.4
Service assistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.5
Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.9
Service manuals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.9
User manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.10
Part 1: Technical specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1

General environmental Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1
Mechanical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2
Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2
Tank capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2
Temperatures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2
Water requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3
Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4
Electrical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5
Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5
Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5
Power consumption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5
Noise level. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5
Part 2: Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1

Installation hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1
Installation hours for off-line machine: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1
Standard installation hours for on-line machine:. . . . . . . . . . . . . . . . . . . . . . . . . . 2.1
Customer training hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1
Preparing the installation site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2
Space requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2
Power outlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3
Cleaning facilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3
Drain connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3

Table of contents
0-7
Environmental requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3

Power cable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3
Unpacking/preparing the cleaning unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4
Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4
Unpacking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4
Transport security Items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4
Installation kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4
Transport through narrow doorways . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4
Lifting the unit off the pallet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5
Removing fenders and covers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5
Electrical installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.6
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.6
Main power connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.6
Stacker connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.6
Processor/setter connections (ctp online processors) . . . . . . . . . . . . . . . . . . . . . . . 2.6
Mechanical installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.7
Adjustment of lid switches. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.7
Cleaning the unit tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.7
Inserting the scrub rollers, rollers, spray tubes and guides . . . . . . . . . . . . . . . . . . . 2.8
Levelling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.9
Mounting the feed table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.10
Mounting fenders and covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.11
Mounting the exit table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.12
Connecting the suction/waste tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.13
Installation of dual container system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.13
Power supply cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.14
Installation of setter interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.14
Part 3: Functional description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1
Cleaning/gumming (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1
Dryer (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1
Cleaning/gumming section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2
Recycling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2
Gum level control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2
Dryer section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.3
Transport system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.4
Electronic control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.4
Master input/output unit (MIO). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.4
Power control unit (PCU) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.4
Control panel (MMI) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.4
Setter connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.4
Controls and indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.6
Function keys - standard function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.6
Function keys - service mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.6
Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.7
Change of settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.7

Table of contents
0-8
Connecting to Remote Enabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.12

Static IP address setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.13
Change of unit´s parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.15
Part 4: Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1
Safety check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2
Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2
Mechanical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2
Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3
Motor fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3
PCB fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3
Rollers and brush rollers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.4
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.4
Installation of rollers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.4
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.5
IMPORTANT!. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.5
Cleaning accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.5
Cleaning agents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.5
Adjustment and cleaning of spray tubes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.6
Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.6
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.6
Changing/cleaning of filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.6
Cleaning cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.7
Main cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.7
Adjusting of the scrub roller pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.8
Testing the scrub roller pressure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.8
Adjusting the plate tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.10
Preventive Maintenance Kit Program. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.11
Part 5: Trouble shooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.1

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.1
Before starting trouble shooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.2
Problems with the Cleaning Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.2
Problems with cleaned material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.4
Alarm list. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.5
Electrical diagrams. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A.1

1245
Spare
Manuals
Part
Contents:
Contents:
s Ma
Language:
Language:
l nua
Power
on
1
0
Qu
X +
(Example
)
ick
Y =
Z
! 001
Co v
P1
er
:- I
is o
P1
p
Overview
Read
1 2 2C
: -)
y
Intr
Service manuals
2 2C
o
2 5C
1
2 0S
Sleep
2
P1
1 Alarm
requir
(pow
3
: -)
servic ed.
from
English
English
indic
z Z
Sleep
Action e person
user
2 5C
ator
z Z
nel
or
er save
)
?
2 0S
Z z
(pow
Z z
Z z
1/2
er save
)
The
Z z
Z z
Z z
or alarms
y indic
2 Readprocessor
7
sing.
Z z
:-)
ator
Read
for proces on any

y
Z z
P1
is ready
?
: -)
sectio
Serv
No notes n.
2 5C
The
on.
2 0S
Installation
Spare parts
3 Poweprocessor
7 Scrol
ator
l
ice M
Scrolls
up
6 Eject
r indic is power
up in
ed
proces
plate
butto
eject sor.
n
to the
Maintenance
6
the transp
the menu.
Gives gum
Accep
n
Starts a plate jamme

anua
d
l
pt butto
5 Manu a fixedsection.
ort inside
n
al repleamount of
butto system tothe
4 Acce ts the chosen

r butto
n
functio
10061
n.
nishe replenisher
399 AA
unit Spare Parts Manual (1)

(GB)
Troubleshooting
Processor Service Manual (2)
rt
Cha
ce Time p)
an ng ste
en ani ng
Cle worki
nt e .
(on 2 min
~ .
2
Mai r
ole 5 min
Co ~ .
min
30 .
er ~
Dry min
Electrical diagrams
15
~ .
m min
Gu 10
~
ly ly
sh Dai Dai
Wa ly
Dai urs
r ly Ho
ope Dai ~
1-2
vel ly
De Dai
ly ly
Dai Dai
ION ly ly
25 CT Dai Dai
-1 SE ly
85 Dai ur
or 1 Ho
ss ~
Functional description
ce th 3) urs
Wi nge Ho
2-3
Pro 2) v. cha ~
s. De urs
te ent er. Ho
pon 1) how ts. 2-3
Pla ION ten
d-s y ~
AT con es. al com ekl .
er nic We
Technical specifications
ER idu h han 5 min
OP tain cha m res wit ly ~
con me fro tion 6. nth
ck of sec T23 Mo y
Che ck ers ec 6 ekl
che roll an We y
1. ety ort cle Alt T236. T23
ekl
ded ec ec We
2.
Saf transp ter and
r nee Alt Alt th
an wa filte en the the Wi nge
Cle the per
wh ing acid for v. cha
3. nge elo n andregardcitric
C) De ry
30° ry 2)
Cha e dev utio n of (£ th 3) eve s eve nths
4. lac d sol ctio use ter Wi nge nth
Rep wa 3 mo
ng: ic
aci instruafter rm v. cha 3 mo
5. ani citr Agfaclean led). wa De ry
in cleh 10%followsor is cel ulating sh. eve nths
Ma e can h bru 3 mo B)
6. 1 x wit eas proces be by circ
(Pl can y ts wit ry (G
If the ent ghl cke eve nths 0-A
atm rou bra 31
er 3 mo 51
tre se tho . 2) . roll er
Rin min per and C). mb
1 x 15-30 develo es 40° y. Nu
h y. tub (£ onl rt
wit ghl ay ter ter Pa
1x rou spr wa 4) wa
tho an rm rm
an cle ps. 4) wa
Cle to h wa use
7. ant wit tion pum ps.
ort e(s) pum Gum
Imp pip ula and
circ gum . sh
7a. Gum of and t.
ng ish ary in Wa firs
ani len ess nge, . es
Cle rep
8. of up
if nec spo system ver com
and
ng fill ter tion ate
ani el, wa ula , wh
Cle lev
9.
rm circ weeks
ter wa ter
wa
ck per
use h wa ry 4 nual.
eve Ma
Che elo nes wit 2 or
7
10. 1) In Devmachi 400 m Service

y ut in
2) Onl r abo tion
ruc
3) Afte inst
4) See
3
A complete set of manuals consists of the following:
Recyc
lin g Pass
port
Safety
Instru
ctio
8
ns
4
technicians will need the manuals listed opposite as “User Manuals”.

User’s M
anua
l
The manuals listed below are for service technicians only. In addition the service
5
Manuals
Service Manual, Cleaning Unit+ 85/120

T32062
0-9
0-10
Manuals
User manuals
User manuals available for the equipment:
CE Declaration of Conformity (3)

Languages: Various
Contents: Survey of the directives to which the equipment conform
Safety Instruction Manual (4)

Languages: 28
Contents: General safety information
User's Manual, Plate Processor (5)

Languages: 5
Contents: Operating and cleaning procedures
Quick Guide, Control Panel (6)

Languages: 5
Contents: Quick guide to control panel user functions
Maintenance Chart, Plate Processor (7)

Languages: 5
Contents: Maintenance instructions
Keep the manuals with the unit for reference at all times.

1-1
General environmental Information
Part 1: Technical specifications
General environmental Information

The cleaning unit does not contain
• Ozone depleting substances according to Montreal protocol.
• Asbestos.
• Polychlorinated biphenyl or Poly- Cyclohexylenedimethylene Terephthalate.
• Mercury.
• Cadmium.
• Lead as additive to plastic parts.
Plastic parts
Plastic parts > 50g (1.76 oz) are marked according to ISO 11469.
Batteries
No batteries in this equipment.
End of life
Estimated product life: 10 years
Spare parts and service period: 7 years after last sales.
Recycling
The unit should be disposed at a certified appliance recycling centre or processing
centre.
Recycling Passport with specifications of components and materials used in this
unit is available on www.glunz-jensen.com/support.
Packaging
Plastic packaging materials are marked according to ISO 11469.
Noise emission
Acoustical noise according to ISO 11201:1996
Sound pressure level
Operational mode: < 61 dB
Stand-by mode: < 41 dB
Chemical emissions
Ozone: 0 mg/m3
Dust: 0 mg/m3
Styrene: 0 mg/m3

1-2
Mechanical specifications
Heat emissions
Clean: 1560 W (5320 BTU/hour)
Stand-by: 42 W (140 BTU/hour)
Performance
85 120
Plate types Chemistry-free negative working
non-ablative thermal CTP plate
Plate width 230 - 850 mm 230 - 1200 mm
min.- max. (9.1 - 33.5”) (9.3 - 47.2”)
Plate length Unit with exit table Unit with exit table
min.- max. 300 - 1100 mm 300 - 1200 mm
(11.8 - 43.3") (11.8 - 47.2")
Plate thickness 0.15 - 0.30 mm 0.15 - 0.30 mm
min.- max. (0.006 - 0.012”) (0.006 - 0.012”)
Plate speed 40 - 120 cm/min 40 - 120 cm/min
(15.7 - 47.2“/min) (15.7 - 47.2“/min)
Scrub roller speed (revolutions 120 rpm (Fixed)
per min.)
Tank capacities
85 120
20 l (5.3 US gal.) standard

1 x 20 l container on the floor and pumps up to the
Cleaning section, total tank and flow back in the container.
ex. filter, pumps etc. 40 l (10.6 US gal.) optional
2 x 20 l containers on the floor and pumps up to
the tank and flow back in the containers.
Temperatures
85 120
Cleaning section no heater in the wash out out liquid
min. - max.

1-3
Dryer, process 55 °C (131 °F)

min. - max. (default)
Water requirements
85 120
Pressure no water supply
Weights
unit type 85 120

Weight, empty 127 kg 153 kg
(280 lbs) (337 lbs)
Weight, shipping 152 kg 184 kg
(335 lbs) ( 405 lbs)

1-4
Dimensions
SIDE VIEW
220.6 cm
(86.9”)
110.7 cm 69.9 cm 40.0 cm

(43.6”) (27.5”) (15.7”)
89.3 - 96.3 cm 90.0 - 97.0 cm

(35.2 - 37.9”) (35.4 - 38.2”)
85: 138.5 cm
54.5”
120: 173.5 cm
68.31”
FRONT VIEW
109.3 - 116.3 cm
(43.0 - 45.8”)
73.3 - 80.3 cm
(28.9 - 31.6”)
T11303

1-5
Electrical specifications
Power supply
$
The requirements below are specifications for preparing the installation
protection. It is important to prepare the fuses/circuit breakers with adequate
capacity as specified here.
"
Specifications on the unit's name plate is the actual input current and will
thus not be identical to below mentioned.
Supply/fuse Recommended cable type

Single Phase, 1W + N + PE Min. 3 x 1.5 m2,
EUR
~230 V / 1 x 8 Amps, 50 - 60 Hz type H03VV-F
Single Phase, 2W + PE Min. 3 x 14 AWG,

US
230 V / 2 x 8 Amps, 50 - 60 Hz type SJ or SJO
Single Phase, 2W + PE Min. 3 x 14 AWG,

JAP
200 V / 2 x 7 Amps, 50 - 60 Hz type SJ or SJO
All Voltage tolerance ± 10%
Fuses
$
The fuses must have a breaking capacity of min. 100kA.
If using automatic circuit breakers make sure that they are Type D.
Power consumption
Power consumption at …
230 VAC operation:
EUR/ approx. 1,56 kWh (5320 BTU/hour)
US Stand-by:
approx. 0,042 kWh (140 BTU/hour)
Noise level
See “General environmental information” on page 1-1.

1-6

Installation
2-1
Installation hours
Part 2: Installation
Installation hours
How many working hours are planned for the installation?
Installation hours for off-line machine:

• Provided the machine is unpacked and will stay in the room and electrical
installation is in place, the estimated installation time is max. 2.
• If the machine must be disassembled to get into the room before installation
add another 4 - 5 hours for disassembling and reassembling.
• Unpacking and transportation from pallet to the floor, add 2 – 3 hours.
Standard installation hours for on-line machine:

• Provided the machine is unpacked and will stay in the room and electrical
installation is in place, the estimated installation time, including interface installation
and connection to the setter, is max. 4 hours.
• If the machine must be disassembled to get into the room before installation
add another 4 - 5 hours for disassembling and reassembling.
• Unpacking and transportation from pallet to the floor, add 2 – 3 hours.
Customer training hours

How many working hours are planned for training the customer?
• Introduction and training of the customer (daily user) in normal use of the unit,
operating, etc., is estimated to 2 – 3 hours.
• Training of the customer (daily user) in normal daily cleaning and maintenance is
estimated to 2 – 3 hours.

Installation
2-2
Preparing the installation site
Space requirements
Make sure that the free space around the machine at the installation site makes
servicing possible.
The recommended minimum free space around the machine is specified in the
illustration below.
> 320 cm ( 126.0”)
> 60 cm (23.6")
> 100 cm (39.4")

120 : > 293.5 cm (115.6”)
85 : > 258.5 cm (101.8")
Feed table
Exit table
(optional)
(optional)
Cleaning Unit
> 150 cm (59.1")
> 60 cm (23.6")
T11302
CTP online
For the CTP On-line cleaning units the space requirements at the unit front has to be
decided separately.

Installation
2-3
Power outlet
If not already there, a main power outlet should be installed in the room, where the
machine will be situated. Max. distance to the machine 2 m (6 ft.).
See power outlet and fusing requirements earlier in this manual.
Cleaning facilities
It is essential to have easy access to a sink and a water tap with hot water where
rollers, guides, and brushes can be washed.
The minimum recommended size of the sink is:
85 cm units: 100 x 40 cm (39.4 x 16")
120 cm units: 140 x 40 cm (55.1 x 16")
Drain connections
"
Never lead drain hoses from the developer section to a drain, as most
developers are strong pollutants and it is strictly forbidden to empty this type
of chemistry into the public sewer system.
$
When establishing central reception systems for waste chemicals, copper or
brass should not be used in the draining system as the chemicals involved are
highly corrosive.
Therefore plastic or rubber is recommended.
Check with the chemicals supplier for details.
Environmental requirements
Provide a heating and ventilating system capable of maintaining room temperature
between 15 and 25°C (59 and 77°F) and relative humidity on max. 80%.
"
Capacity of the air condition/ventilation system must be adequate for heat
emission (see "Power consumption" on page 1-5).
Power cable
The unit is provided with an appliance inlet for connection of a detachable power cord.
Please observe that the power cord used must be rated:
2
Min. 250 VAC - 3 x 1.5 mm (14 AWG) and fulfill local requirements.

Installation
2-4
Unpacking/preparing the cleaning unit
Transport
Transport the crated cleaning unit as close to the final installation site as possible using
f.ex. a hand powered pallet forks.
Please note that the cleaning unit model 85 weights app. 152 kg (app. 335 lbs)
including crate, 120 model weights app. 184 kg (405 lbs) including crate, and various
interface kit weighs app. 80 kg (app. 176 lbs).
Unpacking
Carefully unpack the machine and check that it has not been damaged in any way
during transportation. Also check that all parts are present according to the enclosed
packing list.
Transport security Items

During transportation many of the parts outside and inside the cleaning unit have
been secured using tape, plastic, strips, and various pieces of sponge rubber. Make
sure to remove all items.
Installation kit
An installation kit is included with the cleaning unit. It comprises the different parts
necessary to make the installation.
See enclosed packing list for further information.
Transport through narrow doorways

Dependent on the width of the door(s) through which the unit has to be transported to
the installation site, the Service Technician may have to perform the actions described
in the table below:
If width of the doorways are …
If width of the door is… Then…

> 1000 (39.8") mm No action is required as the crated unit can be transported
immediately to the installation site.
1000 - 699 mm (39.8 - 27.5") The Service Technician has to unpack the unit.
< 699 mm (27.5") The Service Technician has to unpack and strip down the
unit.

Installation
2-5
Lifting the unit off the pallet
"
Remove all rollers, brushes, and guides.
• Two persons are needed on each side of the unit for lifting. Please note that the
cleaning unit model 85 weights app. 127 kg (app. 280 lbs), 120 model weights app.
125 kg (app. 337 lbs).
• Lift the unit down the pallet and place it on the installation site.
$
Do not use a fork lift truck or a pallet mover to lift the unit off the pallet.
Removing fenders and covers

(See illustration below).
• Open the top cover (1) .

• Remove the screws (2) securing the left and right fenders (3, 4) and lift off the
fenders.
• Remove the dryer cover (7) and condensation lid (8)
• Remove the side stand panels (5, 6).
8
7
4 2
6
2
T32194

Installation
2-6
Electrical installation
Electrical installation
General
"
Electrical installation must conform to local regulations and guidelines.
#
The unit is Class 1 equipment. Therefore, the unit must be connected to earth
to avoid electrical shocks.
Main power connections

The main power connection must be made to the main connector (a) in the electronics
cabinet (b) by the delivered cable.Check the unit connections (see page 1-5) for the
current wiring type.
T32404
Stacker connection
Not all models (accessory equipment). See separate stacker manual.
Processor/setter connections (ctp online processors)

Not all models (accessory equipment). See separate interface manual.
"
Mechanical installation of the setter can be done now. Software settings and
test need to be done after the completion of the installation of the unit.

Installation
2-7
Mechanical installation
Adjustment of lid switches

See illustration below.
Adjustment of the lid switches may be needed after leveling of the unit.
Loosen the screws (1) and adjust the actuator (2) sidewards until it fits smoothly (3)
into the switch (4).
Cleaning the unit tanks

Vacuum clean the tank (5) to remove sponge rubber remains and dust etc.
T32403

Installation
2-8
Inserting the scrub rollers, rollers, spray tubes and guides

• First insert the guides (8) placed on the crate under the processor during transport
due to security reason.
• Insert the spray tubes (7).
• Insert the transport rollers (4, 5) in their proper bearing blocks.
• Press down in each side on the upper rollers as indicated (NB! Drive side first) to
lock them.
When the roller bearings (6) "click" they are properly secured.
• First insert the scrub rollers (3) underneath their respective drive gears then lower
them into the right side bearing block.
• Lower the scrub roller lock bracket (2) then tighten the finger screw (1).
• The illustration shows the roller configuration.
Each roller is marked with a small number. Install the rollers by referring to the
roller numbers shown in the illustration.
1 3 5
3
2 4 6 7
5
4
1 CLICK
PRESS
T32198

Installation
2-9
Levelling
"
The machine must be placed on a steady surface, so that it does not shake
easily.
Do not rely on the floor being absolutely in level.
(See illustration below)
• Use the adjustable feet (2) in the legs to level out the cleaning unit.
If necessary use ex. a crowbar (3) to lift the legs slightly before being able to turn the
feet.
• Level out the cleaning unit lengthwise by placing a spirit level on the left (4) and
right (5) tank side.
• Level out the cleaning unit crosswise by placing the spirit level on a roller at the
front (6) and rear (7) of the cleaning unit.
• Check levelling in all 4 positions and make final levelling if required.
4 7
SETTER OUTPUT
HEIGHT ÷ 2 mm
O R
FLO
T32199
3 2

Installation
2-10
Mounting the feed table

Offline units only!
• Mount the guide pins (1) on the feed table (2) by using the screws (3).
• Insert the nuts (4) into the tank wall through the front panel and adjust them with
the screwdriver if needed to ensure that the screws (5) fit the nuts (4). Do not tighten
the screws.
• Hang the feed table (2) on the screws (5) and then tighten the screws.
• Secure the feed table from the bottom by using the two screws (6).
4 3
5
7
6
T32200

Installation
2-11
Mounting fenders and covers

• Fit the left and right fenders (3, 4) and secure them using the screws (2).
• Place condensation lid (8) and dryer cover (7) in their proper positions.
• Close the top cover (1) following this sequence.
• Mount side stand panels (5).
8
7
4 2
6
2
T32194
1225 Service Manual, Cleaning Unit 85/120

Installation
2-12
Mounting the exit table

• Mount the two brackets on the exit table (1) by using the two screws (4).
• Mount the exit table by using the two screws (2) and lift it to the horizontal position.
• Insert the supports (5) from the inside of the exit table (3) and secure them by using
the screws (6). For 120 model mount the spacers (9) from the outside.
• Lead the supports through the lower holes in the rear panel (7) and secure them
inside using the enclosed locking split pins (8).
85 model 120 model
T32221

Installation
2-13
Connecting the suction/waste tube

• Enter the suction/waste tube (1) into a full gum container (2).
Attach it using the tube's screw cap.
à
2
T32201
Installation of dual container system
"
Not all models!
• Dismount the suction (1), waste (2) and air hose (3) from the original one container
suction system.
• Connect the hoses to the distributor block (4) to their respective positions.
4
3 3
1
1
2
2
One container system
Dual container system

T32268

Installation
2-14
Power supply cable

The cable/plug required for main power connection is delivered with the cleaning
unit. The power supply table on page 1-5 shows recommended power supply cables
for the unit.
$
The conductors in the power supply cable must be of copper.
When deciding what type of cable to use take into account the chemical
resistance (chemicals may leak onto cable) and the mechanical resistance
(operator may step onto cable).
Provide for additional cable protection, e.g. cable covers, if cable is exposed to
heavier transport such as fork-lift trucks etc.
0
I
T32202
Installation of setter interface

If the unit is part of an online system, now make the installation of the setter interface
as described in the Interface Manual.
When installation of the setter interface is complete please return to this manual
for finishing the entire installation.

3-1
General
Part 3: Functional description
General
(See illustration below)
The unit holds two major sections:
Cleaning/gumming (1)
Removing of unexposed emulsion followed by application of a thin layer of gum to
protect the chemistry-free plate from oxidation, dirt, fingerprints etc.
Dryer (2)
Drying of the plate to ensure immediate handling of the plate.
The sections are described in detail on the following pages.
1 2

3-2
Cleaning/gumming section
Cleaning/gumming section
The unexposed emulsion is removed by a combination of the brush rollers and a

liquid, that contains the gum solution, for a short time protection from oxidation.
Recycling system
A pump (M03) applies the gum from the container through the spray tubes onto the
plate. The cleaning section, pump and container are connected in a closed system, so
the excessive solution returns to the container through the section drain.
Gum level control

The hose in the gum is equipped with a level detector circuit (B01) to make sure that
the system does not run with an empty container.
"
The unit will only work with the specified liquids in process mode
(no water).
CLEANING/GUMMING
S01
INPUT SENSOR
SPRAY-TUBES
TRANSPORT
ROLLER M01 M
MOTOR
BRUSH
MOTOR M02 M
GUM M03
CIRC. PUMP
CONTAINER
LEVEL SENSOR B02
FILTER/
STRAINER
Dual container
system
GUM GUM
Option

3-3
Dryer section
Dryer section
In the dryer section the plate is dried, and so further handling of the plate is possible
immediately after it exits the cleaning unit.
A fan blows hot air through a pair of air tubes and dries the plate on both sides.
DRYER
S02
OUTPUT SENSOR
R02
DRYER TEMP.
SENSOR
M M09
FAN
HEATING
ELEMENT
E02+E03

3-4
Transport system
Transport system
The plate is transported through the unit by a series of rollers and roller guides.
The rollers are driven by a drive motor and a worm gear drive system.
See the identification roller label(s) placed on the dryer cover as a reference.
Electronic control
See illustration opposite. The electrical control system consists of:
Master input/output unit (MIO)

The electrical control system is controlled by the MIO board via the SOM (System on
Module).
There are two separate communication lines (buses):
• GNUIB for all internal communication in the unit (RS485).
• ETHERNET for Remote Enabling System.
The MIO-board is equipped with a platesetter interface for communication between

the unit and platesetter.
Power control unit (PCU)

The PCU-board holds all the high voltage in- and outputs for the control of heaters,
motors etc.
Control panel (MMI)

The user operates the unit from the control panel with one line display.
Setter connection
Connection of a setter interface is made to the plug P3 at the electronics cabinet.

3-5
Electronic control
REMOTE
ENABLING
(Optional)
ETHERNET
MMI
USB
P3
MASTER
I/O BOARD MIO INTERFACE
SOM
GNUIB (RS485)
SETTER
SLAVE
I/O BOARD PCU (Online installations only)
T32249

3-6
Controls and indicators

The unit is equipped with the function keys located on the right fender (see illustration
below).
Function keys - standard function
(1) Eject plate/manual function

Starts the transport system to eject a plate jammed inside the unit.
(2) Cleaning function

Starts the cleaning function for 10 minutes.
(3) Scroll up
Scrolls up in the menu of the control panel.
(4) Accept
Accepts the chosen function.
3 1
7 6 5 4 2
T32053
Function keys - service mode

To enter the service mode press scroll up button (3) until "Service/Info" appears and
confirm it by pressing button (4) twice.
All service activity must be done via Remote Enabling System.

3-7
Indicators
The control panel holds 3 indicators:
(5) Power (white)

When this indicator lights up then the unit is powered on.
(6) Ready (green)

This indicator has 3 different states indicating various unit conditions:
State Condition
Off The unit is in sleep mode.
The unit is powered off.
Lit The unit is ready to accept the plates.
Flashing The unit is initializing.
The unit is warming up.
The unit is currently processing a plate.
(7) Alarm (red)

When this indicator lights up then it indicates an alarm.
Jog function
The jog function will make the rollers and brushes turn for a while at intervals to
prevent crystallization of chemicals on the rollers and brushes.
The initial jog (after power has been applied to the unit) runs for 1 minute.
After that the jog will run for 1 minute every 11 minutes.
Change of settings
Change of settings is possible only via the Remote Enabling System.
"
The parameters regarding brush and transport speed of the unit are set
according to the recommended plate type.

3-12
Connecting to Remote Enabling

Making settings of this unit requires the Remote Enabling software and connection to a
PC.
• If not already installed, please download the Remote Enabling System from
www.glunz-jensen.com/support/download/software and install on a local PC.
For this unit, select the Remote Enabling System for GNUC 2. Download and unzip
the file to a separate folder on the PC’s harddisk.
• To access the Remote Client, please activate the ‘grclient.exe’ stored in the folder
‘GrClient Copy Install/GrClient’.
"
Tip! Copy a shortcut of the ‘grclient.exe’ to the PC’s desktop for easy access to
the Remote Client.
Electrical connection
• If a LAN (Local Area Network) cable is
Network cable
connected to the unit, or the PC is
connected to wireless LAN, make sure to
disconnect the cable/connection now.
• Connect the Ethernet cable delivered
with the unit between the PC and the T32182
unit (see illustration).
Setting up the service connection between

the unit and the Remote Enabling System
• Enter the menu on the unit's control panel by pressing the button. See also the
control panel Quick Intro guide.
$
If the display shows 'Service Code 2' the software configuration is missing,
e.g. due to replaced SOM PCB. Back-up configuration file can be loaded with
the Remote Enabling System. Please continue as described below.
• Press to scroll to the Service/Info menu and press enter .

1)
• Press to scroll to the LAN IP address (marked with ) and press enter .
2)
• You will now see a 'service' IP address 169.254.11.xx in the display.
1) A preset IP address which needs to be changed in case the unit will be connected permanently to the Remote
Enabling System via an internal network. See the Remote Enabling Installation guide.
2) This is a 'service' IP address dedicated for service technicians to connect to the Remote Enabling System either for
making settings and configuration of the equipment as described in the following, or for setting up the equipment to a
permanent Remote Enabling installation (permanent LAN IP address) at the customer's site.

3-13
• Make a note of the 'service' IP address. It is needed for connecting to the Remote
Enabling System.
• Start the Remote Client (shortcut icon on the desktop).
• In the Remote Client select ‘Server Admin’ (1). See illustration below.
• Enter IP address from the unit (169.254.11.x) in the 'Server' field (2) and click 'Add'.
This will create the connection between the unit and the Remote Enabling System.
• Click OK.
• Check that connection to the unit is established:
– (4) The 'Processor' tap appears and the system recieves data.
– (5) The IP address appears in the 'Server' field when pressing the tap (4).
4 3
7 2
1 5
"
For more information about the Remote Enabling System please see the
general installation manual enclosed with the Remote Enabling software.
Static IP address setting

In case of a permanent connection to a local installation of the Remote Enabling System
via a LAN the IP address of the equipment needs to be set to a static IP address:
• Contact the local IT administrator for obtaining an IP address.

• Enter 'Server Admin' (1).
• Select the unit IP address 169.254.11.xx (3) and click 'Change access level' (6).
• Enter Password 'duy'.
• Select 'Config' (7)

3-14
• Select 'Network' (8).
• Select the static IP addresses (9) and change the IP address field (10) to the IP
address informed by the IT administrator .
• Click OK and confirm 'Restart' by pressing 'OK'.
9
10
• When the Remote Enabling is ready, please verify, on the unit's control panel, (by
scrolling to the IP address marked with ) that the IP address now listed is
identical to the one added in 'Static IP address' (9) in the Remote Enabling System.

3-15
Change of unit´s parameters

• Press the unit tab (4).
• Select Data -> Settings -> Programs
• The unit’s parameters list will be shown in the ‘Settings’ view and new settings can
be made.
• Double click on the parameter.

3-16
• Change the value of the parameter.

• Press OK.
Plate sizes
"
Plate sizes must be entered in order to obtain exact calculation of
replenishment.
• Select 'Data' -> 'Settings' -> 'Plate sizes'.

• Define new, or select already used plate sizes.

Functional descripton
3-17
Configuration file
"
Save a copy of the configuration file locally, and on the USB stick once the
installation is finished.
• Set access level to 'Service'.

• Go to 'Tools' -> 'Remote SW Tools'.
• Click 'Backup data'.
• Select the folder where the file will be saved and click OK.

3-18

Maintenance
4-1
General
Part 4: Maintenance
General
This chapter holds the special service information such as adjusting and cleaning
procedures.
For user related maintenance and cleaning procedures please refer to the separate
Cleaning and Maintenance Guides delivered with the cleaning unit.
"
Download of software for upgrade or repair purpose is available from the
manufacturer's web site: www.glunz-jensen.com.
WARNING!
Please note that where this label DANGER
appears on the unit, electrical ELECTRICAL SHOCK HAZARD
shock hazard still exists when the DISCONNECT ALL EXTERNAL POWER
SUPPLY BEFORE SERVICING
main switch is turned off.
TO BE SERVICED BY AUTHORIZED PERSONNEL ONLY
RISQUE DE CHOC ÉLECTRIQUE
AVANT TOUTE INTERVENTION,

DÉBRANCHER TOUTES LES SOURCES DE COURANT
MAINTENANCE PAR PERSONNEL

AUTORISÉ SEULEMENT
WARNING!
When performing any service, maintenance, calibration, or trouble
shooting etc. it may be necessary to override the function of the
unit’s interlock switches.
In these cases please be aware, that the unit’s JOG-function is still
active, making the drive system run idle at intervals.

Maintenance
4-2
Safety check
Safety check
"
Below described safety check should be performed at least once a year.
Electrical
(Refer to the electrical diagrams in the back of this manual).
Check proper function of:

• Lid switch. Cleaning unit must stop when the switch is deactivated.
• Main switch. Cleaning unit must turn off when set to "0".
• Emergency stop. The cleaning unit must turn off when activated.
Emergency
Control panel
stop
Main switch
Lid switch
Electronics
cabinet
Upper
side panel
T31937
Mechanical
Check proper function/location of:
• Side fenders, left/right. Make sure the fenders are properly secured with 2 screws
each.
• Cover, electronics box. Make sure cover is secured by screws.

Maintenance
4-3
Fuses
Fuses
Fuses for motors are placed in the fuseholders in the cables
by the motors behind the left fender.
Other fuses for the various functions are located in the

electronics cabinet behind the right fender. The fuses are Fuse
placed on the PCU board and in the fuseholder on the inside
of the cabinet bottom and on the PSU board on the inside of
the cabinet lid. T31938
T31939
Fuses
"
When changing a fuse, first switch off all power to the machine.
Always ensure that the new fuse is of the correct rating according to the label.
Motor fuses
Fuse Fuse for Type/Part no.

4AT, 6.3 X 32 mm S/B
F17 Transport motor M1
6896
4AT,6.3 X 32mm
F18 Developer brush motor M2
6896
PCB fuses
Fuse Fuse for Type/Part no.

12AT, 6.3 x 32 mm
F1 & F2 & F3 Main power supply
5527

Maintenance
4-4
Rollers and brush rollers
Rollers and brush rollers
General
On the top cover from inner side there is mounted label (a) showing the roller
configuration.
Each roller is marked with a small number (b). Install the rollers by referring to the
roller numbers shown on the label(s).
Press down in each side on the upper rollers as indicated (NB! Drive side first) to lock
them. When the roller bearings (c) "click" they are properly secured.
a
b
10
CLICK
PRESS
T32405
Installation of rollers
$
Make sure to align the gears on the upper and lower rollers.
The gear on the lower rollers has a plate/guide that must fit into the gear of
the upper rollers.
T31590

Maintenance
4-5
Cleaning
Cleaning
IMPORTANT!
Thorough cleaning of the unit tank interior, tank parts, pumps, filters etc. on a
regular basis will minimize the risk of sediment build-up in and around vital parts
of the equipment and prolong the lifetime of the equipment.
Cleaning accessories
$
Never use any hard tools or abrasive materials when cleaning any part of the
unit.
Apron, rubber gloves and eye goggles.

For personal protection
Lint-free cloth, sponge and soft brush.

For cleaning of rollers, guides, tank walls, and all surfaces, especially the exit table and
the feed table (if fitted).
Long-handled bottle brush and thin wire (i.e. Paper clip).

For cleaning the inside and the holes of the spray tubes.
Cleaning agents
#
Never use cleaning agents containing chlorinated solvents, acetic or
phosphoric acid. These constitute a health hazard and could damage the unit.
$
Cleaning components with anything other than a mild detergent or a
recommended cleaning agent may cause irreversible damage and invalidate
any warranty.
Standard recommendations
Warm water 35-40°C (95-104°F).
For normal cleaning purposes and to rinse after using other cleaning agents.
Citric acid 10%/Nitric acid 5%

For major cleaning purposes.
Commercially available biocide/strong alkalic liquid

For cleaning off heavy algae-, fungal- or bacterial growth in the wash section.
Special recommendations
As some chemicals may require special cleaning agents, contact your chemicals
supplier for recommendations about cleaning agents for your unit.

Maintenance
4-6
Adjustment and cleaning of spray tubes
Adjustment and cleaning of spray tubes

Adjustment
The pressure in the spray tubes can be adjusted to obtain the best possible application
of gum to the plate. Pressure can be adjusted using a screwdriver as shown on the
illustration below.
The valve is fully open from the factory. Normally no adjustments are necessary.
Cleaning
Clean the spray tubes with hot water to remove potential blocking of the holes.
Occasionally, depending on the local water quality, it may be necessary to use a drill
bit to clean the holes and remove sediments mechanically.
Changing/cleaning of filters
Change/clean the filters regularly as described opposite:
• Open the drain valve (1) to empty the filter vessel (2) of gum solution.
• Unscrew the filter vessel.
• Take out the filter insert (3) and clean/replace it.
• Reinstall the filter insert.
• Remount the filter vessel and make sure the o-ring (4) fits properly into the groove
in the upper filter housing (5).
• Close the drain valve.

Maintenance
4-7
Cleaning cycle
90°
T32060
Cleaning cycle
The cleaning cycle works by means of the circulation pump which lets in fresh water
through a spray tubes.
"
The cleaning cycle should be performed once a day. See how to run the
cleaning cycle in the User Manual delivered with the unit.
Main cleaning
"
Perform the main cleaning after washing/gumming 900 m² of plates. See how
to perform the cleaning in the User Manual delivered with the unit.

Maintenance
4-8
Adjusting of the scrub roller pressure
Testing the scrub roller pressure

(See illustrations opposite and below).
• Press (1) to scroll to the Service Info and press enter (2).
• Press (1) to scroll to "Brush calibration" and press enter (2).
• Feed an unexposed chemistry-free plate (3) (preferrably the biggest available size) in
the centre of the feed entrance.
The cleaning unit will lead the plate underneath the scrub rollers and stop it there
for 2 min.
The scrub rollers will rotate on the plate and leave a scrubbing trace from each scrub
roller on the plate.
• When the plate exits measure the widths of the scrubbing traces (4).
It is recommended to mark the scrubbing traces width with a pencil and then
measure the distance between the marks.
The width of the traces must be 8 mm ± 1 mm and they must be equally wide over
the full plate width.
• If necessary adjust the plate tables as described in "Adjusting the plate tables"
chapter on the next pages.
• Feed a new test plate to check the effect of any adjustments made.
• To leave "Brush calibration" mode press (2) and confirm "Exit" by pressing (2)
again.
1 mm
±
m
8m
T32205

Maintenance
4-9
T32203

Maintenance
4-10
Adjusting the plate tables

• Loosen finger screw (1) to release the scrub roller lock bracket (2) then remove the
scrub rollers (3).
• In the support plate below the scrub roller, loosen the small Allen screws (4) and
remove the caps (5) in both sides.
• Use an Allen key to make required adjustments by turning the adjusting screws (6)
1/4 or 1/8 turn whatever is necessary (clockwise increases scrub roller pressure).
• Insert scrub rollers and test adjustments as described in "TESTING THE SCRUB
PRESSURE" on the previous pages.
• When a satisfactory scrub roller pressure has been obtained tighten screws (4) and
insert caps (5).
6
4
1
3 2
T32204

Maintenance
4-11
Preventive Maintenance Kit Program

To ensure continues high quality and maximize productivity and unit up-time, it is
recommended to carry out preventive maintenance at regular intervals.
To facilitate this a Preventive Maintenance Program has been developed, consisting of

a number of relevant service-parts to be replaced at specific service intervals.
It is recommended that the following Preventive Maintenance Kits are implemented, at

the mentioned intervals, at which point the cycle will start over.
• Minor Preventive Maintenance at 500 production hours or every year what comes
first.
• Medium Preventive Maintenance at 1000 production hours or every year what
comes first.
• Minor Preventive Maintenance at 1500 production hours or every year what comes
first.
• Major Preventive Maintenance at 2000 production hours or every year what comes
first.
"
Read more about our Preventive Maintenance Kits onwww.glunz-jensen.com
and see the content of the Preventive Maintenance Kits - or contact us at
order-department@glunz-jensen.com.

Maintenance
4-12

Trouble shooting
5-1
General
Part 5: Trouble shooting
General
If the cleaning unit does not work properly, refer to the following pages to find the
paragraph that comes closest to your problem.
The trouble shooting guide is divided into 2 sections:
A. PROBLEMS WITH THE CLEANING UNIT

B. PROBLEMS WITH CLEANED MATERIAL
For information about alarm messages see the "User manual".
For cleaning and maintenance subjects see chapter 3 in this manual and the separate
Cleaning and Maintenance Guides.
The electrical diagrams are located in Appendix A.
"
To change a fuse, switch off all power to the machine first.
Always ensure that the new fuse is of the correct rating according to the
diagram.
WARNING!
When performing any service, maintenance, calibration, or trouble
shooting etc. it may be necessary to override the function of the
unit’s interlock switches.
In these cases please be aware, that the unit’s jog function is still
active, making the drive system run idle at intervals.

Trouble shooting
5-2
Problems with the Cleaning Unit
Before starting trouble shooting

IMPORTANT!
Plates and gum are very sensitive materials and correct storage is vital to obtain a
satisfactory production result. Incorrect storage may very well result in unsatisfactory
cleaning quality etc.
Contact your local supplier for information about storage requirements for plates and
cleaning gum.
Before making adjustments of the equipment make sure that incorrect storage of
plates and cleaning anf gumming solution can be excluded.
SYMPTOM PROBABLE CAUSE REMEDY

NO FUNCTION ACTIVE 1. Mains switch turned off or 1. Connect cable to main
power cable not connected to power outlet and/or turn
main power outlet. main switch on.
2. Fuse(s) blown. 2. Replace fuse.
3. Emergency button enabled. 3. Emergency button
turned to be released.
CLEANING UNIT CANNOT 1. Software configuration error. 1. Reload software.

INITIALIZE. 2. Defective PCB. 2. Replace PCB.
3. Cables not properly connected. 3. Check cables and make
proper connections.
MACHINE WILL NOT START UP. 1. Defective PCB. 1. Replace defective part.
MACHINE DOES NOT START 1. Input sensor (s) defective. 1. Replace defective
WHEN A PLATE IS INSERTED. sensor.
NO CLEANING AND GUMMING 1. Gum container empty. 1. Insert full container.

SOLUTION IS CIRCULATED 2. Circulation pump defective. 2. Replace pump.
ALTHOUGH MACHINE IS IN 3. Hose blocked. 3. Clean hose.
“CLEAN” MODE. 4. Electronics defective. 4. Replace defective
electronics.
DRYER BLOWER WORK, 1. Temperature sensor defective. 1. Replace temperature

HEATER DOES NOT. sensor.
2. Heating element defective. 2. Replace heating
element.
3. Electronics defective. 3. Replace defective
electronics.

Trouble shooting
5-3
DRYER BLOWER DOES NOT 1. Blower defective. 1. Replace blower.

WORK. 2. Electronics defective. 2. Replace defective
electronics.
CLEANING AND GUMMING 1. Hose blocked. 1. Clean hose.

CIRCULATION PUMP RUNS BUT
NO CIRCULATION.
(NO ALARMS)
ROLLER MOTOR DOES NOT 1. Fuse (F17) blown. 1. Replace fuse.

TURN. 2. Motor defective. 2. Replace motor.
electronics.
ROLLER DRIVE MOTOR RUNS, 1. Drive gears and/or worms 1. Check all gears and
BUT NO PLATE TRANSPORT. defective. worms gears on rollers,
and make sure they move
freely.
Replace any defective
part.
SCRUB ROLLER MOTOR DOES 1. Fuse (F18) blown. 1. Replace fuse.

NOT TURN. 2. Motor defective. 2. Replace motor.
electronics.
4. Top squeegee roller not 4. Roller has to be pressed
"clicked" in bearings. down.
NB! Drive side first.
SCRUB ROLLER MOTOR RUNS, 1. Drive gears and/or worms 1. Check all gears and
BUT SCRUB ROLLERS DO defective. worms gears on rollers,
NOT TURN and make sure they move
freely.
Replace any defective
part.

Trouble shooting
5-4
Problems with cleaned material
Problems with cleaned material

PLATE IS NOT COMPLETELY 1. Cleaning and Gumming section 1. Check gum section.
DRY applying to much gum.
2. Dryer section is malfunctioning. 2. Check dryer section.
PLATE HAS STRIPES LENGTH- 1. Defective or dirty rollers or 1. Take rollers and/or
WISE OR CROSSWISE guides. guides out,inspect and
wash them. Rollers with
dents or other marks must
be changed.
CLEANING NOT SUFFICIENT 1. Spray tube clogged. 1. Clean spray tube.

2. Scrub roller not turning. 2. Check the brush and fix
the problem.
3. Scrub roller pressure 3. Replace scrub roller.
not sufficient. 4. Check pump function
4. Gum pump does not run. as described earlier in this
section.
PLATE HAS AN UNEVEN 1. Gum container nearly empty. 1. Refill container.

GUMMING 2. Cleaning/gumming section exit 2. Take rollers out and
rollers dirty. clean them.
3. Gum pump clogged. 3. Run "RINSE" function
to clean pump.
See "USER MANUAL" for
references.

Trouble shooting
5-5
Alarm list
Alarm list
Alarm indicator
ALARM CLEANING
SIGNAL TO
ALARM TYPE ALARM ID INDICATOR UNIT
SETTER
(• = ON) REACTION
COVER OPEN 1 STOP BUSY
LOW DRY TEMP 6 BUSY
HIGH DRY TEMP 7 BUSY
LOW SPEED 8 • BUSY
HIGH SPEED 9 • BUSY
PLEASE CHECK
CIRCULATION IN 10 • BUSY
TANK
TEMP REG ERROR 17 • ERROR
TACHO SIGNAL
18 • STOP ERROR
MISSING
PLATE HAS JAMMED 20 • STOP ERROR
UNEXPECTED LON
PLATE HAS BEEN 22 • BUSY
DETECTED
CALIBRATING 27 BUSY
UNEXPECTED
29 • BUSY
SENSOR READINGS
CHECKSUM ERROR
IN RTC MEMORY,
PROBALBY COUSED 30 • ERROR
BY LOW BATTERY
POWER
APPLICATION
CONTAINER IS 31 • BUSY
EMPTY

Trouble shooting
5-6
Alarm list
ALARM CLEANING
SIGNAL TO
ALARM TYPE ALARM ID INDICATOR UNIT
SETTER
(• = ON) REACTION
FILL-UP CONTAINER
34 •
IS EMPTY
PROCESSOR IS IN
46
CLEANING MODE
CONNECTION TO IO
BOARDS FAILED.
POWER DOWN,
67 • ERROR
SOLVE PROBLEM
AND THEN POWER
UP SYSTEM
PLATE HAS PASSED

THE OUTPUT SENSOR 111
TOO FAST
PLATE HAS
REACHED THE
112
OUTPUT SENSOR
TOO FAST
SYSTEM HAS
STARTED IN SAFE
130 • STOP
MODE DUE TO
FAILED STARTUP
UNEXPECTED
TEMPERATURE RISE 140 • ERROR
IN DRYER
MAJOR PREVENTIVE
MAINTENANCE IS 143 •
RECOMMENDED
MEDIUM
PREVENTIVE
144 •
MAINTENANCE IS
RECOMMENDED
MINOR PREVENTIVE
MAINTENANCE IS 145 •
RECOMMENDED

A-1
Appendix A: Electrical diagrams

This chapter includes all electrical diagrams for the cleaning unit.
The diagrams (3 pages) cover:

Page 1 of 3: Supply and High Voltage Wiring
Page 2 of 3: Motors and Internal Bus Wiring
Page 3 of 3: Low Voltage Wiring

A-2

F3 Power Control Unit, PCU
12AF 10 hot 3
F2
5 return 3
12AF 6 hot 2
F1
7 return 2
12AF 11 hot 1
12 return 1
Non interrupted
Non interrupted
X6 RV17 RV13 RV18 RV14 RV23 RV21 RV19 RV20 RV22 RV26 RV31 RV32 RV15 RV16 RV29 RV30
BTA 16 BTA 16 BTA 16 BTA 16 BTA 16 BTA 16 BTA 16 BTA 16 BTA 16 BTA 16 BTA 16 BTA 16 BTA 16 BTA 16 BTA 16 BTA 16
10057738
S14K460
S14K460
S14K460
S14K460
S14K460
S14K460
S14K460
S14K460
S14K460
S14K460
S14K460
S14K460
S14K460
S14K460
S14K460
S14K460
R46 L1 Q36 Q28 Q45 Q30 Q48 Q47 Q43 Q44 Q46 Q53 Q64 Q66 Q22 Q34 Q59 Q61
150k
Cx
Cy1 Cy F6 F8 F7
4.7n 100n 4.7n
1AT 1AT 1AT
Max 1A
Max 1A
Max 1A
Max 1A
X102
X101
X109
X104
X103
X108
X105
X106
X107
L4
0.64 mH
8 7 4 3 5 6 1 2 4 2 3 1 8 7 4 3 6 5 1 2 8 7 4 3 5 6 1 2 4 2 3 1 6 5 2 4 1 3 8 7 4 3 6 2 5 1 4 2 3 1 8 7 4 3 6 5 1 2
Cx1
100n
8 7 4 3 6 5 1 2
X11,1
X14,4
X14,3
X14,2
X14,1
X39,2
X39,1
X20,3
X11,2
L
N
X20,2/X21,1
PE
F7
2AT
X19,2
X19,2
10057740
Ground screw
in Electronics
S1 10063230
ON/OFF 10063345
L2
PE
L
N
16A
R40
X105,5
X105,1
X101,2
X101,4
X21,2
X109,2
R
X20,1
X105,6
X105,2
X101,3
X101,1
X101,1
X109,5
X105,8
X105,4
X11 X39 X19
3 2 1 X14 4 3 2 1 X20 4 3 2 1 X21 3 2 1 3 2 1 3 2 1
L3
IEC 60320 0.4 mH
L PE N Appliance Inlet
Cy2 Cy3
230V AC
Blue
2.2n 2.2n
Black
Yl/grn
1 W + N + PE
Brown
M 75 °C 75 °C M M
or
Cx2
230V AC M3 C1 K1 68n
750W 750W M9 M34
2 W + PE E2 E3
L
N
Circ. Dryer Heating,

Pump 1 Dryer Motor Capacitor Water Fill.
E2 : basis Blower Dryer Blower Motor Cooling Fan
Pump
E3 : reg.
X107,7
X107,3
X10 OPTIONAL
3 2 1
Mains for stacker 10061547
U2 To PCU X1,1
24 VDC SUPPLY, 225W CN2 To PCU X1,4

1
For motors 2
+24 VDC 3
4
5
X52 6 To PCU X1,2
7
GND 8
CN1 9 To PCU X1,5
4 3 2 1 10
11 L5
1
12
2 +24 VDC
3 13
85630 14
15
16
17 To PCU X1,3
GND 18
X109 19
20
To PCU X1,6
10061549
1 2 3 4
X42
1 2 3 4 5 6
S14
10061443
Title: Number: Rev.:
S8 Date: Tuesday, January 24, 2012
Cover Switch
Supply and High Voltage Wiring
Constructor: JW 10006954 I
Function: ELECTRONIC AND MECHANICAL ENGINEERING
Emergency Switch Doc. No.:
Approval: This drawing belongs to Glunz & Jensen A/S
Front 230 VAC Control Devices, HPU and must not be used or handed over to any
unauthorized person without our specific permission.
Page: 1 Of: 3 OrCAD
A-4

Part of Power Control Unit, PCU P1
DC F20 2.5 AT
+ 3.3 Vdc
(mikrocontroller circuitry) 4 #4
DC TX
F19 4AT 8 #8
3 2 + 24 Vdc TX
X1 (DC output supply)
U37 2 #2
F18 .
RX
CN5, 5 4 LM78L05
8 1 + 5 Vdc Q411 7 #7
IN OUT RX 98516
GND
24 VDC from CN 2 on PSU 1 +
1 3 #3
3
(Interrupted by E-stop) CN5, 1 0.6 AT 0V GND
100 R 1 #1
+ 24 Vdc 6 #6
5 #5
CN2, 3 5 Dual Motor Controller
9 #9
+
CN2, 6 2 10AF
BTN7930
24 VDC from CN 2 on PSU 2
BTN7930
(interrupted by E-stop CN2, 15 6 P1
and cover switch) +
CN2, 18 3 10AF 4
TX
#1
#2
#3
#4
#5
#6
#7
#8
#9
IN 6
IN 7
TX P2
2
RX
1
2
3
4
5
6
7
8
9
7
Part of Master In- and Out, MIO
RX See page 2 of 3 for connection to input
BTN7930
BTN7930
BTN7930
BTN7930
X36 1 2 3 4 5 6 7 8 9 10 3
GND and temperature sensors
100 R 1
6
5
10057540
390 R
390 R
signal
signal
9
X5 X4 X12 X13 J16
+ + + + J4
1 4 2 6 3 5 1 4 2 6 3 5 1 4 2 6 3 5 1 4 2 6 3 5
Display driver plug-in PCB 10062307
3
5
4
3
5
4
M2,1
M2,2
M1,1
M1,2
J3
OUT RED
OUT GREEN
OUT (EXTRA)
DISPLAY (SERIAL)
IN 1
IN 2
IN 3
IN 4
IN SIGNAL E-STOP
GND
GND
GND
GND
GND
GND
GND
OUT WHITE
+12VDC
+12VDC
+12VDC
+12VDC
+12VDC
GND
GND
J2
X1 X2 X3
10053887
10053913
1
2
1
2
3
4
1
2
3
4
1
2
3
4
7
8
9
10
11
13
14
15
16
12
J21,3
J21,1
J21,2
J20,2
J20,8
J20,3
J20,1
J20,4
J20,5
J20,6
J20,8
10061537
X4,1
X4,4
X5,4
X5,1
X5,2
X5,5
X5,3
X4,2
X4,5
X4,3
F18 F17
J2,2
J2,4
J2,1
4AT 4AT
J2,9
J2,8
J2,14
J2,16
J2,12
J2,11
J2,13
J2,10
J20
2 1 6 3 4 5 2 1 6 3 4 5
1 2 3 4 5 6 7 8
Keyboard with
J21 diodes.
H1
H2
H3
S11
S10
S12
S13
1 2 3
GND
Blue
Blue
Red
Red
Green
Brown
Green
Brown
White
White
S12
S13
GND
8 5 4 6 7
GND
GND
GND
GND
GND
1nF 1nF 1nF 1nF

H1 H2 H3 S10 S11
6.5uH 6.5uH 6.5uH 6.5uH
150R
150R
150R
One-line display
M
M
Error Ready Power On
LED LED LED Arrow up Plate Eject
Dev Brush motor M2 Encoder S31 Transport motor M1 Encoder S30 RED GREEN WHITE
3 2
GND
GND
S12 S13
Enter Man. Replenish

Date: Tuesday, January 24, 2012
Motors And Internal Bus Wiring
Doc. No.:
8, 24 and 35 VAC Distribution and must not be used or handed over to any
Page: 2 Of: 3 OrCAD
A-6

J17
Master In - Out, MIO Serial Peripheral Interface Bus, SPI
1 2 3 4 5 6 7 8 9 10 (for external use)
Processor Interface
Module, PIM
J10 J11 J12 P3 P2
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 1 2 3 4 5 6 7 8 9 10 11 12 8 20 2 3 4 5
1
2
S1,1
S1,2
S2,1
S2,2
R1,1
R2,2
R6,1
R6,2
R2,1
R2,2
X92,3
X92,4
10041307
Optional
2
1
J10,1
J10,2
J10,3
J10,4
J10,5
J10,6
J10,15
J10,16
J10,13
J10,14
5
3
1 1 1 1
1 Plate Setter
See Setter manual for actual
R1 R6 R2 S3 S2 pin connections, or contact your
Service Suplier.
Rntc 10K Rntc ??K Rntc 10K
NC NC
2 2 2 2 2
Dev temp Preheat temp Dryer temp Output Input

sensor sensor sensor sensor sensor
(optional)
Power Control Unit, PCU

0 Vdc +24Vdc +24Vdc
+
-
+
-
+
-
+
-
+
-
+
-
+
-
+
-
+
-
+
-
X9 X10 X11
1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12 13 14 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
X44,2
X44,1
B1,1
B1,2
10056070
X10,3
X10,4
1
15k
B2
2
Wash tank
max sensor

Date: Tuesday, January 24, 2012
Low Voltage Wiring
Doc. No.:
Sensors And Control Devices and must not be used or handed over to any
Page: 3 Of: 3 OrCAD
A-8

Cleaning Unit C85 / C120
0713 A.1

Technical Details Glunz Und Jensen C85

Uploaded by

Copyright:

Available Formats

Technical Details Glunz Und Jensen C85

Uploaded by

Document Information

Original Description:

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Technical Details Glunz Und Jensen C85

Uploaded by

Copyright:

Available Formats

Service Manual

Edition BA, November 2012

The directions given must not be followed by unauthorized personnel.

This manual is published by: GLUNZ & JENSEN A/S

Copyright © 2012 by GLUNZ & JENSEN A/S

Service Manual, Cleaning Unit+ 85/120 1245

Part 0: General information

Notes, cautions, and warnings !

Symbol Meaning Explanation

" Note information in order to obtain the best possible function of

The operator must observe and/or act according to the

$ Caution information in order to avoid any mechanical or electrical

The operator must observe and/or act according to the

# Warning information in order to avoid any personal injury.

1245 Service Manual, Cleaning Unit+ 85/120

Unintended use of the equipment

Intended use of the equipment

"End of lifetime" disposal

Service Manual, Cleaning Unit+ 85/120 1245

1245 Service Manual, Cleaning Unit+ 85/120

Part 0: General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.3

Part 1: Technical specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1

Part 2: Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1

Service Manual, Cleaning Unit+ 85/120 1245

Environmental requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3

Part 3: Functional description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1

1245 Service Manual, Cleaning Unit+ 85/120

Connecting to Remote Enabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.12

Part 4: Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1

Part 5: Trouble shooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.1

Electrical diagrams. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A.1

Service Manual, Cleaning Unit+ 85/120 1245

for proces on any

Starts a plate jamme

4 Acce ts the chosen

unit Spare Parts Manual (1)

10. 1) In Devmachi 400 m Service

technicians will need the manuals listed opposite as “User Manuals”.

Service Manual, Cleaning Unit+ 85/120

CE Declaration of Conformity (3)

Safety Instruction Manual (4)

User's Manual, Plate Processor (5)

Quick Guide, Control Panel (6)

Maintenance Chart, Plate Processor (7)

Service Manual, Cleaning Unit+ 85/120 1245

Part 1: Technical specifications

General environmental Information

1245 Service Manual, Cleaning Unit+ 85/120

20 l (5.3 US gal.) standard

Service Manual, Cleaning Unit+ 85/120 1245

Dryer, process 55 °C (131 °F)

unit type 85 120

1245 Service Manual, Cleaning Unit+ 85/120

110.7 cm 69.9 cm 40.0 cm

89.3 - 96.3 cm 90.0 - 97.0 cm

Service Manual, Cleaning Unit+ 85/120 1245

Supply/fuse Recommended cable type

Single Phase, 2W + PE Min. 3 x 14 AWG,