Saes B 014

Engineering Standard
SAES-B-014 2 January 2018

Safety Requirements for Plant and Operations Support Buildings
Document Responsibility: Loss Prevention Standards Committee
Contents
1 Scope............................................................ 2
2 Conflicts and Deviations................................ 2
3 References.................................................... 2
4 Definitions...................................................... 5
5 General Requirements.................................. 8
6 Fire Containment/Separation...................... 13
7 Fire Detection and Alarm Systems.............. 16
8 Fire Protection and Fire
Suppression Systems.......................... 19
9 Pressurization.............................................. 20
10 Access and Egress...................................... 21
11 Maintenance Shops..................................... 21
12 Temporary Buildings................................... 22
13 Construction Support Buildings
for Grassroots Facilities....................... 23
Appendix 1 – Guidelines for implementing

Section 5.2 Building Risk Assessments…… 24
Previous Issue: 3 July 2012 Next Planned Update: 2 January 2021

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Primary contact: Al-Ghamdi, Salem S. (ghamss1i) on 966-3-8728431
©Saudi Aramco 2018. All rights reserved.
Document Responsibility: Loss Prevention Standards Committee SAES-B-014
Issue Date: 2 January 2018
Next Planned Update: 2 January 2021 Safety Requirements for Plant and Operations Support Buildings
1 Scope
This Standard covers the minimum mandatory safety requirements governing the siting,
design, and construction of (a) all onshore plant buildings, (b) out-of-plant buildings
within 500 m of a plant perimeter fence, (c) offshore buildings, with SAES-B-009
taking precedence over SAES-B-014 in case of conflicts, and (d) service buildings,
whether inside or outside of plants, that directly support plant operations, such as
communications facilities, centralized computer facilities, and electrical substations.
Where SAES-B-014 is in conflict with the specialized requirements of SAES-B-060 or
SAES-B-070, those Standards shall govern.
2 Conflicts and Deviations
2.1 Any conflicts between this Standard and applicable Saudi Aramco Engineering
Standards (SAESs), Materials System Specifications (SAMSSs), Standard
Drawings (SASDs), or industry standards, codes, and forms shall be resolved in
writing by the company or buyer representative through the Manager, Loss
Prevention Department of Saudi Aramco, Dhahran.
2.2 Direct all requests to deviate from this Standard in writing to the company or
buyer representative, who shall follow internal company procedure SAEP-302
and forward such requests to the Manager, Loss Prevention Department of Saudi
Aramco, Dhahran.
3 References
The selection of material and equipment and the design, construction, maintenance, and
repair of buildings covered by this SAES shall meet the latest edition of the references
listed below, unless otherwise noted.
3.1 Saudi Aramco References
Saudi Aramco General Instructions (GI)
GI 298.010 Administration Procedure of Contractor Camps/Parks and

Construction Camps
Saudi Aramco Engineering Procedure

SAEP-302 Instructions for Obtaining a Waiver of a Mandatory
Saudi Aramco Engineering Requirement
Saudi Aramco Engineering Standards
SAES-A-112 Meteorological and Seismic Design Data

SAES-B-006 Fireproofing for Plants
Saudi Aramco: Company General Use
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SAES-B-008 Restrictions to use of Cellars, Pits, and Trenches

SAES-B-009 Fire Protection and Safety Requirements for
Offshore Production Facilities
SAES-B-017 Fire Water System Design
SAES-B-019 Portable, Mobile, and Specialized Fixed
Firefighting Equipment
SAES-B-054 Access, Egress, and Materials Handling for Plant
Facilities
SAES-B-055 Plant Layout
SAES-B-060 Fire Protection for Piers, Wharves and Sea Islands
SAES-B-068 Electrical Area Classification
SAES-B-069 Emergency Eyewashes and Showers
SAES-B-070 Bulk Plants and Air Fueling Terminals
SAES-J-003 Instrumentation and Control Buildings – Basic
Design Criteria
SAES-J-505 Combustible Gas and Hydrogen Sulfide in Air
Detection Systems
SAES-J-510 Process Analyzer Systems
SAES-K-001 Heating, Ventilation and Air Conditioning (HVAC)
SAES-K-002 Air Conditioning Systems for Essential Operating
Facilities
SAES-K-003 Air Conditioning Systems for Communications
Buildings
SAES-K-100 Saudi Aramco Mechanical (HVAC) Code
SAES-L-100 Applicable Codes and Standards for Pressure
Piping Systems
SAES-M-009 Design Criteria for Blast Resistant Buildings
SAES-M-100 Saudi Aramco Building Code
SAES-P-103 UPS and DC Systems
SAES-P-119 Onshore Substations
SAES-S-020 Industrial Drainage and Sewers
SAES-T-916 Telecommunications Building Cable Systems

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Saudi Aramco Engineering Report

SAER-6119 Guidelines for Replacement of Halon 1301 Fire
Extinguishing Systems
Saudi Aramco Safety Management Guide

07-005-2012 Application of Saudi Aramco Building Code to
Contractor Camps
08-001-2008 Emergency Preparedness
Saudi Aramco Construction Safety Manual (CSM)
3.2 Industry Codes and Standards
American Petroleum Institute

API RP 752 Management of Hazards Associated with Locations
of Process Plant Buildings
API RP 753 Management of Hazards Associated with Location
of Process Plant Portable Buildings
American Society for Testing & Materials

ASTM-E84 Test method for Surface Burning Characteristics of
Building Materials
ASTM E108 Test Methods for Fire Tests of Roof Coverings
ASTM E119 Test Methods for Fire Tests of Building
Construction and Materials
ASTM E814 Fire Tests of Through-Penetration Fire Stops
American National Standards Institute

ANSI Z97.1 American National Standard for Safety Glazing
Materials Used In Buildings - Safety
Performance Specifications and Methods of Test
National Fire Protection Association

NFPA 13 Installation of Sprinkler Systems
NFPA 30 Flammable and Combustible Liquids Code
NFPA 45 Fire Protection for Laboratories Using Chemicals
NFPA 70 National Electrical Code
NFPA 72 National Fire Alarm Code

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NFPA 75 Protection of Electronic Computer / Data

Processing Equipment
NFPA 76 Fire Detection of Telecommunications Equipment
NFPA 80 Fire Doors and Fire Windows
NFPA 90A Air Conditioning and Ventilating Systems
NFPA 2001 Clean Agent Fire Extinguishing Systems
Underwriters Laboratories
UL 10C Positive Pressure Tests of Door Assemblies
UL 790 Standard Test Methods for Fire Tests of Roof
Coverings
UL 1479 Fire Tests of Through Penetration Firestops
4 Definitions
Building Risk Assessment (BRA): The method of estimating the impact of accidental
fires, explosions or toxic releases from a process equipment on exposed buildings. See
Appendix 1 for further information.
Classified Location: A location where fire or explosion hazards may exist due to
ignitable concentrations of gases or vapors, flammable liquids, combustible dust under
normal, abnormal, or upset conditions. See SAES-B-068 for more information on the
subject.
Control Building: Control buildings are manned buildings that provide a location for
monitoring and control of a process plant or multiple plants (refer to SAES-J-003 for
more details). For the purposes of this Standard, a PIB is not considered a control room
building.
Critical Communications Facilities: Facilities in support of telephone, radio, or other

communications links that serve vital communication functions for Saudi Aramco, the
loss of which will have serious and immediate impact on oil/gas operations or the
ability to operate safely. This includes communication facilities in major locations
(central office facilities) and any satellite facilities where there is no alternate routing or
back-up equipment.
Emergency Response Planning Guideline-2 (ERPG-2): The maximum airborne

concentration below which it is believed that nearly all individuals could be exposed for
up to one hour without experiencing or developing irreversible or other serious health
effects or symptoms which could impair an individual’s ability to take protective action.
Guidelines for toxic material concentration thresholds are provided by the American
Industrial Hygiene Association (AIHA).
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Essential Electronics Rooms: Essential electronics rooms include communications

rooms, input/output (I/O) rack rooms, process interface buildings (PIBs), control rooms,
and other enclosed spaces that house electronic equipment or cabling where plant
operations will be significantly impacted if a fire were to occur.
Essential Personnel: Personnel with specific work activities that require them to be
located in buildings within or near a hazardous process area for logistical and response
purposes. The identification of essential personnel will vary with the phase of operation
and work activities including normal operation, start-up, and planned shut-down.
Examples of essential personnel include, but are not limited to, operators, craftsmen,
technicians, and their immediate supervision directly involved in day-to-day activities.
Examples of persons who are not essential personnel include time keepers, clerical staff,
administrative support, materials planning and procurement staff.
Firestops: A passive fire protection system or assembly comprised of fire resistant

materials that fill the openings around penetrations through openings in fire-rated wall
or floors. Fire stops are used prevent the spread of fire and smoke through openings
around penetrating items such as cables, cable trays, conduits, ducts, or pipes to
maintain the fire resistance rating of the penetrated wall or floor.
Fire-Hazardous Zone: A three-dimensional space defined by a fire-scenario envelope

(see SAES-B-006 for more information).
Grassroots Facility: A standalone plant under construction that is not an addition to or

part of an existing facility.
High-Population Building: Any building, such as a main office building, mosque,

cafeteria, or training building, that can be occupied by 25 or more people at any time.
Hot Cut-Over: The energizing of a new control system in conjunction with

deactivation of the old system while the plant is operating.
I/O Rack Room: A room with essential electronics equipment to support the process
facilities, data acquisition and control functions (refer to SAES-J-003 for more details).
Listed: Equipment, materials, or services that have been tested and listed or approved
as suitable for the specified use by an internationally recognized certification agency
such as Underwriter Laboratories (UL) or FM (Factory Mutual).
Noncombustible: Material that will not ignite, burn, support combustion, or release
flammable vapors when subjected to spark, fire or heat.
Operator Shelter: A small single-level building or shelter used by plant operators

during working hours, usually located in the operating unit that they are attending.
Occupied Buildings: For the definition of occupied buildings, see Appendix I.

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Out-of-Plant Buildings: Buildings that are outside the plant perimeter fence of an
industrial facility or plant.
Plant Perimeter Fence: A security fence or, in the absence of this security fence, the
fence which completely surrounds a plant area designated by Saudi Aramco.
See SAES-L-100 for other related definitions.
Plant Buildings: For the purposes of this standard, all permanent buildings that are
inside an industrial facility or service buildings that directly support plant operations,
such as control rooms, communications facilities, centralized computer facilities, and
electrical substations.
Process Interface Building (PIB): A building that houses essential electronics

equipment for control function interface and monitoring of process facilities.
These buildings serve the same purpose as I/O rack rooms. For the purposes of this
Standard, a PIB is not considered a control building.
Satellite Instrument House (SIH): See Process Interface Building (PIB).
Side-On Pressure: The rise in pressure above ambient produced by a blast wave
sweeping unimpeded across any surface (walls or roof) not facing the blast source (see
SAES-M-009 for more information).
Temporary Buildings: Prefabricated portable buildings, modular buildings, trailers, or

other structures used in support of construction or maintenance activities and not
intended to be used for the life of the facility (see Section 12).
Toxic Material: For the purpose of this Standard, is a liquid or a gas substance
whereby the toxic concentration in the gas phase, determined through equilibrium flash
calculations, exceeds its Immediately Dangerous to Life and Health (IDLH) value (see
SAES-B-006 for the definition of IDLH).
5 General Requirements
5.1 Nonessential Personnel
High-population buildings for personnel not essential to perform day-to-day plant

operations shall be located 500 m or more outside the plant perimeter fence.
5.2 Building Risk Assessment
If any one of the following conditions is applicable, a building risk assessment

shall be done:
a) A building is to be located inside the plant perimeter fence.

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b) An out-of-plant building is located in a zone predicted to receive at least

3.5 kPa gauge (0.5 psig) peak side-on overpressure from a vapor cloud
explosion if one were to occur.
c) Process units are added or existing process units are expanded. The building
risk assessment required for new or expanded process units shall include all
buildings exposed to a minimum of 3.5 kPa gauge (0.5 psig)side-on
overpressure from the new or expanded process units.
d) Toxic materials released to the atmosphere in process plants can affect in-
plant or out-of-plant building occupants (see Appendix 1 for more details).
e) The occupancy or functionality of an existing building is changed as
outlined in Appendix 1.
Commentary Note:
New or expanded process units may result in unacceptable hazards to

existing buildings. When new process units are added or existing process
units are expanded, a building risk assessment of surrounding buildings is
necessary to assess these hazards and identify appropriate risk mitigation
measures.
The building risk assessment shall evaluate the explosion, fire, and toxic
release hazards using the three-stage process outlined by Appendix 1.
The assessment shall be prepared by an organization specializing in and
experienced with API RP 752 and API RP 753.
The building risk assessment shall identify and recommend risk-reduction

measures for buildings that are subject to unacceptable consequences,
whether to people or critical equipment (loss of which will have serious
and immediate impact on oil/gas operations or the ability to operate
safely), from potential vapor cloud explosion (VCE), fire, and flammable
or toxic gas hazards. Future plant equipment that is planned or is likely to
be installed shall be considered in the assessment. Occupancy criteria,
functionality criteria, consequence assessment limits, and other assessment
criteria shall be as outlined in Appendix 1. Additional guidance, if needed,
shall be sought from the Chief Fire Prevention Engineer.
Risk reduction measures shall be implemented in line with the BRA

recommendations.
Commentary Note:
For existing buildings that were built without a risk assessment, and would
now require screening according to this Standard, should be assessed
using the process outlined in this Standard. This screening study should be
introduced as an agenda item in each facility Safe Operations Committee
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(SOC)/Safety Management Committee (SMC). Recommendations from the

completed screening study should then be prioritized and acted upon by
the committee. .
5.3 Blast-resistant Construction
5.3.1 Where blast-resistant construction is required for risk mitigation

pursuant to the building risk assessment, the design shall meet
SAES-M-009. Details shall be provided to the company representative
for review and comment by the Supervisor, Civil Engineering Unit,
Consulting Services Department (CSD), Dhahran. Any resulting
recommendations shall be implemented which may involve changes in
the location, orientation, or design of the building.
5.4 Building Location
5.4.1 Plant buildings shall be located on the periphery of process facilities at

a predominately upwind or crosswind location when practicable.
Prevailing wind direction shall be based on SAES-A-112 for that
location.
5.4.2 Buildings shall not be located in electrically classified or fire-

hazardous areas.
Exception:
Analyzer shelters may be located in such areas as permitted by

SAES-J- 510 (see section 5.11 for more details).
5.4.3 Siting of ‘Temporary Buildings’ inside a plant shall follow guidelines

provided in section 12 of this standard.
5.5 Application of Saudi Aramco Building Code
All permanent buildings in the scope of this Standard shall meet the
requirements of SAES-M-100 and this Standard. Where SAES-B-014
requirements exceed those of SAES-M-100, SAES-B-014 shall govern.
5.6 Plant buildings with a below-grade cellar, basement, or cable vault shall meet
SAES-B-008.
5.7 Building Type of Construction
Plant buildings shall be constructed of noncombustible (type I or II) materials (see

SAES-M-100), except that a roof may contain combustible materials to the extent
allowed in Section 5.9 of this Standard. Materials used for interior construction
(suspended ceilings, partitions, interior doors, raised floors, etc.) shall be of
noncombustible materials.
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5.8 Windows
External windows are prohibited for plant buildings and all out-of-plant
buildings located near enough to a plant where it is possible to receive 3.5 kPa
gauge (0.5 psig) peak side-on overpressure or more from a vapor cloud
explosion.
Exceptions:
a) If the risk assessment shows that the risk exposure of the building to
overpressure is acceptably low as determined under Section 5.2.
b) Operator shelters that are specifically designed for personnel protection and for
monitoring of a process facility or bulk plant operation such as truck loading.
Personnel protection against any overpressures anticipated by the risk
assessment shall be included in the sizing and design of the windows.
c) A small inspection window is allowed in analyzer shelter doors. The window shall
not exceed 0.065 m² (100 in²) in area.
d) Security gate and x-ray houses.

At a minimum, double glazing with tempered glass, internal lamination, a catch system
for the glass using anchored cables or wrap bars, and paragraph 6.2.2 shall be met for
windows allowed by this exception. The design details of these windows shall be
provided to the company representative for review by the Supervisor, Civil Engineering
Unit, Consulting Services Department (CSD), Dhahran, and by the Chief Fire
Prevention Engineer.
5.9 Roof and Decks
5.9.1 Only roofing systems with proven fire-resistive performance shall be

used. Roofing systems shall be restricted to those listed by
Underwriters Laboratories (UL 790 or ASTM E108) Class A or B (for
external fire exposures), or approved by FM Global as Class 1 systems
(for interior fire exposures).
5.9.2 The use of spray applied and other foam plastic roof insulation systems
are prohibited unless otherwise permitted in SAES-M-100, Chapter 26
and tested as part of a Class A, B, or C roof assembly according to UL
790 or ASTM E108.5.9.3.
5.9.3 Roof decks shall be metal or concrete.
5.9.4 Roof systems shall be tested for water leaks per SAES-M-100.
5.10 Documentation and Emergency Response Plans
5.10.1 Plant building emergency response plans shall meet the Saudi Aramco
Safety Management Guide for Emergency Preparedness.
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5.10.2 Operations, maintenance, and operations engineering personnel shall

receive initial and continued training on the fire detection and
protection systems. Initial training shall be undertaken by the project
installing the system. The Proponent Operating Department shall
establish a program to continue training.
5.10.3 Proper operator response to smoke, fire, smoke alarms, fire alarms,
or trouble alarms shall be described in a written response plan. The
response plan shall be kept up-to-date.
5.10.4 A clearly labeled copy of the written response plan and instructions for
operation of the fire detection and fire protection systems shall remain
in the plant training area and in an appropriate on-site location.
5.10.5 Evacuation plans shall be provided inside control room buildings over
1000 m² to meet NFPA 75. The evacuation plan shall include
drawings that show routing to the nearest exit and location of the
associated building exterior assembly area. The drawings shall be
posted in the main exit corridors and the control room.
5.10.6 These instructions shall be updated with all modifications in the fire
detection and protection system. Redlined (up-to-date) copies of all
revised drawings shall be kept on-site until formal revisions are issued
to replace them.
5.11 Analyzer Shelters
Refer to SAES-J-510 for electrical area classification, gas detection and alarms, and
other requirements.
5.12 Equipment Shelters
Air intakes to air compressors, internal combustion engines, inert gas generators,
or other equipment within enclosed or partially enclosed shelters shall be located
outside the shelter and at least 4.5 m above the classified electrical area and at
least 7.5 m above grade.
Exception:
In facilities where no hydrocarbons are being handled, elevating the air intakes is
not required and, provided that the shelter ventilation is designed adequately for
it, the air intake may be inside a shelter.
5.13 Substations, motor control centers, and other rooms that contain electrical
connect and disconnect equipment shall have doors that open outwards.
Panic hardware shall be installed on the doors.

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5.14 Battery Rooms

a) Battery rooms shall be provided with an addressable spot-type smoke
detection system (for installation of horn and beacon, see section 7.3).
b) False ceilings shall not be used.
c) An eye-wash with drainage shall be installed to meet SAES-B-069.
d) All battery installations shall otherwise meet SAES-P-103, Section 6.
6 Fire Containment/Separation
6.1 Essential Electronics Equipment Rooms
6.1.1 Two-hour fire-resistant separation shall be provided for walls, floors,

and ceiling to separate essential electronics equipment rooms from
other-use rooms in the same building. Examples of “other-use” rooms
are store rooms, closets, libraries, kitchens, toilets, mechanical rooms,
electrical switchgear rooms, laboratories, workshops, and offices. The
two-hour fire-resistant separation shall be of materials or assemblies that
have withstood a fire test exposure per ASTM E119. Masonry
construction is preferred.
Any essential electronics equipment room shall not exceed 1,500 m².
Any such room exceeding 1,500 m² shall be subdivided by a wall of
two-hour fire-resistant construction, and any ducting penetrating this fire
wall must be protected with smoke/fire dampers that activate on either
smoke or heat from either side of the wall (see also section 6.4.1).
6.1.2 Essential electronics equipment rooms shall meet the applicable

requirements of NFPA 75 or NFPA 76, depending on the function of
the facility.
Exceptions:
a) Materials of construction for plant buildings shall be noncombustible,

per paragraph 5.7 of SAES-B-014.
b) Where other conflicts exist between NFPA 75 or NFPA 76 and

SAES-B-014, the latter shall prevail.
6.1.3 Essential electronics equipment rooms shall not have steam, water
(except for fire sprinkler piping), or horizontal drain piping located in
the space above a suspended ceiling, over I/O racks, or over computer
equipment.
6.1.4 Firestops shall be installed in openings around penetrations through

fire-resistant rated walls, partitions, floors, or ceilings in order to

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maintain the fire resistance rating. Building communications cable and

electrical penetration firestopping shall meet SAES-T-916, and
SAES-M-100, as applicable.
The firestop materials shall be listed for the specific application for
which they are to be used, and shall meet ASTM E814, and UL 1479.
6.1.5 Fire-resistant separation walls shall extend from the subfloor slab to the
underside of the next fire-rated floor above or to the underside of the roof.
6.1.6 Carpeting is prohibited in essential electronics equipment rooms,

electrical substations, and switchgear rooms. Carpeting without rubber
backing is allowed in adjacent other-use rooms.
6.1.7 Finishes such as wall coverings, wall panels, and furnishings such as
desks, area dividers, work station cabinetry, control consoles, shrouds,
enclosures, and cabinets shall be noncombustible to the extent possible
in essential electronics equipment rooms, electrical substations and
switchgear rooms. When use of a noncombustible finish item is not
practicable, the flame spread index (FSI) shall be 25 or less per
ASTM E84. Combustibility of these items and consumable items such
as for paper goods stock, records, and other combustibles shall also be
minimized in all other-use areas adjacent to the above areas.
Exception:
There are no chairs that are rated to meet 6.1.7. However, chairs using
fire resistive materials should be provided to the extent possible.
6.1.8 The amount of combustibles shall be kept to the absolute minimum

required for efficient operation. Closeable metal cabinets shall be
provided in essential electronics equipment rooms, electrical
substations, and switchgear rooms for combustible materials needed
for day-to-day operations. Metal self-extinguishing waste bins shall be
used; combustible waste bins are prohibited. These essential
electronics equipment areas shall be dedicated areas and shall not be
used for other purposes, such as document storage or extra office
space. Storage for paper goods stock, records, and other combustibles
shall be provided elsewhere.
6.1.9 Tape library storage shall be in fire resistant cabinets designed for such
use unless the tapes themselves have a fire resistance rating.
6.2 Doors and Windows in Fire Walls

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6.2.1 Interior doors, door frames, and window frame assemblies shall be made
of steel and fire-rated for the appropriate fire-separation rating of the fire
wall they penetrate, as specified in SAES-M-100 and NFPA 80. Fire
rated doors shall be UL 10C listed and labeled and fire resistance
windows shall be UL listed and labeled.
6.2.2 Internal and (where allowed) external windows shall have a minimum
of 6 mm (¼ in) thick glass that is wired, tempered, or laminated safety
glass. The glass shall meet all fire-resistive regulations and safety
performance requirements of SAES-M-100 and ANSI Z97.1 and shall
be labeled as such by the supplier.
6.2.3 Exterior doors and all interior doors penetrating fire walls shall be
equipped with automatic, quick-acting, adjustable door closers.
The door closer shall be adjusted to close the door within five (5)
seconds except that blast doors may be adjusted to close within fifteen
(15) seconds. The doors shall be kept closed and sign-posted to meet
the requirements of SAES-M-100.
6.3 Transformers
Oil-filled transformers shall meet the fire separation or protection and oil
collection requirements in SAES-P-119. Drainage requirements shall meet
SAES-S-020.
6.4 HVAC
6.4.1 Fire, Smoke, and combination Fire/Smoke dampers that are FM

approved or UL listed and installed in HVAC ducts that penetrate fire
rated walls shall meet the requirements of SAES-K-001 and NFPA
90A. Damper access requirements shall meet SAES-M-100. For
interlocking with the fire/gas detection system, see SAES-J-003,
section 14.6.3.3.
6.4.2 Air-conditioning for rooms that contain primarily installed and

operating computer or data processing equipment, other than PCs, shall
be dedicated, in accordance with NFPA 75. For other essential
electronics equipment rooms such as communications rooms, I/O rack
rooms, PIBs, and control rooms, air-conditioning shall be segregated
from laboratories and substations. Individual exhaust air systems shall
be provided for battery rooms, laboratories, and toilet areas.
The exhaust duct from each of these rooms (battery, laboratory, toilet)
shall not be combined with any other exhaust duct.

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6.4.3 Circuit breakers for air-handling equipment shall be clearly identified

with permanent labels that indicate which rooms and fire zones are
served by each breaker.
6.5 In rooms with raised floors, such as PIBs, control rooms, and computer rooms, an
extra tile lifter reserved for emergency use only shall be mounted near the room
entrance and in a well-marked mounted case. A car-sealed or break-glass-type
case shall be used. The tile lifter shall be always available inside the room.
Attending personnel, such as operators and maintenance technicians, shall be
trained to use the lifter in response to subfloor smoke alarms.
6.6 All debris shall be cleared from the ceiling and subfloor areas, and the subfloor
area shall be vacuum-cleaned before plant startup or prior to hot cut-overs.
Commentary Note:
Modifications of existing buildings to improve fire separation are relatively low cost,
yet very effective in keeping fire losses low. It is recommended that Section 6
requirements be applied to existing facilities as well as new ones, except that it
probably is not cost-effective to add fire walls in existing buildings (this is not to be
interpreted as an exemption for fire walls required by SAES-M-100). Instead,
analyze where fire separation may have been compromised and reinstate those
separations. Replace fire doors that may have been removed from fire-rated
corridors. Remove doorstops from fire doors. Confirm that firestops are located in
cable runs where needed. Remove or seal nonrated windows and other
penetrations that have been installed in fire walls. Minimize combustible materials
in all subject areas.
7 Fire Detection and Alarm Systems
7.1 Control buildings, PIBs, SIHs, UPS rooms, substations, and communications
buildings/rooms shall have a fire detection and alarm system. Other buildings in
the scope of this Standard shall have a fire detection and alarm system if
required by SAES-M-100.
7.2 Signal initiation, transmission, notification, and annunciation shall be designed

and installed to meet the levels of performance, extent of redundancy, and
quality of installation required by NFPA 72. Drawings of this system shall bear
the seal of the responsible registered professional engineer or chartered
engineer, who shall have at least five years of experience in the design of fire
detection and alarm systems.
7.3 Fire detection and alarm systems for in-plant buildings shall include a listed
interior and exterior local audible alarm and listed exterior visual beacon.
The beacon shall be positioned so that it is not blocked by adjacent buildings or
structures to the extent possible. The system shall alarm at a local, dedicated,
listed Fire Alarm Control Panel (FACP) in the building. All sensing devices
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shall be individually identifiable (addressable) at the local fire panel. If the

building is not a control building, the system shall also send a common alarm to
the control room for that plant area either via the plant DCS system or hardwired
to a dedicated fire alarm annunciator in the control room.
Commentary Note:
Beacon color shall follow plant precedent; otherwise, fire alarm beacon color shall
be red.
7.4 The local FACP for plant buildings shall be located at the building entrance or
air lock, except that, for small stand-alone control rooms such as those at
GOSPs, the local FACP may be located in the control room near the exit door.
7.5 In communications facilities, control rooms, and I/O rack rooms, smoke
detection shall continuously monitor subfloor spaces, room areas, and above
suspended ceilings. The end devices shall be point-type addressable spot-type
smoke detectors. If these subfloor spaces and above suspended ceiling areas are
used as air plenums, consideration shall be given to the design and spacing for
warning of fire in high air-movement areas.
7.6 Interiors of floor-mounted I/O, ESD, UPS, and other digital cabinets containing
power supplies shall be monitored by an addressable high-sensitivity air-sampling
or point-type smoke detection system. In cases where these high-sensitivity air-
sampling or point-type detectors are to be installed in buildings at a distance from
Control Buildings, a careful assessment is needed; these detectors shall be
provided only when the operator response is available within a reasonable time.
a. The detection systems shall have at least two adjustable set points (see
NFPA 76, section 8.5.3.1for details).
b. All sensing devices shall be addressable to the local fire panel.
c. Two or more cabinets bolted together side-by-side with free air movement
between cabinets may need only one air-sampling tube per row of cabinets,
as determined by the detection system designer.
d. Doors to cabinets shall be provided with permanent labels or signs reading

in Arabic and English, “Keep cabinet doors closed to ensure proper
operation of smoke detection system”, or words to that effect. As an
alternative to individual door labels, wall signs in Arabic and English may
be installed in each cabinet area.
Commentary Notes:

Page 16 of 39
The signal from high-sensitivity smoke detection systems for the I/O, ESD, UPS,
and other digital cabinets are normally alarm only; the signal should not control
any other systems such as shut-down building air conditioning.
Each cabinet requires an individually identifiable smoke detection end device so

that the FACP will identify which specific cabinet is generating the alarm.
This allows for the rapid manned response which is necessary for adequate
protection.
All outputs, including the trouble signal, go to the local building FACP. The local
FACP, per 7.3, will send a common alarm to the control room for that plant area
either via the plant DCS system or hardwired to a dedicated fire alarm in the
control room.
Air sampling tubes or pipes for high sensitivity smoke detection systems shall be
steel or otherwise have a flame spread rating not over 25 without evidence of
continued progressive combustion and a smoke developed rating no higher than
50 or otherwise be UL listed specifically for air sampling smoke detector
service. Use of unrated PVC pipe or tubing is not allowed.
7.7 All telecommunications rooms (telecommunications entrance facilities,

telecommunication equipment rooms, and telecommunications closets) shall
have smoke detection provided that meets NFPA 72 requirements.
7.8 Smoke Detection for Electrical Substations
Electrical substations over 100 m² floor space shall have a fixed projected beam-
type smoke detection system. The smoke detection system shall be an
addressable system that meets the requirements of NFPA 72 and the
manufacturer's documented instructions. These facilities shall have listed
interior and exterior local audible alarm and listed exterior visual beacon visible
from the roadway and personnel entrances to the building.
Exception:
If an electrical substation is in a remote location that is not patrolled, or it is not

otherwise practicable for a fire to effectively be responded to, a smoke detection
system is not required.
7.9 Fire Detection System Commissioning
All fire detection system testing shall be witnessed by a designated

representative of the Area Lead Fire Prevention Engineer / Loss Prevention
Department and the Area Fire Marshal / Fire Protection Department. At least 10
business days prior to commissioning of any new fire alarm system, the
following deliverables shall be provided to the Area Lead Fire Prevention
Engineer and the Area Fire Marshal:

Page 17 of 39
a) Certified, as-built drawings for the fire alarm system and the “Cause and
effects matrix.”
b) Written certification from the professional design engineer that the fire
alarm system is in compliance with NFPA 72. (A stamp of the registered
engineer on the drawings or a written document by the registered engineer
stating that he supervised the design of the system and that it is in
compliance with NFPA 72 shall be considered as meeting this requirement).
c) For air aspirated high sensitivity smoke detection systems utilizing
sampling pipes, provide certified drawings of the piping network showing
size and locations of all orifice holes in the sampling pipes and end caps,
and the location and specifications of all piping components. The design
calculations or program output used to design the piping network shall also
be provided.
d) Programming documentation for the fire alarm control panel.
e) For all high sensitivity smoke detection systems, the manufacturer or
manufacturer's representative shall provide recommendations for the alarm
and pre-alarm sensitivity settings.
f) Operating and programming manuals for the system.
g) Commissioning procedures.
8 Fire Protection and Fire Suppression Systems
8.1 Fixed gas-type fire suppression systems are not required in new facilities that are
designed to meet SAES-B-014.
Exception:
A fixed gas-type fire suppression system may be considered in the following
facilities if they are not protected by an automatic sprinkler system or if there is
essential function installed in only one fire zone without backup (see SAER-6119,
section 6.4, for more information):
a) Communications rooms in critical communications facilities.
b) Computer rooms in central computer facilities.
8.2 For general philosophy and recommendations for the phase-out of existing
Halon 1301 systems, refer to SAER-6119.
8.3 A performance test shall be satisfactorily completed prior to the acceptance of

any fire protection system. Representatives of the Fire Protection and Loss
Prevention Departments shall witness this test. Testing shall be in conformance

Page 18 of 39
with tests specified by NFPA. For other building fire protection requirements,
see SAES-B-009, SAES-B-017, and SAES-B-019.
8.4 Fire protection for maintenance shops, storage areas, laboratories,

telecommunication rooms, and warehouse facilities, if required, shall meet the
applicable requirements of SAES-B-017, SAES-B-019, SAES-M-100, NFPA
13, and NFPA 45.
8.5 In electrical substations, switchgear rooms, motor control centers, GOSP control
rooms, and PIBs, install two fire blankets and one basket type litter.
8.6 Portable fire extinguisher selection and placement shall meet SAES-B-019.
9 Pressurization
9.1 In addition to the requirements of SAES-J-003 and SAES-K-002, pressurization

of buildings shall be used when required by the building risk assessment of
paragraph 5.2. When pressurization is required, the level of pressurization shall
be indicated by the risk assessment (refer to SAES-K-002 for guidelines).
9.2 Design and installation of HVAC systems, including pressurization

requirements, air intake location for buildings in hazardous areas, gas detection
in air intakes, chemical filtering of air intakes, and integration of ventilation
with building construction shall meet the requirements of SAES-K-001,
SAES-K-002, SAES-K-003, SAES-K-100, SAES-J-510, SAES-J-505,
SAES-J-003, and NFPA 90A.
Installation of smoke detectors and dampers shall be in accordance with NFPA

90A.
9.3 Air-handling units providing building pressurization shall be provided with

100% standby units that are powered by separate power sources such as an
emergency generator bus. An independent emergency power supply shall also
be provided to energize the HVAC Direct Digital Controller (DDC) panel in the
event of normal power supply outage.
9.4 Air intake of a pressurized building shall be located in an unclassified area, be at

least 4.5 m above any classified electrical area, and at least 7.5 m above grade.
Buildings that require pressurization and elevated air intakes will be identified
during the risk assessment.
Exception:
Air intakes for analyzer shelters shall satisfy SAES-J-510.

Page 19 of 39
10 Access and Egress
10.1 Access and egress design and installation shall meet SAES-M-100.
10.2 Doors in manned buildings shall face away from process areas whenever
possible. Refer to SAES-M-009 for more details.
11 Maintenance Shops
11.1 Office doors shall not open directly into the shop area.
Exception:
A single or dual office for the sole use of dedicated workshop personnel is
allowed. Interior doors and door frames shall be made of steel and fire-rated for
the appropriate fire-separation rating of the fire wall they penetrate, as specified
in SAES-M-100. The door shall be fitted with a closer adjusted to close the door
within five (5) seconds.
11.2 Flammable or combustible liquid storage shall be limited per NFPA 30 and shall
be kept in listed flammable liquid storage cabinets and containers.
11.3 Safe storage, handling and transportation of compressed gas cylinders shall meet
requirements of Saudi Aramco Construction Safety Manual (CSM).
11.4 Shop Welding Area
11.4.1 Indoor welding shall be allowed only in an area of the shop designed
for that purpose.
11.4.2 The dedicated welding area shall be provided with noncombustible

welding curtains or partitions.
11.4.3 Special enhanced ventilation shall be designed for this purpose.
11.4.4 The fire detection and alarm, fixed fire suppression system, and other
fire protection equipment provided shall be specifically designed for a
welding area.
12 Temporary Buildings
12.1 Temporary buildings located inside a plant for activities such as T&I shall be
evaluated for siting relative to explosion, fire, flammable and toxic gas release
hazards in accordance with the BRA guidelines addressed in Appendix 1.
Commentary Note:

Page 20 of 39
Non-blast-resistant temporary buildings are in no case, to be sited less

than 100 m from a live hydrocarbon/toxic material handling equipment
and/or inactive congested process unit.
Temporary buildings for essential onsite personnel and with metal or

noncombustible exteriors and metal or noncombustible outside doors (i.e., ISO
shipping containers) are permitted for the support of construction or
maintenance jobs such as turnarounds. Temporary buildings, shelters, or other
structures having combustible exteriors or combustible doors are prohibited.
12.2 The area Loss Prevention Division should be contacted to support in siting the
portable buildings and provide assistance on the required mitigation measures.
12.3 Storage of flammable liquids and combustible gases (see SAES-B-006 for
definitions) for such jobs shall be either outdoors in an approved location or in
dedicated metal or noncombustible buildings or lockers.
12.4 Temporary buildings shall also meet the requirements of Section 5.4 of this
Standard.
12.5 Use of the temporary building is not allowed to exceed six months.
12.6 Temporary buildings shall not be occupied during the facility shutdown or
startup.
13 Construction Support Buildings for Grassroots Facilities
13.1 Buildings for use by Saudi Aramco Project Management, contractors, and
commissioning personnel in the course of building grassroots facilities must
meet standards for life safety such as GI 298.010, SAES-M-100 and fire
protection such as SAES-B-019 but are otherwise not required to meet SAES-B-
014.
This exemption from SAES-B-014 requirements applies only to construction

buildings that are 500 m outside the plant perimeter fence and outside a zone
predicted to receive less than 3.5 kPa gauge (0.5 psig) peak side-on overpressure
based on the approved Building Risk Assessment (BRA).
13.2 In the case of construction buildings proposed for locations near operating
pipelines, Loss Prevention concurrence shall be obtained in the course of
processing the Land Use Permit.
13.3 Use of construction buildings is not allowed to exceed six months beyond the
introduction of hydrocarbons or toxic materials into the new facility unless
buildings are 500 m outside the plant perimeter fence and outside a zone
predicted to receive less than 3.5 kPa gauge (0.5 psig) peak side-on overpressure

Page 21 of 39
or the occupants will not be affected by a toxic material release. These buildings
shall not be occupied during the facility shutdown or startup.
Revision Summary
3 July 2012 Revised the “Next Planned Update”. Reaffirmed the content of the document, and reissued
with minor revision.
2 January 2018 3 year Revision. Additional fire safety industry standards added. Addressed ‘Temporary
Buildings’ siting inside plants spacing, and other minor editorial changes.

Page 22 of 39
Appendix 1 – Guidelines for Implementing

Section 5.2 Building Risk Assessments
A1 Objective
This appendix provides guidelines for assessing the hazards and risks associated with
buildings in process plant areas, as required by SAES-B-014, Section 5.2. These
guidelines apply to building risk assessments associated with either new projects or
existing buildings. They complement the methodologies contained in API RP 752,
“Management of Hazards Associated with Location of Process Plant Buildings” and the
Center for Chemical Process Safety (CCPS) Publication, “Guidelines for Evaluating
Process Plant Buildings for External Explosions and Fires.” These guidelines shall
govern if there is a conflict with API RP 752 or the CCPS Guidelines.
A2 Background
SAES-B-014, Section 5.2 requires an assessment of the hazards associated with the
siting of process plant buildings. The intent of SAES-B-014 is to ensure that people in
plant buildings are not exposed to an unacceptable risk in the event of an accidental fire,
explosion or toxic release. In addition, the Standard ensures that the hazards to
buildings considered critical to sustained operations are evaluated and mitigated as
necessary to meet the target levels of operational redundancy and reliability. Depending
upon the project, this Standard may require the assessment of process interface
buildings (PIBs) and utility buildings, such as substations.
This assessment should be made early in the project while modifications may be made
without excessive cost and schedule impacts. However, this assessment can also be
applied to existing buildings at anytime in their life (refer to the commentary in Section
5.2).
A3 Overview of Building Risk Assessment Methodology
The building risk assessment methodology consists of three stages, as shown in Figure
A1. The complexity and required resources of the analysis increase with each stage. The
intent is to screen out buildings at the lowest stage possible in order to provide an
efficient, yet comprehensive, analysis. Each of the stages is discussed in detail in the
following sections.
Stage-one screens the building on the basis of population and function to determine if a
stage-two building evaluation is warranted based on Saudi Aramco specific criteria.
Hazards to the building from fires, explosions, and toxic releases, are evaluated in
stage-two. Appropriate mitigation and risk-reduction measures are identified at this
stage. For unusual cases where risk-reduction measures are not clearly appropriate, a
Stage-three Risk Management Assessment is made to evaluate the acceptability of the
risks associated with buildings of concern. The information requirements and the

Page 23 of 39
resources necessary for conducting the assessment increase with each stage. Typical
information needed for each stage is summarized in Table A1 of Section A4 below.
A4 Stage-One Building and Hazard Identification
A stage-one building and hazard identification is needed if a building risk assessment is

required by SAES-B-014, Section 5.2. The objective is to identify buildings of concern
and eliminate other buildings from additional study. The stage-one assessment decision
tree, adapted and modified from API RP 752, is shown in Figure A2. If the stage-one
results indicate that a stage-two assessment is not required, no additional analysis is
necessary to meet the intent of SAES-B-014, Section 5.2. A checklist for the building
should be completed and any deficiencies corrected. Figure A9 contains a sample
format for reporting the results of a stage-one building and hazard identification.
Table A1 – Project Information Needed for Building Risk Assessments
Stage Typical Information Needed for Assessment

Material Safety Data Sheets
Building Occupancy
1
Emergency Role of Building
Process Criticality of the Building
Inventories of materials
Process Temperatures, Pressures, and Flow Rates
2 Building Construction, materials, dimensions
Distances between process units and buildings
Size of Process Units
3 Description of active and passive mitigation systems
A4.1 Criteria for Stage-One Building and Hazard Identification
A4.1.1 Occupancy Criteria
A stage-two building evaluation is required if a building is considered

occupied. A building is considered occupied, for the purposes of
occupancy screening, if the building occupancy load is 300 or more
man-hours per week or if, during peak occupancy, 5 people or more
are routinely expected in the building for at least one hour.
A4.1.2 Building Functionality
A stage-two building evaluation is required if a building is functionally

significant. A building is defined as functionally significant if either:

Page 24 of 39
 People are expected to remain or take refuge in the building during

an emergency. Possible reasons for people to remain in a building
include a lack of suitable evacuation options or the need for
occupants to perform emergency shutdown procedures.
 The building is required for emergency response, such as fire

stations or clinics.
 The building is necessary for continued operation of plant units that

may be able to continue to operate or may be unaffected by an
incident in another area. This includes control buildings, process
interface buildings (PIBs), or substations that control or provide
power to multiple process units.
The economic impact on operations of loss of the building is

significant.
A5 Stage-Two Building Evaluations
Stage-two building evaluations examine the explosion, toxic, flammable cloud, and fire
hazards that expose buildings, as shown in Figure A3. The following sections provide
specific information for evaluating the consequences of each hazard in terms of impact
to the building and its occupants.
A5.1 Explosion Consequence Analysis
Figure A4 provides the overall approach for a stage-two explosion consequence

analysis. Specific information is provided in subsequent sections.
Notes for Explosion Consequence Analysis
A5.1.1 Site-Specific Conditions
The potential for a vapor cloud explosion (VCE) is determined by the

degree of congestion and confinement, the spacing between areas, and
the potential for a release of large quantities of flammable material that
will form a gaseous cloud. Hydrocarbon plant areas anticipated in
SAES-B-014 would feature areas that could result in a VCE. However,
there are areas, such as most bulk plants, where site-specific
conditions, such as the materials processed or the plant layout, may
preclude the occurrence of a VCE.
A5.1.2 Consequence Analysis
Consequence assessment of vapor cloud explosion hazards shall be

based on current revisions of proven VCE modeling methodologies.

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These include, but are not limited to:

Multi Energy
CAMS
Baker-Strehlow-Tang (BST)
The type of methodology used to model a VCE and the revision of any
software tool used to perform the evaluation shall always be approved
by the Loss Prevention Department.
Parameters used to develop a model should be based on site-specific

conditions. They must be clearly and concisely stated in the final study
report. If generic industry data is used to develop VCE models, in lieu
of site-specific data, it must first be reviewed and approved by the
Supervisor, Technical Services Unit, Loss Prevention Department.
A5.1.3 Building Adequacy
All buildings have some degree of resistance to blast effects. Various

references provide guidance in determining the response of buildings
to anticipated blast effects. If the building will withstand the
anticipated blast effects with only minor or moderate structural damage
and with no potential resultant loss of life or major injury, the building
is not considered a significant concern, and no additional analysis is
required for explosion hazard.
A program available to Saudi Aramco, Building Evaluation and

Screening Tool - BEAST, developed by the Petroleum & Chemical
Processing Industry Technology Cooperative, screens the response of
conventional buildings to blast effects. For information on this
program, contact Consulting Services Department, Civil Engineering
Unit or Loss Prevention Department, Technical Services Unit.
Building damage levels of 2B or higher predicted by BEAST are
unacceptable, and additional analysis or mitigation measures are
required.
A5.1.4 Mitigating Measures
If a proposed building is insufficient to withstand the anticipated blast

effects, the building design and the spacing from the process unit
should be modified until the building design and layout is sufficient to
withstand anticipated blast effects. In some cases, minor modifications
to the building design details may provide sufficient blast capacity. In
other cases, it may be necessary to relocate the building or provide a
different design that is sufficient for the anticipated blast effects.
Page 26 of 39
A5.2 Toxic Hazard Assessment
Toxic materials released to the atmosphere in process plants can affect building
occupants. The toxic vapors may enter a building and cause impairment or
physiological harm to the occupants, depending upon the material released, its
concentration, and the exposure duration. Figure A5 illustrates the stage-two
analysis process for toxic releases.
Notes for Toxic Hazard Assessment
A5.2.1 Toxic Materials of Interest
Toxic materials include ammonia, hydrogen sulfide, or any other

acutely toxic material specified in 29 CFR 1910.119, Appendix A.
Guidelines for toxic material concentration thresholds are provided by

the American Industrial Hygiene Association (AIHA) Emergency
Response Planning Guidelines (ERPG). For example, the ERPG-2
threshold hydrogen sulfide concentration of concern inside buildings is
30 ppm. ERPG threshold concentrations for other materials are
available from the AIHA. The ERPG-2 is defined as the maximum
airborne concentration below which it is believed that nearly all
individuals could be exposed for up to one hour without experiencing
or developing irreversible or other serious health effects or symptoms
that could impair their abilities to take protective action.
A5.2.2 Hazard inside the Building
A release of materials containing hydrogen sulfide or other toxic

material will generate a toxic cloud. The hazards of such a cloud
should be assessed using appropriate vapor cloud dispersion models.
The Unified Dispersion Model (UDM) methodology is the vapor cloud
dispersion model used in Saudi Aramco. Other dispersion models may
be used provided that prior approval is given by the Supervisor,
Technical Services Unit, Loss Prevention Department.
Parameters used to develop the model shall be based on site-specific

conditions. The parameters must be clearly stated in the final study
report. If generic industry data is used to develop the model, in lieu of
site-specific data, it must first be approved by the Supervisor,
Technical Services Unit, Loss Prevention Department.
For stage-two assessments, dispersion calculations should be based on

the worst-case release, a wind velocity of 1.5 m/s, and “F” atmospheric
stability. The worst-case release may be a full bore rupture of a pipe
containing sour gas or other toxic materials. The study must clearly
Page 27 of 39
identify the basis of selecting the release scenario. Toxic material may
infiltrate the building through unprotected openings or ventilation
systems. If the analysis shows that the ERPG-2 levels are exceeded
inside the building, there is a potential toxic hazard to building
occupants.
A5.2.3 Mitigation Systems
A ventilation system, equipped with a toxic gas detection alarm, that

controls fresh air supply and provides air intake shutdown capability
will limit the ingress of toxic materials. Severe conditions may require
provision of positive pressure inside the building to prevent the
infiltration of toxic materials.
Commentary Note:
This should be taken as a general comment and is not meant to imply

authorization to deviate from a Saudi Aramco Engineering Standard.
A5.3 Flammable Cloud Hazard Assessment
Flammable materials released to the atmosphere in process plants can affect

building occupants. The flammable vapors may enter a building and form a
flammable vapor-air mixture in the building. Figure A6 illustrates the stage-two
analysis process for a stage-two flammable cloud hazard assessment.
Notes for Flammable Cloud Hazard Assessment
A5.3.1 Flammable Materials
Materials of interest include flammable gases and flammable materials

handled above their atmospheric boiling points which may be released
and form vapor clouds which expose populated buildings.
A5.3.2 Hazard inside the Building
A release of flammable gases or liquefied gases will result in a

flammable vapor cloud. Dispersion of the vapor cloud should be
modeled, based on a wind velocity of 1.5 m/s with “F” atmospheric
stability and a worst-case release as described in Section A5.2.1.2. The
concentration of the flammable material in the building should be
calculated, based on expected air infiltration rates and the effect of any
air handling systems. If this analysis indicates that 25% of the lower
flammable limit (LFL) is possible inside the building, there is a
flammable vapor-air hazard inside the building.
A5.3.3 Mitigation Systems

Page 28 of 39
A properly engineered and maintained HVAC system may limit the

ingress of flammable materials. The system may require combustible
gas detection interlocked with an elevated fresh air intake. Severe
conditions may require provision of positive pressure inside the
building to prevent the infiltration of flammable or toxic materials.
Commentary Note:
This should be taken as a general comment and is not meant to imply

authorization to deviate from a Saudi Aramco Engineering Standard.
An emergency response plan should include appropriate measures for

building occupants to take in the event of a flammable or toxic gas
release. These actions may include remaining in the building or
evacuation to a safe location that is upwind or crosswind from the
release.
A5.4 Fire Hazard Assessment
The fire hazard assessment reviews building location and construction in

relation to the requirements of SAES-B-055, Plant Layout. In addition, any
potential jet fire exposures should be considered. Figure A7 summarizes a stage-
two fire hazard assessment.
A5.5 Building Checklist
A building checklist, provided in Figure A8, should be completed and reviewed

for each building as recommended in the stage-two building evaluations. Other
checklists as appropriate may supplement the building checklist that is provided.
The completed checklists should be included in the risk assessment report.
A5.6 Loss Prevention Program Diligence
Sustained safe operations require an effective loss prevention program that

embraces the broad spectrum of design, operation, maintenance, and engineering
issues. An ongoing loss prevention program will include periodic reviews to
ensure the basis for the risk assessment remains valid. If a building function or
occupancy changes, a re-assessment will be needed.
A6 Stage Three Risk Management
This stage of analysis reviews the risks associated with the identified hazards. It is
anticipated that new projects should rarely require stage three analysis because it is
feasible to mitigate the hazards identified in stage two by proper attention to building
design and location. If a stage-three analysis is required, LPD/TSU must review and
approve the scope, methodology, and results of the analysis. Details regarding stage-

Page 29 of 39
three assessments will be determined on a case-by-case basis after the conclusion of

stage-two studies.

Page 30 of 39
Figure A1 – Three Stage Methodology for Assessing

Hazards & Risks Associated with Process Plant Buildings

Page 31 of 39
Figure A2 – Stage One Building and Hazard Identification Assessment

Page 32 of 39
Figure A3 – Stage-Two Assessments

Page 33 of 39
Figure A4 – Stage-Two Explosion Hazard Assessment

Page 34 of 39
Figure A5 – Stage-Two Toxic Hazard Assessment

Page 35 of 39
Figure A6 – Stage-Two Flammable Hazard Assessment

Page 36 of 39
Figure A7 – Stage-Two Fire Hazard Assessment

Page 37 of 39
PROCESS PLANT BUILDING CHECKLIST
BUILDING:
E, F, T* Questions Y N NA Remarks
FT 1. Is the building located upwind of the hazard?
2. Is the building included in an emergency
response plan for fire and toxic release? Are
EFT the occupants trained on emergency
response procedures? Are evacuation
instructions posted?
3. Are large office equipment or stacks of
E materials within the building adequately
secured?
4. Are the lighting fixtures, ceilings, or wall-
E mounted equipment well supported? Are
process controls mounted on interior walls?
5. Is there heavy material stored on the ground
E
floor only?
6. Have all the exterior windows been assessed
E
for potential injury to occupants?
7. Are there doors on the sides of the building
EFT opposite from an expected explosion, fire
source, or toxic release?
8. Is there exterior and interior fire suppression
FT
equipment available to the building?
9. Is there a detection system within the building
FT or in the fresh air intake to detect
hydrocarbons, smoke, or toxic materials?
FT 10. Is the air intake properly located?
11. Can the ventilation system prevent air ingress
or air movement within the building? Are
FT there hydrocarbon or toxic detectors that shut
down the air intake? Does the building have
a pressurization system?
12. Are there wind socks visible from all sides of
FT
the building?
13. Is there a building or facility alarm or
EFT communication system to warn building
occupants of an emergency?
14. Are sewers connected to the building properly
EFT
sealed to prevent ingress of vapors?
* E=Explosion; F=Fire; T=Toxic
Source: API RP 752, Management of Hazards Associated with Location of Process Plant Buildings, May 1995.
Note: This is an example and should reviewed and modified to fit the situation.
Figure A8 – Building Checklist

Page 38 of 39
The following table provides a sample format for presenting data obtained during a
stage-one screening study for a building hazard and risk assessment. This table contains
the minimum information that should be contained in a study report.
Building Risk
Assessment
Stage-one
Screening Study
Facility Name: Gas Plant
Location Data Results

Stage 2
NAME OF BLDG PLANT Occ. Load Functionally High
Peak Occ. OCCUPIED Assessments
BUILDING # # [hours/week] Significant Occupancy
Needed?
Shelter 1 1 4 200 No N No No
Shop 2 1 20 500 No Y No Yes
PIB 3 1 2 100 Yes N No Yes
Figure A9 – Format for Stage-one Screening Study

Page 39 of 39

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Engineering Standard

SAES-B-014 2 January 2018

Appendix 1 – Guidelines for implementing

Previous Issue: 3 July 2012 Next Planned Update: 2 January 2021

2 Conflicts and Deviations

3.1 Saudi Aramco References

Saudi Aramco General Instructions (GI)

GI 298.010 Administration Procedure of Contractor Camps/Parks and

Saudi Aramco Engineering Procedure

Saudi Aramco Engineering Standards

SAES-A-112 Meteorological and Seismic Design Data

SAES-B-008 Restrictions to use of Cellars, Pits, and Trenches

Saudi Aramco: Company General Use

Saudi Aramco Engineering Report

Saudi Aramco Safety Management Guide

Saudi Aramco Construction Safety Manual (CSM)

3.2 Industry Codes and Standards

American Petroleum Institute

American Society for Testing & Materials

American National Standards Institute

National Fire Protection Association

Saudi Aramco: Company General Use

NFPA 75 Protection of Electronic Computer / Data

Critical Communications Facilities: Facilities in support of telephone, radio, or other

Emergency Response Planning Guideline-2 (ERPG-2): The maximum airborne

Essential Electronics Rooms: Essential electronics rooms include communications

Firestops: A passive fire protection system or assembly comprised of fire resistant

Fire-Hazardous Zone: A three-dimensional space defined by a fire-scenario envelope

Grassroots Facility: A standalone plant under construction that is not an addition to or

High-Population Building: Any building, such as a main office building, mosque,

Hot Cut-Over: The energizing of a new control system in conjunction with

Operator Shelter: A small single-level building or shelter used by plant operators

Occupied Buildings: For the definition of occupied buildings, see Appendix I.

Process Interface Building (PIB): A building that houses essential electronics

Satellite Instrument House (SIH): See Process Interface Building (PIB).

Temporary Buildings: Prefabricated portable buildings, modular buildings, trailers, or

5.1 Nonessential Personnel

High-population buildings for personnel not essential to perform day-to-day plant

5.2 Building Risk Assessment

If any one of the following conditions is applicable, a building risk assessment

Saudi Aramco: Company General Use

b) An out-of-plant building is located in a zone predicted to receive at least

New or expanded process units may result in unacceptable hazards to

The building risk assessment shall identify and recommend risk-reduction

Risk reduction measures shall be implemented in line with the BRA

(SOC)/Safety Management Committee (SMC). Recommendations from the

5.3 Blast-resistant Construction

5.3.1 Where blast-resistant construction is required for risk mitigation

5.4 Building Location

5.4.1 Plant buildings shall be located on the periphery of process facilities at

5.4.2 Buildings shall not be located in electrically classified or fire-

Analyzer shelters may be located in such areas as permitted by

5.4.3 Siting of ‘Temporary Buildings’ inside a plant shall follow guidelines

5.5 Application of Saudi Aramco Building Code

5.7 Building Type of Construction

Plant buildings shall be constructed of noncombustible (type I or II) materials (see

d) Security gate and x-ray houses.

5.9 Roof and Decks

5.9.1 Only roofing systems with proven fire-resistive performance shall be