TASK CARD

Part Name : PORT. FIREX CMM ATA No. : 26-21-39 Rev.22. 10/2020
Part Number : 898052 & NFPA-10. Ed. 2013
Serial Number : Workscope : Inspection & Test
PT. DWI ANGKASA
DGCA Approval Cust./WO No. : HST
No. 145D-667 Internal WO : Refill

OPERATION NO / OPERATION DESCRIPTION HOURS SIGN / STAMP

ACTUAL
DW 1000 / STORE STORE INSPECTOR
TIME
1. Check identification and condition of the Port. Fire Extinguisher
2. The document of the Port. Fire Extinguisher should be completed
(P/N, S/N, Date of Manufac. etc.)
3. Record all data Port. Fire Extinguisher r on the "RECEIVING
INSPECTION RECORD/REPORT" (Form DWA 10-02/14).
Inspection Note :
Mfr Date :
Last HST Date :
ACTUAL
DW 2000 / CHECK PROCEDURES MECHANIC INSPECTOR
TIME
A. Cylinder External Surface
(1) Visually examine the firex for damage, dents, scratches, gouges,
nicks, and loose of missing components.
(2) The cylinders that have bulges should be discarded.
(3) The cylinders with dents if depth of the dents is more than 10
percent of the longest should be discarded.
(4) Should be discard the cylinder that have scratches deeper than
0.004 inch (0.1 mm), scratches longer than 4.00 inch (101.6 mm),
gouges or nicks deeper than 0.004 inch (0.1 mm), signs of fitting
corrosion or line corrosion, large amounts of corrosion, fire
damage, signs that the cylinder was near too much heat, damage
threads.
B. Cylinder Internal Surface
(1) Use a borescope with the fiber optic light carrier and halogen
light to examine the internal surface of the cylinder for moisture,
chips, oil or other unwanted material. You can use a mirror and
light as alternate equipment to do the examination.
(2) Remove unwanted materials from the internal surface of the
cylinder with low pressure air or nitrogen.
C. Pressure gauge
(1) Visually examine the pressure gauge for unwanted materials or
corrosion.
(2) Visually examine the pressure gauge for damage. Replace a
damage pressure gauge
D. Valve Assembly
(1) Visually examine the valve assembly for crack or damaged
threads. Discard the valve assembly, if the it has damage.
(2) visually examine the neck seal (IPL Fig. 1 and !B, 40), (IPL Fig. 1A,
80) for damage. Replace a damage neck seal (refer to
DISASSEMBLY and ASSEMBLY).

Form DWA 08 – 8/15 Page : 1 of 7

 TASK CARD
Part Name : PORT. FIREX CMM ATA No. : 26-21-39 Rev.22. 10/2020
Part Number : 898052 & NFPA-10. Ed. 2013
Serial Number : Workscope : Inspection & Test
PT. DWI ANGKASA
DGCA Approval Cust./WO No. : HST
No. 145D-667 Internal WO : Refill

E. Hose
(1) Visually examine the hose for damage or blockage. Discard a hose
or nozzle with damage.
(2) Clean or replace a nozzle with blockage
F. Siphon Tube and Coupling Assembly
(1) Visually examine the siphon tube and coupling assembly for
damage or blockage. Discard the valve assembly, if the siphon
tube and coupling assembly has damage.
(2) Clean or replace siphon assembly with blockage.
H. Nameplate and Label
(1) Visually examine the nameplate and hydro proof pressure label.
Make sure you can read all the data.
(2) Replace damaged nameplate or label (ref. to Task 26-21-39-300-
801-A01. Repair Procedures).
ACTUAL
DW 3000 / DISASSEMBLY PROCEDURES MECHANIC INSPECTOR
TIME
NOTE: Refer to IPL fig.1B for the location of the Parts.
(1) Secure the firex in the padded vise or other suitable holding
fixture. The fire extinguisher must be in vertical position.
(2) Remove the pull-tite seal (5) and pull-out (10) from the valve
assembly (15). Discard the pull-tite seal. Keep the pull-out pin (10)
for assembly.
(3) Connect the recharge adapter (878040) to the valve assembly
(15).
(4) Use the nozzle retaining clip (65) to keep the recharge adapter in
position.
WARNING: MAKE SURE THAT COMPONENTS AND FITTINGS ARE
CORRECTLY TORQUED SECURE ALL FLEXIBLE LINES. MAKE
SURE THAT THE FILL AREA HAS A GOOD AIR FLOW, AND
FUMES AND PRESSURE ARE BLED TO THE ATMOSPHERE.
DO NO LET THE EXTINGUISHING AGENT TOUCH YOY SKIN.
IF THE PRESSURE IS ACCIDENTALLY RELEASED FROM THE
FIRE EXTINGUISHER, IT IS DANGEROUS TO PERSONS AND
CAN CAUSE DAMAGE TO EQUIPMENT.
(5) Make sure all recharge stand and supply cylinder valves are
closed.
(6) Use your hand or a clamp to hold the lever and handle of the
valve assembly (15) in the operate (down) position.
(7) Open recharge stand valve and fully remove the contents of the
fire extinguisher.
(8) Close recharge stand valve, when the fire extinguisher is empty.
(9) Keep the lever and handle in the operate (down) position while
you turn the valve assembly (15) counterclockwise to remove it
from the cylinder (80).

Form DWA 08 – 8/15 Page : 2 of 7

 TASK CARD
Part Name : PORT. FIREX CMM ATA No. : 26-21-39 Rev.22. 10/2020
Part Number : 898052 & NFPA-10. Ed. 2013
Serial Number : Workscope : Inspection & Test
PT. DWI ANGKASA
DGCA Approval Cust./WO No. : HST
No. 145D-667 Internal WO : Refill

(10) Remove and discard the neck seal (40)

(11) Remove the gauge retaining clip (50) from the valve assembly
(15).
(12) Remove the O-ring (55) from the valve assembly (15). Discard the
O-ring.
(13) Connect the vacuum pump to the cylinder (80) to remove any
liquid extinguishing agent that remains from the cylinder (80). Let
the pump operate for approximately five minutes.
(14) Disconnect the pump from the cylinder (80)
ACTUAL
DW 4000 / HYDROSTATIC TEST PROCEDURES MECHANIC INSPECTOR
TIME
(1) Install the cylinder in the test setup shown in CGA Pamphlet C1
(2) Open the water supply and fill the cylinder with water through
the open test adapter in the cylinder neck. When the water
comes out of the test adapter, all air has been removed from the
cylinder.
(3) Fully tighten the test adapter
(4) Turn off the water supply
(5) Attach the pressure line of the test setup to the test adapter in
the cylinder neck.
(6) Pressurize the cylinder to the test pressure 300 Psig (2069 kPa)
(7) Visually examine the cylinder there must be no distortion or
leakage and test pressure must not decrease.
(8) Release the air pressure and remove the cylinder from the test
setup
(9) Use black marking ink and a rubber stamp to write the date of
hydrostatic and inspector initials on the hydro proof pressure
label (IPL fig1A, 106), or IPL fig 1B, 76).
Inspection Note : Distortion Leakage
Pressure test up to 300 Psig result
No Distortion No Leakage
ACTUAL
DW 5000 / CLEANING PROCEDURES MECHANIC INSPECTOR
TIME
A. Metal Parts
1. Clean Metal parts with alcohol or an equivalent cleaning solvent.
WARNING: When you use compressed air to clean or dry parts, make
sure that the pressure is not more than 30 pounds. Do not
point the airstream at personnel or light objects. Put on
googles or a face shield to protect your eyes.
2. Dry the parts with low pressure or air nitrogen. You can also use a
low-lint cloth to dry the parts.
B. Non-Metal Parts
Clean parts that are not metal with a clean, dry low-lint cloth.

Form DWA 08 – 8/15 Page : 3 of 7

 TASK CARD
Part Name : PORT. FIREX CMM ATA No. : 26-21-39 Rev.22. 10/2020
Part Number : 898052 & NFPA-10. Ed. 2013
Serial Number : Workscope : Inspection & Test
PT. DWI ANGKASA
DGCA Approval Cust./WO No. : HST
No. 145D-667 Internal WO : Refill

ACTUAL
DW 6000 / ASSEMBLY MECHANIC INSPECTOR
TIME
WARNING : PACKING LUBRICANT CAN CAUSE IRRIITATION OF YOUR SKIN
OR EYES. BEFORE YOU USE THE LUBRICANT, GET THE
SAFETY DATA SHEET FROM THE MAUFACTURE OR SUPPLIER
OF THE MATERIAL AND READ IT CAREFULLY. IF THE
LUBRICANT GETS IN YOUR EYES, IMMEDIATELY FLUSH THEM
WITH WATER FOR A MINIMUM OF 15 MINUTES WHILE YOU
HOLD THE EYELIDS OPEN. IF LUBRICANT GETS ON YOUR
SKIN, WASH THE SKIN WITH SOAP AND WATER. IF THE EYE
OR SKIN IRRITATION CONTINUES, GET MEDICAL AID.
(1) With the flat surface of the neck seal (40) pointed to the valve
assembly (15), install the neck seal (40) over the threads of the
valve assembly (15). Do not apply any seal lubricant on the neck
seal (40) or threads of the valve assembly (15).
(2) Move the neck seal (40) until it is in the area above the threads.
(3) Install the valve assembly (15) in the cylinder (80).
(4) Use torque adapter (WT-03015) to tighten the valve assembly
(15) between 135 and 140 Ibf-inch (15.26 and 16.82 N-m). After
you torque the valve assembly, the centreline of the gauge hole
aligned with the approximate centreline of the nameplate (75).
(5) Put a thin layer of seal lubricant on the gauge O-ring (55).
(6) Install the O-ring (55) over the stem of the pressure gauge (45).
(7) Push the pressure gauge (45) into the gauge hole in the valve
assembly (15).
(8) Push the retaining clip (50) into the slot above the gauge guard
in the valve assembly (15).
(9) Install the recharge adapter (878040) on the valve assembly (15).
(10) Use the nozzle retaining clip (65) to keep the recharge adapter in
position.
(11) Install the empty fire extinguisher in the fill fixture. Close and
latch the clamp to secure the cylinder in the fixture.
(12) Use the fixture lever to keep the valve lever in the operate
(down) position.
(13) Put the fill fixture on the scale (Refer to Figure 7002).
(14) Apply a thin layer of seal lubricant of the nozzle O-ring (70).
(15) Push the nozzle (60) into the discharge outlet of the valve
assembly (15) until it is fully against the outlet surface.
(16) Install the nozzle retaining-clip (65) in the slot on the side of the
valve assembly (15).
(17) Install the pull-out pin (10) through the holes in the lever and
handle.
(18) Install the pull-tite seal (5) through the loop of the pull-out pin
(10) and the gap beneath the top lever and lopped under the

Form DWA 08 – 8/15 Page : 4 of 7

 TASK CARD
Part Name : PORT. FIREX CMM ATA No. : 26-21-39 Rev.22. 10/2020
Part Number : 898052 & NFPA-10. Ed. 2013
Serial Number : Workscope : Inspection & Test
PT. DWI ANGKASA
DGCA Approval Cust./WO No. : HST
No. 145D-667 Internal WO : Refill

handle (Refer to Figure 7001).

(19) Wait approximately four hours before you do the halogen leak
seal test.
ACTUAL
DW 7000 / CHARGING MECHANIC INSPECTOR
TIME
(1) Only those agents specified on the nameplate or agents proven to
have equal chemical composition, physical characteristics, and
fire-extinguishing capabilities shall be used.
(2) Agents listed specifically for use whit that fire extinguisher shall
be considered to meet these requirements.
(3) Halogenated Agent. Halogenated agent fire extinguisher shall be
charge with only the type and weight of agent specified on the
nameplate.
ACTUAL
DW 8000 / LEAK TEST MECHANIC INSPECTOR
TIME
(1) Turn the fire extinguisher until the area where you think there is a
leak is at the highest point.
(2) Use the detector probe the to find if the air in the test area
contains halon.
(3) Do the leak test on all areas of the fire extinguisher.
CAUTION : DO NOT TORQUE THE VALVE ASSEMBLY TO STOP A LEAK.
YOU CAN CAUSE DAMAGE TO THE FIRE EXTINGUISHER
COMPONENTS OR THE SEALING SURFACES.

ACTUAL
DW 9000 / FIT AND CLEARANCE MECHANIC INSPECTOR
TIME
`
Torque Values
IPL Fig.
Name Torque Value Actual
Item Number Part No
1-20A 420044 Siphon Tube/ 20 Ibf-inch
Coupling assembly (2.26 N-m)
1A-14 440086 Valve Assembly 135 to 140 Ibf-
inch (15.26 to
15.82 N-m)
1A-55 420011 Siphon Tube/ 20 Ibf-inch
Coupling assembly (2.26 N-m)
1A-55A 320145 Siphon Tube/ 20 Ibf-inch
Coupling assembly (2.26 N-m)
1B-15 266061 Valve Assembly 135 to 140 Ibf-
inch (15.26 to
15.82 N-m)

Form DWA 08 – 8/15 Page : 5 of 7

 TASK CARD
Part Name : PORT. FIREX CMM ATA No. : 26-21-39 Rev.22. 10/2020
Part Number : 898052 & NFPA-10. Ed. 2013
Serial Number : Workscope : Inspection & Test
PT. DWI ANGKASA
DGCA Approval Cust./WO No. : HST
No. 145D-667 Internal WO : Refill

ACTUAL
DW 10000 / PAINTING MECHANIC INSPECTOR
TIME
A. Surface Preparation:
1. Cylinders requiring a complete repainting process should be
phosphate coated before paint application.
2. Cylinders requiring a spot repainting process should be lightly
sanded around the spot repair areas.
3. Refer to the cleaning section and clean the exterior surface of
the cylinder to remove any contamination.
4. Remove the identification decal, and label or install masking
tape over these items to protect them from the primer and
paint over spray.
B. Primer Application :
1. Thread the cylinder hanger into the cylinder.
2. Mix the light grey primer & catalyst using the instructions
supplied by the manufacturer.
3. Filter and spray the catalyzed paint onto the cylinder surface
with a spray gun using the instructions supplied by the
manufacturer.
4. Allow the cylinder to air dry 15 to 20 minutes before the
application of the paint.
C. Paint Application :
1. Thread the cylinder hanger into the cylinder.
2. Mix the paint and catalyst using the instructions supplied by the
manufacturer.
3. Filter and spray the catalyzed paint onto the cylinder surface
with a spray gun using the instructions supplied by the
manufacturer.
4. Allow the paint to cool & stabilize for 24 hours before placing
the cylinder into service.
ACTUAL
DW 11000 / WEIGHT CHECK MECHANIC INSPECTOR
TIME
1. Make sure that the weighing scale on the zero scale
2. Place the Firex Halon on the weighing scale.
3. Record the results of actual weight on the record book.
4. Weight of Charged Assembly are 1.59 to 1.73 Kg.
Inspection Note :
Total Weight of Port. Fire Extinguisher = . . . . . . . . . . . Kg / . . . . . . . . . . Lbs.
ACTUAL
DW 12000 / FINAL INSPECTION INSPECTOR
TIME
1. Inspect all of the step operation and finally results of the Port.
Fire Extinguisher and write on the stripping report.
2. Issued the ARC document for legalize of the Port. Fire
Extinguisher that has been carried out accordance with

Form DWA 08 – 8/15 Page : 6 of 7

 TASK CARD
Part Name : PORT. FIREX CMM ATA No. : 26-21-39 Rev.22. 10/2020
Part Number : 898052 & NFPA-10. Ed. 2013
Serial Number : Workscope : Inspection & Test
PT. DWI ANGKASA
DGCA Approval Cust./WO No. : HST
No. 145D-667 Internal WO : Refill

requirements of the Indonesia Civil Safety Regulation Part 145.

ACTUAL
DW 13000 / PACKAGING STORE INSPECTOR
TIME
1. Stow the package Port. Fire Extinguisher and container assembly
in a clean, dry, free away from any heat source.
2. Stow package Port. Fire Extinguisher in an area at least equal to
package dimensions.
3. The Port. Fire Extinguisher package is dry clean and free from
other contaminations using materials that are not easy to cause
friction and impact in accordance with ATA-300 packaging.
Prepared by : Approved by :
Maintenance, Quality, Control

SUYONO HARTONO M

Form DWA 08 – 8/15 Page : 7 of 7