Mastofa Al Helal

Offficer Technical Support

Berger is the No.1 Paint Company of
Bangladesh
• Decorative • Marine Coatings • Coil Coatings
Coatings • Adhesives • Construction
• High Build • Vehicle Refinishes Chemicals
Industrial Coatings • Paint Accessories • Textile Emulsions
• Powder Coatings (Paint Brush &
& Pretreatment Roller)
Chemicals
• Wood Coatings
Segments of Industrial Paint

Industrial Decorative Marine

Special Construction
Marine - Chemical &
CMP Others

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Decorative
• Decorative product offerings range from premium offerings like Breathe
Easy (low VOC Paint ) & Easy Clean to bottom-of-the pyramid economy
products.

• All Berger Products are lead-free

Catering to various industrial sectors with wide range of offerings to address all kinds of
coating requirements for all OEM, regular maintenance and new infrastructure developments.

Major industrial offers include Alkyd, Epoxies,Polyurethane,Chlorinated rubber, Stoving

Enamel, Thermoplastic Paint , Tower Finish , Self Leveling Epoxy and so on.
•Berger Marine product offerings
cater local inland riverine ships.
•BPBL has teamed up with Hempel
to cater to the need of the
emerging marine paints segment -
ocean going ships building and
maintenance.
CMP in Bangladesh

For the first time in history, Japanese quality high performance marine and industrial coatings are going to be manufactured in Bangladesh under the umbrella of BERGER paints Bangladesh Ltd.

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Painting lair/coat : Protective Coating
Core Industrial

03 04
01 02
Primer Mid Coat Tie Coat Top Coat

• Barrier Primer
• Sacrificial Coating: • High build Epoxies • For Interior :
Can be use as Mid
a. Inroganic Z/R
Coat a. High Build 950 Epoxies
b. Organic Zinc Rich
• Sometimes b. High build 89 •For Top Coat :
• Barrier Coating :
Generel Epoxy
a. MIO : HB or low build Polyurethane Paint
sometimes apply as
Inhabitive :
mid coat
a. Zinch phospate : Low /High Build
b. Zinch Chromate
c. Lead base Primer

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Protective Coating - Marine
Core Marine

03 04
01 02
Alky Epoxies Special Polyurethane

• Seab. E4 Zinc Chromate

Premium Grade: • Seab. E4 Red Oxide a. Anti Fouling •Polyurethane Paint
a. Seab. Z/C Primer • Seab. E4 All Purposes
Primer b. Deck Paint
b. Seab. LF Red Primer
• Seab. E4 Enamel
c. Seab. Red Oxide Primer
d. Seab. Enamel

e. Economic Grade:
Bergr Marine

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 CMP at a glance

•Country of origin: Japan

•Head Office: Hiroshima & Tokyo, Japan
•Establishment: May 1917
•Manufacturing facilities: 23
•Serving countries: 35
•Gross Turnover (only high performance & marine coatings): USD 826 million
•No of Technical Supervisors: 100+
•Certifications:
•AF: LR, NK, DNV,ABS,KR etc.
•FDA: BANNOH1500, UMEGUARD SX, UMEGUARD SX HS, EVAMAX2000F etc.
•SOLAS: BANNOH1500, EVAMARINE, ROSWAN QD HB etc.
•Products: High performance marine, industrial & container coatings
•Specialty: High quality marine primers and antifouling paints

Highly appreciated to millions of customers worldwide!!

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 CMP ties up with BERGER

•Berger Paints Bangladesh Ltd has signed up with an agreement with CMP that
Berger will locally manufacture certain high performance paints of CMP
•CMP will share all the formulations and technical support for the production
•CMP will ensure the worldwide quality standard of the paints
•Beside CMP, Lloyd’s Register (LR) is also certifies the TBT free antifouling system
•In a sentence, world class marine and protective paints CMP are now being
manufactured under the roof of Berger paints Bangladesh Ltd.

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 CMP ties up with BERGER

Pic: Mr. Y.Nagakawa (MD, CMP, Singapore) and Ms. Rupali

Chowdhury (MD, Berger Paints Bangladesh Ltd.) is signing the
contract for local manufacturing of CMP paints in Bangladesh

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 Key locally manufactured products for Bangladesh market

Pack Size
Sl No: Product Type CMP Product Name
(LTR)
Universal
1 BANNOH 1500 18.20
Primer
Synthetic Tie
2 CMP AC S 18.20
Coat
Epoxy Tie
3 BANNOH 1500 RZ 18.20
Coat
4 Antifouling SEATENDER 10 18.20

5 Antifouling SEAGRANDPRIX 330 HS 18.20

6 Thinner Epoxy Thinner A 25/5

7 Thinner CR/ACRI Thinner A 25/5

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 Key features of the products
Sl No Products Special Features Certifications Applicable Area

BANNOH 1500 is a multi-purpose high solid epoxy primer, which

It is an universal primer. It can be used on
provides excellent physical properties including toughness, This product is IMO
BANNOH every corner of a ship and other steel
1 abrasion resistance and adhesion, etc. PSPC type approved
1500 structures as high performance primer. It
It has an excellent flexibility and resistance to sea water and for WBT and COT
can be used in ballast water tank too.
cathodic protection.
CMP AC is a special synthetic resin paint giving a high-build quick
It can be used at Steel ship's hull and other
drying, effective protection against corrosion. It possesses good
2 CMP AC S steel structures as tie coats in between
sea water resistance and shows good adhesion to subsequent
primers and antifouling
coats.
BANNOH Excellent water and sea water resistance. Suitable for anticorrosive
Anti-corrosive paint for outside shell, tie
3 1500 RZ for ship. Excellent overcoat ability with antifouling paint. Smooth
coat, exposed decks, superstructures
surface. Low VOC
SEATENDER 10 is a tin-free erodible antifouling paint for the Antifouling paint on steel ship's bottom for
IMO Anti-fouling
SEATENDER control of fouling on ships bottoms with extended dry-docking world wide service in average fouling
System convention
4 10 intervals of up to 36 months on underwater sides and 60 months conditions. Can be applied directly onto tin
compliant
on the flat bottom. Seatender 10 is a 1st generation, hydration based, self polishing antifouling without
(AFS/CONF/26).
type antifouling. sealing.

IMO Anti-fouling
SEA GRANDPRIX 330 HS is a tin free antifouling paint based on For antifouling protection for underwater
SEAGRANDP System convention
hydrolysis compounds. Advanced fusion technology with a unique hulls of ocean going vessels.
5 RIX 330 HS compliant
release controller which are utilized for SEA GRANDPRIX 330 HS Primarily designed for maintenance and
(AFS/CONF/26).
provides long-lasting protection against marine organisms. repair.
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 Other products in the line
Sl No Products Special Features Applicable Area
As a finish coat of epoxy system for
EPICON FINISH HB, based on a combination of epoxy resin and polyamide
1 EPICON FINISH HB steel ships, bridges and other steel
curing agent, has high-build excellent durability and adhesion properties.
structures
EVAMARINE is a finish coat based on alkyd resin and excellent adhesion As a finishing coat on exterior
2 EVAMARINE
property, weathering resistance and excellent colour retention. wood and steel surfaces
EPICON T-500, a high build type epoxy coating, has excellent physical
Cargo oil tank, fresh water tank,
properties such as adhesion, toughness, abrasion resistance, etc. as well as
3 EPICON T-500 hold, solvent tank, chemical tank,
chemical resistance to salt-water, fresh water, petroleum products, crude oil,
etc
alkalis and weak acids. It is suitable as a protective coating for tank interiors.
UNY MARINE ,based on polyurethane resin, has excellent gloss retention,
Glossy finish coat on outside of
4 UNY MARINE durability and chemical resistance, etc. It is suitable for protection of outside
superstructure, deck and fittings.
of superstructure of steel ships.
SILVA SPAR is based on oleoresin, pigmented with aluminium flake. Excellent
Aluminum finish paint. As a
gloss and smooth surface and dirt free. Good light reflection. Good anti-
5 SILVA SPAR finishing coat in ship's holds (cargo
corrosive property. Excellent working property. Excellent heat resistance
hold), up to 150 deg C
property.
ROSWAN QD HB, a alkyd resin based rust-preventing primer has highly As a rust-preventing primer for
6 ROSWAN QD HB effective rust-preventing property. It have excellent adhesion with alkyd finish inside of superstructure, deck,
coat and excellent workability. hold, and other steel structures
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 PROPERTIES OF PAINTS

But first - what is the paint ?

 Paint is defined as a liquid material

(containing pigment) which, when applied to
a substrate, forms coherent/adherent film
with protective, decorative or specific
technical properties
 PROPERTIES OF PAINTS
Paint constituents
 Binders

Solvents

Pigments

Extenders

Additives
 PROPERTIES OF PAINTS

Paint properties can be classified according

to mode of transition from liquid to solid state

 Physically drying - evaporation of solvents

 Chemically curing - chemical reaction

between two (or more) components
Atmospheric corrosivity categories and examples of
typical environments (BS EN ISO 12944 Part 2)
 SURFACE
PREPARATION
THE SEVEN CRUCIAL FACTORS
LIFETIME OF A COATING SYSTEM (SIS 055900)
C (0) No cleaning
C (F)
Flamecleaning

C St1 Wirebrushing
C St2
C St3 Grinding

C Sa1
C Sa2 Centrifugal blasting
C Sa2
C Sa3

1 2 3 4 5 6 7 8 9 10 11 12 13 14
More than 85% of all paints failures are
traced into poor surface preparation!
OBJECTIVES OF SURFACE PREPARATION

 Surface Cleanliness
To remove from the surface any substance
detrimental to the performance of the
coating to be applied.

 Surface Profile
To create a key or anchor pattern on the substrate
suitable for the specific coating system to be
applied.
THE ENEMY:
 Millscale

 Rust

 Salts

 Oil/grease

 Dust

 Old coating system

 CHEMICAL
 THERMAL  Chiselling
 MECHANICAL
 Scraping

 Needle hammering

 Wire-brushing

 Abrasive blasting

 Water Jetting

BUT FIRST: Degreasing and fresh water hosing

(Except water jetting)
ABRASIVE BLASTING
POWER TOOL CLEANING
UHP WATER JETTING
 PAINT
APPLICATION
THE SEVEN CRUCIAL FACTORS
2

6
5

4 7
3

1
MICROCLIMATE:

 Ambient temperature
 Temperature of substrate
 Relative humidity
 Dew point
 Temperature of paint
THE ENEMY: MILSCALE

 Contains metal oxides formed during hot rolling

of the steel
 Expands at different rate then the steel, causing flaking
 More noble than the steel, causing galvanic corrosion

Removal: mechanical cleaning

THE ENEMY: MILSCALE
THE ENEMY: RUST

 Porous, attracts moisture causing blistering

 Mechanically weak, and if thick , may flake off together
with applied coating

Removal: mechanical cleaning

THE ENEMY: RUST
THE ENEMY: SOLUBLE SALTS

 Invisible
 Attracts moisture, causing osmotic blistering
Removal: high pressure fresh water hosing (cleaning)
THE ENEMY: SOLUBLE SALTS
THE ENEMY: OIL/GREASE

 Poor cohesion, repels most paint binders

 Prevents adhesion of the coating, resulting in poor
mechanical resistance and peeling

Removal: degreasing (degreasing agent or emulsifier)

followed by high pressure fresh water hosing (cleaning)
For small areas solvent cleaning is acceptable
THE ENEMY: OIL/GREASE
 Berger- CMP

D E S I G N E D B Y X I A O Y E F E N G