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    Product Data Sheet OK 74.78: E 'Manual Metal-Arc Welding' ESAB Perstorp AB Sweden

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    tungau87
    This product data sheet provides information on OK 74.78, an electrode suitable for welding high-tensile steels down to -40°C. It has good notch toughness and is suitable for enclosed welding of rails requiring a hardness of around 250 HV. The electrode can also be used for butt welding rails with tensile strengths between 800-900 N/mm2. Due to its low moisture coating, preheating is not required. It is classified under SFA/AWS A5.5 E9018-D1 and EN ISO 18275-A E 55 4 MnMo B 3 2 H5 and is approved by several certification bodies including ABS, CE, and DNV-GL.

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    Product Data Sheet OK 74.78: E 'Manual Metal-Arc Welding' ESAB Perstorp AB Sweden

    Uploaded by

    tungau87
    60 views2 pages
    This product data sheet provides information on OK 74.78, an electrode suitable for welding high-tensile steels down to -40°C. It has good notch toughness and is suitable for enclosed welding of rails requiring a hardness of around 250 HV. The electrode can also be used for butt welding rails with tensile strengths between 800-900 N/mm2. Due to its low moisture coating, preheating is not required. It is classified under SFA/AWS A5.5 E9018-D1 and EN ISO 18275-A E 55 4 MnMo B 3 2 H5 and is approved by several certification bodies including ABS, CE, and DNV-GL.

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    OK-74.78

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    This product data sheet provides information on OK 74.78, an electrode suitable for welding high-tensile steels down to -40°C. It has good notch toughness and is suitable for enclosed welding of rails requiring a hardness of around 250 HV. The electrode can also be used for butt welding rails with tensile strengths between 800-900 N/mm2. Due to its low moisture coating, preheating is not required. It is classified under SFA/AWS A5.5 E9018-D1 and EN ISO 18275-A E 55 4 MnMo B 3 2 H5 and is approved by several certification bodies including ABS, CE, and DNV-GL.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    60 views2 pages

    Product Data Sheet OK 74.78: E 'Manual Metal-Arc Welding' ESAB Perstorp AB Sweden

    Uploaded by

    tungau87
    This product data sheet provides information on OK 74.78, an electrode suitable for welding high-tensile steels down to -40°C. It has good notch toughness and is suitable for enclosed welding of rails requiring a hardness of around 250 HV. The electrode can also be used for butt welding rails with tensile strengths between 800-900 N/mm2. Due to its low moisture coating, preheating is not required. It is classified under SFA/AWS A5.5 E9018-D1 and EN ISO 18275-A E 55 4 MnMo B 3 2 H5 and is approved by several certification bodies including ABS, CE, and DNV-GL.

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    Product Data Sheet OK 74.

    78
    E 'Manual metal-arc welding'
    ESAB Perstorp AB Sweden
    Prepared by Qualified by Approved by Reg no Cancelling Reg date Page

    P-O Oskarsson Tero Borg J-P Ernoult EN007367 EN007172 2016-08-23 1 (2)

    REASON FOR ISSUE


    DNV-GL approval.

    GENERAL
    OK 74.78 is an LMA AC/DC electrode suitable for welding high tensile steels used in low temperature
    applications. Good notch toughness down to -40°C. Suitable for enclosed welding and cladding of rails, when
    a hardness of ~ 250 HV is required. Also suitable for butt welding rails with tensile strength of 800-900
    N/mm2.
    Due to low moisture content of the coating, this electrode is suitable when preheating cannot be applied.

    Min AC OCV: 65 V Alloy Type: Low alloyed (0.4 % Mo)


    Polarity: AC, DC+ Coating Type: Basic covering
    Diff Hydrogen: < 5.0 ml/100g

    WELDING POSITIONS

    1 2 3 4 6

    CLASSIFICATIONS Electrode APPROVALS


    SFA/AWS A5.5 E9018-D1 ABS 3YQ460M H5
    EN ISO 18275-A E 55 4 MnMo B 3 2 H5 CE EN 13479
    DB 81.039.02
    DB 82.039.02
    DNV-GL 3 Y46H5
    VdTÜV 01027

    CHEMICAL COMPOSITION
    All Weld Metal (%)
    Min Max
    C 0.02 0.10
    Si 0.15 0.55
    Mn 1.40 1.75
    P 0.020
    S 0.020
    Cr 0.1
    Ni 0.1
    Mo 0.30 0.45
    V 0.03
    Nb 0.02
    Cu 0.1
    Al 0.03
    Sn 0.01
    Ti 0.03
    Pb 0.02
    As 0.03
    Product Data Sheet OK 74.78
    E 'Manual metal-arc welding'
    ESAB Perstorp AB Sweden
    Prepared by Qualified by Approved by Reg no Cancelling Reg date Page

    P-O Oskarsson Tero Borg J-P Ernoult EN007367 EN007172 2016-08-23 2 (2)

    MECHANICAL PROPERTIES OF WELD METAL

    ISO AWS

    As welded Stress relieved 620°C 1h


    Properties Min Max Typ Min
    Rp0.2 (MPa) 550 600 530
    Rm (MPa) 610 780 650 620
    A4 (%) 17
    A5 (%) 22 24

    Charpy V at -40°C (J) 47 90


    Charpy V at -50°C (J) 70 27
    Comments: Comments:
    EN standard requires A5 min 18%.

    ECONOMICS & CURRENT DATA


    Dimension (mm) Current (A)
    -
    W η N B H T U Welding
    -
    Ø x Length Min Max Positions
    2.5 x 350 75 100 2.2 120 0.62 73.0 0.90 55 22 1,2,3,4,6
    3.2 x 450 105 140 4.8 120 0.65 32.0 1.30 86 23 1,2,3,4,6
    4.0 x 450 140 190 7.3 120 0.65 20.5 1.80 97 23 1,2,3,4,6
    5.0 x 450 190 260 10.5 120 0.68 14.0 2.60 100 24 1,2,3
    6.0 x 450 240 340 15 117 0.69 10 3.6 103 24 1,2
    W = Weight (kg / 100 electrodes)
    η = Efficiency (g weld metal x 100 / g core wire)
    N = Effective value (kg weld metal / kg electrodes)
    B = Changes (number of electrodes / kg weld metal)
    H = Deposit rate at 90% of max current (kg weld metal / hour arc time)
    T = Fusion time at 90% of max current (s / electrode)
    U = Arc voltage (V)

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