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CIRCUIT DIAGRAM:

SINGLE ACTING CYLINDER WITH ONE WAY PRESSURE VALVE


MODELING AND ANALYSIS OF BASIC PNEUMATIC,HYDRAULIC&
ELECRICAL PNEUMATIC CIRCUITS
EXPT. NO.:7(a) DESIGN AND TESTING OF SINGLE ACTING CYLINDERS
DATE : USING PRESSURE VALVES
AIM:
To actuate single acting cylinders in a pneumatic circuit using one and two way pressure
valves.

APPARATUS REQUIRED:
1. Single acting cylinder
2. FRL unit
3. 3/2 single pilot valve

4. OR gate/one way pressure valve

5. AND gate/two way pressure valve

6. Air service unit


7. Connecting tubes

PROCEDURE:
1. The connection is made as shown in figure.

2. The pilot pressure are fed into the 3/2 direction control valve.

3. When the button is pushed the air is sent into single acting cylinder.

4. The cylinder moves in forward position.

5. When the push button is released, it retracts because of the spring.

6. Feed the air through different valves and make the cylinder to actuate.

RESULT:

Thus the cylinders are actuated by the air pressure in the pneumatic circuit.
CIRCUIT DIAGRAM:

SINGLE ACTING CYLINDER WITH TWO WAY PRESSURE VALVE


EXPT. NO.:7(b) DESIGN AND TESTING OF SINGLE ACTING CYLINDERS
DATE :

AIM:
To actuate single acting cylinders in a pneumatic circuit using two way pressure valves.

APPARATUS REQUIRED:
1. Single acting cylinder
2. FRL unit
3. 3/2 single pilot valve

4. OR gate/one way pressure valve

5. AND gate/two way pressure valve

6. Air service unit


7. Connecting tubes

PROCEDURE:
1. The connection is made as shown in figure.

2. The pilot pressure are fed into the 3/2 direction control valve.

3. When the button is pushed the air is sent into single acting cylinder.

4. The cylinder moves in forward position.

5. When the push button is released, it retracts because of the spring.

6. Feed the air through different valves and make the cylinder to actuate.

RESULT:

Thus the cylinders are actuated by the air pressure in the pneumatic circuit.
CIRCUIT DIAGRAM

DOUBLE ACTING CYLINDER WITH ONE 3/2 SINGLE PILOT VALVE


EXPT.NO.:7(c) DESIGN AND TESTING OF DOUBLE ACTING
DATE : CYLINDERS USING PILOT VALVES

AIM:
To actuate double acting cylinders in a pneumatic circuit using pilot valves.

APPARATUS REQUIRED:
1. Double acting cylinder
2. 3/2 push button spring return DCV
3. 3/2 single pilot valve
4. 5/2 single, double pilot DCV
5. Air service unit
6. Connecting tubes

7. Compressor

PROCEDURE:

1. The connection is made as shown in figure.

2. The pilot pressure are fed into the 3/2 direction control valve.

3. When the button is pushed the air is sent into single acting cylinder.

4. The cylinder moves in forward position.

5. When the push button is released, it retracts because of the spring.

6. Feed the air through different valves and make the cylinder to actuate.

RESULT:

Thus the cylinders are actuated by the air pressure in the pneumatic circuit.
CIRCUIT DIAGRAM

DOUBLE ACTING CYLINDER WITH TWO 3/2 SINGLE PILOT VALVE


EXPT.NO.:7(d) DESIGN AND TESTING OF DOUBLE ACTING
DATE : CYLINDERS USING PILOT VALVES

AIM:
To actuate double acting cylinders in a pneumatic circuit using pilot valves.

APPARATUS REQUIRED:
1. Double acting cylinder
2. 3/2 push button spring return DCV
3. 3/2 single pilot valve
4. 5/2 single, double pilot DCV
5. Air service unit
6. Connecting tubes

7. Compressor

PROCEDURE:

1. The connection is made as shown in figure.

2. The pilot pressure are fed into the 3/2 direction control valve.

3. When the button is pushed the air is sent into single acting cylinder.

4. The cylinder moves in forward position.

5. When the push button is released, it retracts because of the spring.

6. Feed the air through different valves and make the cylinder to actuate.

RESULT:

Thus the cylinders are actuated by the air pressure in the pneumatic circuit.
CIRCUIT DIAGRAM-SPDT SWITCH
EXPT.NO.:7)e) DESIGN OF CIRCUITS WITH LOGIC SEQUENCE
DATE: USING ELECTRO PNEUMATIC TRAINER KIT

AIM:
To develop a electro-pneumatic circuit for extension and retraction of double acting
cylinder

APPARATUS REQUIRED:
1. Double acting cylinder
2. 3/2 solenoid valve
3. 5/2 single and double solenoid valve
4. FRL unit
5. Relay
6. SMPS
7. Pushbutton switch
8. Connecting tubes & wires

PROCEDURE:

SPDT SWITCH
1. Provide power supply to the pneumatic trainer from control trainer by interfacing
24+vand-v
2. Using the SPDT switch energize the corresponding solenoid valve to get the desired
movement in the cylinder.
3. Supply the Air to FRL unit.
4. Assemble all the components.
5. Check all the connections carefully.
6. Test the circuit. Observe the working of the cylinder using the 3/2 and 5/2 solenoid valve.
CIRCUIT DIAGRAM-PUSH BUTTON
PUSHBUTTON SWITCH:

1. Draw the circuit diagram and connect the air supply to FRL unit.
2. Connect the electrical circuit from 24 dc source to ON/OFF switch.

3. Solenoids are connected to the pushbutton switch.

4. Draw the circuit diagram and connect the air supply to FRL unit.
5. Connect the electrical circuit from 24 dc source to ON/OFF switch.
6. Solenoids are connected to the pushbutton switch.

RESULT:

Thus the movement of double acting cylinder was carried out using switches.
CIRCUIT DIAGRAM

DOUBLE ACTING DIAGRAM


EXPT.NO.: 7(f) DESIGN OF HYDRAULIC CIRCUIT USING
DATE: AUTOMATION STUDIO SOFTWARE

AIM:

To simulate the hydraulic circuit with single acting, double acting cylinders by manual
and automatic mode using Automation Studio software

REQUIREMENTS:

1. Personal Computer
2. AUTOMATION STUDIO Software

PROCEDURE:

1. Open the software in the personal computer.


2. Select the new file in it.
3. Click on the supply elements and then select, copy, paste the pump and tanks.
4. Click the attenuator and then select, copy, paste the single and double
acting cylinder.
5. Then select, copy, paste the 3/2, 5/2 single and double solenoid valve.
6. Connect all the components
7. Start and operate the single, double acting cylinders.

RESULT:

Thus the Hydraulic circuit for single acting, double acting cylinder was simulated using
AUTOMATION STUDIO software.

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