Installation, Operation, Repair and Parts Manual: Series 9300 Hydraulically-Driven Centrifugal Pumps
Installation, Operation, Repair and Parts Manual: Series 9300 Hydraulically-Driven Centrifugal Pumps
Installation, Operation, Repair and Parts Manual: Series 9300 Hydraulically-Driven Centrifugal Pumps
SERIES 9302C & 9302S SERIES 9303C & 9303S SERIES 9303P SERIES 9303C-SP
Cast Iron & Stainless Steel Cast Iron & Stainless Steel Polypropylene Cast Iron Centrifugal Pumps
Centrifugal Pumps Centrifugal Pumps Centrifugal Pumps
Max. Flow Rate:............... 100 gpm Max. Flow Rate:............... 147 gpm Max. Flow Rate:............... 113 gpm Max. Flow Rate:............... 122 gpm
Max. Pressure:....................120 psi Max. Pressure:....................145 psi Max. Pressure:....................125 psi Max. Pressure:....................140 psi
Ports:.....................1-1/4” NPT Inlet Ports:.....................1-1/2” NPT Inlet Ports:.....................1-1/2” NPT Inlet Ports:.....................1-1/2” NPT Inlet
.................................. 1” NPT Outlet ............................ 1-1/4” NPT Outlet ............................ 1-1/4” NPT Outlet ............................ 1-1/4” NPT Outlet
Hydraulic Ports:....... 1/2” NPT Inlet Hydraulic Ports:....... 1/2” NPT Inlet Hydraulic Ports: ...... 1/2” NPT Inlet Hydraulic Ports:....... 1/2” NPT Inlet
.................................3/4” NPT Tank .................................3/4” NPT Tank .................................3/4” NPT Tank .................................3/4” NPT Tank
1. Always drain and flush pump before servicing or dis- Never use your hand to check the condition of hydraulic
assembling for any reason. lines or hoses. If hydraulic fluid penetrates the skin, get
medical help immediately. Failure to get proper medical
2. Always drain and flush pumps prior to returning unit
help may result in loss of limb or life. The safest way to
for repair.
check hydraulic lines or hoses is by holding a piece of
3. Never store pumps containing hazardous chemicals. cardboard next to the hydraulic line or hose.
4. Before returning pump for service/repair, drain out
all liquids and flush unit with neutralizing liquid. The sound pressure level of the pump is 80dBA. Observe
Then, drain the pump. Attach tag or include written all safety precautions when operating the pump within
notice certifying that this has been done. It is illegal close proximity for extended periods of time by wear-
to ship or transport any hazardous chemicals with- ing hearing protectors. Extended exposure to elevated
out United States Environmental Protection Agency sound levels will result in permanent loss of hearing
Licensing. acuteness, tinnitus, tiredness, stress, and other effects
such as loss of balance and awareness.
REF. DESCRIPTION
NO.
1 Tank Lid
2 Vent Line #3430-0456
3 Jet Agitator
4 Shut-off Ball Valves
5 Centrifugal Pump
6 Spray Control Console
7 Centrifugal Pump Control
8 Manifold Boom Valve
9 Electromagnetic Flowmeter
10 Compact Jet Turret Nozzle Body
Operation
Open Center Systems— All Models 3. Prime the centrifugal pump with all valves open (See
Adjusting Centrifugal Pump Output the Installation Instructions and System Configuration
Diagram).
HM1C, HM3C & HM5C motors have bypass screw fully 4. Close the agitation line valve and keep the control
closed from the factory. HM2C & HM4C motors have bypass valve and the boom shut-off valve open. Note the spray
screw set at 1-1/2 turns from fully closed from the factory. pressure.
1. Open the bypass adjustment screw 2-1/2 turns from fully 5. Open the agitation line valve until you have desired
closed. Turn the bypass screw in to achieve the flow for circulation in the tank. Recheck the spray pressure. If it
the desired gpm and psi. is too low, close down the agitation line valve until the
desired spray pressure is reached. If the spray pressure
2. Start the tractor. Leave the directional valve in the is too high, throttle the centrifugal pump by closing down
neutral position and allow hydraulic oil to circulate for the control valve.
approximately 10 to 15 minutes or until adequately
warmed.
Make sure both the seal cavity and seal are clean and
lubricated.
3. To seat the seal in the seal cavity, use a piece of 3/4”
PVC pipe 4” to 6” [101.6 to 152.4 mm] in length. Lubricate
sealing surface on seal after it is seated. Do not lubricate
the shaft. Figure 10 Figure 10a
4. To install the rotary portion of the mechanical seal, place
it over the shaft with the carbon side facing in, and press 1. Remove the Mounting Flange from the motor body and
against the stationary portion (See Figure 9). place Hydraulic Motor in vise.
5. Install rubber gasket 1700-0100 over shaft against rotary 2. Remove Tank Port Adapter and Pressure Port Adapter
portion of seal. with large crescent wrench or 1-1/16” and 1-3/8” box end
wrench (See Figure 10).
3. Using a 9/16” box end wrench, loosen the nut on the By-
pass Adjusting Screw (See Figure 10a).
4. Using a small screwdriver, remove the Bypass Adjusting
Screw from the Motor. (This will remove the Screw, Nut,
Washer and Thread-Seal Gasket.)
5. Using a 1/4” Allen wrench, remove the Socket Head Cap
Figure 9
Screws from the Motor End Plate (See Figure 10).
6. If Motor End Plate will not lift off easily, use a small screw-
driver to carefully pry apart the boss portion of the End
On Models 9305C-HM3C-SP, 9505C-HM3C-BS and
Plate and Gerotor Housing until free (See Figure 11). If
9305C-HM3C, install the washer on the shaft prior to
Gerotor Housing will not lift off easily, carefully pry apart
installing the impeller nut.
-9- L-1526 (12/12, Rev. B)
the boss area between the Gerotor Housing and the Mo- Hydraulic Motor Shaft Disassembly and Repair
tor Body. (It may be necessary to alternate sides when
1. Remove Large Retaining Ring from Shaft with a screw-
prying apart Motor sections.) driver. Remove Thrust Bearing Assembly from Shaft (in-
cludes the Thrust Bearing and two Thrust Bearing Rac-
es) and the Seal Spacer.
2. Remove the Small Retaining Ring next to the Shaft Ball
Bearing.
3. To remove the Bearing from the shaft, place the shaft
(threaded end up) in the arbor press fixture. Place the two
support bars provided in the repair kit opposite each oth-
Figure 11 er and between the seal on the shaft and the arbor press
fixture. Using an arbor press, press the shaft through the
7. Remove both parts of the Gerotor. Bearing, Seal Spacer and Seal (See Figure 13).
8. On HM3C models, remove the Woodruff Key from the 4. Inspect the sealing area of the shaft for wear. Inspect
Shaft. On HM1C, HM2C and HM4C models, remove the other Shaft Assembly Components for wear and replace
if necessary.
Roll Pin from the Shaft.
9. Remove the o-ring from the Motor End Plate and Body
with a flat instrument such as a knife blade.
10. Inspect Motor End Plate, Body and Gerotor Housing for
wear and/or gouging. If gouging has occurred in both the
Motor End Plate and Body, the motor is not repairable.
If gouging has occurred in the Motor End Plate, Body or
Figure 13
Gerotor Housing, the part that is worn must be replaced.
If Gerotor Housing is damaged, Gerotor parts must also 5. While motor is completely disassembled, clean all parts
be replaced. in a solvent bath.
Build Shaft Sub-Assembly
To Remove the Shaft Assembly from the Motor Body 1. To assemble the seal cartridge, remove the old
seal from the cartridge by pressing it out. The car-
1. Remove the Slinger Ring from the Motor Shaft.
tridge is reused by assembling the new seal into car-
tridge, ensuring the new seal is pressed in with the lip
Special attention should be exercised when working with seal on the opposite side as shown in Fig.A.
retaining rings. Always wear safety goggles when work-
Press
ing with spring or tension loaded fasteners or devices.
Seal Spacer
2. Using the large retaining ring pliers, remove the Retaining
Ring next to the Ball Bearing in the Motor Body. Seal
10. Do not press, but place the shaft sub-assembly into the Reassembly of Remaining Hydraulic Motor Parts
motor body with threaded end of shaft up. Lubricate the
1. Place Motor Body in a vise with large end of shaft facing
two o-rings with hydraulic or mineral oil before assembling.
up.
2. Install the o-ring in the body.
3. Install the Roll Pin on the shaft. Place the Inner Gear of
the Gerotor onto the shaft making sure Gerotor slot lines
up with the key in the shaft.
The Roll Pin can slide up behind the inner gear of the
gerotor when the gear is installed. Make sure the key is
visible in the slot after the gear is in place.
Figure 14
4. Install the outer portion of the Gerotor, making sure the
Install Shaft Sub-Assembly Into Motor Body Gerotor is centered within the o-ring groove on the body.
Important: Make sure the surface edge of the arbor press 5. Install the Gerotor Housing, making sure the pins in the
fixture is smooth and clean. An unthreaded piece of Gerotor Housing line up with their respective holes in the
pipe (1” x 4” high) is needed to support the outer race of body.
the seal cartridge sub-assembly and outer race of the
ball bearing during assembly. Place this pipe over the 6. Lightly lubricate the area between the Inner and Outer
shaft threaded end for assembly of the following steps. Gerotor, the Outer Gerotor, and Gerotor Housing with
1. Place the body on a support fixture in the arbor press. hydraulic oil or mineral oil.
Using an unthreaded piece of pipe (1” dia. x 4” high), Special attention should be exercised when working with
press the shaft subassembly down into the body until it retaining rings. Always wear safety goggles when work-
bottoms out. This is a light press fit and should be done ing with spring or tension-loaded fasteners or devices.
slow and easy.
7. Install o-ring on the motor end plate.
2. Install the new ball bearing onto the threaded end of
the shaft. Press down using the 1” x 4” pipe until the 8. Place end plate on gerotor housing, making sure holes in
retaining ring can be installed in its groove in the bear- end plate line up with pins in the gerotor housing.
ing core of the motor body. Install the retaining
ring.
-11- L-1526 (12/12, Rev. B)
9. Install four Socket Head Cap Screws in Motor End Plate, 11. Replace o-ring on both port adapters.
and using a 1/4” Allen wrench, tighten Cap Screws alter-
12. Install Pressure Port Adapter and Tank Port Adapter
nately and evenly in a crisscross pattern to approximate-
back onto the motor. (For ease of installation, tighten the
ly 15 foot pounds [ 20 Nm] of torque.
Pressure Port Adapter first, then the Tank Port Adapter.)
10. Install the Thread Seal Gasket on the Bypass Adjusting
13. Remove Hydraulic Motor from the vise. Turn shaft by
Screw. Put the Gasket on from the slotted end and turn
hand to check for binding.
until four threads on the screw are showing. Install the
Washer and the Nut. Install Bypass Adjusting Screw in 14. Install Slinger Ring over Motor Shaft.
the motor end plate.
15. Install Motor into Pump Mounting Flange. Insert four Hex
A. For closed center hydraulic systems, turn the By- Head Bolts; then alternately and evenly tighten them.
pass Adjusting Screw in until it bottoms out in the [For polypropylene models, secure the Hydraulic Motor
End Plate. Tighten nut down with 9/16” box end to the Mounting Flange with four Hex Head Cap Screws
wrench. and Nuts. The nuts should be visible when the assembly
B. For open center hydraulic systems, turn the Bypass is complete.]
Adjusting Screw in until it bottoms out in the End
Plate; then turn back out 11⁄2 full turns. Holding the
Bypass Adjusting Screw with a screwdriver, tighten
Nut. (Motor will then have to be readjusted to tractor
system.)
Troubleshooting
If the proper Hydraulic Pump Unit has been selected according draulic system heat is excessive etc., check the following trou-
to Hypro recommendations, and the unit has been correctly bleshooting guide for possible problems and solutions.
plumbed into the hydraulic system, operation should be quite
satisfactory. If spraying performance is unsatisfactoryor hy-
Troubleshooting Guide
Symptom Probable Cause(s) Corrective Action(s)
Low discharge Pump not primed. — Remove top most vent plug from face of pump and run
pump to expel trapped air (see Installation Instructions).
Air leaks in inlet line. — Check and reseal inlet fittings.
Blocked or clogged line strainer. — Inspect strainer and clear any debris from screen.
Impeller plugged. — Inspect and clear obstruction.
Undersize inlet line or — Suction line should be the same diameter as inlet port of pump or larger.
collapsed hose.
Improperly sized hydraulic motor. — Refer to Pump Selection Guide to determine proper size
hydraulic motor for your hydraulic system.
Bypass Adjustment Screw not — Adjust bypass screw on side of hydraulic motor
set properly. in until the desired output is attained.
Eye of impeller rubbing on volute. — Remove volute (front cover) and inspect the impeller.
If wear detected, sand the impeller eye O.D. with emery cloth.
Hydraulic system Improper hydraulic motor size. — Refer to Pump Selection Guide on our website to determine proper size
overheating for your hydraulic system.
Bypass Adjustment Screw — Close adjustment screw on side of hydraulic motor
set to bypass too much oil. to lessen the amount of oil being bypassed.
Improper metering orifice — Install proper size orifice. Refer to Installation section for proper sizing.
installed in pressure port.
Insufficient hydraulic hose size. — Check hydraulic hose size. Hose should be at least 1/2” [12.7 mm]
on the pressure port and 3/4” [19.05mm] on the tank port.
NOTE: See Hydraulic Test Kit 3430-0650 and our Operation Manual No. L-1503
for further guidance and troubleshooting.
9303
90
6
1-1/2˝ Inlet Hose
80
5
70
P 60 B
4
S A
I 50 R
3
40
30 2
20
1
10
Feet of lift = 15 10 5 0
0 0
0 20 40 60 80 100 120
GPM
-13- L-1526 (12/12, Rev. B)
Performance Graphs
30
6 2
80
P 5 B P B
S A S 1.5 A
20
I 60 4 R I R
3 1
40
10
2
20 0.5
5
1 0
Feet of Lift = 15
Feet of lift = 15 10 5 0 10
0 0 0 0
0 20 40 60 80 100 120 0 10 20 30 40 50 60 70 80
GPM GPM
100 7
P 6 B
80
S A
5
I R
60 4
3
40
2
20
1
Feet of lift = 15 10 5 0
0 0
0 20 40 60 80 100 120
GPM
5
70
1-1/2˝ Inlet Hose
60
4
P 50 B
S 3 A
40
I R
30 2
20
1
10
Feet of Lift = 15 10
5 0
0 0
0 20 40 60 80 100 120
GPM
L-1526 (12/12, Rev. B) -14-
Performance Graphs
80
1-1/2˝ Inlet Hose
5
70
60
4
P B
S 50 A
I 3 R
40
30 2
20
1
10
Feet of Lift = 15 10 5 0
0 0
0 20 40 60 80 100 120
GPM
3
1-1/2˝ Inlet Hose
40
2.5
P 30 2
B
S A
I R
1.5
20
10
0.5
Feet of Lift = 15 10 5 0
0 0
0 20 40 60 80 100
GPM
5
70
1-1/2˝ Inlet Hose
60
4
P 50 B
S 3 A
40
I R
30
2
20
1
10
Feet of Lift = 15 10 5 0
0 0
0 20 40 60 80 100 120
GPM
-15- L-1526 (12/12, Rev. B)
Performance Graphs
30 2 3
40
20 2
1 20
10 1
Feet of Lift = 15 10 5 0
0 0 0 0
0 20 40 60 80 100 120 0 20 40 60 80 100 120
GPM GPM
2 20
1
20 10
1
Feet of Lift = 15 10 5 0 0 0
0 0 0 10 20 30 40 50 60 70 80 90
0 20 40 60 80 100 120
GPM
GPM
90
1-1/2˝ Inlet Hose 20 GPM 6
100 7
80
6 18 GPM 5
70
80
P 5 B P B
60 4
S A S 15 GPM A
I 60 4 R I 50 R
3
3 40
40
30 2
2
20
20
1
1
10
Feet of Lift = 15 10 5 0
0 0 0 0
0 20 40 60 80 100 120 0 20 40 60 60 100 120
GPM GPM
L-1526 (12/12, Rev. B) -16-
Performance Graphs
80
7GPM 2˝ Inlet Hose 7
100
5
70
6
60 6GPM 80
4 P B
P B 5
S 50 A S A
I 3 R I 60
4 R
40
5GPM
3
40
30 2
2
20
20
1
1
10
Feet of Lift = 15 10 5 0
0 0
0 0 0 20 40 60 80 100 120 140 160
0 10 20 30 40 50 60 70 80 90
GPM GPM
7 120
14 GPM 2˝ Inlet Hose 8
100
6 7
13 GPM 100
80
P 12 GPM 5 B P 6 B
80
S A S A
5
I 60 4
R I R
60 4
3
40 3
40
2
2
20 1 20
1
Feet of Lift = 15 10 5 0
0 0 0 0
0 20 40 60 80 100 120 0 20 40 60 80 100 120 140 160
GPM GPM
9305 9305C-HM3C
L/min
9305C-HM3C-SP, BSP Performance at 19 GPM
L/min
0 100 200 300 400 500 600 700
160 11 0 100 200 300 400 500 600
160
10
140 19 GPM 10
140
18 GPM 9 2˝ Inlet Hose
120 17 GPM
8 120
8
P 100 7
B
S
P 100 B
6 A S 6 A
I 80
R
5 I 80 R
60 4 60 4
3
40
40
2
2
20
1 20
Feet of Lift = 15 10 5 0
0 0
0 0
0 20 40 60 80 100 120 140 160 180 200
0 20 40 60 80 100 120 140 160
GPM
GPM
-17- L-1526 (12/12, Rev. B)
Performance Graphs
8
11 16
19
9
12
17
13
14
7
4 18
2
15
2
5
10 6
7
Note: When ordering parts, give
QUANTITY, PART NUMBER,
DESCRIPTION and COMPLETE
MODEL NUMBER. Reference
numbers are used ONLY to identify
parts in the drawing and are NOT
1 to be used as order numbers.
Ref. Ref.
No. Qty. Part No. Description No. Qty. Part No. Description
1 1 0701-9300C Bearing Housing 11 1 1720-0083 O-Ring
2 2 2008-0001 Bearing 12 1 0401-9100P Impeller (Nylaglass)
3 1 1410-0108 Bearing Spacer 12* 1 0402-9100P Impeller (Polypropylene)
4 1 1410-0110 Motor Pilot Ring 13 1 2253-0006 Acorn Nut
5 1 0517-2500 Shaft Assembly 14 1 0150-9200C2 Pump Casing
6 2 1810-0013 Retainer Ring 14* 1 0156-9200S1 Pump Casing
7 1 2500-0033 Hydraulic Gear Motor 15 4 2406-0007 Pipe Plug
8 1 0750-9300C2 Mounting Flange 15* 4 2406-0016 Pipe Plug
8* 1 0756-9300S Mounting Flange 16 4 2210-0020 Hex Head Cap Screw
9 1 See Note 1 Mechanical Seal 16* 4 2210-0125 Hex Head Cap Screw
9* 1 See Note 1 Mechanical Seal 17 4 2210-0130 Threaded Stud
10 1 1610-0012 Key 18 4 2260-0002 Lockwasher
10* 1 04432 Key 19 4 2250-0008 Nut
Hypro/SHURflo (hereafter, “Hypro”) agricultural products are warranted to be free of defects in material and workmanship under
normal use for the time periods listed below, with proof of purchase.
- Pumps: one (1) year from the date of manufacture, or one (1) year of use. This limited warranty will not
exceed two (2) years, in any event.
- Accessories: ninety (90) days of use.
This limited warranty will not apply to products that were improperly installed, misapplied, damaged, altered, or incompatible with
fluids or components not manufactured by Hypro. All warranty considerations are governed by Hypro’s written return policy.
Hypro’s obligation under this limited warranty policy is limited to the repair or replacement of the product. All returns will be tested
per Hypro’s factory criteria. Products found not defective (under the terms of this limited warranty) are subject to charges paid by the return-
ee for the testing and packaging of “tested good” non-warranty returns.
No credit or labor allowances will be given for products returned as defective. Warranty replacement will be shipped on a freight allowed
basis. Hypro reserves the right to choose the method of transportation.
This limited warranty is in lieu of all other warranties, expressed or implied, and no other person is authorized to give any other
warranty or assume obligation or liability on Hypro’s behalf. Hypro shall not be liable for any labor, damage or other expense, nor
shall Hypro be liable for any indirect, incidental or consequential damages of any kind incurred by the reason of the use or sale of
any defective product. This limited warranty covers agricultural products distributed within the United States of America. Other world market
areas should consult with the actual distributor for any deviation from this document.
Return Procedures
All products must be flushed of any chemical (ref. OSHA section 1910.1200 (d) (e) (f) (g) (h)) and hazardous chemicals must be labeled/
tagged before being shipped* to Hypro for service or warranty consideration. Hypro reserves the right to request a Material Safety Data
Sheet from the returnee for any pump/product it deems necessary. Hypro reserves the right to “disposition as scrap” products returned
which contain unknown fluids. Hypro reserves the right to charge the returnee for any and all costs incurred for chemical testing, and prop-
er disposal of components containing unknown fluids. Hypro requests this in order to protect the environment and personnel from the haz-
ards of handling unknown fluids.
Be prepared to give Hypro full details of the problem, including the model number, date of purchase, and from whom you purchased your
product. Hypro may request additional information, and may require a sketch to illustrate the problem.
Contact Hypro Service Department at 800-468-3428 to receive a Return Merchandise Authorization number (RMA#).
Returns are to be shipped with the RMA number clearly marked on the outside of the package. Hypro shall not be liable for freight damage
incurred during shipping. Please package all returns carefully. All products returned for warranty work should be sent shipping charges
prepaid to:
HYPRO/PENTAIR
Attention: Service Department
375 Fifth Avenue NW
New Brighton, MN 55112
For technical or application assistance, call the Hypro Technical/Application number: 800-445-8360, or send an email to:
technical@hypropumps.com. To obtain service or warranty assistance, call the Hypro Service and Warranty number: 800-468-3428;
or send a fax to the Hypro Service and Warranty FAX: 651-766-6618.
*Carriers, including U.S.P.S., airlines, UPS, ground freight, etc., require specific identification of any hazardous material being shipped. Failure to do so may
result in a substantial fine and/or prison term. Check with your shipping company for specific instructions.
Note: This warranty does not apply to Hypro Pump Kit Model 1538,
1551, 1538-SP and 1551-SP. This is because the user could incorrectly
assemble the parts and cause the pump to work improperly.