Raging Stain Gauges: Chris Drewelow
Raging Stain Gauges: Chris Drewelow
Raging Stain Gauges: Chris Drewelow
Chris Drewelow
Cody Grudenkauf
Bart Graybill
What is a strain gauge? It’s a device used to measure strain, naturally. Why do
we use strain gauges? Strain gauges are frequently used in mechanical engineering
(http://www.instron.us/wa/glossary/Strain.aspx)
Using particle mechanics and assuming elastic deformation only, Hooke’s
Law relates the strain with the forces applied by the normal stresses with the Modulus of
signal. The strain gauges are connected to a specimen of known mechanical properties
measure, etc. The change in resistance in the sensor is directly related to the applied
stress on the specimen. Comparing the measurements to that of the known specimen
can be helpful in design and applications of the specimen type. Strain gauges can also
every day. The importance of precision matters greatly. Knowing the types of materials
being tested may change the application of the strain-gauge or maybe even a different
type of gauge is needed. A new problem arising is the use of fiber-composite materials,
such those used in aerospace engineering. The differences of directionality of the fibers
is much different than that of metals, so these differences must be taken into account to
provide correct precision (Eberlain). We can measure strain deformation in five different
various research and design uses, electrical strain gauges are the most effective and
cost efficient.
Strain gauges are not only used to measure strain. They are very critical in uses
in load-cell tranducers, which measure tensile and compressive forces. The gauge is
set up on the body of a known area which can convert the strain measurements to
direct loading output. They can also measure pressure outputs by using the same set-
up as the load-cell, but the sensor measures the applied load over a discrete area.
Another use for the strain gauge is by measuring torsion forces in a rotational shaft. To
make this measurement, the strain gauge must be wired through a slip ring or data must
able to measure shear strain and stresses. The gauges should be installed with 90-
degree angles between them and the two measurements can be used to find shear
Issues arising from the use of strain gauges are limiting the ‘outside resistances’. These
include, noise, humidity, bonding connections to the speciman and other electrical
mishaps. Shielding is used on the lead wires to block out noise and other electrical
interference. Twisting the lead wires should cancel out the magnetic induction voltages
caused by the connection of dissimilar metals. To take the change in temperature into
effect, each strain gauge is attached to a thermal coefficient during production (Omega).
Also, a known gauge factor should be taken into consideration. Gauge factor is the
amount of stresses that can be measured with each gauge. The adhesive which
connects the gauge to the speciman, must be an electrical insulator and helps work to
applied to wires. Otherwise bare wires must be used in a dry, clean laboratory. Humidity
causes a drastic change to resistance when present. Other gage characteristics and
properties that should be considered for each measurement include: Gauge length,
strain sensitive alloys, carrier material, gauge width and configuration of solder tabs
(omega).