DMOS Driver For 3-Phase Brushless DC Motor: Description
DMOS Driver For 3-Phase Brushless DC Motor: Description
DMOS Driver For 3-Phase Brushless DC Motor: Description
Description
The L6235 device is a DMOS fully integrated 3-
phase motor driver with overcurrent protection.
Realized in BCD technology, the device combines
isolated DMOS power transistors with CMOS and
bipolar circuits on the same chip.
The device includes all the circuitry needed to
62 drive a 3-phase BLDC motor including: a 3-phase
DMOS bridge, a constant off time PWM current
controller and the decoding logic for single ended
hall sensors that generates the required
sequence for the power stage.
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/13RZHU',3 Available in PowerSO36 and SO24 (20 + 2 + 2)
/3'3RZHU62 packages, the L6235 device features a non-
/'62 dissipative overcurrent protection on the high-side
power MOSFETs and thermal shutdown.
Features
Operating supply voltage from 8 to 52 V
5.6 A output peak current (2.8 A DC)
RDS(ON) 0.3 typ. value at Tj = 25 °C
Operating frequency up to 100 KHz
Non-dissipative overcurrent detection and
protection
Diagnostic output
Constant tOFF PWM current controller
Slow decay synchr. rectification
Contents
1 Block diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2 Maximum ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3 Pin connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
4 Electrical characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
5 Circuit description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
5.1 Power stages and charge pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
5.2 Logic inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
8 Decoding logic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
9 Tachometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
11 Application information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
11.1 Output current capability and IC power dissipation . . . . . . . . . . . . . . . . . 26
11.2 Thermal management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
12 Package information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
12.1 PowerSO36 package information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
12.2 SO24 package information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
13 Revision history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
1 Block diagram
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3 Pin connections
GND 1 36 GND
N.C. 2 35 N.C.
H1 1 24 H3 N.C. 3 34 N.C.
DIAG 2 23 H2 VSA 4 33 VSB
D01IN1195A
SO24 PowerSO6(1)
4 Electrical characteristics
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5 Circuit description
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The L6235 device includes a constant off time PWM current controller. The current control
circuit senses the bridge current by sensing the voltage drop across an external sense
resistor connected between the source of the three lower power MOS transistors and
ground, as shown in Figure 9. As the current in the motor increases the voltage across the
sense resistor increases proportionally. When the voltage drop across the sense resistor
becomes greater than the voltage at the reference input pin VREF the sense comparator
triggers the monostable switching the bridge off. The power MOS remains off for the time
set by the monostable and the motor current recirculates around the upper half of the bridge
in slow decay mode as described in Section 7: Slow decay mode on page 17. When the
monostable times out, the bridge will again turn on. Since the internal deadtime, used to
prevent cross conduction in the bridge, delays the turn on of the power MOS, the effective
off time tOFF is the sum of the monostable time plus the deadtime.
Figure 10 shows the typical operating waveforms of the output current, the voltage drop
across the sensing resistor, the pin RC voltage and the status of the bridge. More details
regarding the synchronous rectification and the output stage configuration are included in
Section 7.
Immediately after the power MOS turns on, a high peak current flows through the sense
resistor due to the reverse recovery of the freewheeling diodes. The L6235 device provides
a 1 µs blanking time tBLANK that inhibits the comparator output so that the current spike
cannot prematurely retrigger the monostable.
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Figure 11 shows the magnitude of the off time tOFF versus COFF and ROFF values. It can be
approximately calculated from the equations:
Equation 1
tRCFALL = 0.6 · ROFF · COFF
tOFF = tRCFALL + tDT = 0.6 · ROFF · COFF + tDT
where ROFF and COFF are the external component values and tDT is the internally generated
deadtime with:
Equation 2
20 K ROFF 100 K
0.47 nF COFF 100 nF
tDT = 1 µs (typical value)
Therefore:
Equation 3
tOFF(MIN) = 6.6 µs
tOFF(MAX) = 6 ms
These values allow a sufficient range of tOFF to implement the drive circuit for most motors.
The capacitor value chosen for COFF also affects the rise time tRCRISE of the voltage at the
pin RCOFF. The rise time tRCRISE will only be an issue if the capacitor is not completely
charged before the next time the monostable is triggered. Therefore, the on time tON, which
depends by motors and supply parameters, has to be bigger than tRCRISE for allowing
a good current regulation by the PWM stage. Furthermore, the on time tON cannot be
smaller than the minimum on time tON(MIN).
Equation 4
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Figure 13 shows the operation of the bridge in the slow decay mode during the off time. At
any time only two legs of the 3-phase bridge are active, therefore only the two active legs of
the bridge are shown in Figure 13 and the third leg will be off. At the start of the off time, the
lower power MOS is switched off and the current recirculates around the upper half of the
bridge. Since the voltage across the coil is low, the current decays slowly. After the deadtime
the upper power MOS is operated in the synchronous rectification mode reducing the
impedance of the freewheeling diode and the related conducting losses. When the
monostable times out, upper MOS that was operating the synchronous mode turns off and
the lower power MOS is turned on again after some delay set by the deadtime to prevent
cross conduction.
8 Decoding logic
The decoding logic section is a combinatory logic that provides the appropriate driving of the
3-phase bridge outputs according to the signals coming from the three hall sensors that
detect rotor position in a 3-phase BLDC motor. This novel combinatory logic discriminates
between the actual sensor positions for sensors spaced at 60, 120, 240 and 300 electrical
degrees. This decoding method allows the implementation of a universal IC without
dedicating pins to select the sensor configuration.
There are eight possible input combinations for three sensor inputs. Six combinations are
valid for rotor positions with 120 electrical degrees sensor phasing (see Figure 14, positions
1, 2, 3a, 4, 5 and 6a) and six combinations are valid for rotor positions with 60 electrical
degrees phasing (see Figure 15, positions 1, 2, 3b, 4, 5 and 6b). Four of them are in
common (1, 2, 4 and 5) whereas there are two combinations used only in 120 electrical
degrees sensor phasing (3a and 6a) and two combinations used only in 60 electrical
degrees sensor phasing (3b and 6b).
The decoder can drive motors with different sensor configuration simply by following
Table 7. For any input configuration (H1, H2 and H3) there is one output configuration
(OUT1, OUT2 and OUT3). The output configuration 3a is the same as 3b and analogously
output configuration 6a is the same as 6b.
The sequence of the hall codes for 300 electrical degrees phasing is the reverse of 60 and
the sequence of the hall codes for 240 phasing is the reverse of 120. So, by decoding the 60
and the 120 codes it is possible to drive the motor with all the four conventions by changing
the direction set.
Hall 60° 1 2 - 3b 4 5 - 6b
H1 H H L H L L H L
H2 L H H H H L L L
H3 L L L H H H H L
OUT1 Vs High Z GND GND GND High Z Vs Vs
OUT2 High Z Vs Vs Vs High Z GND GND GND
OUT3 GND GND High Z High Z Vs Vs High Z High Z
Phasing 1 -> 3 2 -> 3 2 -> 1 2 -> 1 3 -> 1 3 -> 2 1 -> 2 1 -> 2
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9 Tachometer
A tachometer function consists of a monostable, with constant off time (tPULSE), whose input
is one hall effect signal (H1). It allows developing an easy speed control loop by using an
external op amp, as shown in Figure 16. For component values refer to Section 11:
Application information on page 25.
The monostable output drives an open drain output pin (TACHO). At each rising edge of the
hall effect sensors H1, the monostable is triggered and the MOSFET connected to the pin
TACHO is turned off for a constant time tPULSE (see Figure 17). The off time tPULSE can be
set using the external RC network (RPUL, CPUL) connected to the pin RCPULSE. Figure 18
gives the relation between tPULSE and CPUL, RPUL. We have approximately:
Equation 5
tPULSE = 0.6 · RPUL · CPUL
where CPUL should be chosen in the range 1nF to 100 nF and RPUL in the range 20 K to
100 K.
By connecting the tachometer pin to an external pull-up resistor, the output signal average
value VM is proportional to the frequency of the hall effect signal and, therefore, to the motor
speed. This realizes a simple frequency-to-voltage converter. An op amp, configured as an
integrator, filters the signal and compares it with a reference voltage VREF, which sets the
speed of the motor.
Equation 6
t PULSE
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The L6235 device integrates an “Overcurrent Detection” circuit (OCD) for full protection.
This circuit provides output to output and output to ground short-circuit protection as well.
With this internal overcurrent detection, the external current sense resistor normally used
and its associated power dissipation are eliminated. Figure 19 shows a simplified schematic
for the overcurrent detection circuit.
To implement the overcurrent detection, a sensing element that delivers a small but precise
fraction of the output current is implemented with each high-side power MOS. Since this
current is a small fraction of the output current there is very little additional power
dissipation. This current is compared with an internal reference current IREF. When the
output current reaches the detection threshold (typically ISOVER = 5.6 A) the OCD
comparator signals a fault condition. When a fault condition is detected, an internal open
drain MOS with a pull down capability of 4 mA connected to pin DIAG is turned on.
The pin DIAG can be used to signal the fault condition to a C or to shut down the 3-phase
bridge simply by connecting it to pin EN and adding an external R-C (see REN, CEN).
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Figure 20 shows the overcurrent detection operation. The disable time tDISABLE before
recovering normal operation can be easily programmed by means of the accurate
thresholds of the logic inputs. It is affected whether by CEN and REN values and its
magnitude is reported in Figure 21. The delay time tDELAY before turning off the bridge when
an overcurrent has been detected depends only by CEN value. Its magnitude is reported in
Figure 22.
CEN is also used for providing immunity to pin EN against fast transient noises. Therefore
the value of CEN should be chosen as big as possible according to the maximum tolerable
delay time and the REN value should be chosen according to the desired disable time.
The resistor REN should be chosen in the range from 2.2 K to 180 K. Recommended
values for REN and CEN are respectively 100 K and 5.6 nF that allow obtaining 200 s
disable time.
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11 Application information
A typical application using the L6235 device is shown in Figure 23. Typical component
values for the application are shown in Table 8. A high quality ceramic capacitor (C2) in the
range of 100 nF to 200 nF should be placed between the power pins VSA and VSB and
ground near the L6235 device to improve the high frequency filtering on the power supply
and reduce high frequency transients generated by the switching. The capacitor (CEN)
connected from the EN input to ground sets the shutdown time when an overcurrent is
detected (see Section 10: Non-dissipative overcurrent detection and protection). The two
current sensing inputs (SENSEA and SENSEB) should be connected to the sensing resistor
RSENSE with a trace length as short as possible in the layout. The sense resistor should be
non-inductive resistor to minimize the di/dt transients across the resistor. To increase noise
immunity, unused logic pins are best connected to 5 V (high logic level) or GND (low logic
level) (see Table 4: Pin description on page 6). It is recommended to keep power ground
and signal ground separated on the PCB.
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Figure 28. Typical quiescent current vs. supply Figure 29. Typical high-side RDS(ON) vs. supply
voltage voltage
Iq [m A]
5.6 RDS(ON) []
fsw = 1 kHz Tj = 25 °C
0.380
5.4 Tj = 85 °C 0.376
0.372
Tj = 125 °C Tj = 25 °C
5.2
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0.364
0.360
5.0
0.356
0.352
4.8 0.348
0.344
4.6 0.340
0 10 20 30 40 50 60 0.336
V S [V] 0 5 10 15 20 25 30
VS [V]
Figure 30. Normalized typical quiescent current Figure 31. Normalized RDS(ON) vs. junction
vs. switching frequency temperature (typical value)
Iq / (Iq @ 1 kHz)
1.7 R DS (ON) / (RDS(ON) @ 25 °C)
1.6 1.8
1.5
1.6
1.4
1.3 1.4
1.2
1.2
1.1
1.0 1.0
0.9
0.8
0 20 40 60 80 100
fSW [kHz] 0 20 40 60 80 100 120 140
Tj [°C]
Figure 32. Typical low-side RDS(ON) vs. supply Figure 33. Typical drain-source diode forward
voltage ON characteristic
R DS(ON) []
ISD [A]
0.300
3.0
Tj = 25 °C
0.296
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V S [V] 700 800 900 1000 1100 1200 1300
VSD [mV]
12 Package information
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A - - 3.60 - - 0.141
a1 0.10 - 0.30 0.004 - 0.012
a2 - - 3.30 - - 0.130
a3 0 - 0.10 0 - 0.004
b 0.22 - 0.38 0.008 - 0.015
c 0.23 - 0.32 0.009 - 0.012
D(1) 15.80 - 16.00 0.622 - 0.630
D1 9.40 - 9.80 0.370 - 0.385
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E4 2.90 - 3.20 0.114 - 0.126
G 0 - 0.10 0 - 0.004
H 15.50 - 15.90 0.610 - 0.626
h - - 1.10 - - 0.043
L 0.80 - 1.10 0.031 - 0.043
N 10° (max.)
S 8° (max.)
1. “D” and “E1” do not include mold flash or protrusions.
- Mold flash or protrusions shall not exceed 0.15 mm (0.006 inch).
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13 Revision history
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