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Screwpump Series: Product Description

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Screwpump Series

ACE3
Product description

Flow volume: 15-160 l/min


Max differential pressure: 16 bar
Applications: Lubrication, circulation and transfer
Technical data
The ACE pumps are used for a number of Typical applications are:
different fluids: • Lubrication of diesel engines, gears,
Lubrication oil, fuel oil, vegetable oil, gas and steam turbines, hydro turbines
hydraulic oil and other hydraulic fluids, and paper machines.
glycol, polymers, emulsions, and any non- • Circulation for cooling and filtration in
aggressive fluid with sufficient lubricating large machineries, hydraulic systems and
properties. transformer oil for insulation in trans-
When so required the ACE pump may be formers.
certified according to any of following • Transfer onboard ships, in oil factories,
classification societies: DnV, BV, LRS, ABS, refineries, tank farms etc.
RS, GL, RINA, KR, NK or CCS. • Fuel supply duties for diesel engines.

Discharge pressure
Maximum discharge pressure is 16 bar.

Differential pressure
Maximum differential pressure is 16 bar but is reduced at low viscosities as shown in the
table below.
Viscosity (cSt) 2 6 10 20
Max. diff. pressure (bar) 8 12.4 15.2 16

Inlet pressure
Maximum inlet pressure is 7 bar.
Minimum inlet pressure is shown in the Selection guide.

Displacement
Size, lead 025L 025N 032L 032N 038K 038N
Displacement dm3/r 0.0098 0.0139 0.0206 0.0291 0.0388 0.0491

Pressure relief valve Drive


The pump is equipped with an integral The pump is designed to be connected to
pressure relief valve with internal return, an electrical motor by a flexible shaft
limiting the differential pressure across the coupling.
pump and protecting the pump, should the
discharge line be blocked. The valve is Max speed limit
adjustable for different opening pressures. The maximum speed is 3600 rpm. For
The value of the pressure limit can be set at higher speeds contact IMO AB.
the factory and should be adjusted at in-
stallation (see Installation & Startup
Rotation
instruction for low-pressure pumps).
The ACE pump is designed to operate in
The maximum pressure ackumulation
one rotational direction only, as standard
varies with pump size, speed and viscosity,
clockwise when facing the shaft end.
but will normally not exceed 4 bar. The
Pumps for CCW operation can be
characteristic of the valve allows the valve
delivered on special request. For shorter
to be used as pressure regulating valve
periods of time, a few minutes for emptying a
when not too high demands on pressure
discharge line, the pump may be operated in
modulation are required. The valve has a
reverse direction, provided the back
maximum set pressure of 16 bar.
pressure is limited to 3 bar.

2 IMO AB, Telephone: + 46 8 50 622 800, Telefax: + 46 8 645 15 09 ACE 1120 GB


E-mail: info@imo.se October 2000
Fluid viscosity Mounting attitude
For type NVBP: 1.6 up to 800 cSt. The ACE is mounted vertically with the
For type NTBP: 1.6 up to 1500 cSt. shaft pointing upwards or horizontally
For type NQBP: 1.6 up to 1500 cSt. with pipe connections facing upwards or
For higher viscosity contact IMO AB. sideways. On special request a pump for
horizontal mounting with pipe connections
Fluid temperature facing downwards can be delivered.
For type NVBP: -20°C up to 110°C.
For type NTBP: -20°C up to 155°C. Moment of inertia
For type NQBP: +5°C up to 155°C. For bare shaft pump

Sound level Size 025 032 038


-6 2
A typical sound level from a pump with Moment of inertia, 10 kgm 20 60 140
standard driver is 58 dB(A). This value
refers to free field conditions at 5 bar, 2940
rpm and 40 cSt, measured according to
ISO-3741.

Material and design


NVBP NTBP
Pump body Nodular cast iron Nodular cast iron
Power rotor Steel, surface treated Steel, surface treated
Idler rotors Perlitic cast iron, Perlitic cast iron,
surface treated surface treated
Shaft seal Carbon/Stainless steel Silicon Carbide/ Silicon Carbide
Viton elastomers Viton elastomers

NQBP
Pump body Nodular cast iron
Power rotor Steel, surface treated
Idler rotors Perlitic cast iron,
surface treated
Shaft seal Silicon Carbide/ Silicon Carbide with SealGuard
Viton elastomers

For handling of fluids that may be aggressive to above materials consult IMO AB.

Viscosity table
cSt 2 4 8 20 37 75 200 400 800 1500
SSU 32.6 39.2 52.2 99.4 174 346 927 1850 3700 6940

Units
The following units are frequently used for specification of pumps:
SI-unit IMO units USA units conversion
Pressure Pa (MPa) bar psi 1 bar = 14.5 psi = 0.1 MPa
Speed r/s rpm rpm 1 rpm = 0.016667 r/s
Viscosity mm2/s cSt SSU mm2/s = cSt (see table)
Temperature °C °C °F °C = (°F-32)/1.8
Length m mm inch 1 mm = 0.0394 inch
Flow rate m3/s lit/min GPM 1 lit/min = 0.264 GPM

ACE 1120 GB IMO AB, Telephone: + 46 8 50 622 800, Telefax: + 46 8 645 15 09 3


October 2000 E-mail: info@imo.se
Selection guide 50 Hz
Speed: 1450 rpm Speed: 2900 rpm
Size Visc. Qeff (lit/min) Pe (kW) Min. Qeff (lit/min) Pe (kW) Min.
& Diff. pressure (bar) Diff. pressure (bar) inlet Diff. pressure (bar) Diff. pressure (bar) inlet
Lead (cSt) 4 8 12 4 8 12 (bar)* 4 8 12 4 8 12 (bar)*
025L 20 9.7 7.9 6.4 0.1 0.2 0.3 -0.85 24.0 22.1 20.6 0.3 0.4 0.6 -0.85

37 10.9 9.5 8.5 0.1 0.2 0.3 -0.85 25.1 23.7 22.7 0.3 0.5 0.7 -0.85

75 11.9 10.9 10.2 0.1 0.2 0.3 -0.85 26.1 25.1 24.4 0.3 0.5 0.7 -0.85

400 13.2 12.8 12.5 0.2 0.3 0.4 -0.85 27.4 27.0 26.7 0.5 0.7 0.9 -0.75

025N 20 13.1 10.2 8.0 0.2 0.3 0.4 -0.85 33.3 30.4 28.1 0.4 0.6 0.9 -0.85

37 15.0 12.8 11.2 0.2 0.3 0.4 -0.85 35.1 33.0 31.3 0.4 0.7 0.9 -0.85

75 16.5 15.0 13.9 0.2 0.3 0.5 -0.85 36.7 35.2 34.0 0.4 0.7 1.0 -0.85

400 18.6 17.9 17.4 0.3 0.4 0.5 -0.84 38.7 38.1 37.6 0.7 1.0 1.2 -0.62

032L 20 22.2 19.1 16.6 0.2 0.4 0.6 -0,.85 52.1 48.9 46.5 0.5 0.9 1.3 -0.85

37 24.3 21.9 20.2 0.3 0.5 0.7 -0.85 54.1 51.8 50.0 0.6 1.0 1.4 -0.85

75 25.9 24.3 23.0 0.3 0.5 0.7 -0.85 55.8 54.2 52.9 0.7 1.1 1.5 -0.85

400 28.2 27.5 26.9 0.4 0.6 0.8 -0.85 58.0 57.3 56.8 1.0 1.4 1.8 -0.68

032N 20 30.7 25.9 22.2 0.4 0.6 0.9 -0.85 72.9 68.1 64.4 0.8 1.3 1.9 -0.81

37 33.7 30.2 27.5 0.4 0.7 0.9 -0.85 75.9 72.4 69.7 0.8 1.4 2.0 -0.79

75 36.2 33.8 31.9 0.4 0.7 1.0 -0.85 78.4 76.0 74.1 0.9 1.5 2.1 -0.76

400 39.6 38.6 37.7 0.6 0.9 1.1 -0.80 81.8 80.7 79.9 1.4 2.0 2.6 -0.49

038K 20 44.5 39.6 35.8 0.5 0.8 1.2 -0.85 101 95.8 92.1 1.0 1.8 2.5 -0.79

37 47.6 44.0 41.2 0.5 0.9 1.2 -0.85 104 100 97.5 1.1 1.9 2.6 -0.78

75 50.2 47.7 45.7 0.6 1.0 1.3 -0.85 106 104 102 1.2 2.0 2.7 -0.74

400 53.6 52.5 51.7 0.8 1.2 1.5 -0.78 110 109 108 1.9 2.7 3,4 -0.44

038N 20 54.5 47,6 42.2 0.6 1.1 1.5 -0.85 126 119 113 1.3 2.2 3.2 -0.67

37 58.9 53.8 49.9 0.6 1.1 1.6 -0.85 130 125 121 1.4 2.3 3.3 -0.65

75 62.6 59.0 56.2 0.7 1.2 1.6 -0.85 134 130 127 1.6 2.5 3.5 -0.60

400 67.5 65.9 64.7 1.0 1.5 1.9 -0.70 139 137 136 2.4 3.4 4.3 -0.22

* Valid for liquids free from undissolved air or gas.

4 IMO AB, Telephone: + 46 8 50 622 800, Telefax: + 46 8 645 15 09 ACE 1120 GB


E-mail: info@imo.se October 2000
Selection guide 60 Hz
Speed: 1750 rpm Speed: 3500 rpm
Size Visc. Qeff (lit/min) Pe (kW) Min. Qeff (lit/min) Pe (kW) Min.
& Diff. pressure (bar) Diff. pressure (bar) inlet Diff. pressure (bar) Diff. pressure (bar) inlet
Lead (cSt) 4 8 12 4 8 12 (bar)* 4 8 12 4 8 12 (bar)*
025L 20 12.7 10.8 9.4 0.1 0.3 0.4 -0.85 29.8 27.9 26.5 0.3 0.5 0.8 -0.85

37 13.8 12.5 11.4 0.2 0.3 0.4 -0.85 31.0 29.6 28.6 0.3 0.6 0.8 -0.85

75 14.8 13.9 13.1 0.2 0.3 0.4 -0.85 32.0 31.0 30.3 0.4 0.6 0.9 -0.85

400 16.1 15.7 15.4 0.3 0.4 0.5 -0.85 33.29 32.9 32.6 0.6 0.8 1.1 -0.69

025N 20 17.3 14.4 12.1 0.2 0.4 0.5 -0.85 41.6 38.7 36.5 0.4 0.8 1.1 -0.83

37 19.2 17.0 15.4 0.2 0.4 0.5 -0.85 43.5 41.3 39.7 0.5 0.8 1.1 -0.82

75 20.7 19.2 18.0 0.2 0.4 0.6 -0.85 45.0 43.5 42.4 0.6 0.9 1.2 -0.79

400 22.8 22.1 21.6 0.4 0.5 0.7 -0.80 47.1 46.4 45.9 0.9 1.2 1.5 -0.51

032L 20 28.4 25.3 22.8 0.3 0.5 0.8 -0.85 64.5 61.3 58.9 0.7 1.1 1.6 -0.85

37 30.4 28.1 26.3 0.3 0.6 0.8 -0.85 66.5 64.2 62.4 0.7 1.2 1.7 -0.85

75 32.1 30.5 29.2 0.4 0.6 0.8 -0.85 68.2 66.5 65.3 0.8 1.3 1.8 -0.82

400 34.3 33.6 33.1 0.5 0.8 1.0 -0.84 70.4 69.7 69.1 1.3 1.8 2.3 -0.59

032N 20 39.4 34.6 30.9 0.4 0.6 1.1 -0.85 90.3 85.5 81.9 0.9 1.6 2.3 -0.72

37 42.4 38.9 36.2 0.5 0.8 1.1 -0.85 93.4 89.9 87.2 1.0 1.7 2.4 -0.7

75 45.0 42.5 40.6 0.5 0.9 1.2 -0.85 96.0 93.4 91.5 1.2 1.9 2.5 -0.66

400 48.3 47.3 46.5 0.7 1.1 1.4 -0.74 99.3 98.2 97.4 1.8 2.5 3.2 -0.34

038K 20 56.1 51.2 47.5 0.6 1.0 1.5 -0.85 124 119 115 1.2 2.2 3.1 -0.7

37 59.2 55.6 52.9 0.6 1.1 1.5 -0.85 127 124 121 1.4 2.3 3.2 -0.68

75 61.8 59.3 57.4 0.7 1.1 1.6 -0.85 130 127 125 1.6 2.5 3.4 -0.63

400 65.3 64.2 63.3 1.0 1.4 1.9 -0.72 133 132 131 2.4 3.3 4.2 -0.27

038N 20 69.2 62.3 57.0 0.7 1.3 1.9 -0.85 155 148 143 1.6 2.7 3.9 -0.51

37 73.6 68.5 64.6 0.8 1.4 1.9 -0.85 160 155 151 1.7 2.9 4.0 -0.49

75 77.3 73.7 71.0 0.9 1.4 2.0 -0.84 163 160 157 2.0 3.1 4.3 -0.43

400 82.2 80.6 79.5 1.3 1.8 2.4 -0.61 168 167 165 3.1 4.2 5.4 0.03

* Valid for liquids free from undissolved air or gas.

ACE 1120 GB IMO AB, Telephone: + 46 8 50 622 800, Telefax: + 46 8 645 15 09 5


October 2000 E-mail: info@imo.se
Pump dimensions
Pump ACE
Dimensions in mm (The counter flanges are accessories)

Flange
size FH FI FR FY
25 37 25 27 30
40 42 40 42 49

Main dim. Flange dim.


Pump
size
A B B1 C D E F N G H J K L1) LG
025 225 73 81 50 60 60 175 110 12 6 130 160 110 9
032 261 73 81 50 68 75 211 133 12 6 130 160 110 9
038 273 83 83 50 75 85 223 151 15 6 145 170 120 11

Outlet Inlet Shaft Weight


Pump
size
P PL PM PN PO PR PS PT T TM TN TO TR TS W X2) Y Z Z1 CoG kg
025 25 14 28 46 9 62 82 25 25 28 32 9 62 82 29 14 16 5 M5 75 10
032 25 14 28 54 9 62 82 25 40 40 41 11 90 115 29 14 16 5 M5 92 12
038 40 15 40 55 11 90 115 33 40 40 45 11 90 115 34 19 21,5 6 M5 100 15

1) Tolerances ISO H7
2) Tolerances ISO j6

Fig. 1

6 IMO AB, Telephone: + 46 8 50 622 800, Telefax: + 46 8 645 15 09 ACE 1120 GB


E-mail: info@imo.se October 2000
Pump dimensions
Pump unit ACE
Dimensions in mm (With standard electric motor)

H
D1

Main dim. Foot dim.


Pump IEC Frame
size No size A A1 A2 AC B C D D1 E F G G1 H J K L M
025 71 F130 481 208 213 140 171 98 60 156 60 105 70 19 205 180 8 9x16
025 80 F165 521 238 239 160 185 112 60 88 60 90 60 15 210 180 12 Ø11
025 90 F165 565 272 247 178 185 112 60 98 60 90 60 15 210 180 12 Ø11
025 100 F215 611 308 309 199 228 155 60 109 60 230 75 185 22 250 215 15 14x24
025 112 F215 624 321 322 215 228 155 60 109 60 230 75 185 22 250 215 15 14x24

032 71 F130 517 208 213 140 171 98 68 164 75 105 70 19 205 180 8 9x16
032 80 F165 557 238 239 160 185 112 68 96 75 90 60 15 210 180 12 Ø11
032 90 F165 601 272 247 178 185 112 68 106 75 90 60 15 210 180 12 Ø11
032 100 F215 647 308 309 199 228 155 68 117 75 230 75 185 22 250 215 15 14x24
032 112 F215 660 321 322 215 228 155 68 117 75 230 75 185 22 250 215 15 14x24

038 80 F165 569 238 239 160 195 112 75 103 85 90 60 15 210 180 12 Ø11
038 90 F165 613 272 247 178 195 112 75 113 85 90 60 15 210 180 12 Ø11
038 100 F215 659 308 309 199 238 155 75 124 85 230 75 185 22 250 215 15 14x24
038 112 F215 672 321 322 215 238 155 75 124 85 230 75 185 22 250 215 15 14x24
038 132 F265 744 371 373 255 268 185 75 130 85 270 95 225 23 300 265 18 14x24

Pump size/ Outlet Inlet Dismantling Weight


IEC No/
Frame size P PB PR PS T TB R S V V1 Y Z CoG kg
025/71/F130 25 37 27 30 25 37 27 30 98 48 68 48 283 20
025/80/F165 25 37 27 30 25 37 27 30 108 58 68 58 291 24
025/90/F165 25 37 27 30 25 37 27 30 118 68 68 68 287 30
025/100/F215 25 37 27 30 25 37 27 30 128 78 68 78 285 40
025/112/F215 25 37 27 30 25 37 27 30 128 78 68 78 281 45

032/71/F130 25 37 27 30 40 42 42 49 98 48 68 48 302 22
032/80/F165 25 37 27 30 40 42 42 49 108 58 68 58 310 26
032/90/F165 25 37 27 30 40 42 42 49 118 68 68 68 305 32
032/100/F215 25 37 27 30 40 42 42 49 128 78 68 78 300 42
032/112/F215 25 37 27 30 40 42 42 49 128 78 68 78 295 47

038/80/F165 40 42 42 49 40 42 42 49 108 58 68 58 327 29


038/90/F165 40 42 42 49 40 42 42 49 118 68 68 68 323 35
038/100/F215 40 42 42 49 40 42 42 49 128 78 68 78 317 45
038/112/F215 40 42 42 49 40 42 42 49 128 78 68 78 312 50
038/132/F265 40 42 42 49 40 42 42 49 150 100 70 100 309 75

Fig. 2

ACE 1120 GB IMO AB, Telephone: + 46 8 50 622 800, Telefax: + 46 8 645 15 09 7


October 2000 E-mail: info@imo.se
Pump model code

Pump series
ACE

Size
(Power rotor diameter, mm)
025, 032, 038

Lead
L = Low lead
K = Low lead
N = Normal lead

Generation
Design generation 3

Material in pump body


N = Nodular cast iron

Shaft seal design


V = Carbon/Stainless steel, elastomers in Viton
T = Carbide/Carbide, elastomers in Viton
Q = Carbide/Carbide with SealGuard, elastomers in Viton

Mounting
B = Flange mounting

Valve
P = Pressure relief valve included

Special design
Code group omitted for standard design

Installation
The ACE-pump is designed to be flange- The pump unit, pump with connecting
mounted to an electric motor via a frame and motor, is designed to work in an
connecting frame and a flexible shaft air temperature between +2 °C and +40 °C.
coupling and has an angle bracket for This with a maximum humidity of 80 %.
mounting horizontally and vertically, see For other environmental conditions,
mounting instructions. Two pump units can please contact IMO AB. The pump body,
also be mounted to a double assembly on a however, can be heated to maximum
common frame with inlet and outlet pipe fluid temperature.
connections. The double assembly saves For more information about installation,
space and facilitates installation, see the Installation and Start-up instruction
maintenance, service and supervision. See for low-pressure pumps.
Product description for T4.

8 IMO AB, Telephone: + 46 8 50 622 800, Telefax: + 46 8 645 15 09 ACE 1120 GB


E-mail: info@imo.se October 2000
Accessories
A bare shaft pump (Fig. 3) can be ordered with the accessories in fig. 4-10.

Fig. 3 Bare shaft pump Fig. 4 Set of counter flanges Fig. 5 Connecting frame

Fig. 6 Electric motor Fig. 7 Angle bracket Fig. 8 Shaft coupling

SealGuard enhances shaft


seal life when handling
Heavy Fuels, having a
tendency to form hard
deposits impairing the
shaft seal performance.

Fig. 9 Double assembly unit Fig. 10 SealGuard

Maintenance and Service


Spare parts for these pumps are easily Maintenance and Service instruction for
available from stock. For detailed informa- ACE-pumps or contact IMO AB.
tion and know-how about service see the

ACE 1120 GB IMO AB, Telephone: + 46 8 50 622 800, Telefax: + 46 8 645 15 09 9


October 2000 E-mail: info@imo.se
Sectional view
ACE all models

732

7310

463 463A

C–C
xQxx SealGuard

501 509 506 122 351 (112) 401 1020 202 556 551
537 537A

E–E

557 557A

Fig. 11

10 IMO AB, Telephone: + 46 8 50 622 800, Telefax: + 46 8 645 15 09 ACE 1120 GB


E-mail: info@imo.se October 2000
List of components
Pos No Denomination Pos No Denomination
1020 Power rotor 509 Shaft seal
113 Key 537 Deaeration plug
122 Ball bearing 537A Washer
125 Secondary seal 551 Rear cover
202 Idler rotor 556 Gasket
351 Balancing bush 557 Plug
401 Pump body 557A Washer
440 Return valve 6000 Compl. valve element
451 Screw 605 O-ring
453 Screw 608 Valve spindle
462 Plug 608A Tension pin
462A Sealing washer 6120 Set screw
463 Plug 613 Pin
463A Sealing washer 614 Valve piston
501 Front cover 615 Valve spring
506 Gasket 7310 Compl. SealGuard
509 Shaft seal 732 Gas generator

ACE 1120 GB IMO AB, Telephone: + 46 8 50 622 800, Telefax: + 46 8 645 15 09 11


October 2000 E-mail: info@imo.se
IMO AB: P.O. Box 42090, S-126 14 STOCKHOLM, Sweden. Telephone: + 46 8 50 622 800
Telex: 11548 IMO S, Telefax: + 46 8 645 15 09, E-mail: info@imo.se

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