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FAB Enq-BRU-1-3073H-2xHE80LS

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The document provides details about the bill of quantities for fabrication of two screens including a list of components and materials. It specifies quantities, vendors and scope of supply for each item.

The main components include side plates assembly, drive beam, feed box, cross beams, deck supports, lifting beams, spring mounts, dust seals, feed chute, end beams and support frames.

Materials mentioned include 4208, 2031, 725, 338, 330, 303, 906, 162, 51, 152, 102, 40, 6.9, 9.3, 10.1, 5.5, 23, 26.5, 16.4, 30, 27, 17, 75, 110, 48, 56, 23, 13, 2.7, 2.2, 4.2, 4.25, 278, 245, 57, 52.5, 22.5, 9.5, 4.25.

BOQ- For SCREEN Date 14-Jul-20

Proposal No. 2019-5305-729 Revision 0


Customer TATA STEEL NOAMUNDI
Location
Screen Size BRU-1-3073H-2xHE80LS
Reference IL & DL BRU10500 & BRU10501
Quantity 2 Nos
SCREEN COMPONENTS
Unit Wt Total Wt
S.No. Drawing No. Description Material of Construction Qty Vendor Scope
Kgs Kgs
A Side Plates Assembly

IS 2062 Gr BR Killed Steel - E250/


1 BRU10504 Side Plates Assembly 4208 1-LH, 1-RH 4208 FLS-IN
IS 2062 Gr BR Killed Steel - E300

A Side Plates Assembly


B Major Fabrications(Long Lead Time Items)
IS 2062 Gr BR Killed Steel - E250/
2 BRU10507 Drive Beam 2031 1 2031 FLS-IN
IS 2062 Gr BR Killed Steel - E300
IS 2062 Gr BR Killed Steel - E250/
3 BRU9058 Feed Box 725 1 725 FLS-IN
IS 2062 Gr BR Killed Steel - E300
IS 2062 Gr BR Killed Steel - E250/
4 BRU10508 Cross Beam - MK1 338 2 676 FLS-IN
IS 2062 Gr BR Killed Steel - E300
IS 2062 Gr BR Killed Steel - E250/
5 BRU10508 Cross Beam - MK2 330 3 990 FLS-IN
IS 2062 Gr BR Killed Steel - E300
IS 2062 Gr BR Killed Steel - E250/
6 BRU10508 Cross Beam - MK3 330 1 330 FLS-IN
IS 2062 Gr BR Killed Steel - E300
IS 2062 Gr BR Killed Steel - E250/
7 BRU10508 Cross Beam - MK4 330 1 330 FLS-IN
IS 2062 Gr BR Killed Steel - E300
IS 2062 Gr BR Killed Steel - E250/
8 1301A00402 Deck BRU Back plate 303 1 303 FLS-IN
IS 2062 Gr BR Killed Steel - E300

IS 2062 Gr BR Killed Steel - E250 /


9 BRU10503 Deck Support Assembly 906 1 906 FLS-IN
ASTM A106 Grade B

IS 2062 Gr BR Killed Steel - E250 /


10 BRU10509 Lifting Beam 162 2 324 FLS-IN
ASTM A106 Grade B

IS 2062 Gr BR Killed Steel - E250 /


11 BRU10509-3 Angle Stiffener 51 1 51 FLS-IN
ASTM A106 Grade B

IS 2062 Gr BR Killed Steel - E250 /


12 BRU10509 Cross Pipe 152 1 152 FLS-IN
ASTM A106 Grade B

13 BRU6011 Spring Mount IS 2062 Gr BR Killed Steel - E250 102 4 408 FLS-IN
14 SK802 Spring Mounting Plate IS 2062 Gr BR Killed Steel - E250 40 4 160 FLS-IN
B Major Fabrications(Long Lead Time Items)
D Liners
32 1301P00905 Sideplate BRU Skirting clamp plate 1 - 3073H IS 2062 Gr BR Killed Steel - E250 6.9 1 6.9 FLS-IN
33 1301P00906 Sideplate BRU Skirting clamp plate 1 - 3073H IS 2062 Gr BR Killed Steel - E250 9.3 4 37.2 FLS-IN
34 1301P00907 Sideplate BRU Skirting Rubber 1 - 3073H Natural Rubber 40±5 Duro 10.1 1 10.1 FLS-IN
35 1301P00931 Sideplate BRU Skirting Rubber 1 - 3073H Natural Rubber 40±5 Duro 5.5 4 22 FLS-IN
36 400038461 Liner Sideplate BRU-1-3073H 6 mm Rubber Natural Rubber 40.5 2 81 FLS-IN
Natural Rubber 40±5 Duro /
37 BRU10509 Feed Box Side Liner 12 2 24 FLS-IN
IS 2062 Gr BR Killed Steel - E250
Natural Rubber 40±5 Duro /
38 BRU10509 Feed Box Back Liner 17.5 4 70 FLS-IN
IS 2062 Gr BR Killed Steel - E250
Natural Rubber 40±5 Duro /
39 BRU9062 Feed Box Base Liner 16.2 5 81 FLS-IN
IS 2062 Gr BR Killed Steel - E250
D Liners
E Exciter Guard
IS 2062 Gr BR Killed Steel - E300 /
40 1312A00094 Guard Kit Exciter HE80LS RH Open 50 2 100
IS 2062 Gr BR Killed Steel - E250

IS 2062 Gr BR Killed Steel - E300 /


41 1312A00092 Guard Kit Exciter HE80LS LH Open 50 1 50
IS 2062 Gr BR Killed Steel - E250

IS 2062 Gr BR Killed Steel - E300 /


42 1312A00093 Guard Kit Exciter HE80LS LH Closed 50 1 50
IS 2062 Gr BR Killed Steel - E250
E Exciter Guard
F Intermediate Shaft
43 BRU4306 Shaft Intermediate HE80LS - Type5 AISI K1045 48 1 48
44 1312P00006 Coupling Shaft Intermediate HE80LS AISI K1045 8 2 16
F 1312A00063 Intermediate Shaft
G Other Items
45 1312P00068 Locktab Coupling Exciter HE80LS Stainless Steel 304 0.3 3 0.9
G Other Items
H Drive Assembly
46 1312P00002 Coupling Exciter HE80LS 180DINx111 ZP AISI K1045 10 1 10.0
47 BRU3179 Lay Shaft Coupling Type C AISI K1045 10 1 10.0
48 SK 784 Layshaft Dia C/W Keys EN8 29 1 29.0
49 BRU7262 Guard Post Unistrut IS 1161 Grade YST 310 1 2 2.0
50 BRU7195 Guard BRU Layshaft IS 2062 Gr BR Killed Steel - E250 2 1 2.0
51 BRU 7282 Guard BRU Shaft Universal LH IS 2062 Gr BR Killed Steel - E250 26 1 26.0
52 BRU 7261 Guard BRU Pulley Standard Medium IS 2062 Gr BR Killed Steel - E250 35 1 35.0
H Drive Assembly
K Fasteners
87 9001A00033 Bolt Assembly Structural M20x060lg Grade 8.8 Galv 72 FLS-IN
88 9001P00108 Bolt Hex M20x050lg Grade 8.8 ZP 9 FLS-IN
89 9001P00467 Washer Structural M20 Galv 72 FLS-IN
90 9001A00032 Bolt Assembly Structural M16x055lg Grade 8.8 Galv 12 FLS-IN
91 9001A00027 Bolt Assembly Structural M16x045lg Grade 8.8 Galv 40 FLS-IN
92 9001P00070 Bolt Hex M16X030lg Grade 8.8 ZP 16 FLS-IN
93 9001P00417 Washer Structural M16 ZP 180 FLS-IN
94 9001P00054 Bolt Hex M12x045lg Grade 8.8 ZP 67 FLS-IN
95 9001P00014 Nut Nyloc M12 Class 8 ZP 103 FLS-IN
96 9001P00004 Washer Structural M12 ZP 103 FLS-IN
97 9001P00382 Retainer Spring Pin 12x040lg ZP 6 FLS-IN
98 9001P00018 Screw Hammer Button M2.8x[1/4] 304/A2 24 FLS-IN
99 1312A00039 Exciter Assembly Bolt Holddown M36x150Lg 16 FLS-IN
100 9001P00377 Retainer Spring Pin 10x040lg ZP 16 FLS-IN
101 9001P00419 Washer Structural M16 Galv 52 FLS-IN
102 9001P00228 Nut Nyloc M16 Class 8 ZP Zinc Electro Plated 164 FLS-IN
103 9001P00320 Screw Socket Cap M16x050lg Grade 12.9 ZP Zinc Electro Plated 164 FLS-IN
K Fasteners
A-M Total 12305

Total weight 16134.7


Motor Power 45 kW

A Dust Enclosure
1 BRU9552 Dust Seal Attached - Type-A IS 2062 Grade B Killed Steel 13.5 2 27 FLS-IN
2 BRU9552 Dust Seal Attached - Type-B IS 2062 Grade B Killed Steel 6 2 12 FLS-IN
3 BRU9552 Dust Seal Attached - Type-C IS 2062 Grade B Killed Steel 1 2 2 FLS-IN
4 BRU9552 Dust Seal Attached - Type-D IS 2062 Grade B Killed Steel 5.5 2 11 FLS-IN
5 BRU9552 Dust Seal Attached - Type-E IS 2062 Grade B Killed Steel 1 2 2 FLS-IN
6 BRU9552 Dust Seal Attached - Type-F IS 2062 Grade B Killed Steel 8.5 2 17 FLS-IN
7 BRU9552 Dust Seal Attached - Type-G IS 2062 Grade B Killed Steel 9 2 18 FLS-IN
8 BRU9552 Dust Seal Attached - Type-H IS 2062 Grade B Killed Steel 6.5 2 13 FLS-IN
9 BRU9552 Dust Seal Attached - Type-I IS 2062 Grade B Killed Steel 12 1 12 FLS-IN
10 BRU9552 Dust Seal Attached - Type-J IS 2062 Grade B Killed Steel 11 1 11 FLS-IN
11 BRU9552 Dust Seal Attached - Type-K IS 2062 Grade B Killed Steel 12 1 12 FLS-IN
12 BRU9552 Dust Seal Attached - Type-L IS 2062 Grade B Killed Steel 21 1 21 FLS-IN
13 BRU9552 Dust Seal Attached - Type-M IS 2062 Grade B Killed Steel 9 2 18 FLS-IN
14 BRU9555 Feed Chute IS 2062 Grade B Killed Steel 712 1 712 FLS-IN
15 BRU9555-15 Liner Plate Hardox 400 23 4 92 FLS-IN
16 BRU9555-16 Liner Plate Hardox 400 26.5 11 291.5 FLS-IN
17 BRU9555-17 Liner Plate Hardox 400 16.4 11 180.4 FLS-IN
18 BRU9555-18 Deflector Liner Hardox 400 30 2 60 FLS-IN
19 BRU9554 Side member MK5 IS 2062 Grade B Killed Steel 27 2 54 FLS-IN
20 BRU9554 Side member MK6 IS 2062 Grade B Killed Steel 17 2 34 FLS-IN
21 BRU9553 End Beam - MK1 IS 2062 Grade B Killed Steel 75 1 75 FLS-IN
22 BRU9553 End Beam - MK2 IS 2062 Grade B Killed Steel 110 2 220 FLS-IN
23 BRU9553 End Beam - MK3 IS 2062 Grade B Killed Steel 48 1 48 FLS-IN
24 BRU9553 Cross Beam - MK4 IS 2062 Grade B Killed Steel 56 3 168 FLS-IN
25 BRU9554 Centre Channel - MK9 IS 2062 Grade B Killed Steel 23 1 23 FLS-IN
26 BRU9554 Centre Channel - MK10 IS 2062 Grade B Killed Steel 13 1 13 FLS-IN
27 BRU9554 Support Pipe - MK14 IS 2062 Grade B Killed Steel 2.7 18 48.6 FLS-IN
28 BRU9554 Support Pipe - MK15 IS 2062 Grade B Killed Steel 2.2 12 26.4 FLS-IN
29 BRU9554 Tension Bar - MK12 IS 2062 Grade B Killed Steel 4.2 6 25.2 FLS-IN
30 BRU9554 Tension Bar - MK13 IS 2062 Grade B Killed Steel 4.25 4 17 FLS-IN
38 1000301185 Support Frame - Feed End IS 2062 Grade B Killed Steel 278 1 278 FLS-IN
39 1000301185 Support Frame - Discharge End IS 2062 Grade B Killed Steel 245 1 245 FLS-IN
40 1000301185 Support Column - Type1 IS 2062 Grade B Killed Steel 57 2 114 FLS-IN
41 1000301185 Support Column - Type2 IS 2062 Grade B Killed Steel 52.5 2 105 FLS-IN
42 1000301185 Support Column - Type3 IS 2062 Grade B Killed Steel 22.5 2 45 FLS-IN
43 1000301185 Support Column - Type4 IS 2062 Grade B Killed Steel 9.5 2 19 FLS-IN
44 1000301185 Connecting Pipe - Feed End IS 2062 Grade B Killed Steel 4.25 4 17 FLS-IN
45 1000301185 Connecting Pipe - Discharge End IS 2062 Grade B Killed Steel 4.25 4 17 FLS-IN
46 9001P00228 Nut Nyloc M16 Class 8 ZP Zinc Electro Plated 168 0 FLS-IN
47 9001P00074 Bolt Hex M16x050lg Grade 8.8 ZP Zinc Electro Plated 48 0 FLS-IN
48 9001P00417 Washer Structural M16 ZP Zinc Electro Plated 216 0 FLS-IN
49 9001P00324 Screw Socket CSK M16x050lg Grade 12.9 ZP Zinc Electro Plated 132 0
50 9001P00053 Bolt Hex M12x040lg Grade 8.8 ZP Zinc Electro Plated 248 0
51 9001P00052 Bolt Hex M12x035lg Grade 8.8 ZP Zinc Electro Plated 24 0
52 9001P00004 Washer Structural M12 ZP Zinc Electro Plated 272 0
53 9001P00014 Nut Nyloc M12 Class 8 ZP Zinc Electro Plated 1 0
54 1000356841 Warning Lable/Name Plates KIT For BRU Screen Dust Enclosure Stickers 1 0
A Dust Enclosure 3104.1
Operations

Laser Cutting,
CNC/Manual
Mfg
Drilling/Fabrication &
Machining

Fabrication & Machining Mfg

Fabrication & Machining Mfg

Fabrication & Machining Mfg

Fabrication & Machining Mfg

Fabrication & Machining Mfg

Fabrication & Machining Mfg

Fabrication & Machining Mfg

Fabrication & Machining Mfg

Fabrication & Machining Mfg

Fabrication & Machining Mfg

Fabrication & Machining Mfg

Fabrication & Machining Mfg


Fabrication & Machining Mfg

Mfg
Mfg
Mfg
Mfg
Mfg
Mfg

Mfg

Mfg

Mfg

Mfg

Mfg

Mfg

Mfg

Mfg
Mfg
Mfg
Mfg
Mfg
Mfg
Mfg
E1-Fab
E2-Labels & Nameplates
E3-Imported
E4-Paint
E5-Johnsons Deck
E6-Huck
E7-Motor
E8-Driveshaft
E9-Belt
E10-Bearing
E11-Sliderail
E12-Lubricants

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