BOQ- For SCREEN Date 13-Jul-20

Proposal No. 2019-5305-729 Revision 0

Customer TATA STEEL NOAMUNDI
Location
Screen Size BRU-2-3061H-2xHEV100LS
Installation Drawing AU-285005-D001 & AU-285005-D006
Quantity 2 Nos
SCREEN COMPONENTS
Unit Wt Total Wt
S.No. Drawing No. Description Material of Construction Qty Vendor Scope Operations
Kgs Kgs
A Side Plate Huck Bolted
Laser Cutting,
1301A01526 &
1 Sideplate assembly RH, LH IS 2062 Gr BR Killed Steel 2430 2 4860 FLS-IN CNC/Manual Drilling & Mfg
1301A01527
Sterss Reliving
A Side Plate Huck Bolted
B Deck Support Frame
1301A01528 &
2 Deck Support Frame Top and Bottom IS 2062 Gr BR Killed Steel 707 2 1414 Machining
1301A01525 FLS-IN Mfg
B Deck Support Frame
E Major Fabrications(Long Lead Time Items)
Fabrication, Machining
25 1301A01522 Drivebeam IS 2062 Gr BR Killed Steel 3052 1 3052 FLS-IN Mfg
& Stress Reliving
Fabrication, Machining
26 1301A01523 Feedbox Upper IS 2062 Gr BR Killed Steel 816 1 816 FLS-IN Mfg
& Stress Reliving
Fabrication, Machining
27 1301A01539 Feedbox Lower IS 2062 Gr BR Killed Steel 488 1 488 FLS-IN Mfg
& Stress Reliving
Fabrication, Machining
28 1301A01516 Cross Beam IS 2062 Gr BR Killed Steel 353 1 353 FLS-IN Mfg
& Stress Reliving
Fabrication, Machining
29 1301A01552 Cross Beam IS 2062 Gr BR Killed Steel 344 1 344 FLS-IN Mfg
& Stress Reliving
Fabrication, Machining
30 1301A01553 Cross Beam IS 2062 Gr BR Killed Steel 344 5 1720 FLS-IN Mfg
& Stress Reliving
Fabrication, Machining
31 1301A01555 Cross Beam IS 2062 Gr BR Killed Steel 346 2 692 FLS-IN Mfg
& Stress Reliving
Fabrication, Machining
32 1301A01556 Cross Beam IS 2062 Gr BR Killed Steel 347 1 347 FLS-IN Mfg
& Stress Reliving
Fabrication, Machining
33 1301A00354 Spreader Beam IS 2062 Gr BR Killed Steel 161 2 322 FLS-IN Mfg
& Stress Reliving
Fabrication, Machining
34 1301A01531 Dust Beam IS 2062 Gr BR Killed Steel 98 1 98 FLS-IN Mfg
& Stress Reliving
Fabrication, Machining
35 1301A01559 Dust Enclosure Adaptor IS 2062 Gr BR Killed Steel 103 1 103 FLS-IN Mfg
& Stress Reliving
1301A01513 & Fabrication, Machining
36 Spring Mount Support RH& LH 5 deg declined IS 2062 Gr BR Killed Steel 176 4 704 FLS-IN Mfg
1301A01520 & Stress Reliving
Fabrication, Machining
37 1301A01543 Spring Base Plate IS 2062 Gr BR Killed Steel 49 4 196 FLS-IN Mfg
& Stress Reliving
Fabrication, Machining
38 1301A01548 Drive mounting Frame IS 2062 Gr BR Killed Steel 207 1 207 FLS-IN Mfg
& Stress Reliving
E Major Fabrications(Long Lead Time Items)
F Liners
39 BRU9095 Side Plate rubber lining Natural Rubber Duro 40 95 1 95 FLS-IN Bonding Mfg
40 1301P03301 Feedbox rubber Natural Rubber Duro 41 30 2 60 FLS-IN Bonding Mfg
41 1301P01808 Cross Member 10mm thk.) Natural Rubber Duro 40 20 10 200 FLS-IN Bonding Mfg
42 1301P03304 Feedbox Liner - Base - 12mm Bisalloy 400 26.1 5 130.5 FLS-IN Machining Mfg
43 1301P03303 Feedbox Liner - Back -12mm Bisalloy 400 22.1 5 110.5 FLS-IN Machining Mfg
44 1301P03307 Feedbox Liner - Side - 12mm Bisalloy 400 23.1 2 46.2 FLS-IN Machining Mfg
45 1301P04853 Rubber Curtain (3061x 2970 x 10mm thk.) Natural Rubber Duro 40 15 1 15 FLS-IN Machining Mfg
F Liners
G Other Components
Fabrication &
46 HE150LS-012 Guard Exciter IS 2062 Gr BR Killed Steel 131 2 262 FLS-IN Mfg
Machining
Fabrication &
47 1313P00141 Guard Exciter PE300 Cover Disk 265 IS 2062 Gr BR Killed Steel 0.6 5 3 FLS-IN Mfg
Machining
48 1301P04854 Clamp Bar IS 2062 Gr BR Killed Steel 18 1 18 FLS-IN Machining Mfg
49 1312P00014 Locktab Coupling Exciter HE150LS Stainless Steel 304 0.1 3 0.3 FLS-IN Machining Mfg
50 9002P00020 Cover Access Hole Polyurethane 110 Poly 0.25 10 3 FLS-IN Moulding Mfg
G Other Components
H Drive Assembly
Fabrication &
51 1312A00153 Assembly Shaft Intermediate HEV100LS-2000 IS 2062 Gr BR Killed Steel / EN19 78 1 78 FLS-IN Mfg
Machining
53 1312P00003 Drive Shaft Coupling 180DIN-80Borex157 EN19 9 1 9 FLS-IN Machining Mfg
54 1312P00001 HE150LS Exciter Coupling 180DINx157 ZP EN19 17 1 17 FLS-IN Machining Mfg
55 1301A00379 Lay Shaft with key -dia80x725lg EN19 29 1 29 FLS-IN Machining Mfg
Fabrication &
56 1301A00123 Large pulley Guard IS 2062 Gr BR Killed Steel 45 1 45 FLS-IN Mfg
Machining
Fabrication &
57 1301A01557 Universal Shaft Guard 320x920 lgx152 offset IS 2062 Gr BR Killed Steel 26 1 26 FLS-IN Mfg
Machining
58 1301P00062 Layshaft Guard 200x100x180 IS 2062 Gr BR Killed Steel 3 1 3 FLS-IN Machining Mfg
Fabrication &
59 1301A00561 Unistrut Pulley Mount Post IS 1161 Grade YST 310 8 1 8 FLS-IN Mfg
Machining
H Drive Assembly
K Fasteners
90 9001A03565 Bolt Assembly Structural M20x060lg Grade 8.8 Galv Galvanised 48 FLS-IN
91 9001A03567 Nut Structural M20 Class 8 Galv Galvanised 48 FLS-IN
92 9001A05859 Nut Structural M12 Class 8 Galv Galvanised 8 FLS-IN
93 9001P00088 Bolt Hex M20x035lg Grade 8.8 ZP Zinc Electro Plated 20 FLS-IN
94 9001P00054 Bolt Hex M12x045lg Grade 8.8 ZP Zinc Electro Plated 12 FLS-IN
95 9001P00075 Bolt Hex M16x055lg Grade 8.8 ZP Zinc Electro Plated 24 FLS-IN
96 9001P00094 Bolt Hex M20x065lg Grade 8.8 ZP Zinc Electro Plated 4 FLS-IN
97 9001P00073 Bolt Hex M16x045lg Grade 8.8 ZP Zinc Electro Plated 72 FLS-IN
98 9001P00228 Nut Nyloc M16 Class 8 ZP Zinc Electro Plated 144 FLS-IN
99 9001P00098 Bolt Hex M20X85lg Grade 8.8 ZP Zinc Electro Plated 4 FLS-IN
100 9002P00113 Bolt Hex M30x060lg Grade 8.8 ZP Zinc Electro Plated 9 FLS-IN
101 9001P00417 Washer Structural M16 ZP Zinc Electro Plated 156 FLS-IN
102 9001P03042 Nut Structural M20 Class 8 ZP Zinc Electro Plated 8 FLS-IN
103 9001P00004 Washer Structural M12 ZP Zinc Electro Plated 52 FLS-IN
104 9001P00005 Washer Structural M20 ZP Zinc Electro Plated 40 FLS-IN
105 9001P00014 Nut Nyloc M12 Class 8 ZP Zinc Electro Plated 10 FLS-IN
106 9001P03407 Nut Hex M16 Class 8 ZP Zinc Electro Plated 8 FLS-IN
107 9001P00382 Retainer Spring Pin 12x040lg ZP Zinc Electro Plated 6 FLS-IN
108 9001P01330 Nut Hex M12 Class 8 ZP Zinc Electro Plated 8 FLS-IN
109 9001P00057 Bolt Hex M12x060lg Grade 8.8 ZP Zinc Electro Plated 10 FLS-IN
110 9001P00018 Screw Hammer Button M2.8x[1/4] 304/A2 24 FLS-IN
111 9001P00467 Washer Structural M20 Galv Galvanised 96 FLS-IN
112 9001P03118 Washer Flat Round Hardened M08 ZP Zinc Electro Plated 2 FLS-IN
113 9001P00099 Bolt Hex M20x90lg Grade 8.8 ZP Zinc Electro Plated 4 FLS-IN
114 9001P00061 Bolt Hex M14x45lg Grade 8.8 ZP Zinc Electro Plated 16 FLS-IN
115 9001P00224 Nut Nyloc M14 Metric Class 8 ZP Zinc Electro Plated 16 FLS-IN
116 9001P01230 Nut Hex M20 Class 8 ZP Zinc Electro Plated 4 FLS-IN
117 9001P00125 Bolt Hex M08X30lg Grade 8.8 ZP Zinc Electro Plated 2 FLS-IN
118 9001P00254 Screw Socket Grub M10x016lg Class 45F ZP ISO 4029 Zinc Electro Plated 2 FLS-IN
119 9001P03044 Nut Nyloc M08 Grade A2 Zinc Electro Plated 2 FLS-IN
120 9001P00321 Screw Socket CSK M16x050 Grade 12.9 ZP Zinc Electro Plated 50 FLS-IN
121 9001P00326 Screw Socket CSK M16x060 Grade 12.9 ZP Zinc Electro Plated 6 FLS-IN
122 1312A00062 Exciter Assembly Bolt Holddown M36x170LG 24 FLS-IN
K Fasteners
L 400029218 Spray Bar Assembly
123 BRU9099 Top deck Spary bar Assembly - Type-1 2 FLS-IN Machining Mfg
124 BRU9100 Top deck Spary bar Assembly - Type-2 1 FLS-IN Machining Mfg
125 BRu9100 Bottom Seck Spary bar assembly 2 0 FLS-IN Machining Mfg
L Spray Bar Assembly
A-N Total 16874

Total weight 23658.9

Motor Power 55 kW

A Rolling Frame
1 400000845 Frame Travel BRU-2-3061H Main Beam Assembly IS 2062 Gr BR Killed Steel 6478 1 6478 FLS-IN
2 400000857 Frame Travel BRU-2-3061H Drive Pedestal Assembly IS 2062 Gr BR Killed Steel 930 1 930 FLS-IN
3 400000867 Underflow Chute Assmebly IS 2062 Gr BR Killed Steel 1991 1 1991 FLS-IN
4 400000860 Frame Travel BRU-2-3673H Screen Pedestal Feed End IS 2062 Gr BR Killed Steel 303 2 606 FLS-IN
Frame Travel BRU-2-3673H Screen Pedestal Discharge
400000863 IS 2062 Gr BR Killed Steel 149 2 298 FLS-IN
5 End
6 400000859 Spary Bar Assembly BRU-2-3061H Support Fabrication IS 2062 Gr BR Killed Steel 122 2 244 FLS-IN
Spary Bar Assembly BRU-2-3061H Support Bracket
15.8 2 32
7 1307P00581 Fabrication RH AS3678-G250 Steel FLS-IN
Spary Bar Assembly BRU-2-3061H Support Bracket
15.8 2 32
8 1307P00582 Fabrication LH AS3678-G250 Steel FLS-IN
9 400001163 Frame Travel BRU-2-3061H Spary Bar Assembly RH 691 1 691 FLS-IN
10 9002P00020 Cover Access Hole Polyurethane 110 Poly 0.25 16 4 FLS-IN Moulding
11 9001P06352 Clamp Saddle 150NB Light Duty Carbon Steel 0.3 8 2 FLS-IN
12 9002P00337 Nameplate Generic Machine AS200x150 0.24 1 0 FLS-IN
13 9002P00011 Label FLSmidth 1000x272 Decal Sticker 0.1 3 0 FLS-IN
14 9002P00588 Label FLSmidth 600x163 Decal Sticker 1 0 FLS-IN
15 9002P00005 Label Lift Hook Point 120x80 Decal Sticker 4 0 FLS-IN
16 9001A00035 Bolt Assembly Structural M24x090lg Grade 8.8 Galv Galvanised 14 0 FLS-IN
17 9001A00010 Bolt Assembly Structural M24x065lg Grade 8.8 Galv Galvanised 16 0 FLS-IN
18 9001A00095 Bolt Assembly Structural M20x080lg Grade 8.8 Galv Galvanised 50 0 FLS-IN
19 9001A00477 Washer Structural M24 Galv Galvanised 62 0 FLS-IN
20 9001A00118 Bolt Assembly Structural M20x075lg Grade 8.8 Galv Galvanised 56 0 FLS-IN
21 9001A00467 Washer Structural M20 Galv Galvanised 106 0 FLS-IN
22 9001P00040 Bolt Hex M10X30lg Grade 8.8 ZP Zinc Electro Plated 16 0 FLS-IN
23 9001P00405 Washer Flat Round Normal M10 A 200 ZP Zinc Electro Plated 32 0 FLS-IN
24 9001P01326 Nut Hex M10 Class 8 ZP Zinc Electro Plated 16 0 FLS-IN
25 9001P00018 Screw Hammer Button M2.8x[1/4] 304/A2 8 0 FLS-IN
26 400009181 Load Ring VLBG - M30 Long Blot - RUD 4 0 FLS-IN
27 9001P02309 Washer Structural M30 ZP Zinc Electro Plated 4 0 FLS-IN
28 9001P03446 Nut Hex M30 Class 8 ZP Zinc Electro Plated 4 0 FLS-IN
29 9001P01182 Bolt Hex M24X060lg Grade 8.8 ZP Zinc Electro Plated 32 0 FLS-IN
30 400014447 Frame Travle BRU-2-3673H Rail Wheel Assembly 4 0 FLS-IN
31 9002P00539 Nameplate Lifting Chart Travel Frame 1 0 FLS-IN
A Rolling Frame 11308