TPCK Series

Immersible Pump
Instruction Manual

ISO 9001 Certified

WALRUS PUMP CO., LTD.
 EC Declaration of Conformity
Manufacturer:
Walrus Pump Co., Ltd.
Address:
No.83-14, Dapiantou, Sanzhi Dist., New Taipei City 252, Taiwan
Declare that the machinery described:
Name : Water Pump
Model : TPCK Series

Conform to the following directive:

2006/42/EC—Machinery directive
2006/95/EC—Low voltage directive
2004/108/EC—EMC (Electromagnetic compatibility) directive
Refer to the following standards:
EN ISO 12100:2010 EN ISO 13857:2008
EN 809:1998+A1:2009 EN 60204-1:2006
EN 60335-1:2012 EN 60335-2-41:2003
EN 61000-6-2:2005 EN 61000-6-3:2007

R&D department manager: Kao Tien-chuan

Manager:

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 Please read this installation and 4. Installation
operating instructions carefully The pump has hot surface on the
before beginning installation and motor. It must be installed so that
operation. persons cannot accidentally come
1. Application into contact the hot surface.
1.1 The TPCK Series is multi-stage centrifugal 4.1. Submerged Depth
pump designed for transferring liquid To avoid dry running and damage the pump
used in machine tools. during operation, the minimum pump
1.2 The pump can not be used to transfer submerged depth is 65mm (2½”) as shown
explosive liquids, such as gasoline, in Fig 1. In addition, the bottom of the pump
diesel oil and other similar liquids. suction inlet must be at least 25 mm (1”)
It is only suitable for water diluted, above the bottom of the tank.
low viscosity, uncorrosive cooling or
lubricant liquids.
2. Model Explanation
The pump models are coded based on the Min. 65 mm (2½”)
number of pump stages. Standard stages
consist of both diffusers and impellers,
and null stages, for special installation 25 mm (1”)
considerations, contain diffuser chamber Fig.1
only. The pump model is shown on the pump
nameplate. 5. Electrical Connection
5.1 The electrical connection should
TPCK 2T 13 - 12 be carried out in accordance
with local regulations. Never
make any connections unless
Number of Impellers
the electricity supply has been
Number of diffuser switched off.
Standard capacity m3/h 5.2. The electrical hazard warning
Model code mark is placed outside the
connection box. Be careful.
3. Technical Data 5.3. Electrical data (voltage and frequency)
1. Liquid Temperature : +0°C~+90°C are shown on the pump nameplate.
2. Ambient Temperature : Max.+40°C Ve r i f y i f t h e s e d a t a m a t c h y o u r
3. Enclosure Class: IP54 electricity supply. A Residual current
4. Discharge Pressure: Max. 25kg/cm² device (RCD, 30mA) should be installed
5. Submerged depth : Min. 65mm and the grounding be properly
6. Stainer Diameter: Ø2mm connected for your safety.
7. Particle Size: 2mm 5.4. Motors must be connected to a motor-
8. L iquids(maximum content of solid protective circuit breaker which can be
particles in suspension 50g/m³) manually reset. Set the motor-protective
9. Kinematical Viscosity: 32 cst (mm²/s) circuit breaker according to the rated
10. Head: 50Hz : Up to 240M current of the motor. See nameplate.
60Hz : Up to 260M 5.5. Make electrical connection in accordance

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 with connecting diagram located inside 7.3. Periodic checks
the connection box. The motor current The following checks should be carried
must be within the rated amps range out periodically to ensure the normal
indicated on nameplate. Three phase operation.
motor requires a magnetic starter for 7.3.1. The liquid level and operating pressure.
safety. 7.3.2. There are no leaks on piping and joints.
5.6. Three phase motor must check rotating 7.3.3. Check the tripping of the motor starter.
direction. The rotating direction indicated 7.3.4. Check that all controls are functional.
on the fan cover, is clockwise viewing 7.4. The pump must not be used to transfer
from fan cover end. Interchanging any explosive liquids. In systems with hot
two leads with power off can reverse the liquids (over 60°C), extra caution should
pump rotation. be exercised to prevent from personal
injury.
6. Start-up 7.5. The pump should not be used to transfer
6.1 Before starting the pump, make sure the
toxic or contaminated liquids. Please
following:
carefully follow all instructions in the
6.1.1 All piping joints are completely
manual as Walrus may refuse to accept
tightened. Leakage in piping may
the contaminated pump for servicing.
cause the pump hydraulic loss.
7.6. If the supply cord is damaged, it must be
6.1.2 The pump is filled with liquid.
replaced by a special cord or assembly
6.1.3 The suction filter is not blocked by
available from the manufacturer or its
any foreign objects.
service agent.

6.2 Start the pump as follows: 8.  Please lift or move the pump
6.2.1 Start the pump and check the by hoist as shown in Fig 2
direction of rotation. below.
6.2.2 See the correct direction of rotation
of the pump on the motor fan
cover or on the coupling guard.
When seen from the top, the pump
should rotate clockwise.

7. Operation and Maintenance

It is dangerous to operate the
pump against a closed discharge
outlet because it will cause
extremely high liquid flow
temperature and damage the
pump in a few minutes.
7.1. Lubrication
The mechanical seal and shaft sleeves
are lubricated by the pumped liquid.
7.2. Suction filter
Always keep suction filter clean and
make sure it is not blocked by impurities.
Fig.2
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9. Sound Pressure Level 10. Wiring diagram
Motor LA dB(A)
W2 U2 V2 W2 U2 V2
(kW) 50Hz 60Hz
1.5 < 70 - U1 V1 W1 U1 V1 W1

2.2 < 70 < 70 L1 L2 L3 L1 L2 L3

3.0 < 70 72
4.0 < 70 72 LOW VOLTAGE HIGH VOLTAGE

11. Dimensions
D A B C D E
Model (mm) (mm) (mm) (mm) (mm)
TPCK 2T 60Hz
TPCK2T 13-13 792 349 443 219 173
TPCK2T 15-15 828 385 443 219 173
TPCK2T 18-18 882 439 443 219 173
TPCK2T 20-20 918 475 443 219 173
TPCK2T 22-20 954 511 443 219 173
VOLTS
RPM
AMPS

Hz
POLES

TYPE
HP

C
3
FRAME
KW

INDUCTION MOTOR
SER#
BEARING,OS
BEARING,LS

TPCK2T 26-20 1026 583 443 219 173

DESIGN
WEIGHT

INS
RATING: CONT.
MADE IN TAIWAN

PH
Kg

TPCK 2T 50Hz
Rp 1¼" TPCK2T 13-13 724 349 375 175 142
TPCK2T 15-15 760 385 375 175 142
A TPCK2T 18-18 814 439 375 175 142
32
TPCK2T 19-19 832 457 375 175 142
TPCK2T 22-22 886 511 375 175 142
TPCK2T 26-26 1026 583 443 219 173
TPCK 4T 60Hz
TPCK4T 5 - 5 625 250 375 175 142
B
TPCK4T 6 - 6 652 277 375 175 142
TPCK4T 8 - 8 774 331 443 219 173
TPCK4T 10-10 828 385 443 219 173
TPCK4T 12-12 882 439 443 219 173
TPCK4T 14-12 936 493 443 219 173
TPCK4T 16-12 990 547 443 219 173
140
TPCK4T 17-12 1017 574 443 219 173
180
TPCK4T 19-12 1071 628 443 219 173
100 TPCK4T 22-12 1152 709 443 219 173
TPCK 4T 50Hz
TPCK4T 8 - 8 706 331 375 175 142
TPCK4T 10 -10 760 385 375 175 142
E
TPCK4T 12 -12 814 439 375 175 142
TPCK4T 14 -14 936 493 443 219 173
TPCK4T 16 -16 990 547 443 219 173
TPCK4T 19 -19 1071 628 443 219 173
TPCK4T 22 -22 1152 709 443 219 173
4-Ø7.5
PCD 160

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10. Fault finding
(Make sure electricity supply has been switched off before trouble shooting)
Fault Cause Remedy
Supply failure. Connect the electricity supply.
Fuses are blown. Replace fuses.
Motor starter overload has tripped out. Reactivate the motor protection.
1. M otor does not Thermal protection has tripped out. Reactivate the thermal protection.
run when started. Main contacts in motor starter are not
Replace contacts or magnetic coil.
making contact or the coil is faulty.
Control circuit is defective. Repair the control circuit.
Motor is defective. Replace the motor.
One fuse/automatic circuit breaker is blown. Cut in the fuse.
Contacts in motor starter overload are faulty. Replace motor starter contacts.
2. M o t o r s t a r t e r
o v e r l o a d t r i p s Cable connection is loose or faulty. Fasten or replace the cable connection.
out immediately Motor winding is defective. Replace the motor.
when supply is
Remove the mechanical blocking of the
switched on. Pump mechanically blocked.
pump.
Overload setting is too low. Set the motor starter correctly.
3. M o t o r s t a r t e r Overload setting is too low. Set the motor starter correctly.
overload trips out
occasionally. Low voltage at peak times. Check the electricity supply.
Supply failure. Connect the electricity supply.
4. Motor starter has Fuses are blown. Replace fuses.
not tripped out
b u t t h e p u m p Thermal protection has tripped out. Reactivate the thermal protection.
does not run. Main contacts in motor starter are not
Replace contacts or magnetic coil.
making contact or the coil is faulty.

5. P ump runs but Pump strainer par tly blocked by

Clean the strainer.
gives no liquid or impurities.
pump capacity is Liquid level in tank too low. Increase the liquid level.
not constant. Pump draws in air. Check the suction conditions.
6. Leakage in shaft
Shaft seal is defective. Replace the shaft seal.
seal.
Cavitation occurs in the pump. Check the suction conditions.

7. Noise. Pump does not rotate freely (frictional

resistance) because of incorrect pump Adjust the pump shaft.
shaft position.

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Connecting parts drawing

Coupling adjustment 1 3
X
0.5X

2 4

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 Limited Warranty
Products manufactured by Walrus Pumps Co (Walrus) are warranted to the first user only to be
free of defects in material and workmanship for a period of 12 months from date of installation,
but no more than 24 months from date of shipment. Walrus' liability under this warranty shall
be limited to repairing or replacing at our election, without charge, FOB Walrus' distribution
center or authorized service agent. Walrus will not be liable for any cost of removal, installation,
transportation or any other charges that may arise in connection with warranty claim.

The warranty period commences on the date of original purchase of the equipment. Proof of
purchase and installation date, failure date, and supporting installation data must be provided
when claiming repairs under warranty.

This warranty is subject to due compliance by the original purchaser with all directions and
conditions set out in the installation and operating instructions. Failure to comply with these
instructions, damage or breakdown caused by fair wear and tear, negligence, misuse, incorrect
installation, inappropriate chemicals or additives in the water, inadequate protection against
freezing, rain or other adverse weather conditions, corrosive or abrasive water, lightning or
high voltage spikes or through unauthorized persons attempting repairs are not covered
under warranty.

Walrus will not be liable for any incidental or consequential damages, losses, or expenses,
arising from installation, use, or any other causes. There are no express or implied warranties,
including merchantability or fitness for a particular purpose, which extend beyond those
warranties described or referred to above.

Certain states do not permit the exclusion or limitation of incidental or consequential

damages or the placing of limitations on the duration of an implied warranty, therefore, the
limitations or exclusions herein may not apply. This warranty sets forth specific legal rights and
obligations, however, additional rights may exist, which may vary from state to state.

Supersedes all previous publications CC70D0005DA00EW0R02

WALRUS PUMP CO., LTD.

Web: w ww.walru spump.com