Operating Manual: Book ID: 4-P06274CU - EN

Operating manual
ASC 70
Cummins
Book ID: 4-P06274CU -EN

ASC 70
Single drum roller
Cummins Tier 3
Operating manual
Edition 01/2012 EN
From Serial No. 2742092
Translation of Original Operating Manual
iv ASC 70
Místo a datum vydání / Place and date of issue / Ort und Datum der
Ausgabe:
ASC 70 v
vi ASC 70
Congratulations on your purchase of an AMMANN road roller. This modern compaction device is characterised by simple operation
and maintenance and is the product of many years of AMMANN experience in the field of road roller engineering. In order to avoid
faults due to improper operation and maintenance we request that you read this operating manual with great care and keep it for later
reference.
With kind regards,
Ammann Czech Republic a.s. | Náchodská 145 | CZ–549 01 Nové Město nad Metují
% + 420 491 476 111 | Fax + 420 491 470 215 | info@ammann-group.com | www.ammann-group.com
ASC001
This manual consists of:

I. Specification manual II. Operating instructions III. Maintenance manual
The following explanations serve to familiarise the machinist (operator) with the roller and to support him during handling and main-
tenance. It is therefore absolutely necessary to provide the operator with these instructions and to ensure that he reads them carefully
before using the road roller. This aids training comprehension during the first use of the road roller.
Subsequent faults due to improper operating are avoided.
Adherence to maintenance instructions increases the reliability and lifetime of the machinery. It reduces repair costs and down time.
AMMANN accepts no liability for continued safe functioning of the road roller if it is incorrectly operated and / or operating modes are
employed which represent improper use.
Spare parts must meet AMMANN technical specifications. These requirements are fulfilled if only original AMMANN spare parts are
used.
These instructions must always be kept available on the equipment.
ASC 70 1
Preface
Information, specifications, and recommended operation and maintenance instructions contained in this publication are basic and
final information at the time of the printing of this publication. Printer’s errors, technical modifications, and modifications of figures are
reserved. All dimensions and weights are approximate and, therefore, not binding.
Ammann Czech Republic a.s. reserves the right to perform modifications without obligation to inform the machine user. If you identify
any differences between the machine operated by you and the information contained in this publication, contact your local dealer.
Reproduction or copying of any kind is prohibited without the written permission of Ammann Czech Republic a.s.
2 ASC 70
SYMBOLS OF THE SAFETY NOTICES:
The notice warns of a serious risk of personal injury or other personal hazards.
The notice warns of possible damages to the machine or its parts.
The notice warns of the necessity of environmental protection.
! NOTICE !
As used in this operating manual, the terms „right“, „left“, „front“ and „rear“ indicate the sides of the machine
moving forward.
FRONT
LEFT RIGHT
REAR 282N100Ten
ASC 70 3
Content
Content..............................................................................................................................................................4
1. SPECIFICATION MANUAL.......................................................................................................................9
1.1. Basic specification.................................................................................................................................10
1.2. Dimensional diagram of the Machine..................................................................................................12
1.3. Specifications.........................................................................................................................................14
4 ASC 70
Operating manual
2. OPERATION MANUAL...........................................................................................................................21
2.1. Major Safety Precautions......................................................................................................................23

2.1.1. Safety Measures during Machine Operation ...............................................................................................................................................23
2.1.1.1. Compaction Work Commencement ...............................................................................................................................................................23
2.1.1.2. Work Safety Secured by User..............................................................................................................................................................................23
2.1.1.3 Ensurance of safety measures by the owner................................................................................................................................................24
2.1.1.4. ROPS............................................................................................................................................................................................................................24
2.1.2. Reguirements on Driver’s Qualification..........................................................................................................................................................25
2.1.3. Driver’s Liabilities....................................................................................................................................................................................................26
2.1.4. Banned Operations................................................................................................................................................................................................27
2.1.5. Safety inscriptions and signs used on the Machine...................................................................................................................................28
2.1.6. Hand signals.............................................................................................................................................................................................................33
2.2. Ecological and hygienic principles.......................................................................................................36

2.2.1. Hygienic principles.................................................................................................................................................................................................36
2.2.2. Ecological principles . ...........................................................................................................................................................................................36
2.3. Machine preservation and storage......................................................................................................37

2.3.1. Short-term preservation and storage for a period of 1 – 2 months.....................................................................................................37
2.3.2. Preservation and storage for the period over 2 months long................................................................................................................37
2.3.3. Dewaxing and inspection of a supplied machine......................................................................................................................................38
2.4. Machine disposal following its life cycle end......................................................................................39
2.5. Machine description..............................................................................................................................41
2.6. Actuators and dashboard instruments................................................................................................42

2.6.1. Power View control ...............................................................................................................................................................................................56
2.7. Machine control and use.......................................................................................................................69

2.7.1. Starting the engine................................................................................................................................................................................................69
2.7.2. Travel and reversing...............................................................................................................................................................................................72
2.7.3. Emergency stop of the Machine.......................................................................................................................................................................75
2.7.4. How to stop the Machine and its engine.......................................................................................................................................................76
2.7.5. Machine parking.....................................................................................................................................................................................................77
2.7.6. Cab and bonnet raising and lowering.............................................................................................................................................................78
2.7.7. Blade............................................................................................................................................................................................................................81
2.7.8. Filling tyres with water..........................................................................................................................................................................................84
2.8. How to transport the Machine..............................................................................................................86

2.8.1. Machine loading.....................................................................................................................................................................................................87
2.9. Special conditions of the Machine use................................................................................................88

2.9.1. Machine towing......................................................................................................................................................................................................88
2.9.2. Machine operation during running-in............................................................................................................................................................91
2.9.3. Machine operation at low temperatures.......................................................................................................................................................91
2.9.4. Operating the Machine at high temperatures and humidity.................................................................................................................92
2.9.5. Operating the Machine at high altitudes.......................................................................................................................................................93
2.9.6. Work of the machine in the dusty environment.........................................................................................................................................93
2.9.7. Driving with vibrations on compacted and hard materials....................................................................................................................93
ASC 70 5
Content
3. MAINTENANCE MANUAL.....................................................................................................................97
3.1. Safety and other measures for machine maintenance.......................................................................99

3.1.1. Safety of machine maintenance........................................................................................................................................................................99
3.1.2. Fire precautions during operation media exchanges...............................................................................................................................99
3.1.3. Ecological and hygienic principles................................................................................................................................................................ 100
3.2. Media specifications............................................................................................................................101

3.2.1. Engine oil................................................................................................................................................................................................................ 101
3.2.2. Fuel............................................................................................................................................................................................................................ 102
3.2.3. Cooling liquid........................................................................................................................................................................................................ 103
3.2.4. Hydraulic oil........................................................................................................................................................................................................... 103
3.2.5. Gearbox oil............................................................................................................................................................................................................. 104
3.2.6. Lube grease............................................................................................................................................................................................................ 104
3.2.7. Glass washer fluid................................................................................................................................................................................................ 104
3.3. Filling media........................................................................................................................................105
3.4. Lubrication and Maintenance Chart..................................................................................................106
3.5. Lubrication Chart.................................................................................................................................108
3.6. Lubrication and Maintenance.............................................................................................................109
After 20 hours of operation (daily).....................................................................................................110

3.6.1. Engine oil level check......................................................................................................................................................................................... 110
3.6.2. Engine cooling liquid level check.................................................................................................................................................................. 111
3.6.3. Hydraulic tank oil level check.......................................................................................................................................................................... 111
3.6.4. Ventilation of the crankcase............................................................................................................................................................................. 112
3.6.5. Check of the fan and engine belt condition.............................................................................................................................................. 112
3.6.6. Checking the vacuum valve for air filter...................................................................................................................................................... 113
3.6.7. Checking the alarm and control devices . .................................................................................................................................................. 114
After 100 hours of operation (weekly)...............................................................................................115

3.6.8. Checking the tyre pressure.............................................................................................................................................................................. 115
After 250 hours of operation (3 months)...........................................................................................116

3.6.9. Replacing oil in the engine............................................................................................................................................................................... 116
3.6.10. Checking the engine inlet piping.................................................................................................................................................................. 119
3.6.11. Battery check......................................................................................................................................................................................................... 121
3.6.12. Machine lubrication............................................................................................................................................................................................ 123
3.6.13. Checking oil in the vibrator.............................................................................................................................................................................. 126
3.6.14. Checking oil in the travel gearboxes............................................................................................................................................................ 127
3.6.15. Inspect the pad foot segments....................................................................................................................................................................... 128
After 500 hours of operation (6 months)...........................................................................................129

3.6.16. Replacing engine fuel filter ............................................................................................................................................................................. 129
3.6.17. Engine cooling liquid check............................................................................................................................................................................. 131
3.6.18. Check of wiring..................................................................................................................................................................................................... 131
3.6.19. Checking that wheel bolts are tightened................................................................................................................................................... 131
6 ASC 70
Operating manual
After 1,000 hours of operation (after 1 year)....................................................................................132
3.6.20. Checking engine belt......................................................................................................................................................................................... 132
3.6.21. Oil exchange in the travel gearboxes........................................................................................................................................................... 133
3.6.22. Checking the damping system....................................................................................................................................................................... 134
After 2,000 hours of operation (after 2 years)...................................................................................136

3.6.23. Checking, adjusting the valve clearance..................................................................................................................................................... 136
3.6.24. Exchanging oil in the vibrator......................................................................................................................................................................... 136
3.6.25. Exchanging hydraulic oil and filter................................................................................................................................................................ 137
3.6.26. Cab and bonnet raising and lowering suction strainer unit cleaning.............................................................................................. 141
3.6.27. Replacing engine cooling liquid.................................................................................................................................................................... 142
Maintenance as required....................................................................................................................144
3.6.28. Replacing air filter elements............................................................................................................................................................................ 144
3.6.29. Cleaning of the water separator on the fuel filter.................................................................................................................................... 146
3.6.30. Cleaning of coolers.............................................................................................................................................................................................. 147
3.6.31. Cleaning the cab ventilation filter................................................................................................................................................................. 148
3.6.32. Deaerating (venting) the fuel system........................................................................................................................................................... 148
3.6.33. Machine cleaning................................................................................................................................................................................................ 149
3.6.34. Adjusting the scrapers....................................................................................................................................................................................... 150
3.6.35. Check of the screw connection tightening................................................................................................................................................ 151
3.7. Failures.................................................................................................................................................153
3.8. Annexes................................................................................................................................................154
Wiring diagram...................................................................................................................................................................................................................... 154
Hydraulic system diagram - INTER - Wheel differential lock................................................................................................................................. 158
Hydraulic system diagram - Interaxle differential lock ATC................................................................................................................................... 160
ASC 70 7
8 ASC 70
SPECIFICATION MANUAL
1. SPECIFICATION MANUAL
ASC 70
(Cummins Tier 3)
ASC 70 9
1.1. Basic specification
Machine description
Please fill in the following data:
Single drum roller with an articulated frame with a front smooth (see Pin label, Label of the CUMMINS engine)
or padfoot steel driven vibrating drum and driven rear axle with
two treaded tyres. Steering using the articulated frame.
Type of machine
................................................................................................................
Machine application
ICV/PIN (Serial number of the machine)
The ASC 70 rollers are suitable for medium and small-sized com-
paction works in transport construction (construction of roads,
railways, cart roads, and forest roads) and building construction ................................................................................................................
(industrial zones, embankments), etc. Production year
ASC 70 D roller with a smooth drum is suitable for the compac- ................................................................................................................
tion of all kinds of soils. It is possible to be used for the compac-
Type of engine
tion of clay soils up to a layer thickness (after compaction) of
15 cm (5,9 in), loam soils up to a layer thickness of 25 cm (9,8 in),
mixed soils up to a layer thickness of 35 cm (13,8 in), sandy and ................................................................................................................
gravel materials up to a layer thickness of 45 cm (17,7 in). The
roller can also be used for compaction by means of stabilisa- Serial number of the engine
tion.
................................................................................................................
ASC 70 PD roller with a padfoot drum (synchronous kneading
and vibrating effect) is suitable for the compaction of clay soils
up to a layer thickness (after compaction) of 20 cm (7,9 in), loam
soils up to a layer thickness of 25 cm (9,8 in), and mixed soils up Please refer to the data in the table below always when ap-
to a layer thickness of 35 cm (13,8 in). proaching the dealer or the manufacturer.
ASC 70 HD roller with an increased pulling force – smooth

drum.
ASC 70 HDPD roller with an increased pulling force – padfoot

drum.
ASC 70 HT roller for permanently difficult conditions and on

slopes above 30% – smooth drum.
ASC 70 HTPD roller for permanently difficult conditions and on

slopes above 30% – padfoot drum.
ASC 70 PDB roller with a padfoot drum and blade for spread-
ing materials. The blade is the optional equipment supplied per
order.
The machines are intended for operation in conditions of the

following types according to ČSN IEC 721-2-1 (038900): WT, WDr,
MWDr (i.e. mild, warm dry, hot dry with a limited temperature
range of from -15 °C (5 °F) to +45 °C (113 °F).
The standard type of the machine is not intended for road traf-
fic. For more information, please contact your dealer.
10 ASC 70
The machine that complies with the requirements as to health
protection and safety is identified with a name plate with CE 3487
marking. AMMANN CZECH REPUBLIC a.s.

549 01 NOVÉ MĚSTO NAD METUJÍ, Náchodská 145
1
CZECH REPUBLIC
1 - Name – always mentioned only in the English version
2 - Type
3 - Version 2 DESIGNATION
4 - Serial number
TYPE VERSION 3
5 - Operating weight 4 SERIAL NUMBER
6 - Maximum weight 8
5
OPERATING MASS kg FRONT AXLE LOAD kg
7 - Rated power kg kg
9
MAXIMUM MASS REAR AXLE LOAD
8 - Front axle load 6 NOMINAL POWER kW YEAR OF CONSTRUCTION
9 - Rear axle load 10

10 - Year of manufacture 7
3487
MADE IN CZECH REPUBLIC
Name plate location
1 - Name plate 1
2 - Machine frame number
ASC006
2
ASC005
Engine name plate location
396297
ASC 70 11
1.2. Dimensional diagram of the Machine
Dimensional diagram for ASC 70 Machine (with cab and protective frame, and incl. blade)
D1
H1
D
L1
274001
mm
A D D1 G G1 H H1 L L1 T W W1 W2
(in)
2560 1300 - 385 350 2870 2280 5195 - 25 1680 1720 -

ASC 70 D
(100,8) (51,2) (-) (15,2) (13,8) (113,0) (89,8) (204,5) (-) (1,0) (66,1) (67,7) (-)
2560 1240 1400 385 350 2870 2280 5195 - 15 1680 1720 -
ASC 70 PD
(100,8) (48,8) (55,1) (15,2) (13,8) (113,0) (89,8) (204,5) (-) (0,6) (66,1) (67,7) (-)
2560 1240 1400 385 350 2870 2280 5195 5555 15 1680 1720 2215
ASC 70 PDB
(100,8) (48,8) (55,1) (15,2) (13,8) (113,0) (89,8) (204,5) (218,7) (0,6) (66,1) (67,7) (87,2)
12 ASC 70
H
G1
W1 W
W2
274002
mm
A D D1 G G1 H H1 L L1 T W W1 W2
(in)
2560 1300 - 385 350 2870 2280 5195 - 25 1680 1720 -

ASC 70 D
(100,8) (51,2) (-) (15,2) (13,8) (113,0) (89,8) (204,5) (-) (1,0) (66,1) (67,7) (-)
2560 1240 1400 385 350 2870 2280 5195 - 15 1680 1720 -
ASC 70 PD
(100,8) (48,8) (55,1) (15,2) (13,8) (113,0) (89,8) (204,5) (-) (0,6) (66,1) (67,7) (-)
2560 1240 1400 385 350 2870 2280 5195 5555 15 1680 1720 2215
ASC 70 PDB
(100,8) (48,8) (55,1) (15,2) (13,8) (113,0) (89,8) (204,5) (218,7) (0,6) (66,1) (67,7) (87,2)
ASC 70 13
1.3. Specifications
ASC 70 Cummins Tier 3

D HD HT PD HDPD HTPD
Weight
Operating weight of
kg (lb) 7140 (15740) 7140 (15740) 7620 (16800) 7090 (15630) 7090 (15630) 7570 (16690)
CECE with cab, ROPS
Operating weight of
kg (lb) 6990 (15410) 6990 (15410) 7470 (16470) 6940 (15300) 6940 (15300) 7420 (16360)
CECE with cab
Operating weight of
CECE with platform, kg (lb) 6840 (15080) 6840 (15080) 7320 (16140) 6790 (14970) 6790 (14970) 7260 (16010)
rail
Operating load of
CECE with cab, ROPS kg (lb) 4020 (8860) 4020 (8860) 4080 (8990) 3970 (8750) 4030 (8880) 4030 (8880)
on front axis
Operating load of
CECE with cab, ROPS kg (lb) 3120 (6880) 3120 (6880) 3540 (7800) 3120 (6880) 3120 (6880) 3540 (7800)
on rear axis
Weight of half fluid
kg (lb) 120 (260) 120 (260) 120 (260) 120 (260) 120 (260) 120 (260)
capacities
Operating weight of
ISO 6016 with cab, kg (lb) 7260 (16010) 7260 (16010) 7740 (17060) 7200 (15870) 7200 (15870) 7680 (16930)
ROPS
Max. weight – cab +
ROPS (6016) + acces- kg (lb) 9410 (20750) 9410 (20750) 9990 (22020) 8260 (18210) 8260 (18210) 8740 (19270)
sories + weighing
Maximum permitted
weight according to kg (lb) 13200 (29100) 13200 (29100) 13200 (29100) 13200 (29100) 13200 (29100) 13200 (29100)
ROPS
Static linear load of
kg/cm (lb/in) 23,9 (134,0) 23,9 (134,0) 24,3 (136,0)
front drum
Cab weight kg (lb) 220 (490) 220 (490) 220 (490) 220 (490) 220 (490) 220 (490)
Weight of ROPS kg (lb) 150 (330) 150 (330) 150 (330) 150 (330) 150 (330) 150 (330)
Weight of ROPS/
kg (lb) 290 (640) 290 (640) 290 (640) 290 (640) 290 (640) 290 (640)
FOPS (CNH design)
Weight of sheet roof
kg (lb) 140 (310) 140 (310) 140 (310) 140 (310) 140 (310) 140 (310)
on ROPS
Weight of canopy kg (lb) 60 (130) 60 (130) 60 (130) 60 (130) 60 (130) 60 (130)
Weight of canopy
posts (version witho- kg (lb) 60 (130) 60 (130) 60 (130) 60 (130) 60 (130) 60 (130)
ut ROPS)
Weight of blade kg (lb) 500 (1100) 500 (1100) 500 (1100) 500 (1100) 500 (1100) 500 (1100)
Weight of 3 padfoot
kg (lb) 1090 (2400) 1090 (2400) 1090 (2400)
segments
Weight of tyre filling
kg (lb) 420 (930) 420 (930) 420 (930) 420 (930) 420 (930) 420 (930)
-25°C
14 ASC 70

Driving characteristics
Number of speeds - 3+1 3+1 3+1 3+1 3+1 3+1
Maximum transport
km/h (MPH) 11,0 (6,83) 10,0 (6,21) 8,4 (5,22) 11,1 (6,89) 10,1 (6,28) 8,5 (5,28)
speed
Working speed 1 km/h (MPH) 2,5 (1,55) 2,5 (1,55) 2,5 (1,55) 2,5 (1,55) 2,5 (1,55) 2,5 (1,55)
Climbing ability % 45 55 60 45 55 60
Climbing ability with
% 40 40 40 40 40 40
vibration
Lateral static stability % 48,8 48,8 48,8 48,8 48,8 48,8
Lateral stability du-
ring driving without % 25 25 25 25 25
vibration
Lateral stability
during driving with % 15 15 15 15 15 15
vibration
Maximum gradient
when towing machi- % 60 60 60 60 60 60
ne on slope
Turning radius inner
mm (in) 3090 (121,7) 3090 (121,7) 3090 (121,7) 3090 (121,7) 3090 (121,7) 3090 (121,7)
(edge)
Turning radius outer
mm (in) 4685 (184,4) 4685 (184,4) 4685 (184,4) 4685 (184,4) 4685 (184,4) 4685 (184,4)
(contour)
Front approach
% 65 65 65 65 65 65
slope
Rear approach slope % 51 51 51 51 51 51
Type of drive - Hydrostatic Hydrostatic Hydrostatic Hydrostatic Hydrostatic Hydrostatic
Number of driving
- 2 2 2 2 2 2
axles
Oscillation angle ° ±12 ±12 ±12 ±12 ±12 ±12
Angle of steering ° ± 36 ± 36 ± 36 ± 36 ± 36 ± 36
Steering
Type of steering - Joint Joint Joint Joint Joint Joint
Steering control - Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic
Linear hydraulic
- 2 2 2 2 2 2
motors
ASC 70 15
1.3. Specifications

Engine
Manufacturer - Cummins Cummins Cummins Cummins Cummins Cummins
Type - QSB3.3-C99 QSB3.3-C99 QSB3.3-C99 QSB3.3-C99 QSB3.3-C99 QSB3.3-C99
Power according
kW (HP) 74 (99) 74 (99) 74 (99) 74 (99) 74 (99) 74 (99)
to DIN 6271
Power according
kW (HP) 74 (99) 74 (99) 74 (99) 74 (99) 74 (99) 74 (99)
to ISO 3046/1
Number of cylinders - 4 4 4 4 4 4
Cylinder capacity cm (cu in)
3
3300 (199) 3300 (199) 3300 (199) 3300 (199) 3300 (199) 3300 (199)
Nominal speed min (RPM)
-1
2200 2200 2200 2200 2200 2200
Maximum torque Nm/rpm 412/1600 412/1600 412/1600 412/1600 412/1600 412/1600
Routine operation l/h
8,8 (2,3) 8,8 (2,3) 8,8 (2,3) 8,8 (2,3) 8,8 (2,3) 8,8 (2,3)
fuel consumption (gal US/h)
Engines complies
with emission regu- - 97/68/EU Level 3, EPA/CARB 40 CFR Part 89 Tier 3
lations
Cooling system
- Liquid Liquid Liquid Liquid Liquid Liquid
of engine
Axle
Maximum tyre
MPa (PSI) 0,150 (21,7) 0,150 (21,7) 0,150 (21,7) 0,150 (21,7) 0,150 (21,7) 0,150 (21,7)
pressure
Pattern of tyres - R3 Galaxy R3 Galaxy R3 Galaxy R3 Galaxy R3 Galaxy R3 Galaxy
Number of tyres - 2 2 2 2 2 2
Number of rear
- 2 2 2 2 2 2
wheels
Size of tyres - 14,9x24´´ 14,9x24´´ 14,9x24´´ 14,9x24´´ 14,9x24´´ 14,9x24´´
Type of tyres - Tubeless Tubeless Tubeless Tubeless Tubeless Tubeless
Number of pads
- 104 104 104
(only PD version)
Pad contact surface
cm2 (sq in) 114 (17,6) 114 (17,6) 114 (17,6)
(only PD version)
Pad height (only PD
mm (in) 80 (3,15) 80 (3,15) 80 (3,15)
version)
Brakes
Operating - Hydrostatic Hydrostatic Hydrostatic Hydrostatic Hydrostatic Hydrostatic
Multiple-disc Multiple-disc Multiple-disc Multiple-disc Multiple-disc Multiple-disc
Parking -
spring brake spring brake spring brake spring brake spring brake spring brake
Multiple-disc Multiple-disc Multiple-disc Multiple-disc Multiple-disc Multiple-disc
Emergency -
spring brake spring brake spring brake spring brake spring brake spring brake
Vibration
Small amplitude mm (in) 0,86 (0,0338) 0,86 (0,0338) 0,86 (0,0338) 0,86 (0,0338) 0,86 (0,0338) 0,86 (0,0338)
Large amplitude mm (in) 1,7 (0,069) 1,7 (0,069) 1,7 (0,069) 1,7 (0,069) 1,7 (0,069) 1,7 (0,069)
Low frequency Hz (VPM) 30 (1800) 30 (1800) 30 (1800) 30 (1800) 30 (1800) 30 (1800)
High frequency Hz (VPM) 41 (2460) 41 (2460) 41 (2460) 41 (2460) 41 (2460) 41 (2460)
Low centrifugal force kN 130 (29215) 130 (29215) 130 (29215) 130 (29215) 130 (29215) 130 (29215)
High centrifugal
kN 145 (32586) 145 (32586) 145 (32586) 145 (32586) 145 (32586) 145 (32586)
force
Type of drive - Hydrostatic Hydrostatic Hydrostatic Hydrostatic Hydrostatic Hydrostatic
16 ASC 70

Fluid capacities
Fuel l (gal US) 275 (72,7) 275 (72,7) 275 (72,7) 275 (72,7) 275 (72,7) 275 (72,7)
Engine (oil filling) l (gal US) 7,0 (1,85) 7,0 (1,85) 7,0 (1,85) 7,0 (1,85) 7,0 (1,85) 7,0 (1,85)
Cooling system l (gal US) 24,0 (6,3) 24,0 (6,3) 24,0 (6,3) 24,0 (6,3) 24,0 (6,3) 24,0 (6,3)
Hydraulic system l (gal US) 73 (19,3) 73 (19,3) 73 (19,3) 73 (19,3) 73 (19,3) 73 (19,3)
Drum vibrator l (gal US) 6,7 (1,77) 6,7 (1,77) 6,7 (1,77) 6,7 (1,77) 6,7 (1,77) 6,7 (1,77)
Wheel gearbox l (gal US) 2x2,5 (2x0,66) 2x2,5 (2x0,66) 2x2,5 (2x0,66) 2x2,5 (2x0,66) 2x2,5 (2x0,66) 2x2,5 (2x0,66)
Drum gearbox l (gal US) 2,5 (0,66) 2,5 (0,66) 2,8 (0,74) 2,5 (0,66) 2,5 (0,66) 2,8 (0,74)
Washer tank l (gal US) 2,75 (0,72) 2,75 (0,72) 2,75 (0,72) 2,75 (0,72) 2,75 (0,72) 2,75 (0,72)
Wiring
Voltage V 24 24 24 24 24 24
Battery capacity Ah 2x61 2x61 2x61 2x61 2x61 2x61
Noise and vibration emissions
Declared value of
sound pressure A
dB 81 81 81 81 81 81
at operator's place
(cab)
Guaranteed sound
dB 106 106 106 106 106 106
power level A
Highest weighted
effective value of
acceleration of vib-
m/s2 (ft/s2) <0,5 (<1,6) <0,5 (<1,6) <0,5 (<1,6) <0,5 (<1,6) <0,5 (<1,6) <0,5 (<1,6)
rations transmitted
to the whole body
(cab)
Total value of acce-
leration of vibrations
m/s2 (ft/s2) <2,5 (<8,2) <2,5 (<8,2) <2,5 (<8,2) <2,5 (<8,2) <2,5 (<8,2) <2,5 (<8,2)
transmitted to hands
(cab)
Level of sound
pressure affecting dB 91 91 91 91 91 91
operator (platform)
ASC 70 17
1.3. Specifications

Optional equipment
Air-conditioning
Installation for radio with antenna and loudspeakers
Radio with CD
Electro-hydraulic cab and bonnet lifting
ROPS 2D
Warning beacon
Reversing alarm
Alternator and fan cover
Head and rear lights (including direction indicator lights)
Inter-axle electronic differential lock ATC
Additional padfoot segments (recommended with ATC and tractor tyre)
Blade (recommended with a HD version)
Plates made of Hardox on PD segments
Tractor tyre (as standard with HD, HT, and PD versions)
Ballasting of tyres with liquid of up to 0 °C
Ballasting of tyres with liquid of up to -25 °C (as standard with HD and HT versions)
Contact scrapers made of Polytan
Engine air pre-filter (Syclone)
Panel with testing points under the platform
Padlock staple above the fuel tank cover
ACI Ammann compaction meter - without memory
ACI compaction meter printer
ADC digital compaction meter with recording memory, printer, and software
ECM compaction meter
Biologically degradable hydraulic oil (Panolin)
Additional documentation
Ammann set of tools
First servicing set (engine and air filters)
Fire extinguisher
Different colour design (Ammann scheme), 1 colour
Special colour design (others)
18 ASC 70
Notes
ASC 70 19
Notes
20 ASC 70
OPERATION MANUAL
2. OPERATION MANUAL
ASC 70
(Cummins Tier 3)
ASC 70 21
22 ASC 70

2.1. Major Safety Precautions OPERATION MANUAL
2.1.1. Safety Measures during Machine 2.1.1.2. Work Safety Secured by User
Operation
•• User shall promptly communicate any damage to the utility
Safety measures given in the individual chapters of Enginering lines to their operator, and at same time he make measures
Documentation supplied with the Machine shall be added with to prevent unauthorized persons from entering endangered
Safety Precautions in force within a respective country that uses area.
the Machine at workplace with regard to work organization, •• He must ensure an employee does not work alone at a wor-
work process and personnel involved. kplace. Another worker must always be in sight and within
an ear-shot, who in case of accident will provide or call for
help unless another effective form of monitoring or commu-
2.1.1.1. Compaction Work Commencement nication exists.
•• Constructional Supplier (Machine User) is liable to issue in-

structions for driver and maintenance before compaction
work is started, that will include requirements on work safe-
ty provision during Machine operation.
•• He must verify and mark:

-- utility lines
-- underground areas (direction, depth)
-- seepage or escape of hazardous materials
-- soil bearing capacity, slope of travelling plane
-- other obstractions incl. their removal.
He must make Machine driver, who will carry out earth work,
familiar with these conditions.
•• He must specify Code of Practice (C.O.P.) part of which is

work procedure for a given work operation and this work
procedure will specify inter alia:
-- measures when working under extraordinary conditi-
ons (work within protective zones, within extreme slo-
pes, etc.)
-- precautions for any natural disaster hazards
-- requirements on work performance while observing job
safety principles
-- technical and organizational measures to secure safety
of personnel, workplace and environment.
He must make Machine driver evidently familiar with the
Code of Practice.
ASC 70 23
2.1. Major Safety Precautions
2.1.1.3 Ensurance of safety measures by the 2.1.1.4. ROPS
owner
The following precautions shall be observed while the protec-
•• The owner must ensure that the machine is operated only tion frame ROPS is used:
in such conditions and only for such purposes to which the •• The machine frame must not be damaged (broken, bent,
machine is technically capable according to conditions spe- etc.) in the place of connection.
cified by the manufacturer and relevant standards.
•• The ROPS frame itself must not show the marks from corro-
•• He must ensure that the roller is used only in such manner sion, damage through cracks or splits.
and on such working places without a danger to damage
•• ROPS frame must not be loose during the machine opera-
the close structures, sections, etc.
tion.
•• He must ensure a regular inspection of operation and tech-
•• All bolted connections must meet the specifications requi-
nical conditions, regular maintenance of the machine in
rements and must be tightened to the moment specified.
intervals specified in the manuals for greasing and mainte-
nance work. In case the technical condition of the machine •• Bolts and nuts must not be damaged, distorted and they
does not meet the requirements to such extent it endan- must not show the marks from corrosion.
gers safety of operation, people and property or it causes a •• None additional modifications can be carried out on the
damage and impairment to the environment, the machine ROPS frame without the approval of the manufacturer be-
must be put out of service until the defects are removed. cause they can result in decrease of its strength (e.g. ope-
•• He must specify who is allowed to carry out operation, main- nings, welding, etc.).
tenance and repairs of the machine as well as what activities •• Weight of the machine with the protective frame must not
can be carried out during the operation, maintenance and exceed the permitted weight for which ROPS was appro-
repair of the machine. ved.
•• The person (driver) who drives the machine and each person
carrying out maintenance and repair of the machine must
be acquainted with instructions specified in the operation
manual of the machine.
•• He must ensure that ”Operation manual of the machine” and
operational book are kept on specified place to be at dispos-
al for the driver all the time.
•• He must assign a workman for permanent supervision over
the machine work during its operation on public roads and
especially he is obliged to issue instructions to ensure safety
of works.
•• He must ensure that dangerous substances (such as fuel,
oils, coolant, break fluid, etc. must be removed from places
of leakage according to their nature to prevent from their
adverse impact to the environment, safety of operation and
health of people.
24 ASC 70
OPERATION MANUAL
2.1.2. Reguirements on Driver’s Qualification
•• Only a driver trained under ISO 7130 and other local and na-
tional regulations designed for drivers of this group of ma-
chines may operate the Roller (Compacter).
•• With no licence only the one who learns driving the Machi-
ne for the purpose of getting preliminary practice with the
approval of User may drive the Machine, and such person
has to be under direct and continuous surveillance of pro-
fessional teacher or trainer.
•• Licence holder is liable to take due care of the licence, and
when requested, put it forward to the control authorities.
•• Licence holder can make no registrations, changes or corre-
ctions in the licence card.
•• He/she is liable to promptly report his/her licence loss to the
authority that issued this licence.
•• Driving the Roller alone may be performed by an employee
mentally and physically fit, over 18 years old, who is:
a) assigned by machine manufacturer for the assembly,
testing and presentation of the Machine, for training
the drivers, whereas he/she must be made familiar with
safety work regulations in force at the workplace
or
b) assigned by Constructional Supplier to operate (carry out
maintenance) and is evidently trained and acquainted
with, or owns professional competence to operate and
drive under special regulations (machinist licence, etc.).
•• Machine driver must undergo training and examination con-
cerning work safety regulations at least 1x every 2 years.
ASC 70 25
2.1.3. Driver’s Liabilities •• During Machine operation observe safety regulations, make
no action that might endanger work safety, give full attenti-
•• Before starting to operate the Machine the driver will be on to Machine steering.
liable to get familiar with the guidelines given in the docu- •• Respect Code of Practice or instructions of a person respon-
mentation delivered with the Machine, with safety precauti- sible.
ons in particular, and observe these thoroughly. This applies
as well to the personnel in charge of maintenance, adjust- •• When rolling (traversing) the Machine within a workplace
ments and repairs of the Machine. adapt your speed to a terrain condition, to a work perfor-
med and weather conditions. Watch permanently the clea-
•• Do not drive the Roller unless made familiar with all the Ma- rance so to avoid collision with any obstruction.
chine functions, working and operating elements, and un-
less knowing exactly how to control the Machine. •• Upon completion or stop of the Machine operation during
which driver leaves the Machine, he/she must make mea-
•• Follow safety signs located on the Machine, and keep them sures against unauthorized use of the Machine or against
in legible condition. Replace or add those impaired or mis- spontaneous starting the engine. Remove key from the ig-
sing ones. nition box, disconnect the wiring via disconnector, lock the
•• Before work commencement the driver must get familiar cabin, engine bonnet.
with the workplace environment, i.e. with the slopes, utility •• When shutting down the Machine on roads the measures
line system, with necessary types of workplace protections under regulations effective on roads shall be taken.
with regard to the environment (noise, etc.).
•• When operation is completed, park the Machine at a proper
•• When you find out any hazard to health or life of persons, parking place (flat, bearing area) so as not to endanger Ma-
property hazard, failure, or upon technology equipment ac- chine stability, not to make the Machine interfere with traffic
cident, or when finding any symptoms of such hazards in roads, not to expose the Machine to falling objects (rock),
course of operation, then the driver, unless able to elimina- and where the Machine is safe against any natural disaster
te such hazard by himself/herself, must stop the work and of other kind (floods, landslides, etc.).
secure the machine against any undesirable start; please
attach “MACHINE REPAIR” warning sign onto steering wheel •• When working with the Machine is ended all the defects, da-
as depicted in Section called “Safety signs used on the ma- mage to the Machine and any repairs made shall be written
chine“, report this to the person in charge, and if possible, down in the Operation Logbook. Upon immediate changing
notify all persons exposed to such danger. of drivers the driver will be liable to call attention of chan-
ging driver to any facts identified.
•• Before Machine operation startup the driver will be liable to
get familiar with the records and operation deviations found •• Driver shall use personal protective equipment (PPE) - work
out in course of the previous work shift. clothing, safety shoes, the clothing shall not be too loose,
impaired, hair protected with proper head piece. During
•• Before work is started he/she must inspect the Machine, its maintenance (lubrication, refilling, replacement of working
accessories, check up control elements, communication and media) your hands must be protected with proper gloves.
safety devices, whether these are operable in line with the
Manual. When finding out a malfunction that might be ha- •• In the event that the machine has no cab or when the win-
zardous to job safety, and he/she is not able to repair it, then dows are open, the operator must wear ear protectors.
he/she must not start running the machine and instead re- •• Driver shall maintain the Machine equipped with fittings
port such failure to the person accountable. and outfit required.
•• During work with the Machine the driver must be fastened •• Maintain the Machine free of oil dirt or flammable materials.
with the seat belt. The seat belt and its mounting shall not Keep the drive’s stand, foot rests and runner areas clean.
be damaged! •• When the Machine comes into contact with high voltage
•• When driver finds any defect during operation he/she must observe the following principles:
immediately stop the Machine, secure it safely against un- -- try to leave with the Machine a hazardous zone
desired ignition.
-- do not leave driver’s stand
•• During operation the driver shall follow the Machine run
and record any defects found in the Operation Logbook. -- give warning to others to keep off and not touch the
Machine.
•• Driver shall keep his/her Operation Logbook designed to
maintain records about Machine handover between the dri-
vers, about the defects or repairs in course of operation, to
write down major events during work shift.
•• Prior turning on the engine the controls have to be in their
zero position, no persons may stay within dangerous reach
of the Machine.
•• Indicate each Machine startup via an acoustic or light signal
and this always before igniting the Machine engine.
•• Confirm brake function and steering function before star-
ting to run the Machine.
•• Following the alarm an operator may start the Machine only
when all the workers have left the danger area. At close
(blind) workplaces it will be possible to start the operation
only after a time necessary to leave danger area has elap-
sed.
26 ASC 70
OPERATION MANUAL
2.1.4. Banned Operations •• Sit or stand on the outside parts of the Machine when dri-
ving, or stand on the steps.
Banned are the following •• Leave unsecured Machine - move away from the Machine
•• Operate the machine in the explosive environment and un- without having prevented its misuse.
derground. •• Disable safeguarding, protective or locking systems or alter
•• To use the Machine following ingestion of alcoholic bewe- their parameters.
rages or dopes. •• Use the Machine with oil, fuel, cooling liquid or other fillings
•• To use the Machine if its operation might put its technical leaking.
condition, safety (life, health) of persons, facilities or objects, •• Start the engine through some other way than given in the
or road traffic and its continuity, at risk. Driving Manual.
•• Put into operation and use the Machine when other persons •• Locate some other items (tools, accessories) aside from per-
are within its hazardous reach - exception is training a driver sonal needs at driver’s stand.
by lector.
•• Lay away material or other objects on the Machine.
•• Put into operation and use the Machine when some of its
•• Remove dirt while the Machine is running.
safeguarding device (emergency brake, driving brake, horn,
etc.) has been dismantled or damaged. •• Perform maintenance, cleaning or repairs with the Machine
not secured against spontaneous move or accidental start,
•• To roll and compact at such slopes where Machine stability
and when contact of a person with moving parts of the Ma-
would be disrupted (turning over). Machine’s static stability
chine is not excluded.
stated will lower by drive’s dynamic effects.
•• Contact of moving parts of the Machine with human body
•• To roll and compact at such angles of slopes where hazard
or objects and tools held in hands.
of soil breaking off (dropping) under the Machine exists, or
loss of adhesion followed by uncontrolled slip might occur. •• Smoke or handle open fire when checking or pumping fuels,
refilling oils, lubricating the Machine, or inspecting the accu-
•• To control the Machine in some other way than stated in Dri-
mulator or making up the accumulator.
ving Manual.
•• Carry rags soaked with flammable materials, or carry flam-
•• To roll and compact per bearing capacity of subsoil at such
mable liquids in free vessels on the Machine (in engine
a distance from the edge of slope or trenches, where hazard
bay).
of landslide or shoulder breaking off (dropping) together
with the Machine would occur •• Let the engine run inside confined spaces.
•• To roll and compact with vibration at such a distance from •• Drive with open doors.
the walls, cuts, slopes, where their slip (slide) would happen •• Perform any adjustments on the machine without the prior
and the Machine covered in. consent of the manufacturer.
•• To compact with vibration at such a distance from buildings •• Drive without the seat belt fastened.
or facilities and equipment within which the risk of them be-
ing damaged due to vibration transfer impact, would occur. •• Shift electrical conductors.
•• To operate the Machine unless driver control stand fixed •• Use other than original spare parts.
properly. •• Interfere in the electrical and electronic units in any man-
•• To operate the Machine when engine bay cover is open. ner.
•• To move and transport persons on the Machine.

•• To operate the Machine when within hazardous reach the-
reof are other machines or transportation means aside from
those that operate in mutual concert with the Machine.
•• To operate the Machine at places impossible to see from dri-
ver’s stand, and where hazard to people or property could
occur unless work safety has been secured through some
other way like for instance via signalling by duly instructed
person.
•• To work with the Machine at a protected zone of electric li-
nes or substations.
•• To cross electric cables if these are not properly protectedli
against mechanical damage.
•• To operate the Machine under lowered visibility or at night,
unless Machine’s working area and workplace are illumina-
ted sufficiently.
•• To leave driver’s cockpit of the Machine when the Machine
is running.
•• Boarding or or getting off while on the run, jumping off the
Machine.
ASC 70 27
2.1.5. Safety inscriptions and signs used on the Machine
19
14
6 4
18
16
3
17
9 10
7
8
11
12
1
8 А
13
13 20
20
15 2 5
A
396340
28 ASC 70
OPERATION MANUAL
1 Clamping hazard imminent danger of being pressed. (Symbols located left

and right on the frame)
2939
2941bz
2586
2 Burn hazard imminent risk of burn. Do NOT touch hot parts of the Ma-
chine unless you make certain these have cooled out suf-
ficiently. (Symbol located from within on the LH door)
2586bz
3 Risk of injury imminent risk of cutting oneself and/or chipping off. Do

NOT touch rotating parts if the engine is running. (Sym-
bol located on LH side of the cooler).
2939
2409bz
4 Cooling liquid imminent risk of scald. Do NOT open expansion tank lid
until liquid cools down below 50 °C (122 °F). (Symbol lo-
cated on expansion tank)
2939
3227bz
5 Adjust while at rest Switch OFF the engine and remove the key from ignition
box before carrying out any maintenance or repair. (Sym-
bol located from within on LH door)
2939
2584bz
2939
6 Read Operation Manual Read Operation Manual before starting the Machine.
(Symbol located on LH side of the actuator panel)
2702bz
ASC 70 29
7 Risk of injury Imminent risk of hand caught by belt. (Symbol located on

LH side of cooler)
2601bz
8. Danger zone Keep a safe distance from the machine! (Symbol located
on both sides of the drum frame and on the rear of the
machine frame)
2939
2942bz
9 Safety belt Fasten the seat belt before starting to move the Machine.
2939
(Symbol located on LH side of actuator panel)
2687bz
10 Danger of explosion imminent danger of explosion while handling the battery

- read Operation Manual. (Symbol located on fuel tank)
3017bz
11 Machine max height Attention when passing through places with height lim-
3,15 m its. (Symbol located on LH side under the cab on frame)
3155
12 Suspension scheme (22 050 lb) For lifting the machine, use slings with a sufficient capac-
ity, see the Machine loading section. Before suspending,
secure the machine joint. (Symbol located on the left
door)
2783bz
30 ASC 70
OPERATION MANUAL
13 Lifting points Sling (hang) the Machine only in these points. (Symbols
located along both sides of the frames)
2153bz
14 Manual Identification of stowage box to put Machine documen-

tation in. (Symbol located on the back rest of the seat,
from the rear)
2428bz
15 Disconnect alternator before welding, please disconnect alternator and elec-

tronics of the Machine, engine actuator unit. (Symbol lo-
cated from within on lateral LH door)
2668bz
16 Ear protectors Use ear muffs when the Machine has no cab or you work
with open windows. (Symbol located on centre steering
column)
2408bz
3191
17 Emitted noise level LWA Plate located on the right side of the frame under the cab
106dB
(for the noise level, see the Noise and vibration emissions
section)
3191bz
18 Electric instruments Cover electric instruments when washing Machine. (Sym-

bol located on LH side of cooler)
2225bz
ASC 70 31
19 Emergency exit Unless possible to exit the Machine via LH door, please
use emergency exit. (Symbol located on cab’s RH win-
dow)
2884bz
20 Rigging points Sling the Machine in these points only. The maximum
permitted force for fastening the machine to a vehicle us-
ing rear slings is 5 t. (Symbols located along both sides of
the frames).
3048bz
2775
21 Machine repair Do NOT start the engine! Hang the sign onto steering
wheel. The sign is supplied together with machine acces-
sories and should be kept in documentation locker.
2775bz
32 ASC 70
OPERATION MANUAL
2.1.6. Hand signals
Signals given by an assistant operator if the operator cannot see

the travelling or working area or machine work devices.
SIGNALS USED FOR ALL THE COMMANDS
Stop
One arm stretched upward with open palm in the Operator di-
rection, second arm akimbo. STOP
Sig. 1
Attention!
Both arms horizontally sideways raised - palms facing forward.
! Sig. 2
Attention, Danger!
Oscillating motion of both arms with antebrachium from the
position of arms horizontally sideways raised to the position or
arms sideways raised - bent and back.
! Sig. 3
SIGNALS FOR DRIVING
Drive away with the Machine

One arm stretched upward - bent with open palm, long motion
of antebrachium in the direction of the movement required,
second arm akimbo.
Sig. 4
ASC 70 33
Slow driving forward - towards me
Both arms stretched upward, abreast, bent, with palms facing
the body - short oscillating motions of antebrachium, towards
the body, and back.
Sig. 5
Slow driving backward - away from me

Both arms stretched upward, abreast, bent, with palms away
from the body - short oscillating motions of antebrachium away
from the body, and back.
Sig. 6
Driving on the right

Left arm sideways raised, right arm akimbo.
Sig. 7
Driving on the left

Right arm sideways raised, left arm akimbo.
Sig. 8
34 ASC 70
OPERATION MANUAL
Short motion
Both arms lifted forward, bent. Mark distance “X“ between
palms, then follows the motion signal.
X
Sig. 9
Engine start
Circular motion of antebrachium of right hand, with tight fist.
Sig. 10
Engine cut off

Oscillating motion of right hand sideways raised in front of the
body, to the sides.
Sig. 11
ASC 70 35
2.2. Ecological and hygienic principles
2.2.2. Ecological principles
When operating and storing the Machine
the User shall be liable to adhere to the •• When discarded, the media for Machine’s individual systems
general principles of health and envi- and some of the Machine’s parts will become waste of haza-
ronment protection, as well as the laws, rdous properties against the environment.
regulations, and rules related to this is- This waste product category includes the following in par-
sue, and effective within the territory ticular:
where the Machine will be used.
-- Organic and synthetic lubrication materials, oil and
fuels,
-- Cooling liquids,
2.2.1. Hygienic principles -- Battery media and the batteries themselves,
•• Oil products, cooling system media, battery media, and coa- -- Tyre media
ting compositions incl. thinners are deleterious materials. -- Cleaning and preservation agents,
Persons that come into contact with these products during
-- All filters and filter elements removed,
Machine operation and maintenance shall be liable to follow
general principles of own health protection and conform to -- All used and discarded hydraulic and fuel hoses, metal
the safety and hygienic directions from manufacturers of rubbers or other Machine’s elements contaminated by
these products. the abovementioned products.
Observe the following in particular:
-- Eye and skin protection when handling the batteries •• Manufacturer and Manufacturer-accredited contracting ser-
vice organizations or dealers take back these used materials
-- Skin protection when handling oil products, coating
or parts without cost:
compositions and cooling liquids
-- oils
-- Wash your hands thoroughly upon work completion and
before meal, treat your hands with proper tissue cream -- batteries
-- When handling the cooling systems, please observe in- -- tyres
structions given in the Operation Manual supplied with
the Machine.
The mentioned materials and parts,

•• Always store oil products, cooling system media, battery when discarded, shall be handled in line
media and coating compositions incl. organic thinners, and with relevant national regulations to
the cleaning and preservation agents as well, in their origi- protect individual components of en-
nal properly marked packages. Admit no storage of these vironment, and in conformity with the
materials in unidentified bottles or other vessels with regard
health protection regulations.
to the risk of being interchanged. Especially hazardous is the
potential of interchanging for eatables or drinks.
•• If skin, mucosa or eyes are stained accidentally, or vapours
inhaled, promptly apply the first air principles. Get prompt
medical attention upon accidental ingestion of these pro-
ducts.
•• When operating the Machine in cases of no cab mounted, or
cab windows opened, always use ear muffs of proper type
and version.
36 ASC 70
2.3. Machine preservation and storage
2.3.1. Short-term preservation and storage for 2.3.2. Preservation and storage for the period
a period of 1 – 2 months over 2 months long
Wash and clean thoroughly the entire Machine. Before shutting To shut down the Machine the same principles apply like with
down the Machine for preservation and storage, please heat short time preservation.
the engine to its operating temperature while running. Park the In addition, we recommend the following:
Machine on paved, flat surface, in safe location with no danger
of of damage to the Machine due to natural disasters (floods,
landslides, fire origination, etc.). •• Remove the batteries, check their condition and store in
cold, dry room (recharge the batteries on regular basis),
•• Bottom the drum frame up so the damping system has mi-
In addition:
nimal sag,
•• Repair spots where paint has been impaired,
•• Protect rubber elements with paint using special preserva-
•• Lubricate all lubricating points, actuator cables (cable as- tion agent,
semblies), joints of the actuators, etc.,
•• Inflate tyres to their required pressure, and protect against
•• Check water media have been drained, sun radiation effects,
•• Confirm cooling liquid has the antifreezing properties requi- •• Spread preservation fat over piston rods’ chromated surfa-
red, ces,
•• Check condition of the battery charges; let them be rechar- •• Preserve the Machine through spraying with special agent,
ged if required, and this particularly in places of possible corrosion,
•• Spread chromated surfaces of piston rods with preservation •• Blind the induction manifold and exhaust of the engine with
fat, double PE foil, attach thoroughly with adhesive tape,
•• We recommend to protect your Machine against corrosion •• Protect headlamps, external back mirrors and other ele-
through spraying the preservation agent (spray-applied), ments of external wiring through spraying with special
and this especially in places of corrosion hazard. agent abd wrapping in PE foil,
•• Preserve engine according to the Manufacturer’s Directions
The Machine treated like that needs no special preparation (set- - mark visibly the engine has been preserved.
up) before its subsequent putting into operation.
Following 6 months we recommend to

inspect the condition of preservation
and renew it if required.
If storing the Machine under field condi-
tions, please check the parking place is
not exposed to any flooding hazard due
to deluges, or whether any other type of
risk occurs within such area!
NEVER start the engine in course of
storage!
Before restoration of the Machine serv-

ice, please dewax and wash the preser-
vation agents away with high pressure
stream of hot water added with normal
degreasers while observing Directions
for Use along with ecological principles.
Carry out dewaxing and washing of the
Machine at places equipped with collec-
tion sumps to catch rinsing water and
dewaxing agents.
ASC 70 37
2.3. Machine preservation and storage
2.3.3. Dewaxing and inspection of a supplied
machine
Check the Machine according to the shipping documents.

Check no parts of the Machine have been damaged during
transportation, and that no parts are missing. Inform shipper
about any deficiencies.
Before restoration of the Machine serv-

ice, please dewax and wash the preser-
vation agents away with high pressure
stream of hot water added with normal
degreasers while observing Directions
for Use along with ecological principles.
Carry out dewaxing and washing of the
Machine at places equipped with collec-
tion sumps to catch rinsing water and
dewaxing agents.
38 ASC 70
2.4. Machine disposal following its life cycle end
Upon Machine disposal following its life cycle end the User shall
be liable to follow the national regulations, waste acts and en-
vironmental policy acts. We therefore recommend to always
contact:
•• Specialized companies with relevant authorization to deal
with these operations,
•• Machine Manufacturer or Manufacturer-appointed accredi-
ted contracting service organization.
Manufacturer bears no responsibility for

any damage caused to Users’ health or
for any damage to environment due to
non-adherence to the aforementioned
warning.
ASC 70 39
40 ASC 70

2.5. Machine description OPERATION MANUAL
11 9
25
17 10 21
20 14
23 12
13
1
5 8
2
24
19 18
4 6 7
3 3
22
396002
1 - Vibratory drum 14 - Engine cooler

2 - Drum frame - Cooler for engine air induction manifold
3 - Scraper - Hydraulics cooler
4 - Joint 17 - Driver’s actuator stand
5 - Tractor frame 18 - Travel hydrogenerator
6 - Axle 19 - Vibration hydrogenerator
7 - Fuel tank 20 - Exhaust muffler
8 - Batteries 21 - Air filter
9 - ROPS protection frame 22 - Plough blade
10 - Hydraulic tank 23 - Padfoot segments
11 - Cab 24 - Hydraulic oil pressure filter
12 - Bonnet 25 - Air Conditioner
13 - Engine
ASC 70 41
2.6. Actuators and dashboard instruments
Layout of actuator elements and cab accessories - with no
air conditioner 8 6 6 A
1 - Windshield washer switch 9 9
2 - Fan switch - fan induces ambient air
3 - Front wiper switch
4 - Rear wiper switch
5 - Cab light
6 - Ventilation nozzles
5
7 - Sun visor
8 - Stowage box for first aid kit, operation logbook, etc.
7
9 - Back mirrors - able to fold for transport position by 90° to-
wards cab
Note
Rollers fitted with air conditioner have Air Conditioner Opera-
tion Manual apart.
11 - Socket for beacon, for hand lamp

3 4 2 1
396003
13 - Battery disconnector
14 - Cab lifting / lowering switch (OPTION)
15 - Bonnet lifting / lowering switch (OPTION)
16 - Fuse for lifting actuator - cab/bonnet lowering 50 A (OP-
27 28
TION)
17 - Manual hydrogenerator for lifting / lowering
18 - Manual hydrogenerator joy stick
19 - Heater valve tie rod
20 - Heater breaths
29
21 - Fire extinguisher (OPTION)*
29
24
22 - Washer tank
23 - Drink holder
24 - Blade actuator hand-type (OPTION) 11
25 - Blade actuator foot-type (OPTION)
26 - Lifting levers - cab and bonnet lowering
22
20
27 - Cab ventilation filter
19 21
28 - Beacon 25
29 - Front wiper incl. screen washer
23
30 - Rear washer incl. screen washer 20
18
* Place for the installation of a fire extinguisher holder.
13
! ATTENTION ! 15
26 14
The manufacturer recommends that the machine 17
be equipped with a fire extinguisher.
16
396004
42 ASC 70
OPERATION MANUAL
Driver’s seat
Seat adjustment:
1 Backrest position
2 Arm rest position and folding
3 Seat swivel 2
4 Seat sliding (shift)
5
5 Seat squab sliding (shift) 1 MAX
6 Seat cushion stiffness as per Driver weight indicator 4 3 2
1
7 Seat height - please, grasp underneath seat squab and
0
lift slowly to adjust seat height to next higher position,
0 ÷ MAX, which will be locked (it clicks). When lifted to
highest position the seat will drop again to lowest posi-
6 7
tion. 396005
8 Lumbar bolster
Adjust your seat and fasten your seat

belt before driving off!
396006
Document compartment
A document compartment is located on the rear
2428 side of the seat back.
396006A
ASC 70 43
10 11 9
8
13 14
180 220
100 250
J1939
12 °C
12
F1 - 20A
13 ACE
F2 - 10A
F3 - 7,5A
F4 - 1A
F5 - 5A
F6 - 15A
F7 - 20A IDLE
F8 - 1A IDLE
12 1 12 12
1
2
3
3 5
4
396299
44 ASC 70
OPERATION MANUAL
Dashboard & Actuator Panel
1 - Ignition box
2 - Travel joy stick
3 - Transport speed controller
4 - Operating speed preselector
5 - Parking brake
6 - TOTAL STOP pushbutton (for emergency brake)
7 - Vibration switch
8 - Engine speed selector
9 - Power View Display
10 - Hydraulic oil thermometer
11 - ECM engine socket
12 - Switches
13 - Pilot lamps
14 - Fuses
Ignition box 1
While in “0” position the lights, cab/bonnet lifting and AC are
connected. While in “I” position the dashboard instruments are 180 °F 220
connected. Position “II” is used to start the Machine. 100

80 100
250
J1939
40 120
°C
Note
Ignition key is common for cab door, service door underneath
cab, and for tool kit.
I
II
396008
ASC 70 45
2
Travel joy stick 2
7 N
2445
Use this joy stick to adjust driving direction and speed. Driving
speed corresponds to the size of joy stick deflection from neutral 4
position. This joy stick becomes locked in the position adjusted.
Joy stick neutral position (N) will be signalled through indicator
6
lamp going on. In the actuator handle there is vibration switch 7
located to turn ON/OFF vibrations. 1
5
2
3
3
! CAUTION !
396009
Adjust joy stick to neutral before engine start.
Transport speed controller 3
595971
You may switch ON the controller while driving. Roller can reach
max speed at reduced tractive force.
1
2 Operating speed preselector 4
3
sta02
Use this preselector to choose three operating speeds while

driving. Transport speed controller must be switched OFF.
Parking brake 5
2703
Use this brake to stop the Roller if the engine is to keep run-
ning. In this case Driver may stand up from the seat and leave
the Roller.
Note
Unless standing Roller is braked and Driver stands up from the
seat, the Roller will brake and engine will shut off after 8 seconds.
TOTAL STOP pushbutton 6

2582
Press this button to stop and brake the Roller, and to shut off
the engine.
! CAUTION !
Brake off in arrow direction before starting the
engine.
Use only in case of emergency during a

failure when the Roller is unable to stop
through resetting the travel actuator.
Vibration switch 7
Vibration is able to be switched ON while driving.
46 ASC 70
OPERATION MANUAL
Engine speed selector 8

3004
It is used to adjust the combustion engine speed from max to

min.
IDLE
IDLE
396010
Power View Display 9

Multifunctional instrument to display parameters of the engine
function and fuel level.
396011A
ASC 70 47
Hydraulic oil thermometer 10

180 220 11
549476 100 250
J1939
°C
It indicates hydraulic oil temperature during operation. High-
est admissible temperature is 90 °C (194 °F) for oil of viscosity
class of HV 68 and HV 100. Optimal operating temperature is 10
50 - 60 °C (122 - 140 °F).
The use of oil of other viscosity
Oil viscosity Max admissible oil temperature
HV 46 80 °C (176 °F)
HV 32 70 °C (158 °F)
396049
Socket 11
3003
Connection to ECM (Electronic Actuator Module) - actuator

units of the engine and diagnosing of defects or parameter ad-
justments
Note
ECM is designed to process data about engine function, and to
actuator its operation.
48 ASC 70
OPERATION MANUAL
SWITCHES 12
Additional lights
596473 F1 - 20A
F2 - 10A
12
F3 - 7,5A
F4 - 1A
Fender lights + working headlamps - 3-position F5 - 5A
one F6 - 15A
596303
F7 - 20A IDLE
-- switched OFF F8 - 1A IDLE
-- 1. Front fender lights ON + rear lights ON, dashboard in-

strument lighting
-- 2. Front lamps ON 396050
Rear lights
591668R
Loud horn
2246
Incrementing of engine idling

IDLE
Idle rmp can be adjusted from 800÷1000 min-1.
AMN40
Engine idling
IDLE
3006
It must be switched ON when starting the engine.
Flashing beacon - connect to the socket.
396086A
ASC 70 49
Warning lights
180 220
596191 100 250
J1939
°C
Limitation for drum slip

ACE
2854
It is used only for Roller to move onto the loading area of a trans-
port vehicle.
Note
If the Roller is equipped with the drum slip limitation system
then ATC will not be used.
396051
! CAUTION !
Transport speed controller must be switched OFF
when drum slip limitation is enabled. At the same
time the vibration is interlocked.
Vibration preselector - 2 positions
2476
High frequency - low amplitude

Low frequency - high amplitude
Heater fan switch - 3-position one
2487
- OFF
- high fan motor rpm
- low fan motor rpm
! CAUTION !
The fan will provide for air circulation inside cab
only.
Change-over switch for direction indicator lights
2489
Compaction meter switch
AMN39
Note
Compaction Meter Operation Manual has been supplied sepa-
rately.
50 ASC 70
OPERATION MANUAL
PILOT LAMPS 13
Brake - pilot lamp ON, signals the Machine is

braked.
2703 F1 - 20A
F2 - 10A
ACE
F3 - 7,5A
Hydraulic oil filter fouled - ACE drum F4 - 1A
F5 - 5A
ACE
3250 F6 - 15A
F7 - 20A
It signals filter element is clogged with dirt. F8 - 1A
Promptly replace the filter element! 396300
Vibration - signals the vibration is ON via switch 7
2612
Direction lights
2489
! CAUTION !
Rapid flashing signals a failure (defective bulb).
Check function of direction lights.
Zero position of travel actuator - neutral (idle)

596653
! CAUTION !
Check travel actuator in neutral before starting the
engine!
ASC 70 51
The ATC centre differential - Ammann Traction

Actuator
596116
ATC pilot lamp is ON - the system is enabled with transport speed

controller switched OFF (switch identified with “hare” symbol). F1 - 20A
ATC will work automatically when adhesion conditions alter. F2 - 10A
ACE
F3 - 7,5A
Note F4 - 1A
If Roller is equipped with ATC system (inter-axle lock) the drum F5 - 5A
slip limitation will not be used. F6 - 15A
F7 - 20A
F8 - 1A
ROPS2D (Roll Over Preventative System)

396300
3400
Flickering indicator lamp incl. acoustic alarm will signal any haz-
ardous bank of the Machine during cross travel of Roller on the
slope, and vibration will stop simultaneously – lateral slip haz-
ard.
! CAUTION !
Vibration is unable to switch ON until Machine re-
turns to its safe bank.
52 ASC 70
OPERATION MANUAL
Engine glowing
589502
It signals glowing before engine start at low ambient tempera-

ture. F1 - 20A
F2 - 10A
ACE
F3 - 7,5A
F4 - 1A
Hydraulic oil filter fouled
F5 - 5A
F6 - 15A
2276
F7 - 20A
It signals filter element is clogged. F8 - 1A
396300
Promptly replace the filter element!
Hydraulic oil level
591507
Hydraulic oil level indicator lamp ON will signal the level in the
tank has dropped below set limit. Roller will stop - engine stall-
ing.
! CAUTION !
Engine can be started once defect is repaired and
oil in hydraulic tank filled up to its set limit!
Air filter fouled
594423
It signals filter elements are fouled.
Promptly replace the filter element!
Recharging indicator lamp
2587
Goes off when started.
ASC 70 53
Fuse block 14
Fuse (F1) - 20 A (upper fuse) front + rear lamps, front fender
lights + rear lights, auxiliary headlamps, dash-
board instrument illumination, bonnet lifting
- lowering and Driver’s control stand,
Fuse (F2) - 10 A cab light, loud horn, direction indicator lights, F1 - 20A
beacon. F2 - 10A
F3 - 7,5A
Fuse (F3) - 7,5 A brake, engine STOP, travel, vibration, brake
ACE
F4 - 1A
lights, return horn, hydraulic oil level indicator F5 - 5A
lamp, vibration contact indicator lamp, brake F6 - 15A
indicator lamp, indicator lamp for zero posi- F7 - 20A
tion of travel actuator F8 - 1A
Fuse (F4) - 1 A POWER VIEW, J1939 socket power supply

Fuse (F5) - 5 A hydraulic oil thermometer, indicator lamp for 396301
vacuum in engine suction filter, regarding in-
dicator lamp, indicator lamp for hydraulic oil
filter fouled, glowing indicator lamp, engine
rpm switches
Fuse (F6) - 15 A ventilation and heater fan, front wiper and
rear wiper, front washer and rear washer
Fuse (F7) - 20 A reserve (air conditioner / ROPS2D)
Fuse (F8) reserve
Fuse (F9) - 50 A
Electrohydraulic unit (aggregate) for bonnet lifting/lowering
and Driver’s control stand.
396054
Engine fuses
Fuses (F10) - 125 A engine glowing
Fuse (F11) - 30 A engine electronics
Fuse (F12) car radio
F10
F12
F11
! CAUTION !
Replace fuses only with fuses of identical value!!!
396108A
54 ASC 70
OPERATION MANUAL
I
Master switch
O
2493
3351
When driving is ended, please
use master switch to disconnect
battery!
Cut OFF master switch only af-
30 sec
ter 30 sec. following ignition
0
key removed from switch box.
Time limits must be observed
3351
for ECM engine data to be
stored.
When washing the Machine
ALWAYS cut OFF master switch!
ASC 70 55
2.6.1. Power View control
3 2
1 Display
2 Red LED lights – ENGINE SHUTOFF – engine substantial
defect alarm
3 Yellow LED lights - WARNING – engine failure alarm, or 1
minimal fuel level in tank alarm
4 Menu selection pushbutton – to enter or exit menu
5 Pushbutton – to move cursor UP – illuminates data on dis-
play or moves parameter option to the left or up
6 Pushbutton – to move cursor DOWN – illuminates data on 4 7
display or moves parameter option to the right or down
7 ENTER pushbutton – selects menu or parameter, or con- 5 6 396011B
ceals/displays active error code
Red LED lights – reduce engine pow-

er, stop the machine immediately at
safe place and shut off the engine! Call
Cummins service centre to repair the de-
fect. Do NOT operate the machine unless
the defect has been repaired!
Yellow LED lights - warning – engine fail-

ure alarm, or minimal fuel level in tank
alarm. Reduce engine power, stop the
machine immediately at safe place and
shut off the engine! Repair the defect or
call Cummins service centre. Do NOT op-
erate the machine unless the defect has
been repaired!
! CAUTION !
When Power View Murphy display shows code and
engine failure outline, contact the regional repre-
sentative of Cummins engines and report the fai-
lure code. List of representatives and contact data
are given in the Engine Operation Manual supplied
with the machine.
NAVIGATION BASIS
Menus have pages with other items. Use CURSOR (ARROWS) to ADJUST BACKLIGHT
select some of the items highlighted. ADJUST CONTRAST
Operate pushbuttons with light touch. UTILITIES
396030
56 ASC 70
OPERATION MANUAL
Use ENTER 1 to open highlighted item. Press buttons in Menu
2.
ADJUST BACKLIGHT
ADJUST CONTRAST
UTILITIES
2 1
396031
Main menu will be displayed (GO TO 4-UP DISPLAY).
GO TO 4 - UP DISPLAY
LANGUAGES
STORED CODES
ENGINE CONF
SETUP 1 - UP DISPLAY
SELECT UNITS
396012
Press ENTER button.
LANGUAGES
STORED CODES
ENGINE CONF
SELECT UNITS
396045
Four-parameter display will show. Press MENU button to display

main menu.
Note 0 RPM 28°C

Four-parameter display is basic setting from the machine manu- ENG RPM COOL TEMP
facturer; turn ON ignition box key to display it.
20% 100
FUEL LEVEL ENG HRS
396322
ASC 70 57
Press ENTER button to move to GO TO 1 - UP DISPLAY menu
where parameters are displayed one by one.
LANGUAGES
STORED CODES
ENGINE CONF
SELECT UNITS
396014
Use cursor 1 to display step by step eight parameters set

(Number of engine operating hours, engine rpm, el. system
voltage, engine load in % during actual engine speed, cooling
liquid temperature, engine oil pressure, fuel level, instantaneous 0 1100 2200
consumption). Press MENU 2 button.
2000 RPM
Note
ENG RPM COOL TEMP
If the engine is at rest, the battery voltage is indicated. If the en-
gine is running, then roller’s el. system voltage is indicated.
2 1
396117
Main menu is displayed again. Press ENTER button to move back

to four-parameter display.
LANGUAGES
STORED CODES
ENGINE CONF
SELECT UNITS
396046
Use cursor in main menu to move to next item, i.e. LANGUAGES

– to select language.
LANGUAGES
STORED CODES
ENGINE CONF
SELECT UNITS
396015
58 ASC 70
OPERATION MANUAL
First, press ENTER to select language.
ENGLISH *
ESPAÑOL
FRANÇAIS
DEUTSCH
396016
Another time, use cursor to select language.
ENGLISH *
ESPAÑOL
FRANÇAIS
DEUTSCH
396047
Press ENTER to confirm.
ENGLISH *
ESPAÑOL
FRANÇAIS
DEUTSCH
396048
Press MENU to return to the menu.
ENGLISH *
ESPAÑOL
FRANÇAIS
DEUTSCH
396022
ASC 70 59
STORED CODES - stored defects not enabled. Move cursor in
main menu to the item.
LANGUAGES
STORED CODES
ENGINE CONF
SELECT UNITS
396017
Continue with ENTER to display stored failures.
1 of x
SPN110FMI10
HIGH COOLANT TEMP
MORE HIDE
396019
When the word MORE occurs use cursor to move to other stored
failures.
1 of x
SPN110FMI10
HIGH COOLANT TEMP
MORE HIDE
396020
60 ASC 70
OPERATION MANUAL
Press Menu to return to main menu.
ENGINE CONF - menu to scan engine parameters, refer to CAU-
TION. 1 of x
SETUP 1 - UP DISPLAY – press Enter to have various modifica-
tions of parameter display available.
SPN110FMI10
CUSTOM SETUP – possible to select from displayed number of
parameters, and to set the sequence in which parameters will be HIGH COOLANT TEMP
displayed (Number of engine operating hours, engine rpm, wir-
HIDE
ing voltage, battery voltage, engine load during actual engine MORE
speed in %, cooling liquid temperature, oil pressure, etc.). The
following parameters have been set by the machine manufac-
turer.
1) ENG RPM
2) COOL TEMP 396021
3) BAR OIL PRES
4) % LOAD@ RPM
5) VDC SYS VOLT
6) ENG HRS
7) FUEL LEVEL
8) FUEL RATE
AUTOMATIC SCANNER – set parameters are displayed automati-
cally one by one in time interval.
! CAUTION !
Roller manufacturer does not permit to alter the
set parameters in CUSTOM SETUP. Parameters set
up are the most appropriate optimum of set engine
function check.
In main menu, with cursor to SELECT UNITS - selection of meas-

urement unit for parameters displayed.
LANGUAGES
STORED CODES
ENGINE CONF
SELECT UNITS
396023
ASC 70 61
Press ENTER to open units menu:
LANGUAGES
STORED CODES
ENGINE CONF
SELECT UNITS
396024
Use cursor to set 1 ENGLISH and the indicated variables will be

displayed in PSI units (pressure), °F (temperature).
ENGLISH
When METRIC KPA or METRIC BAR are set the variables displayed
are in IS units, i.e. kPa, bar, °C, press Enter 2 to confirm selected METRIC Kpa
variables. Press MENU 3 to return to main menu. METRIC BAR
3 2 1 396025
In main menu, move cursor to ADJUST BACKLIGHT - to adjust

intensity of display backlight.
ADJUST BACKLIGHT
ADJUST CONTRAST
UTILITIES
396026
Press ENTER to open the item
ADJUST BACKLIGHT
ADJUST CONTRAST
UTILITIES
396027
62 ASC 70
OPERATION MANUAL
Use CURSOR to adjust backlight intensity
ADJUST BACKLIGHT
396028
Press MENU to return to main menu
ADJUST BACKLIGHT
396029
In main menu, move cursor to ADJUST CONTRAST - to adjust

contrast.
ADJUST BACKLIGHT
ADJUST CONTRAST
UTILITIES
396030
Press ENTER to open the item

ADJUST BACKLIGHT
ADJUST CONTRAST
UTILITIES
2 1
396031
ASC 70 63
Press CURSOR to adjust contrast
ADJUST CONTRAST
396032
Press MENU to return to main menu
ADJUST CONTRAST
396033
ENGINE FAULT SIGNALLING
ALARM SIGNALLING
Alarm signal, indicated with yellow LED ON, informs about en-
gine malfunction - Warning.
Engine failure alarm, or min fuel level in

tank alarm. Reduce engine power, stop
the machine immediately at safe place
and shut off the engine! Repair the de-
fect or call Cummins service centre. Do
NOT operate the machine unless the de-
fect has been repaired!
396034
Engine failure registered from engine ECU (Electronic Actuator WARNING

Unit) will be displayed via error code for a failure and description
on the display.
SPN110FMI10
HIGH COOLANT TEMP
HIDE
396035
64 ASC 70
OPERATION MANUAL
Upon registration of more errors, please use the cursor to dis-
play the registered failures step by step.
1 of x WARNING
SPN110FMI10
HIGH COOLANT TEMP
MORE HIDE
396036
Press ENTER to acknowledge and hide the display.
1 of 1 WARNING
SPN110FMI10
HIGH COOLANT TEMP
MORE HIDE
396037
Return to display 1 of parameter display with warning icon for

active failure in RH corner
0 1100 2200
2000 RPM
ENG RPM COOL TEMP
396038
or display 4 of parameter display with warning icon for active
failure in the centre.
Note
Press ENTER to display again the hidden error code for failures.
Press ENTER again to display either with 1 parameter or 4 pa- 0 RPM 28°C
rameter. Until defect is eliminated the displaying of warning ENG RPM COOL TEMP
icon will remain active.
! CAUTION ! When failure outline and failure 20% 100

code are indicated on instrument board display, FUEL LEVEL ENG HRS
contact the regional representative of Cummins en-
gines, unless the failure is possible to repair. Contact
data are given in the Engine Operation Manual sup-
plied with the machine.
396313B
ASC 70 65
ENGINE CUT OFF ALARM
Alarm signal indicated by red LED ON informs about engine’s
substantial defect – Shut off engine.
Reduce engine power, stop the machine

immediately at safe place and shut off
the engine! Call Cummins service cen-
tre to repair the defect. Do NOT operate
the machine, unless the defect has been
repaired!
396040
Engine failure registered from engine ECU (Electronic Actuator

Unit) will be displayed via error code for a failure and description
on the display warning to “SHUT DOWN “. 1 of x SHUTDOWN
SPN110FMI10
HIGH COOLANT TEMP
MORE HIDE
396041
Press ENTER to acknowledge and hide the display.
1 of x SHUTDOWN
SPN110FMI10
HIGH COOLANT TEMP
MORE HIDE
396042
Return to display 1 of parameter display with “SHUT DOWN“

warning icon in RH corner.
0 1100 2200
2000 RPM
ENG RPM
ENG RPM
COOL TEMP
396043
66 ASC 70
OPERATION MANUAL
Or of 4 parameter display with warning icon for active failure in
the centre.
Note 0 RPM 28°C

Press ENTER to display again the hidden error code for failure. ENG RPM COOL TEMP
Press ENTER again to display again either with 1 parameter or 4
parameters. Until defect is eliminated the displaying of warning
icon will remain active. 20% 100
FUEL LEVEL ENG HRS
! CAUTION !
When failure outline and failure code are indicated
on instrument board display, contact the regional
396313C
representative of Cummins engines, whose contact
data are given in the Engine Operation Manual sup-
plied with the machine.
ASC 70 67
ERROR MESSAGES
Error message Signature
“WAIT TO START PREHEATING” is displayed The ECU is broadcasting a ‚Wait To Start‘message. Engine manufacturers
typically recommend against starting the engine while the ECU is
broadcasting this message. Once the ECU stops broadcasting this
message,this screen will no longer be displayed on the Power View.
“CANBUS FAILURE” is displayed The Power View has not received any valid J1939 CAN messages for at least 30
seconds.
“TIMEOUT ECU NOT RESPONDING” is The Power View sent a request to the ECU for Stored Fault Code (DM2)
displayed information, and the ECU did not respond to the request. This message on
the PowerView indicates the ECU may not support Stored Fault Code (DM2)
functionality over J1939.
“NO STORED CODES” is displayed The Power View sent a request to the ECU for Stored Fault Code (DM2)
information, and the ECU responded. There are zero stored codes.
“NO GAGE DATA” is displayed The Power View has no record of gages connected to the RS485 bus.
“NO DATA” is displayed in place of The Power View has not received data for the selected parameter for at least
a parameter value 5 seconds.
“NOT SUPPORTED” is displayed in place of The ECU is sending a message that it does not support this parameter.
a parameter value
“DATA ERROR” is displayed in place of The ECU is sending a message that there is a data error with this parameter.
a parameter value Or (PV101 only) FUEL LEVEL has been selected for display, ANALOG INPUT has
been set to FUEL LEVEL, but no Murphy Fuel Sender has been connected to
the analog input.
One of the 4-UP quadrants is empty No parameter has been selected for display in this quadrant.
Display is not readable, either very dim or The LCD contrast may have been over or under adjusted. Press and hold
very dark the MENU key for approximately 5 seconds. This will reset the LCD contrast
setting to factory default.
68 ASC 70
2.7. Machine control and use
2.7.1. Starting the engine
Before starting the engine, please con-

firm nobody gets endangered when en-
gine is started!
How to start:
•• Pump fuel via feed hand pump on the engine (upon long
term shutdown of the Machine).
396120A
•• Cut in battery disconnector.
396056
•• Check ”TOTAL STOP” 6 is off, and brake 5 is on, and actuator

2 in neutral.
2
N
6
1
5
2
3
396057
•• Turn on IDLE 1 engine idling switch.
Note
Use switch 2 for stepping of idling at IDLE switched on to se-
lect idle rpm from 800 ÷ 1000 min-1 with engine heated to 30 °C F1 - 20A
1
(86 °F). Newly selected rpm will be stored in engine ECM memo- F2 - 10A
ry and remain set for next engine starting. F3 - 7,5A
F4 - 1A
F5 - 5A
F6 - 15A
It is recommended not to alter RPM of F7 - 20A IDLE
850 min-1 set by Manufacturer since

F8 - 1A IDLE
Roller’s parameters have been adjusted

to this RPM. 2
396058
ASC 70 69
•• Turn key in ignition box 1 to position ”l” - the pilot lamps for
brake, recharging, neutral, drum slip, or ATC, engine glowing
(as per ambient temperature) will light. ROPS2D indicator
lamp will light up shortly along with acoustic alarm.
Note ACE
Indicator lamp for ATC or Drum slip limitation will light when
transport speed controller is OFF.
I
II
396302
•• The display will show logo and then 4 quadrants with para-
meters set.
Note 0 RPM 28°C

The display has been set by Manufacturer, it is possible to ENG RPM COOL TEMP
change it to a single parameter display, refer to par. 2.6.1.
20% 100
FUEL LEVEL ENG HRS
396313
•• Glowing indicator lamp goes off, please switch to position

“II” to start the engine and (hold key in ”ll” position only until
engine is started). °F
180 220
100 250
80 100 J1939
40 120
°C
Do NOT start for no longer than 30 sec.

Repeat starting only after 2 minutes.
Repeat starting max 3x, then track a fail-
ure within fuel system. Absence of smoke I
in exhaust will signal a defect within fuel II
supply to the engine.

When started, please check recharging 0
function - indicator lamp must go off. 396061

Do NOT increase RPM abruptly, let en-
gine run for 3 to 5 minutes in idle speed
so to stabilize pressure in the engine,
and bearings to lubricate. Do not let en-
gine run idle longer than 10 minutes, en-
gine may get damaged.
Starting will be interlocked if:
Roller is not braked.
Actuator 2 not in neutral.
STOP button pressed.
Driver not sitting on the seat.
70 ASC 70
OPERATION MANUAL
When using auxiliary starting source this power supply shall
have starting voltage of 24 V.
How to start via starting cables from different machine 24
24 0
1. Connect one end (+) of cable pole to (+) pole of dis- 0
v
1 2
v
charged battery.
2. Connect second end of (+) cable pole to (+) pole of the 2
Machine battery from which starting will be made. + + –

3. Connect one end of (-) pole to (-) pole of vehicle battery
with the help of which starting will be made. –
4. Connect second end of (-) cable pole to such part of the 4
Machine being started which is wired in the engine (or 33
eventually in the engine block itself ).
4
396062
Observe unconditionally the sequence
of operations given below!
Once started, disconnect the starting ca-
bles in reverse sequence.
When having used starting unit with
no batteries connected do not discon-
nect this unit before Machine’s battery is
connected.
Do NOT connect cable of (-) pole to (-)

pole of discharged battery of started
Machine! Strong sparking followed by
explosion of gas generated by the bat-
tery may occur when starting.
Non-insulated parts of starting cable col-
lets may not touch each other!
Starting cable connected to battery (+)
pole may not come into contact with
electrically conductive parts of the
Machine - short-circuit possible.
Do NOT bend over the battery - hazard
of acid burn!
Eliminate presence of flammable sources
(open fire, burning cigarettes, etc.).
Do NOT check presence of voltage
in wires with the use of sparking via
Machine frame!
ASC 70 71
2.7.2. Travel and reversing
Give acoustic signal for Machine start- 180 220
ed to move, and wait long enough so 100
°C
250
J1939
any persons present could leave the
area within Machine vicinity (under the
Machine) in time! 1 ACE
Before starting to move, please confirm

the area in front and behind the Machine
is free and that no persons are found 2
therewithin!
•• Switch ON vibration amplitude 1, indicator lamp 2 will light. 396303
•• Switch OFF IDLE and engine rpm to max. 2200 min-1 via gas
actuator 8.
F1 - 20A
F2 - 10A
F3 - 7,5A
F4 - 1A
8
F5 - 5A
F6 - 15A
F7 - 20A IDLE
F8 - 1A IDLE
396064
•• Turn OFF speed controller 3 - thus switching ON working

speed. Switch preselector 4 to the suitable operating speeds 7
“1“÷”3“. Brake off the Roller via pressbutton 5. Start moving
the Machine and turn ON the vibration via switch 7 - you can
stop the vibration by pressing and releasing the pressbutton.
Note
You may select gear ”1“ ÷ ”3“ of the operating speed via prese-
lector 4 while driving. 4
! CAUTION ! 1
When driving uphill, engage gear “3” via preselec- 2
tor 4 so to achieve max tractive (pulling) force (clim- 3

3
5
bability) of the Roller.
396065
•• By switching ON the transport speed 3 you turn OFF opera-

ting speed - vibration is interlocked.
Note
You may switch ON/OFF transport speed controller 3 while
driving.
Unless there is enough tractive force while climbing uphill - please
switch OFF the controller and select gear ”3“ via selector 4.
3
2
Before driving downhill, please turn OFF

3
the transport speed controller!

396066
72 ASC 70
OPERATION MANUAL
For the maximum permissible slope gra-

dient when driving uphill and across the
slope gradient, see figures.
The values given are lower depending
on adhesive conditions and the machine
instantaneous weight!
MA
25%X
MAX
15%
28245T3
D MAX 40 %
HD MAX 40 %
HT MAX 40 %
274003
D MAX 45 %
HD MAX 55 %
HT MAX 60 %
274004
Do NOT load engine at full capacity until

it reaches 60 °C (140 °F) temperature.
Do NOT turn OFF the controller at high
speed - sudden deceleration (retarda-
tion) will occur followed by an impact
within hydraulic system. Turn OFF the
controller at low speed or with standing
Machine!
ASC 70 73
! CAUTION !
If Driver stands up from the seat while driving the
speed will slow down until Roller is fully stopped
and braked, this will last 4 seconds. Following next
4 sec. the engine shuts down.
To start the engine again the Driver must sit down
again, shift the travel actuator to neutral, turn ON
brake switch, turn ignition key to “0” position and
then start the engine. Driver must brake off before
starting to move.
If Driver sits down again before 4 sec. have elap-
sed, then the Roller will continue driving at a speed
selected.
If Driver sits down after 4 sec. have elapsed, then
the engine will shut down, the Driver may start mo-
ving it again. Before that the Drives must shift the
controller to neutral, and select again the original
driving direction.
! CAUTION !
Indicator lamp will light up and acoustic signal
will be heard with Rollers equipped with ROPS2D
and driving across a slope with gradient over 12.
Vibration will cut off if Roller bank increases to 15°.
396306
74 ASC 70
OPERATION MANUAL
2.7.3. Emergency stop of the Machine
Apply in the event when engine is unable

to stop via ignition key or when Machine
is unable to stop via switching the travel
controller to neutral.
•• Press TOTAL STOP (emergency brake) - the engine stops and

the Machine stops moving. 1
2
3
369069
•• Before new engine start, please shift controller 2 to ”N” po-

sition and turn pressbutton 6 according to arrow direction.
Brake via parking brake switch 5.
2
N
6
1
5
2
3
396057
•• Switch key 1 to “0“ position and then start.
180 °F 220
100 250
J1939
Do NOT apply emergency brake during
80 100
40 120
°C
normal operation just to shut off the

engine.
396071
ASC 70 75
2.7.4. How to stop the Machine and its engine
2
•• Turn OFF the vibration via switch 7, if turned ON. Stop the
Machine via actuator 2, and brake with parking brake 5. N
7
5
2
3
396067
•• Turn ON the IDLE switch. Turn OFF the engine via key 1 to “0“
position, and pull it out - close the ignition box lid.
F1 - 20A
F2 - 10A
ACE
F3 - 7,5A
F4 - 1A
F5 - 5A
F6 - 15A
F7 - 20A IDLE
F8 - 1A IDLE
396304
! CAUTION !
If you wish to stand up from the seat, leave the en-
gine and let the engine run, please switch ON the
parking brake.
Do NOT stop hot engine instantly but let

it idle for 3 minutes for turbocharger to
cool down.
76 ASC 70
OPERATION MANUAL
2.7.5. Machine parking
•• Stop the Machine, switch OFF battery disconnector

•• Clean the Machine to get rid of any coarse dirt.
•• Carry out overall inspection of the Machine and repair any
defects that occurred during operation.
•• Check sufficient pressure in tyres.
•• Use scotch blocks to secure the wheels and drum.
•• Lock the covers of instruments or cab and door underneath
the Driver’s control stand.
Switch off the battery disconnector no

sooner than 30 seconds after removing
the key from the ignition switch.
Keeping of the time limit is necessary for
saving the data of the ECM motor.
Shut down the Machine on flat and paved
surface. Confirm there is no potential
of natural hazard (landslide, potential
flooding due to any deluges, etc.) at the
location.
ASC 70 77
2.7.6. Cab and bonnet raising and lowering
Before lifting Driver’s control stand with

the Machines that have a canopy with
ROPS, please fold down the backrest and
arms.
396082
•• Open door 1, remove pump lever 2. Levers for lifting - drop-

ping 3.
2
1
3
396083
•• Do pumping on hand hydrogenerator to lift - drop the cab

or bonnet.
396084
•• Before lifting, please unlock the cab.
396088
78 ASC 70
OPERATION MANUAL
Cab - 1
Bonnet - 2
•• Lever up - lifting
•• Lever down - dropping
1
2
396085
Electric-hydraulic control (optional)

•• Connect wiring by turning battery disconnector 1. Press pu-
shbutton 2 to position “A“ to lift the cab, or pushbutton 3
to lift the bonnet. To drop you must press pushbuttons to
position “B”.
1
Note
When unit (aggregate) is broken, or battery discharged, please
lift - drop the cab or bonnet by pumping on hand hydrogenera-
tor with the distributors adjusted as seen hereinafter. The dis-
tributors are located underneath the cab, inside the frame, on A A
LH side. 2 3
B B
396087
Cab
•• To lift manually you must plug in the slide 1 on distributor
A, secure with safety pin 2. Before dropping, please unlock
the safety pin. A
2
1
396089
•• To drop you must plug in the slide 1 on the second side of

distributor A, secure with safety pin 2.
A
2
396090
ASC 70 79
Bonnet
•• To lift manually, please plug in slide 1 on distributor B and
secure with safety pin 2. Before dropping, please unlock the
safety pin.
B 2
1
396091
•• To drop you must plug in the slide 1 on the second side of

distributor B and secure with safety pin 2.
Note B
2
Remember to unlock the safety pin before dropping.
Once dropped, please bolt the Driver’s

control stand (cab)!
1
396092
80 ASC 70
OPERATION MANUAL
2.7.7. Blade
•• Unlock the blade on both sides. Unlocked blade
396094
•• Control function is given by four positions:

III I
0 position basic position 0
Position I blade going down
II
Position II blade ascending
Position III blade is in floating positions
396073
•• Drop the blade to the ground via shifting the actuator to “III”
position (floating position) III I 0
II
369074
or via the pedal.
396075
ASC 70 81
•• Find out mutual position of fixed indicator 1 against mobile
indicator 2. This is the basic position of the blade. 2 1
396076
•• Return controller (pedal) to “0” position and start moving III I

the Machine. 0
II 396077
•• You may sink the blade through shifting the controller (pe- I
III
dal) to “I”. 0
II
396078
•• Read the size of sinking from mutual position of fixed and

mobile indicators 1, 2. Shifting by one gap (from one diago-
nal to the second one) the blade will shift by 50 mm.
2
1
396079
82 ASC 70
OPERATION MANUAL
•• Floating blade can be used when bulldozing a material on
a paved area. Floating position may also be applied when
spreading and levelling again the material being spread.
The blade will skim on removable skids.
396080
•• When work with blade is completed, please secure it in its

upper position with the help securing tie rods 1 and pivots
2 on both sides.
2 1
Note
The blade edges are able to dismount, and when worn out you
may turn them round by 180°.
396081
Do NOT perform any adjusting of scrap-

ers or any work on the blade unless blade
is descended on the ground and engine
stopped, or unless blade is secured with
both locking tie rods.
Do not operate the blade if it is locked.

If attached to one securing tie rod, there
is hazard of blade damaged.
ASC 70 83
2.7.8. Filling tyres with water
It is used for lowering the machine gravity centre. An advantage is that the solution in tyres does not increase the axle load.
The inner space of the tyre is filled with the solution of water, slaked lime (calcium hydroxide) and anhydrous calcium chloride CaCl2 or
magnesium chloride MgCl2. The mixing ratios for individual temperature per one tyre are given in the table.
Freezing point Water Calcium chloride CaCl2 Calcium hydroxide Added weight
(°C) [°F] (l) [gal US] (kg) [lb] (kg) [lb] (kg) [lb]
-18 [0] 160 [42.2] 42,3 [93.25] 0,7 [1.54] 203 [447.5]
-25 [13] 160 [42.2] 49,2 [109.1] 0,8 [1.6] 210 [463]
-30 [-22] 160 [42.2] 55 [121.25] 0,9 [1.8] 216 [476.2]
A filler neck can be ordered as a replacement part under number

4-322839.
4-322839
Filling procedure:
•• Move the machine to a firm base. The filling valves should be
in the extreme upper position. Secure the drum with blocks
on both sides.
•• Unscrew the removable valve insert and screw on the filler
neck.
396344
•• Mount the hose from the filling equipment (a tank located

above, pump, etc.) on the filler neck and fill the tyres with
the solution.
•• During the filling, air escapes from the tyre through the side
opening from the filler neck. The tyre is sufficiently filled (at
75%) when the solution starts flowing out through the ope-
ning.
•• Unscrew the filler neck, screw the valve insert back on, and
inflate the tyre to a pressure of 150 kPa (21.7 PSI).
396345
84 ASC 70
OPERATION MANUAL
Draining procedure:
•• Move the machine to a firm base. The filling valves should
be in the extreme lower position (1). Secure the drum with
blocks on both sides.
•• Unscrew the removable valve insert and let the solution
flow out.
The solution can spurt out after unscrew-

ing the valve insert.
•• As soon as the solution does not flow out due to a decrease 396346
in pressure, screw on the filler neck and inflate the tyre to a
pressure of 150 kPa (21.7 PSI).
•• After the tyre has been inflated, remove the filler neck and
screw the valve insert back on.
Protect your eyes with glasses (face shield)

and your hands with rubber gloves!
Add anhydrous calcium chloride CaCl2 to
water, never vice versa!
Wash away spilled solution with clean

water.
Solution may never come into contact
with metal parts and wiring.
ASC 70 85
2.8. How to transport the Machine
•• The machine can move on its own between working sites.
When moving on the working site, ob-

serve the safety measures applicable to
the working site.
When driving for long distances, 1-hour
cooling breaks after 3 hours of driving
should be taken. Failing that, you are ex-
posed to the risk of damage to the ma-
chine for which the manufacturer is not
responsible.
•• When on the road, the machine should be transported on

a vehicle.
When transporting the machine on a ve-

hicle, observe the regulations in force in
the given territory.
Make sure the transport carrier is braked

and mechanically secured against unde-
sired motion with scotch blocks 3 when
loading or unloading.
When moving onto the transport carrier
you must switch ON the function of Drum
Slip Limitation. At the same time we rec- 1
1 2 2
ommend to put rubber bands or wooden
planks, etc. underneath the drum.
The machine on the vehicle must be
properly tied and mechanically secured 3 3
against longitudinal and lateral dis-
placement as well as against tipping 1.
The drums must be secured using scotch 396341
blocks 2. The maximum permitted force
for fastening the machine to a vehicle us-
ing rear slings is 5 t.
86 ASC 70
OPERATION MANUAL
2.8.1. Machine loading
•• Use loading ramps or crane to load the Machine onto the (22 050 lb)
transport carrier.
•• When loading with crane the Roller is fitted with lifting lugs
- refer to the Fig. showing the lifting method.
•• When lifting the Roller the Machine’s joint shall be secured
against turning.
When loading and unloading the ma-

chine, it is necessary to observe the pro-
visions of ISO 12480-1 and to use slings
under EN 1492-4+A1. 274050
How to secure the joint:

•• Fold down the arm 3, turn the cotters (scotch blocks) 4, in-
sert pins 1, 2, lock with safety pin. 2
Note
The scotch blocks are optional.
3 4
Do NOT enter the area under the lifted
load!
1
396098
Upon loading completion, please return

the safety arm and cotters to their initial
position.
Use corresponding, undamaged riggings
of sufficient loading capacity.
To sling, please use only the lifting
lugs on the Machine designed for that
purpose.
Only a trained slinger may carry out the
slinging.
ASC 70 87
2.9. Special conditions of the Machine use
2.9.1. Machine towing
•• To tow the Machine is equipped with the following: two

eyes 1 on the drum frame, plus front towing attachment 2
(optional).
2
1
396107
Rear towing attachment.
When towed the Machine shall be at-

tached with both lugs !
It is forbidden to use the Machine for
hauling towed units (e.g. tankers, com-
pressors, dwelling cells, etc.).
396106
How to brake off:

•• Disconnect hose 1 in the quick-coupling 2.
1
396108B
•• Loosen hose 3 in the clamp, and connect with quick-

coupling 2.
396109
88 ASC 70
OPERATION MANUAL
•• Cut short the hydraulic circuit of the travel through loose-
ning the centre parts of both multifunctional valves by 3
turns in CCW direction. Spanner 27 mm, (11/16“)
396110
•• Pump with the use of hand hydrogenerator.
396084
•• Watch until brake indicator lamp goes OFF with the ignition
key turned ON. Now the Roller is braked off.
When towing is completed, please secure

the wheels and drum with scotch blocks
(cotters), and put into initial state.
ACE
396305
How to put into initial state

•• Screw back the multi-purpose valves on the travel hydroge-
nerator.
•• Disconnect hoses 3 at the quick-coupling 2.
•• Connect hose 1 back with pressure filter quick-coupler 2.
•• Attach hose 3 in clamp.
•• Put hand hydrogenerator lever into the holder underneath
the Driver’s control stand.
ASC 70 89
•• These are general requirements for safe hauling of a broken
When braking off the gearbox, hydro mo- Machine under normal conditions. Any and all different situ-
tors and short-circuiting the hydraulic ations that may occur while hauling, shall be discussed with
loop of the travel, it will not be possible the dealer.
to use operating, emergency or parking
brakes! All brakes are now disabled!
Due to the seepages the pressure may

drop when towing; check brakes do not
heat up due to insufficient braking off.
When towing, please use undamaged
towing cable or pull rod of sufficient
loading capacity 1,5 higher than the
weight of hauled Machine. It is forbid-
den to use a chain for hauling.
No person may stay on a towed Machine
where engine does not work.
It will be necessary to maintain minimal
deflection from direct angle of hauling.
Max deflection will be possible within
angle of up to 30°.
It will be required to keep moving con-
tinuously when hauling. Do NOT ex-
ceed hauling speed of over 2 km/hr. (1.2
mph).
The machine should only be towed for
the shortest possible distance – to ex-
tricate the machine if it gets stuck or is
blocking traffic in case of breakdown.
Do not tow the machine for a longer dis-
tance than 300 m (0.19 mi).
The hauling machine shall fit with its
size the Machine broken. It shall have
sufficient hauling force (performance),
weight and brake effect.
When hauling downhill with the help of
cable it will be necessary to attach next
hauling machine to the rear part of the
Machine broken. In this way it will be
possible to avoid uncontrolled motion
of the Machine damaged.
Do NOT start the engine when towing
the Machine.
A sunk Roller can be hauled for a short
distance if its engine is running and
the drive and steering work. Driver on
hauled Roller must steer the Roller in
hauling direction.
Unless the engine works, measures have
to be taken to avoid any damage to the
steering, drive and brake that are not
effective.
90 ASC 70
OPERATION MANUAL
2.9.2. Machine operation during running-in 2.9.3. Machine operation at low temperatures
When putting a new machine into operation, the machine Compacting in winter season depends on the content of fine
should not be run at full power for the first 50 hours (driving particles and water in the soil being compacted. With the tem-
uphill with vibration). perature declining below freezing point the soil becomes more
solid and harder to compact.
It necessary to compact at the temperatures below 0 °C (32 °F)
then it is possible to compact dry soil (and stony loose materi-
als) or make swift compaction of non-frozen materials (before
earth freezes through).
Preparation for work under low temperatures:

•• Check concentration of engine cooling liquid.
•• Exchange oil in the engine with the recommended one for
given range of low ambient temperatures.
•• Use hydraulic oil of corresponding cinematic viscosity.
•• Oil in drum gearbox, replace with recommended one for gi-
ven operating temperature range of the gearbox.
•• Use winter fuel.
•• Check the batteries are recharged.
Note
Warm the batteries to ca 20 °C (68 °F) (removing the batteries
and storing them in a warn room) to lower the limit temperature
for starting by 4 to 5 °C (39,2 to 41 °F).
Min temperature of engine cooling liq-

uid is 60 °C (140 °F). Max temperature of
100 °C (212 °F).
You may use the Machine at its full capac-

ity only after heating the media to their
operating temperature (cooler possible
to be partially covered).
! CAUTION !
When using HV 100 oil in the hydraulic system
NEVER start the Machine at ambient temperatures
below +2 °C (36 °F).
If required to start the Machine for the period of
one month or longer at ambient temperatures be-
low -8 °C (18 °F), replace oil in hydraulic system with
the oil of HV 46 viscosity class.
At temperatures below -13 °C (9 °F) with oil of HV
32 class.
It is impossible to start the Machine below -23 °C
(-9 °C) with no preheating of filling media.
ASC 70 91
2.9.4. Operating the Machine at high
temperatures and humidity
The higher the air temperature and humidity the lower the en-
gine performance is. Both factors reducing the performance are
dependent on each other:
-- Each 10 °C (50 °F) increase of temperature means capaci-
ty drop of up to 4 % (at constant humidity)
-- Each 10 % increase of relative humidity means capacity
drop of up to 2 % (at constant temperature).
Machine cooling will improve through hot air removal away

from engine compartment when you remove the fender shields
of the bonnet.
Note
For oil of HV 46 class the max admissible oil temperature will be
80 °C (144 °F), for HV 32 oil the max admissible oil temperature
will be 70 °C (158 °F).
In the environment where hydraulic oil temperature stays con-
stantly round 90 °C (194 °F) we recommend to exchange hy-
draulic oil for oil denser by one class, with HV 100 cinematic
viscosity.
396112
92 ASC 70
OPERATION MANUAL
2.9.5. Operating the Machine at high altitudes 2.9.6. Work of the machine in the dusty
environment
With higher altitudes the engine capacity will drop due to re-
duced atmospheric pressure and specific weight of air induced. When operating in very dusty environment, you must cut short
If the engine has black smoke at high altitudes (over 1500 m), the intervals for cleaning and replacement. Cut the intervals of
please contact engine Manufacturer’s service centre who will cleaning the engine cooler, hydraulics, and also of the replace-
make adjustment to your fuel injection pump for these operat- ment of cab’s dust filter.
ing conditions.
The engine power is affected by the

environment in which the machine is
working.
2.9.7. Driving with vibrations on compacted
The machine may be used up to a maxi- and hard materials
mum altitude of 3,658 m (12,000 ft).
When operating the Machine with vibration on hard materials
(e.g. stony loose material), or with high level of compacting the
base material, there can be even loss of contact between the
drum and the material compacted (so called vibro-hit). This state
will show in the increased vibration transfer into the Machine
frame and onto the Driver’s control stand. Its partial elimination
is possible via increasing the travel speed or changing the Ma-
chine vibration parameters (with the use of lower amplitude).
When it is necessary to operate the Machine under conditions
where the Operator might be exposed to higher vibrations, then
the Machine Operator will be liable to adjust the work proce-
dures so as to prevent any injury to Driver’s health.
Note
When driving the Machine with vibrations on a different base
material than stated in “Specification Manual”, the emission fig-
ures for vibration acceleration will be different - “Noise and vi-
bration emissions”.
ASC 70 93
Notes
94 ASC 70
OPERATION MANUAL
Notes
ASC 70 95
96 ASC 70
MAINTENANCE MANUAL
3. MAINTENANCE MANUAL
ASC 70
(Cummins Tier 3)
ASC 70 97
98 ASC 70
3.1. Safety and other measures for machine maintenance
3.1.1. Safety of machine maintenance 3.1.2. Fire precautions during operation media
exchanges
Carry out lubrication, maintenance and adjustments:
• By professionally trained personnel • In terms of fire hazard the flammable liquids used on the
Machine have been divided into three hazard classes:
• In line with safety instructions given in the Operation Man-
ual IInd Hazard class - Diesel oil
• According to schedule given in the Lubrication Chart follow- IVth Hazard class - mineral oils, lube greases
ing the hours actually worked • Oil exchange point shall be located so it does not interfere
• On the machine located on flat solid surface, secured against with the explosion or fire hazard area.
self-motion (scotch blocks), and this always with the engine • It shall be identified with notice boards and signs of no
OFF, key removed from ignition box, and the wiring cut off smoking and no use of open flame.
• Only after Machine Repair sign is attached onto steering • Handling area shall be sized so the capture the amount to
wheel (the sign is supplied together with machine acces- flammable liquid equal to the capacity of biggest vessel,
sories) transport container.
• On machine parts cooled out • It must be equipped with portable fire extinguishers.
• After having cleaned the machine, lubrication points and • To handle the oil, Diesel oil, please use such vessels like met-
maintenance locations al barrels, canisters or sheet-metal cans.
• Using proper, undamaged tools • Transport containers shall be properly closed when stored.
• Through replacement with new original parts as per the • Vessels shall have one opening, be stored with the opening
Spare Parts Catalogue on top, and secured against any flowing out or dripping of
• With sufficient lighting of the entire machine in the event of their content.
lowered visibility and at night • Vessels shall be designated with indelible inscription indi-
• so the guards and safety elements are reinstalled again cating the content and flammability class.
upon work completion
• through retightening bolted connections - with torque
specified, and through checking the connection tightness
• with the operation media heated - beware of burns - use rec-
ommended media, only
Upon completion of the adjustment or

maintenance, please examine the func-
tion of all safeguard equipment!
ASC 70 99
3.1. Safety and other measures for machine maintenance
3.1.3. Ecological and hygienic principles Ecological principles
When operating or maintaining the Machines the user shall be

liable to follow the general principles of health and environment
protection according to the laws, ordinances and regulations in The media of Machine’s individual sys-
individual territories of the Machine use. tems, and some of its parts after having
been discarded (dismantled, media ex-
changed) become waste with hazardous
Hygienic principles properties against the environment.
-- Crude oil products, cooling system media, battery me-

dia and coating compositions incl. thinners are materi- • This category of waste products includes the following in
als harmful to health. Workers coming into contact with particular
these products during machine operation or mainte- -- Organic and synthetic lubricating materials, oils and fu-
nance shall be liable to follow the general principles of els
their own health protection and conform to the safety
-- Brake fluids
and hygienic manuals of these products’ manufacturers.
-- Cooling liquids
• We call your attention to the following in particular:
-- Battery media and the batteries themselves
-- Eye protection and skin protection during work with the
batteries -- Cooling system media
-- Skin protection during work with crude oil products, -- Cleaners & preserving agents
coating compositions or cooling liquids -- All dismantled filters and filter elements
-- Proper hand washing upon work completion and before -- All used and discarded hydraulic or fuel hoses, rubber-
any meal; use adequate reparation cream to treat your metal and Machine’s other elements, made dirty due to
hands the abovementioned products.
-- Adherence to the instructions given in this Manual
• Always store the crude oil products, cooling system media The given materials and parts, when
and battery media, and coating compositions incl. organic scrapped, shall be handled compliant to
thinners, and also the cleaners and preserving agents, in the the respective national regulations on
genuine, original and properly labelled packages. Do not environmental protection, and in line
admit any storage of these materials in unlabelled bottles with the health protection regulations,
or in any other vessels with regard to the hazard of mistaken as well.
identification (faulty change).
• When skin, mucosa, eyes are accidentally stained, or va-
pours inhaled, immediately apply the first aid principles. In
the event of accidental use of these products get prompt
medical attention.
• When working with the Machine in cases where the Machine
has platform fitted, cabin windows are left opened, always
use ear protectors of adequate type and version.
100 ASC 70
3.2.
Media specifications MAINTENANCE MANUAL
3.2.1. Engine oil

2412
Engine oil has been specified as per its performance classifica- °F °C

tion and viscosity classification. 122 50
Performance classification under

API (AMETICAN PETROLEUM INSTITUTE) 104 40
CCMC (COMMITE OF COMMON MARKET AUTOMOBILE CON-
STRUCTORS)
ACEA (ASSOTIATION DES CONSTRUCTEUERS EUROPPÉENS DE
86 30
AUTOMOBILE)
Viscosity classification
68 20
To determine SAE (SOCIETY OF AUTOMOTIVE ENGINEERS) vis-
15W - 40
cosity class the ambient temperature and type of operations at
the place where the Machine will be used are decisive.
The use of admissible oil under API: CH-4/SJ; CI-4
50 10
CCMC DHD1
ACEA: E-5
API CI-4 oil is recommended as especially appropriate.
32 0
10W - 30
All the year round: SAE 15W-40, refer to Fig.
5W - 30
Note
14 -10
Exceeding low temperature limit leads to no engine damage; it
may only cause some starting difficulties.
It is convenient to use universal multi-range oils so to avoid any
necessity to exchange oil due to ambient temperature. -4 -20
It is possible to use synthetic engine oils when oils’ performance
and viscosity classifications correspond to the recommended
mineral oils.
Exchange periods shall be observed at the same intervals like -22 -30
when mineral oils are used.
To perform starting at the temperatures below 0 °C (32 °F) easier
the engine manufacturer recommends SAE 10W-30 oil.
-40 -40
282N224T
Exceeding upper temperature limit, with
regard to oil’s reduced capabilities, must
not last for some long period.
When using oil under API CG-4/SH the
exchange interval must be reduced to
half, i.e. 125 hours.
ASC 70 101
3.2. Media specifications
Use of biofuel (Diesel fuel)
3.2.2. Fuel Using the fuel mixture under the trade name of Bionafta is in
595425
principle approved by the engine manufacturer for the engine
on the machine if it conforms to the specifications under EN
14214 or ASTM D6751.
Diesel oil is used as the engine fuel:
Before using Bionafta on the machine, make sure that it is sup-
•• EN 590 plied by a reputable supplier who supplies fuels corresponding
•• ASTM D6078-78: 1-D and 2-D* to the above-mentioned standards.
The ASTM 2D is recommended to use as optimal one. Always ask the supplier of Bionafta for information concerning
the condition under which it can be used.
Fuel viscosity shall be over 1,3 cST at 40 °C (104 °F) to provide
for fair characteristics of the liquidity and lubricating of the fuel
system components.
Guarantee for the engine will be rejected
when using Bionafta not conforming to
Therefore use winter Diesel fuel at out- the above-mentioned standards and if
door temperatures below 0 °C (32 °F). the fuel system or engine is damaged as
Special Diesel fuel with additives in- a result of using improper Bionafta!
tended for very low temperatures must
be used at outdoor temperatures below
-15 °C (5 °F) (”super Diesel”).
! CAUTION !
When using Bionafta, power can be reduced by up
to 12% depending on the used mixture of Bionafta.
Therefore, do not adjust the engine or the setting of
the injection pump for increasing the power in any
case. Never mix the fuel mixture at the place of use.
Bionafta has a higher cloud point at a low ambi-
ent temperature, which leads to the creation of
wax crystals in the fuel resulting in the fuel filter
clogging.
When using Bionafta, it is necessary to shorten the
intervals of the engine oil exchange and replace-
ment of an oil filter and fuel filter.
When changing over to Bionafta, the action of
Bionafta releases corrosion and impurities cre-
ated on the fuel tank internal walls. Impurities are
brought by the fuel to the filter catching them and
the filter must be replaced afterwards.
Bionafta has a higher ability to absorb atmospheric
moisture, which results in the condensation of at-
mospheric moisture on the internal walls of the tank
and a higher content of water in the fuel and the
need for more frequent discharging of water from
the fuel filter separators. The possibility of the oc-
currence of the problem increases in cold weather.
If Bionafta (Biodiesel) is used all the year round, it
is necessary to clean the fuel system under the en-
gine operation with a clean diesel fuel for at least
30 minutes before parking the machine for longer
than 3 months. Further, it is necessary to drain off
the fuel tank, clean it, and either fill it with diesel
fuel or minimise the occurrence of moisture and
limit the microbiological growth inside the tank.
Consult the measures with the fuel supplier.
102 ASC 70
MAINTENANCE MANUAL
3.2.3. Cooling liquid 3.2.4. Hydraulic oil
Fill the engine cooling system with cooling liquid comprising Only the quality hydraulic oil of performance class under ISO
50 % of ethylene glycol antifreezing mixture and 50 % of water. 6743/ HV (corresponds to DIN 51524 part 3 HVLP; CETOP RP 91
Do NOT use earthy (hard) water with higher content of calcium, H) shall be used for the Machine’s hydraulic system.
and magnesium which brings calculus formation, and with Fill the Machines normally with hydraulic oil that has cinematic
higher content of chlorides and sulphates which causes cor- viscosity of 68 mm2/s at 40 °C (104 °F) ISO VG 68. This oil is most
rosion. Refer to CUMMINS Engine Operation and Maintenance appropriate for its use within the widest range of ambient tem-
Manual. CUMMINS. peratures.
Max content of compounds of calcium and magnesium is 170
milligrams - hardness of water
Note
Max content of compounds of chlorine is 40 milligrams
Hydraulic system is able to be filled with synthetic oil which, if
Max content of compounds of sulphur is 100 milligram any leaks occur, will be degraded with no residues, via the mi-
croorganisms found in water and in soil.
Do NOT use the portion of antifreeze

cooling agent in cooling liquid higher Please consult always with oil manufac-
than 50 % (point of congelation is -36 °C turer or dealer any switching from min-
[-34 °F], boiling point is 110 °C [228 °F]) eral oil to synthetic one or mixing the
unless badly required. oils of various brands!
NEVER use the portion over 68 %!
We do NOT recommend to mutually
blend antifreeze agents. Mixing various
types of cooling liquid may cause loss of
anticorrosion properties.
Check the portion of antifreeze cooling
agent in cooling liquid with refractome-
ter always before winter season starts.
When mixing antifreeze cooling agent
based on nitrides with the agent based
on amines the health hazardous ni-
troamines will form.
ASC 70 103
3.2. Media specifications
3.2.5. Gearbox oil 3.2.7. Glass washer fluid

sta04
To lubricate drum’s gearbox and gearboxes for axle drive The medium used in the glass washer tank will water (up to 0 °C
(wheels), please use quality oil corresponding to API GL-5 or EP temperature) plus glass washer agent for motor vehicles.
or MIL-L-2105 C
Viscosity of SAE 80W/90 for ambient temperature -10 °C ÷ +30 °C
(14 °F ÷ 86 °F)
Replace water with antifreeze agent at
Viscosity of SAE 80W/140 for ambient temperature +20 °C ÷
the temperatures below 0 °C (32 °F).
+45 °C (68 °F ÷ +113 °F)
Operating temperature of oil shall not

exceed 85 °C ÷ 90 °C (185 °F ÷ 194 °F).
3.2.6. Lube grease
To lubricate the Machine you must use plastic grease containing

lithium according to:
• ISO 6743/9 CCEB 2
• DIN 51 502 KP2K-30
104 ASC 70
3.3.
Filling media MAINTENANCE MANUAL
Medium Amount
Part Medium Type Brand
l (gal US)
Engine Engine Oil as per par. 3.2.1. 7,0 (1.85)

2412
Fuel Tank Diesel Oil as per par. 3.2.2. 275 (72.5)

595425
Hydrostatic System Hydraulic Oil as per par. 3.2.4. 73 (19.3)
2,5 (0.66)
Drum’s Gearbox Gearbox Oils as per par. 3.2.5. (D; PD; HD; HDPD)
2,8 (0.74) (HT; HTPD) sta04
Axle Gearboxes Gearbox oil as per par. 3.2.5. 2x2,5 (2x0.66)

sta04
Hinge Bearings - steering joint

Plastic grease, refer to par. 3.2.6. As required
& steering cylinders
Engine Cooling System Year round anti-freeze as per par. 3.2.3. 24 (6.3)
Vibratory Drum Engine oil the same like engine 6,7 (1.77)
2412
Battery Distilled Water As required

2587
Water and anti-freeze agent - their ratio as per out-

Washers 2,75 (0,72)
door temperature
Tyres Air or liquid, refer to Operation Manual, par. 2.7.8.
ASC 70 105
3.4. Lubrication and Maintenance Chart
After 20 hours of operation (daily)
3.6.1. Engine oil level check
3.6.2. Engine cooling liquid level check
3.6.3. Hydraulic tank oil level check
3.6.4. Ventilation of the crankcase
3.6.5. Check of the fan and engine belt condition
3.6.6. Checking the vacuum valve for air filter
3.6.7. Checking the alarm and control devices
After 100 hours of operation (weekly)
3.6.8. Checking the tyre pressure
After 250 hours of operation (3 months)
3.6.9. Replacing oil in the engine
3.6.10. Checking the engine inlet piping
3.6.11. Battery check
3.6.12. Machine lubrication
3.6.13. Checking oil in the vibrator
3.6.14. Checking oil in the travel gearboxes
3.6.15. Inspect the pad foot segments
3.6.16. Replacing engine fuel filter
3.6.17. Engine cooling liquid check
3.6.18. Check of wiring
3.6.19. Checking that wheel bolts are tightened
After 1,000 hours of operation (after 1 year)
3.6.20. Checking engine belt
3.6.21. Oil exchange in the travel gearboxes *
3.6.22. Checking the damping system
106 ASC 70
MAINTENANCE MANUAL
After 2,000 hours of operation (after 2 years)
3.6.23. Checking, adjusting the valve clearance
3.6.24. Exchanging oil in the vibrator
3.6.25. Exchanging hydraulic oil and filter
3.6.26. Cab and bonnet raising and lowering suction strainer unit cleaning
3.6.27. Replacing engine cooling liquid
Maintenance as required
3.6.28. Replacing air filter elements
3.6.29. Cleaning of the water separator on the fuel filter
3.6.30. Cleaning of coolers
3.6.31. Cleaning the cab ventilation filter
3.6.32. Deaerating (venting) the fuel system
3.6.33. Machine cleaning
3.6.34. Adjusting the scrapers
3.6.35. Check of the screw connection tightening
* First after 100 hours
ASC 70 107
3.5. Lubrication Chart
LUBRICATION PLAN
CONTROL
LUBRICATE
EXCHANGE
20
250
1000
2000
Engine oil: SAE 15W/40 API CH-4/SJ; CI-4/SK
Hydraulic oil: ISO VG 68 ISO 6743/HV
Grease: ISO 6743/9 CCEB 2

SAE 80W/90 API GL-5
Transmission oil:
SAE 80W/140 API GL-5
396072en
108 ASC 70
3.6. Lubrication and Maintenance
Carry out lubrication and maintenance on regular basis and re-
peatedly in the intervals as per daily reading on the counter of
hours actually worked.
850 28°C
ENG RPM COOL TEMP
1 bar 100
OIL PRESS ENG HRS
396013B
! CAUTION !
This Manual states only the basic information about
the engine, other data are given in the Engine
Operation and Maintenance Manual which is part
of the Documentation supplied with the Machine.
Tighten the removed or loosened bolts, plugs, threaded joints

of the hydraulics, etc. with tightening torque according to the
Chart in par. 3.6.35. unless another value is provided with the
respective operation.
Carry out maintenance with the Machine

placed on flat, paved surface, and se-
cured against any self-motion, always
with the engine off, and key removed
from the ignition box and with the wir-
ing cut off (unless otherwise required).
Following the first 100 hours of operation of the new Machine (following a major overhaul) carry out
as per:
3.6.21. The first oil exchange in the gearboxes of drum and axle
ASC 70 109
After 20 hours of operation (daily)
3.6.1. Engine oil level check
• Shut off the engine and wait ca 5 minutes until oil flows off
into the engine sump.
• Pull out oil dipstick, wipe it, put it back, take it out and check
the level.
396203A
• Keep the level within the division lines stamped on the dip-
stick. The bottom L (Low) division line indicates possible oil
level, the upper division line H (High) indicates the highest
level.
396222
• Use filler neck to refill oil.
! CAUTION !
Amount of oil in between the marks on the dipstick
makes 1,5 litres (1.6 U.S Quart).
Replenish oil of the identical type as per par. 3.2.1.
NEVER use engine unless there is correct

oil level in the engine.
396203B
110 ASC 70
MAINTENANCE MANUAL
3.6.2. Engine cooling liquid level check
With the engine at standstill, cooled down below 50 °C (120 °F), 1

check the cooling liquid level. Use filler neck 1 to refill.
MAX
MIN
The level must not drop below level indi-

cator eyesight.
Top up cooling liquid consisting of water
and antifreeze agents of the identical
base.
Do NOT use additives to remove any
cooling system leakages into the engine
cooling liquid! 396205A
Do NOT refill cold cooling liquid while
the engine is hot. Let the cooling liquid
temperature rop below 50 °C (120 °F).
Otherwise there is risk of engine casting
damaged.
Open the pressure cap only after engine

cooling liquid temperature drops below
50 °C (120 °F). When plug is removed at
high temperature there is risk of vapour
scald cooling liquid scald due to internal
overpressure.
3.6.3. Hydraulic tank oil level check
• Check and maintain the level. Indicator lamp will signal oil
loss below „STOP“ (engine stops). MAX
MIN
Note
STOP
You can restart the engine only after oil is replenished. Refill
the same type of oil via filling device, refer to par. called “Oil Ex-
change”.
396207A
ASC 70 111
3.6.4. Ventilation of the crankcase
• Check ventilation of the crankcase whether it is not contam-

inated with deposits, or, during winter season, frozen with
ice.
Note
When operating the Machine at the temperatures below 0 °C
(32 °F), please check at shorter intervals.
396210
3.6.5. Check of the fan and engine belt

condition
• Check visually the fan. If you find for instance any missing
parts of the material, cracks, shape changes, etc. - replace
the fan.
396211A
• Check visually the belt. Small cracks are not a defect. If any
smooth, bright flats (faces, small surfaces) occur on the belt,
or belt’s edges are frayed (shattered), or parts of the material
are torn away, then it will be necessary to make the adjust-
ment of its replacement.
396212A
112 ASC 70
MAINTENANCE MANUAL
3.6.6. Checking the vacuum valve for air filter
Note
• Any dust caught in the dust filter will automatically get emp-
tied during Machine operation. We recommend to clean the
outlet slot (slit) from time to time. Please press to remove
any dust caught.
Do NOT operate the Machine if the dust

valve is damaged.
396213
• Should the Machine be equipped with air precleaner (op-

tional), please check. Clean the bowl of precleaner 1 if the 2
dirt deposited reaches up to the mark, following nut 2 re- 3
moval and lid 3 detached (taken off ).
ASC 70 113
3.6.7. Checking the alarm and control devices
• Turn ON the switches, test if horn, lights and direction in-

dicators lights work. Turn ON the ignition key to position I,
check brake pilot lamps for brake, neutral, and for recharg-
ing. ROPS2D indicator lamp will light up shortly along with 100
180 220
250
J1939
warning alarm heard.

°C
F1 - 20A
F2 - 10A
ACE
F3 - 7,5A
F4 - 1A
F5 - 5A
F6 - 15A
F7 - 20A IDLE
F8 - 1A
If ROPS2D indicator lamp continues to

IDLE
flicker, carry out troubleshooting.
396307
• Start the engine, press TOTAL STOP - engine stalling must

occur, pilot lamps go ON.
ACE
1
2
3
396308
114 ASC 70
MAINTENANCE MANUAL
After 100 hours of operation (weekly)
3.6.8. Checking the tyre pressure
• Inflate the tyres of ASC 70 Roller with pressure air via the air
valves. Check the pressure with with cold tyres. Maintain the
pressure in tyres at 150 kPa (21,7 PSI).
396093C
ASC 70 115
3.6.9. Replacing oil in the engine
Drain oil while it is hot right after opera-

tion is finished, or warm up the engine
while in operation until cooling liquid
temperature reaches 60 °C (140 °F).
Observe fire precautions!
Pay max attention when draining hot oil,

danger of scald. Let the oil cool down be-
low 50 °C (122 °F).
• Remove drain plug and let oil pour out into the vessel of 8 l
(10 qt) capacity - reinstall the plug.
396219
• Clean the oil filter and its vicinity. Remove the filter.
396220
• Spread oil over the gasket of new filter.
396247
116 ASC 70
MAINTENANCE MANUAL
• Clean the contact surface for filter gasket. Install the filter
and tighten properly with your hand.
Do NOT overtighten the filter, its thread

and gasket may get damaged.
Note
The special spanner required is given in the Engine Operation
and Maintenance Manual.
396246
• Use filler neck to fill the engine.
396203B
• Fill oil to the upper division line of H dipstick. The oil filling
is of 7 l (7.4 qt). The amount between division lines L and H
is 1,5 l (1.6 qt).
396222
ASC 70 117
• When oil is replaced start the engine for 2 - 3 minutes. Check
regularly the tightness of drain plug and filter. Following en-
gine stop you must wait 5 minutes until oil flows down to
the engine sump. Then check oil level with dipstick.
396203A
! CAUTION !
Replace oil after 3 months at the latest, even though
250 hours have not been actually worked. Exchange
oil at the interval that comes first.
Use recommended filters only, refer to the Spare
Parts Catalogue. Use recommended oils, refer to
par. (3.2.1.).
Retain the oil drained, and do not let it

seep into ground.
Used oil and filters are environmen-
tally hazardous waste - hand it over for
disposal.
118 ASC 70
MAINTENANCE MANUAL
3.6.10. Checking the engine inlet piping
• Check hoses 1, 2 аnd if clamps are tightened. 1 2
396223А
• Check hoses and if clamps are tightened.
396217
• Check tightness of the connection between bonnet and air

filter. Replace damaged gasket with new one.
! CAUTION !
Do not operate the Machine with damaged gasket
between bonnet and air filter or if the connection
is not tight.
396224A
• Remove engine induction cover.
324225
ASC 70 119
• Cover the air filter suction hole on the engine bonnet.
396226
• Start the engine and increase its speed by turning OFF the
IDLE switch. Check the filter-fouled indicator lamp goes ON.
F1 - 20A
F2 - 10A
ACE
F3 - 7,5A
F4 - 1A
F5 - 5A
F6 - 15A
F7 - 20A IDLE
F8 - 1A IDLE
396227
• Unless it lights, check the following: vacuum switch, bulb

inside indicator lamp, contact, feeder cable.
396224B
120 ASC 70
MAINTENANCE MANUAL
3.6.11. Battery check
• Use the disconnector to disconnect the wiring.

• Clean the surface of the batteries. Check the condition of bat-
tery clips 1. Clean the clips, apply thin layer of grease. Open
the plugs of cells 2, then check electrolyte level whether it
reaches 5 ÷ 15 mm (0.2 ÷ 0.6 in) height above the plates 1 1 1
1 2
in all the cells , or to the bottom edge of the gauge inside 2
battery cells. Refill with distilled water those cells where the
electrolyte level is less than 5 mm (0.2 in) above the plates.
Change the electrolyte density in individual cells with re-
fractometer or with density meter.
396228
• Compare the values measured via density meter or refracto-

meter with those in the Chart below.
Density
in g/cm 3
in °Be (Beume)
20 °C 20 °C
Tropics Tropics
68 °F 68 °F
Well charged 1,28 1,23 32° 27°
Half-charged 1,2 1,12 24° 16°
Discharged,
1,12 1,08 16° 11°
please recharge
Note
• Check the level with glass tube.
• Unless the Machine will be used during winter season, re-
move the batteries and store them so these are protected
against any frost. Check the batteries and their recharge be-
fore storing them and during their storage period.
Keep the batteries dry and clean.

Close the batteries once checked.
Replenish the batteries with distilled wa-
ter only - NEVER with acid.
Refill with distilled water immediately
before you operate the Machine, or be-
fore recharging the batteries
Recharge the battery charged
insufficiently.
Carry out battery recharging off the
Machine.
Before recharging, please open the bat-
tery plugs.
Do NOT disconnect battery while the en-
gine runs.
ASC 70 121
When handling with the battery, always ! NOTE !

follow battery Manufacturer’s Manual! If a maintenance-free battery is installed on the
Use rubber gloves and eye protection machine, it is not necessary to check the electro-
aids when handling the battery. lyte level and the electrolyte is not filled up for the
Use proper clothing to protect your skin whole service life of the battery. Other tasks pre-
against any electrolyte stain. scribed above must be performed. Consult the bat-
tery discharge condition – the lowest permissible
When there is eye contact with electro-
voltage level (measures on the battery terminals)
lyte immediately flush affected eye with
under which the battery could be damaged and the
large amounts of water for a few min-
charging procedure with the manufacturer.
utes. Get prompt medical attention.
When there is electrolyte ingestion,
drink max amount of milk, water, or so-
lution of calcined magnesia in water.
During skin contact with electrolyte,
remove clothing, including shoes, flush
affected points as soon as possible with
soap water or solution of soda and wa-
ter. Get prompt medical attention.
Do NOT eat, drink or smoke while at
work!
After work is completed, wash your
hands and face thoroughly with water
and soap!
Do NOT check a wire is energized by
touching Machine frame.
Disconnect the battery before its repair,
or when about to handle the wires and
electric devices within the wiring circuit
so to avoid a short circuit.
When disconnecting the battery, please
disconnect cable with (-) pole first. When
connecting, you must connect (+) pole
first.
Making direct conductive connection
between battery’s both poles you will
cause a short circuit with battery explo-
sion hazard.
Do NOT turn over the batteries, elec-

trolyte may pour out from degassing
batteries.
When there is electrolyte spillage, rinse
the affected place with water, and neu-
tralize with lime.
Hand over old batteries that do not work
for their disposal.
122 ASC 70
MAINTENANCE MANUAL
3.6.12. Machine lubrication
Remove the caps on greasing nipples. Lubricate until old grease

starts pouring out. Fit back the grease nipple caps again.
Steering joint
upper, lower bearing
396231
bearing 4x
396232
Linear hydromotors for steering

front pin 2 x
396233
ASC 70 123
rear pin 2x
396234
Linear hydromotors for bonnet lifting

upper pins 2 x
396224C
lower pins 2 x
396236
Linear hydromotor for lifting Driver’s control stand

pin
396237
124 ASC 70
MAINTENANCE MANUAL
Door hinge pins
pins 6 x
396239
Bonnet hinge pins

pins 2 x
396230
Front pins for cab fitting

pins 2 x
396240А
! CAUTION !
Use only the recommended lube greases, refer to
par. 3.2.6.
ASC 70 125
3.6.13. Checking oil in the vibrator
• Stop the Machine on flat paved surface so the drum plugs

on LH side are in the position as per the Fig. Clean the spot 2
round the plug 1, unscrew plug 1 and check oil level. The
level has to be up to the hole or flow out slightly. Replenish
oil via the hole of plug 2. Clean the plugs and reinstall.
Fill in with the same type of oil. 1
396241A
Check oil only after oil cools down.
Avoid any oil leakage into the ground.
126 ASC 70
MAINTENANCE MANUAL
3.6.14. Checking oil in the travel gearboxes
Wheel gearboxes
• Stop the Machine on flat paved surface so that the plugs of
both wheels’ gearboxes are in the position as per the Fig.
Clean the spot round the plugs and unscrew them. Check oil
level. The level has to be up to the hole or flow out slightly.
Replenish and then clean the plug and reinstall.
396242A
Drum gearbox
• Clean the spot round the plug 1, unscrew and check oil level.
The level must be up to the hole or flow out slightly. Fill in oil
via the hole of plug 2. Clean the plugs and reinstall. 2
396244
• Remove the cover before oil is filled in.
396243
Replenish with the same type of oil.
Check oil only when oil gets cooled

down.
Avoid any oil leakage into the ground.
ASC 70 127
3.6.15. Inspect the pad foot segments
• Before inspection is made, clean the segment surface, and

mainly round bolted connections. Check overall condition of
the segments (any fissures, deformations) and whether M16
8G bolts are tightened with 200 Nm (147,5 lb ft) torque.
ASC353
128 ASC 70
MAINTENANCE MANUAL
3.6.16. Replacing engine fuel filter
• Clean and remove fuel filter.
396292A
• Clean contact surface for the filter.
396249
• Apply oil over the sealing ring at the new filter.
396247
• Fill the filter with pure fuel.
396248
ASC 70 129
• Install the filter and tighten with your hand - as per filter
manufacturer’s data (by 2/3 turn once the filter bears on).
396250
Fuel pre-filter
• Disconnect the connector of water separator sensor and
proceed in the same way like in the previous text. Connect
the sensor connector.
Note
Unless filters are filled with fuels when exchanging them, please
replenish fuel in both filters, refer to the Chapter named ”Fuel
System Deaerating“.
396292B
396292
Use original filters required.

No smoking at work!
Do NOT tighten the filters with force.
Retain any fuel flowing out.

Store used filters inside separate con-
tainer, and hand over for their disposal.
130 ASC 70
MAINTENANCE MANUAL
3.6.17. Engine cooling liquid check
• Check the concentration of antifreeze agent in cooling liquid

via refractometer. Top up antifreeze agent as per par. 3.2.3.
396251
! CAUTION !
Check always before winter season starts. Unless
concentration for -36 °C (-33 °F) temperature is mea-
sured, you must replenish antifreeze agent in the
cooling liquid, or replace the cooling liquid.
3.6.18. Check of wiring
• Check for any damage to cables, connectors, protective

hoses, and their fastening, especially if in the vicinity of hot
surfaces and moving parts of the machine including the en-
gine. Replace damaged parts. Use only original spare parts.
3.6.19. Checking that wheel bolts are tightened
• Check the wheel bolts are tightened with 165 Nm (122 lb

ft) torque.
396242B
ASC 70 131
After 1,000 hours of operation (after 1 year)
3.6.20. Checking engine belt
• With the engine running, check visually the pulley of alter-

1
nator 1, fan 2 and crank shaft 3, whether this does not oscil-
late.
2
3
396253
• Shut off the engine!

• Check the belt tension with 110 N (25 lb) pressure. If the sag-
ging is higher than belt X thickness, replace the belt
Note
Measure exactly the belt sagging with the use of gauge. Refer to
Engine Operation Manual, section V-15. X
0N
11 lb
25
396254A
• Tighten the belt once you slacken the bolts and via moving
a bit the alternator.
396254B
132 ASC 70
MAINTENANCE MANUAL
3.6.21. Oil exchange in the travel gearboxes
Axle (wheel) gearboxes

• Place the Roller on flat surface so that the plugs of axle 2
gearboxes are in the position as per the Fig. Clean the spots
round the plugs. Install a proper vessel underneath the plug
! Remove plugs 1 and 2 and let the oil pour out then reinstall
plug 1. Use hole 2 to replenish oil until its level reaches the
hole edge, or starts flowing out. Reinstall plug 2.
396242C
Drum gearbox - RH side

• Remove the cover. Clean the spot round the plugs.
396243
• Put appropriate vessel underneath the plug, unscrew it.
396256
• Unscrew plugs 1, 2. When drained, reinstall drain plug 1. Use

filler plug 2 to replenish oil recommended. Check oil level in
the inspection hole 2. Oil level must reach the bottom edge
of the hole or flow out slightly. Reinstall the plugs, replace
any damaged plug gaskets. 2
Drain oil once it gets cooled down below 1

50 °C (122 °F).
396244
ASC 70 133
3.6.22. Checking the damping system
• Check the condition of metal rubbers, coherence between

metal and rubber. Replace any damaged ones. Check the
bolts and nuts are tightened.
• Drum damping system, LH side.
396257
• Drum damping system, RH side.
396260
• Front metal rubbers for the Driver’s control stand.
396240B
• Rear metal rubbers for the Driver’s control stand.
396086B
134 ASC 70
MAINTENANCE MANUAL
• Front metal rubbers for the engine.
396259
• Rear metal rubbers for the engine.
396258
ASC 70 135
After 2,000 hours of operation (after 2 years)
3.6.23. Checking, adjusting the valve clearance
• Call CUMMINS service department to adjust the engine

valves. Next valve adjustment will follow periodically after
2000 hours or after two years - for contact points, please re-
fer to Engine Operation and Maintenance Manual.
3.6.24. Exchanging oil in the vibrator
• Place the Roller on flat, paved area so that the drain plug on 2
drum’s LH side is in its lowest position, put an appropriate
vessel underneath this plug. Unscrew all the plugs and let
the oil run out. Once drained, reinstall the drain plug. Use
filler hole 2 to replenish oil recommended up to the edge of
inspection hole 3. Reinstall the remaining plugs.
Exchange oil best after Roller operation

when the impurities are diffused within 3
the medium. 1
Do NOT touch the gearbox and its adja- 396241B
cent parts if these are hot.
Drain oil when it gets cooled down be-
low 50 °C (122 °F).
Avoid oil leakage into ground.
136 ASC 70
MAINTENANCE MANUAL
3.6.25. Exchanging hydraulic oil and filter
Exchange oil before winter season starts

or following a long term shutdown of the
Machine. Clean the suction strainer at
the same time, refer to par. 3.6.26.
• Attach hose to the drain valve. Let oil flow out into the ves-
sel set up - the total amount of oil flowing out is round 60 l
(15,8 gal US).
396262
• Remove the cover.
396263
• Remove the suction hose.
396264
• Remove the lid along with suction strainer. Remove suction

strainer away from suction pipe. Wash suction strainer and
blow out the strainer with pressure air from inside. Check
the condition of suction strainer and in case of any damage
to the filtration section of the strainer, please replace the
strainer. Inspect tank’s inner space. If any impurities occur
on the bottom, clean thoroughly and flush with new oil. Re-
install. Spread pure oil over the “O” ring.
396265A
ASC 70 137
• To enable for better access you may remove the complete
upper lid 1. In case you have removed the complete upper 1
lid, please use new teflon sealing strip.
Drain oil after it cools down below 50 °C

(122 °F).
When you disconnect hydraulic circuits,

please blind all holes with plugs.
Retain drained oil and do not let it seep 396265B
into ground.
Used oil is environmentally hazardous
waste - hand it over for its disposal.
Check oil thermometer sensor

• Remove this sensor and clean its contact. Dip the sensor in
hot oil of known temperature, and read temperature on the
hydraulic oil thermometer. If sensor does not work properly,
replace the sensor with new one.
396267
• Remove the cover of filler end cap on the RH side of the

frame beneath the cab, slip the quick-coupling of the filler
device with the following parameters - min pressure of 6
MPa (870 PSI), filtering property of 3 to 10 µm.
Note
You may order your filler device with the Machine manufacturer
or dealer.
396268
• Fill the hydraulic circuit until pure oil starts flowing out from
the tank via its drain valve. Retain oil in clean vessel. Follow-
ing the 15 l (4 gal US) runoff, please close the drain valve.
396262
138 ASC 70
MAINTENANCE MANUAL
• Refill oil in the tank up to its maximum level, and disconnect
the filler device.
MAX
396207B
Replenishing via the filler neck as an al-

ternative way can be carried out only as
an emergency solution! In such way of
filling in you must lower the exchange
interval by one half, i.e. 1000 hrs or 1
year since a high portion of old oil incl.
its impurities will remain in the circuit,
and the life cycle of the hydraulic units
will lower.
Tank filler neck cap has been sealed. The
guarantee will lapse if the seal is dam-
aged during guarantee period.
• Use filler neck to top the tank up to its strainer bottom in

the filler neck.
396265C
Observe cleanliness at work. Avoid con-

tamination of the system with materials
that may cause damage to crucial units!
Do NOT open hydraulic tank uselessly!
When cleaning the tank, use cleaners
with no fibre-slip, do not use chemical
detergents.
Refill oil according to par. 3.2.4.
ASC 70 139
Replace pressure filter element
Replace always when exchanging oil or

when pressure filter indicator lamp goes
on once the oil operating temperature
reaches 50 - 60 °C (122 - 140 °F).
• Remove the filter. Clean from below the following: contact

surface of the filtration block, spread pure oil over the new
filter’s ring, screw down, tighten.
396271
Use the filters as per Spare Parts

Catalogue.
Worn filters are environmentally haz-

ardous waste - hand them over for their
disposal.
Exchange oil and filter always when a

destruction of internal parts of the units
occurs (of hydromotors, of hydrogenera-
tors), or during a major overhaul of the
hydraulic system. Clean and rinse out
the hydraulic tank before installing new
unit, and fill it with oil. With the engine
running at increased speed, please test
the functions of the Machine. Check the
tightness.
140 ASC 70
MAINTENANCE MANUAL
3.6.26. Cab and bonnet raising and lowering
suction strainer unit cleaning
Clean when replacing the hydraulic oil.
• Remove the bolts and take the unit out from the tank bot-
tom.
396272
• Remove the suction strainer. Clean it and blow out the

strainer with air. Inspect the sealing ring.
Avoid any oil leakage into ground!
396273
ASC 70 141
3.6.27. Replacing engine cooling liquid
! CAUTION !
Carry it out when engine operation has ended or on
heating the liquid during engine operation to 80 °C
(176 °F).
• Open pressure seal at the expansion tank.
396205B
Do NOT open the seal before cooling

liquid temperature drops below 50 °C
(122 °F). On opening the seal there is
risk of liquid splashing out with possible
scald.
396275
• Remove drain plug. Let the liquid flow out into a vessel set
up. Drained amount is ca 24 l (6.3 gal U.S.).
396278
• Check no hoses in the engine cooling system are damaged

and no hose clips are missing. Check the condition of cooler
whether it is not damaged, leaking and whether the cooler
fins (cooling gills) are not fouled with impurities. Clean and
repair if required.
396276
142 ASC 70
MAINTENANCE MANUAL
• Install drain plug and fill the cooling system with new cool-
ing liquid at the ratio of 50 % of water + 50 % of antifreeze
agent.
396277
• Top up to the upper edge of water gauge. When filled,

please wait ca 2-3 minutes until air escapes and the circuits
gets filled. Max filling rate is 10 l/min (2,6 gal US/min). Close
the expansion tank.
• Start the engine and wait until temperature gets to 80 °C MAX
(175 °F). While waiting, check whether the cooling liquid is
not leaking. Following the engine stop, check the level on
water gauge (2). Should it be low, replenish cooling liquid
to max level.
Note
Flush, according to the Engine Operation and Maintenance
Manual, when replacing the system, with the mixture of water
and soda (soda carbonate) at the ratio of 0,5 kg (1.1 lb) of soda 396205C
per 23 l ( 6.0 gal) of water. Fill the system with this mixture and
heat up to 80 °C (176 °F) with the engine running - do not in-
stall pressure seal of the expansion tank. After shutting off the
engine, please drain water and replenish with clean water and
heat up the engine again, and then drain the water again. Re-
peat this until water is clean.
Use cooling liquid as per par. 3.2.3 to do

the filling!
When replacing, proceed according to
the antifreeze liquid Manufacturer’s
Manual!
Wear gloves to protect your hands!
Wear glasses or shield to protect your
eyes!
Hand over used liquid for its safe dispos-

al under the regulations!
ASC 70 143
Maintenance as required
3.6.28. Replacing air filter elements
Note
Air filter contains its main element and safety element.
When indicator lamp goes on, replace

the main element. Replace the safety
element following three replacements
of the main element. Manufacturer does
not recommend to clean the elements
due to the filtration capacity lowered by
up to 40 %, and due to possible damage
to the element when being cleaned.
• Remove the lid.
396280
• Take out the main element carefully.
396281
• Take out the safety element.
396282
144 ASC 70
MAINTENANCE MANUAL
• Clean the internal area of filter and the contact surface so
that no dust is taken into the supply piping towards the en-
gine. Insert the safety element. Install the main element.
396284
• Take out the vacuum valve, clean it and reinstall it.
396213
! CAUTION !
Do NOT clean filter’s inner space with pressure
air so no dust is taken into the engine induction
manifold.
Use original elements, only.
Check after installation whether it seals.
When washing the Machine be careful not to spray
water into the air filter.
Replace promptly the vacuum valve damaged!
NEVER operate the Machine with filter body or lid
damaged.
ASC 70 145
3.6.29. Cleaning of the water separator on the
fuel filter
• Yellow indicator lamp signal.
396034
• Code No. 97 VODA V PALIVU (WATER IN FUEL) will be dis-

played.
1 of 1 WARNING
SPN 97 FMI 0
WATER IN FUEL DETECTED
HIDE
396286
• Turn the separator’s valve when water starts flowing out.
! CAUTION !
If you drained over 60 cm3 (0,63 quarts) of fuel, re-
396292D
plenish fuel into the fuel filter as per the Chapter
named “Deaerating”. In this way you will avoid
problems concerning difficult starting.
No smoking at work.
NEVER drain separator during engine
run.
Retain drained fuel incl. its deposit (sedi-

ments) in a suitable vessel.
146 ASC 70
MAINTENANCE MANUAL
3.6.30. Cleaning of coolers
Considering various working conditions a regular interval of

cleaning is unable to be determined. Whne working under
very dusty environment, please clean on daily basis. Clogging
of coolers will show in a reduced cooling capacity, and the tem-
peratures of engine cooling liquid, and of hydraulic oil, increas-
ing. Clean with pressure air or pressure water (steam) from the
fan’s side only.
! CAUTION !
Do NOT use cleaners with too high pressure in order
to avoid any damage to the coolers’ honeycombs. 396211B
If coolers get contaminated with crude oil products,
use a cleaning agent and proceed according to the
Manufacturer’s instructions! Find out the cause of
contamination!
When cleaning, please proceed un-

der the environmental standards and
regulations!
Carry out Machine cleaning at a work-
place equipped with the cleaning agent
retention system so to avoid any con-
tamination of soil and water resources!
Do NOT use any cleaning agents
banned!
ASC 70 147
3.6.31. Cleaning the cab ventilation filter
• Remove the cover grate (grid).
396290
• Take out the filter, beat it out carefully and wash in a deter-
gent (saponate) solution. If filter damage comes about, or
the filter is unable to get rid of dirt, replace it with a new
one.
! CAUTION !
Clean regularly 1 x per month. In case you work in
a very dusty environment, make the cleaning inter-
vals shorter.
396291
3.6.32. Deaerating (venting) the fuel system

1 2
Deaerate (vent) the fuel system before the first start:
• Unless fuel filters have been filled with fuel - upon filter re-
placement
• Upon fuel pump replacement
• Following fuel system repair
• Upon long term shutdown of the Machine
• When having run out of fuel from the tank
• Slacken air relief screw 1 on fuel pre-filter. Pump fuel via the
feed pump until clean fuel starts flowing out, with no air
bubbles. Retighten the screw, and bleed the second filter
via the air relief screw 2. 396292C
Do NOT bleed with the hot engine, leak-

ing fuel may cause fire.
No smoking at work on fuel system!
Retain any leaking fuel!
148 ASC 70
MAINTENANCE MANUAL
3.6.33. Machine cleaning
• When work has ended, please clean the Machine to remove

any major dirt. Carry out overall cleaning on regular basis at
least once a week. When working on coherent soils, soil ce-
ments or lime stabilizations you must make overall cleaning
on daily basis.
Before pressure cleaning with the use of

water or steam, blind all the holes where
a cleaner might penetrate (e.g. via en-
gine suction holes). Remove these blinds
once the Machine is cleaned,.
Do NOT expose electric parts or insula-
tion material to direct stream of water
or steam. Always cover these materials
(alternator’s internal space, etc.).
Disconnect battery disconnector.
Execute the work with the engine shut
off.
When using the cleaners, please proceed
in line with the Manufacturer’s Directions
for Use.
Do NOT use aggressive or easily ignit-
able cleaners (for instance gasoline or
easily ignitable materials).
When cleaning, please proceed accord-

ing to the ecological standards and
regulations!
Clean the Machine at workplaces
equipped with cleaner retention (con-
tainment) system so to avoid contamina-
tion of soil and water resources!
NEVER use forbidden cleaners!
ASC 70 149
3.6.34. Adjusting the scrapers
Scrapers designed for smooth drum

• Slacken bolts 1 and shift holders 2 towards the drum for 15
mm (0,6 in) distance between the scraper and the drum. 2
! CAUTION !
Unless possible to shift the scrapers in oval-shaped
holes of holders 2 when scraper 3 gets worn, re- 1
move the scraper 3 and move it by one hole towards
the drum.
3
396293
Scrapers for padfoot drum

• Slacken bolts 1 and shift individual scrapers 2 towards the
drum at 25 mm (1 in) distance.
1
! CAUTION ! 1
Rear scrapers at padfoot drum are longer. When re-
placing worn scrapers use rear ones instead of front
ones, and replace the rear scrapers with new ones.
If only small gap has been adjusted between scrap-
er and drum then it may happen that there will
be a contact between scraper and drum when the 2
Machine turns.
396294
150 ASC 70
MAINTENANCE MANUAL
3.6.35. Check of the screw connection tightening
• Check regularly whether no bolt connection has become loosened. Use torque spanners to tighten the bolt connections.
Torque Torque
For 8,8 Bolts (8G) For 10,9 Bolts (10K) For 8,8 Bolts (8G) For 10,9 Bolts (10K)
Thread Nm lb ft Nm lb ft Thread Nm lb ft Nm lb ft
M6 10 7,4 14 10,3 M18x1,5 220 162,2 312 230,1
M8 24 25,0 34 25,0 M20 390 287,6 550 405,6
M8x1 19 14,0 27 19,9 M20x1,5 312 230,1 440 324,5
M10 48 35,4 67 49,4 M22 530 390,9 745 549,4
M10x1,25 38 28,0 54 39,8 M22x1,5 425 313,4 590 435,1
M12 83 61,2 117 86,2 M24 675 497,8 950 700,6
M12x1,25 66 48,7 94 69,3 M24x2 540 398,2 760 560,5
M14 132 97,3 185 136,4 M27 995 733,8 1400 1032,5
M14x1,5 106 78,2 148 109,1 M27x2 795 586,3 1120 826,0
M16 200 147,5 285 210,2 M30 1350 995,7 1900 1401,3
M16x1,5 160 118,0 228 168,1 M30x2 1080 796,5 1520 1121,0
M18 275 202,8 390 287,6
Values given in the Table are the torques at dry tread (at coefficient of friction = 0,14). Such values do NOT apply to a greased thread.
Table of torques used for cap nuts with sealing “O” ring - hoses
Torques for cap nuts incl. “O“ ring - hoses

Nm lb ft
Spanner
Thread Pipe Nominal Min Max Nominal Min Max
Size
14 12x1,5 6 20 15 25 15 11 18
17 14x1,5 8 38 30 45 28 22 33
8
19 16x1,5 45 38 52 33 28 38
10
10
22 18x1,5 51 43 58 38 32 43
12
24 20x1,5 12 58 50 65 43 37 48
14
27 22x1,5 74 60 88 55 44 65
15
30 24x1,5 16 74 60 88 55 44 65
32 26x1,5 18 105 85 125 77 63 92
20
36 30x2 135 115 155 100 85 114
22
41 25
36x2 166 140 192 122 103 142
46 28
50 42x2 30 240 210 270 177 155 199
45x2 35 290 255 325 214 188 240
50 38
52x2 330 280 380 243 207 280
42
ASC 70 151
Chart for torques of necks with sealing edge or with flat Chart for torques of plugs with flat gasket
gasket
Neck Torques Plug Torques

G -M Nm lb ft G -M Nm lb ft
G 1/8 25 18 G 1/8 15 11
G 1/4 40 30 G 1/4 33 24
G 3/8 95 70 G 3/8 70 52
G 1/2 130 96 G 1/2 90 66
G 3/4 250 184 G 3/4 150 111
G1 400 295 G1 220 162
G 11/4 600 443 G 11/4 600 443
G 11/2 800 590 G 11/2 800 590
10 x 1 25 18 10 x 1 13 10
12 x 1,5 30 22 12 x 1,5 30 22
14 x 1,5 50 37 14 x 1,5 40 30
16 x 1,5 60 44 16 x 1,5 60 44
18 x 1,5 60 44 18 x 1,5 70 52
20 x 1,5 140 103 20 x 1,5 90 66
22 x 1,5 140 103 22 x 1,5 100 74
26 x1,5 220 162 26 x1,5 120 89
27 x 1,5 250 184 27 x 1,5 150 111
33 x 1,5 400 295 33 x 1,5 250 184
42 x 1,5 600 443 42 x 1,5 400 295
48 x 1,5 800 590 48 x 1,5 500 369
M-G
M-G M-G
282N221T 282N222T
152 ASC 70
3.7.
Failures MAINTENANCE MANUAL
Any failures will in most cases happen due to incorrect Machine operation. Therefore with each defect,
please read the instructions in this Machine and Engine Operation and Maintenance Manual thoroughly
once more. Unless you are able to determine the cause of a failure, please contact the service assistance
of an authorized dealer or manufacturer.
Troubleshooting of the hydraulics and wiring will require knowledge in the field of hydraulics and
electric field, and therefore trust a service assistance of an authorized dealer or manufacturer with the
troubleshooting.
ASC 70 153
3.8. Annexes
Wiring diagram
Wiring diagram - seat switch Tier III (4x ATC )
A1 - Clicker for direction-indicator lights (optional) S6 - Warning light switch (optional)

A2 - Electronics to secure travel S7 - Direction-indicator light change-over switch (optional)
A3 - Travel actuator S8 - Hazard beacon switch (optional)
A4 - Multifunctional display Murphy PV - 101 S9 - Horn pushbutton
B2 - Hydraulic oil thermometer sensor S11 - Emergency brake pushbutton
B3 - Float (displacer) in fuel tank S12 - Backing horn switch (in travel actuator)
E1 - Hydraulics thermometer lighting S13 - Neutral switch (in travel actuator)
E2,3 - Front fender lights (optional) S14 - Float (displacer) inside hydraulic oil tank
E4,5 - Rear lamps (optional) S16 - Fast travel switch
E6,7 - Front headlights S17 - Selector switch for operating speed preset
E8,9 - Rear headlights S18 - Vibration selector switch
E10,11 - LH direction-indicator lights (optional) S19 - Vibration switch (in travel actuator)
E12,13 - RH direction-indicator lights (optional) S21 - Brake pressure switch
E14 - Cab lighting S22 - Seat switch
E15 - Hazard beacon (optional) S27 - Vacuum switch for air filter clogged
F1-12 - Drop-out fuses S28 - Vacuum switch for hydraulic oil filter clogged
G1,2 - Batteries S29 - Cab fan selector switch
G3 - Alternator S30 - Front wiper switch
H1 - Pilot lamp for direction-indicator lights (optional) S31 - Rear wiper switch
H2 - Horn S32 - Washer pushbutton
H3 - Backing horn (optional) S33 - Heater fan selector switch
H4 - Pilot lamp for hydraulic oil level S35 - Parking brake switch
H5 - Pilot lamp for neutral S36 - Switch to reduce drum slip
H6 - Pilot lamp for brake S37 - Engine idling switch
H7 - Pilot lamp for vibration preset S39 - Double pushbutton to adjust idle rpm
H8 - Pilot lamp for differential interlock V3 - Interlocking LED (only with Machines having cab lifting
H10 - Pilot lamp for battery recharging alarm)
H11 - Pilot lamp for air filter clogged V4 -7 - Interlocking LEDs
H12 - Pilot lamp for hydraulic oil filter clogged X2-24 - Interface connectors
H17 - Pilot lamp for glowing (WTS) X27 - Socket for hazard beacon
K1 - Starting contactor X28-33 - Interface connectors
K2-9 - Auxiliary relays X34 - Socket for engine diagnostics
K10 - Glowing contactor X35-40 - J1939 Connector
K11 - Auxiliary relay X41,42 - Interface connectors
M1 - Engine starter Y1 - Solenoid valve for cab lifting
M2 - Motor for cab lifting pump Y2 - Solenoid valve for cab lowering
M3 - Cab ventilation fan Y3 - Solenoid valve for bonnet lifting
M4 - Front wiper Y4 - Solenoid valve for bonnet lowering
M5 - Rear wiper Y6 - Solenoid valve for brake
M6 - Windscreen washer Y7 - Solenoid valve for fast travel - LH wheel
M7 - Rear glass washer Y8 - Solenoid valve for fast travel - drum
M8 - Heater fan Y9 - Solenoid valve vibrations 1
P2 - Hydraulic oil thermometer Y10 - Solenoid valve for vibrations 2
Q1 - Battery disconnector Y11 - Solenoid valve to disengage RTM differential interlock
R1,2,5 - Resistors Y13 - Servo valve for travel pump
S1 - Cab lifting pushbutton Y14 - Solenoid valve for fast travel - RH wheel
S2 - Bonnet lifting pushbutton
S3 - Ignition box
S4 - Front headlight switch
S5 - Rear headlight switch
154 ASC 70
MAINTENANCE MANUAL
Engine connector
X8
R3 K10 F10 F11
4
3
2
1
G1 G2 125A 30A M1
Q1 30 31
M
12V 66Ah 12V 66Ah
50
F12
M2 G3
F9
X44:2
X44:1
31 30 L
G
V3 50 S1 50A B IG K1
Y1 1 3
Cab lifting
Y2 27 4
Cab lowering
8
1 3
Y3
X43:4
X43:3
X43:2
X43:1
Bonnet lifting 2 7 4
Bonnet lowering Y4 8 S2
power supply
Car radio
X2
S315/54
X4:3
X3:2
X3:4
X3:1
X4:4
X6:1
X26:1 X10:9 X9:8 30
E2 50a
Front fender lights E3 X10:1 X9:1
E1 F1
E4 S4 20A
6 2
Rear lamps E5 X18:1 X3:5 8
1 3
E6 X28 X10:2 X9:2 9 10
Front headlights E7
E8 X18:2 X3:6 1
S5 5
9 10
Rear headlights E9 X9:7 X10:7
E14 F2
X1O:5 X9:5
Cab lighting
E10 X10:3 X9:3 10A
Front LH direction-indicator
Z
E11 X18:3 X3:7

S6
Rear LH direction-indicator
H1 S7 2
A1
Rear RH direction-indicator
E12 X18:4 X3:8 1 5 8
6 49a
1
49
7 3 5 31
Front RH direction-indicator E13 X10:4 X9:4 10
E15 X27 X5:2 1

S8 5
Hazard beacon
9 10
H2 X3:9 1
S95
Horn
H3 X18:5 X3:10
K2 F3
Backing horn 87 30
86 85 2 S11 1 X13:2 X11:2 7.5A
X11:1
X18:6,7 X13:1 S12 S13 X13:3 K4 87
NO C NC C 30
86 85
S14 X3:11 K3
Hydraulic oil level
X11:3 87a
H4 85 86
30
85 186
X13:4
87 30 X11:4
K11
87a
H5 K5
X18:8 X5:3 86 85
87 30
X4:1 87a
9 Electronics A2
12 4 2
8 5
to secure travel 7
X4:2 H6
Brake
X33:2
X14:1
Y6 X11:7 X33:1 S22

10 11
30
86
K6
X12:8 X14:8 S35

7
87a
5
85
1
X6:2
H8
6
Switching OFF RTM module

Y11 K8
X4:5 87a 30 S16
Fast travel – LH wheel 87 X12:2 X14:2 9 10 X13:8 X11:8
Y7 85
86
1 5
Fast travel – RH wheel 8
Y14 2 6 X14:3 X12:3
X4:6
Fast travel – drum R1 X12:4 X14:4
Y8 X5:4
470R A2
R2 X12:5 S17
X12:6
X14:5 A3
X14:6 330R A4 A1
X14:7 X12:7
Vibration 1
Y9 X4:7
Y10 1
S18 K7 X11:6 X13:6 S19 X13:5 X11:5
5 87 30
Vibration 2
X4:8 7 85 86 H7
P S21 X5:1
Brake pressure switch
M
B
K
L
F
E
D
211248_1new_en
ASC 70 155
3.8. Annexes
Wiring diagram
Wiring diagram - seat switch Tier III (4x ATC )
A1 - Clicker for direction-indicator lights (optional) S6 - Warning light switch (optional)

A2 - Electronics to secure travel S7 - Direction-indicator light change-over switch (optional)
A3 - Travel actuator S8 - Hazard beacon switch (optional)
A4 - Multifunctional display Murphy PV - 101 S9 - Horn pushbutton
B2 - Hydraulic oil thermometer sensor S11 - Emergency brake pushbutton
B3 - Float (displacer) in fuel tank S12 - Backing horn switch (in travel actuator)
E1 - Hydraulics thermometer lighting S13 - Neutral switch (in travel actuator)
E2,3 - Front fender lights (optional) S14 - Float (displacer) inside hydraulic oil tank
E4,5 - Rear lamps (optional) S16 - Fast travel switch
E6,7 - Front headlights S17 - Selector switch for operating speed preset
E8,9 - Rear headlights S18 - Vibration selector switch
E10,11 - LH direction-indicator lights (optional) S19 - Vibration switch (in travel actuator)
E12,13 - RH direction-indicator lights (optional) S21 - Brake pressure switch
E14 - Cab lighting S22 - Seat switch
E15 - Hazard beacon (optional) S27 - Vacuum switch for air filter clogged
F1-12 - Drop-out fuses S28 - Vacuum switch for hydraulic oil filter clogged
G1,2 - Batteries S29 - Cab fan selector switch
G3 - Alternator S30 - Front wiper switch
H1 - Pilot lamp for direction-indicator lights (optional) S31 - Rear wiper switch
H2 - Horn S32 - Washer pushbutton
H3 - Backing horn (optional) S33 - Heater fan selector switch
H4 - Pilot lamp for hydraulic oil level S35 - Parking brake switch
H5 - Pilot lamp for neutral S36 - Switch to reduce drum slip
H6 - Pilot lamp for brake S37 - Engine idling switch
H7 - Pilot lamp for vibration preset S39 - Double pushbutton to adjust idle rpm
H8 - Pilot lamp for differential interlock V3 - Interlocking LED (only with Machines having cab lifting
H10 - Pilot lamp for battery recharging alarm)
H11 - Pilot lamp for air filter clogged V4 -7 - Interlocking LEDs
H12 - Pilot lamp for hydraulic oil filter clogged X2-24 - Interface connectors
H17 - Pilot lamp for glowing (WTS) X27 - Socket for hazard beacon
K1 - Starting contactor X28-33 - Interface connectors
K2-9 - Auxiliary relays X34 - Socket for engine diagnostics
K10 - Glowing contactor X35-40 - J1939 Connector
K11 - Auxiliary relay X41,42 - Interface connectors
M1 - Engine starter Y1 - Solenoid valve for cab lifting
M2 - Motor for cab lifting pump Y2 - Solenoid valve for cab lowering
M3 - Cab ventilation fan Y3 - Solenoid valve for bonnet lifting
M4 - Front wiper Y4 - Solenoid valve for bonnet lowering
M5 - Rear wiper Y6 - Solenoid valve for brake
M6 - Windscreen washer Y7 - Solenoid valve for fast travel - LH wheel
M7 - Rear glass washer Y8 - Solenoid valve for fast travel - drum
M8 - Heater fan Y9 - Solenoid valve vibrations 1
P2 - Hydraulic oil thermometer Y10 - Solenoid valve for vibrations 2
Q1 - Battery disconnector Y11 - Solenoid valve to disengage RTM differential interlock
R1,2,5 - Resistors Y13 - Servo valve for travel pump
S1 - Cab lifting pushbutton Y14 - Solenoid valve for fast travel - RH wheel
S2 - Bonnet lifting pushbutton
S3 - Ignition box
S4 - Front headlight switch
S5 - Rear headlight switch
156 ASC 70
MAINTENANCE MANUAL
E
M
B
F
D
J
K
X12:1
X7:1
Y13 X7:2
8
X7:4 X11:8
B A 7 5
A3
C D X7:3 6
X39
X35
A A A
X37
C D E F G
A
B B
X38
B
socket
diagnostics
Engine
C C C
X34
A A
B B F4
A C C A
B
B 1A
B C
A3
A2
X40
X36
A4
A1
X6:5
A4
A5
B3 G
X6:6
A6
V6
7 S37 V7
X41:1 1
R4 3 5
1
21
27
2 6
X41:2 4 2
10 9 F5
28
1
X41:3 5A
45
35
K9
X23
X41:4
85 66
44
15
X41:5 87 30
Engine connector
54
24
87a
X41:6
41
X41:7 S39
22
19
1 3
X41:8 7
26
30
X41:9 H17 R5
60
53
X45:1 120R
X45:3
B2 X6:3 S P2
°C
P
S27 X6:8 H11 H10
P
S28 X6:9 H12
M3 S29 F6
Z
5 3 X10:6 X9:6
M
1 15A
X15:1
M4 X15:4 7
S30
5
M
X15:2 1
X16:2
X16:3 M5 X16:4 7
S31
5
M
X16:1 1
M6 X17:1 S32
7
M M
3
M7 X17:2
1
M83 X46:2 X6:10
S33
1 5 3f
M
1
2 X46:3 X6:11 F7
Reserve or air conditioner
X46:1 X11:8 F8
Reserve
S16/1,9
Y7 X4:5 X12:2 X14:2

Fast travel – LH wheel
Y14
Fast travel – RH wheel
S36
V4
Y8 V5
F3/výstup
X4:6 1 5
Fast travel - drum
9 10
X5:4
K8
86 85
30
S18/ 5
K7/ 87
87a
211248_2new_en
ASC 70 157
3.8. Annexes
F7 GND IN OUT B1 INCLINATION SENZOR

H18 WARNING SIGNAL
К7/5 S18.5 H19 WARNING SIGNAL PILOT LAMP
K1-K3 RELAY
30
30
30
86
86
86
K1
K2
K3
87a
87a
87
85
87
85
85
87
87a
X H18
X
X
H19
X
X61:6
X60:1
X60:2
X60:3
X60:4
X60:6
X60:5
X61:8
X61:2
X61:7 B1
X61:5
X61:1
324851en
Hydraulic system diagram - INTER - Wheel differential lock
Legend:
1 - Travel hydrogenerator 18 - Combined cooler

2 - Vibration hydrogenerator 19 - One-way valve (check valve)
3 - Drum travel hydromotor 20 - Thermo-regulator
4 - Vibration hydromotor 21 - Quick-coupler for measuring
5 - Wheel travel hydromotor 22 - Quick-coupler for filling - male
7 - Divider block 23 - Quick-coupler - female
8 - Steering hydrogenerator 24 - Quick-coupler - male
9 - Power-assisted steering 25 - Thermometer sensor
10 - Brake block 26 - SMA 03 lifting unit
11 - Linear hydromotor - steering 27 - RC16 manual lifting unit
12 - Flushing Block 28 - Lifting block
13 - Switch 6000 kPa 29 - Hydraulic lock
14 - Suction strainer 30 - Linear hydromotor - cab lifting
15 - Filter 31 - Linear hydromotor - bonnet lifting
16 - Filler neck
17 - Level indicator
158 ASC 70

11 7
ASC 70
R
200
200
3
L
500
T
140 60
5
P
9 15 10 16 bar
5
3,5 2,7
B5 B1
B2
B4 P1 B
12 22
M B3 60
420
A
P1 15 bar
MB MA
T
B A 13 P
1,1 mm
23 1 2 3
420 31
C
1 MPa
T 30
60 bar
21 24 S
29
60 A2 B2
29
A1 B1
28
24
27
P T
21 8 25 20 19 16 17 26 14
P T
345
80
350
5bar 1.9 M 100
55 46 25
35 40°C 55°C
24 28
°C °C
350
345
1 2 21 4 18
107530
MAINTENANCE MANUAL
159
3.8. Annexes
Hydraulic system diagram - Interaxle differential lock ATC
Legend:
1 - Travel hydrogenerator
2 - Vibration hydrogenerator
3 - Drum travel hydromotor
4 - Vibration hydromotor
5 - Wheel travel hydromotor
7 - RTM Module
8 - Steering hydrogenerator
9 - Power-assisted steering
10 - RTM control block
11 - Linear hydromotor - steering
12 - Brake block
13 - Pressure switch
14 - Suction strainer
15 - Filter
16 - Filler neck
17 - Level indicator
18 - Cooler combined-type
19 - One-way valve
20 - Thermoregulator
21 - Quick-coupler for measuring
22 - Quick-coupler for filling - male
23 - Quick-coupler - female
24 - Quick-coupler - male
25 - Thermometer sensor
26 - SMA 03 lifting unit
27 - RC16 manual lifting unit
28 - Lifting block
29 - Hydraulic lock
30 - Linear hydromotor - cab lifting
31 - Linear hydromotor - bonnet lifting
160 ASC 70

11 7
ASC 70
) (
R
200
) (
) (
) (
3
200 L
500
140 T 60
5
P
9 15 12
10 16 bar S
) (
) (
P1 X B
5
) (
C 3,5 2,7
2 B5 B1 B
22 B2 60
1 3 TN
C B4
B A M B3
MB MA P
P1 15 bar
B A 13 T
23 1 2 3
T
31
1 MPa
60 bar
30
A C S
) (
) (
21 24
) (
29
60 A2 B2
29
A1 B1
28
24
)(
27
P T
) ( ) ( ) (
) (
21 8 25 20 19 16 17 26 14
P T
345
80
350 1.9 M
5bar 100
55 46 25
35 40°C 55°C
24 28
350 °C
345 °C
1 2 21 4 18
107531
MAINTENANCE MANUAL
161
3.8. Annexes
Notes
162 ASC 70
MAINTENANCE MANUAL
Notes
ASC 70 163
3.8. Annexes
Notes
164 ASC 70
Ammann Unternehmungen
Eisenbahnstrasse 25
CH-4901 Langenthal
Phone +41 62 916 61 61
www.ammann-group.com

Operating Manual: Book ID: 4-P06274CU - EN

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Operating manual

Book ID: 4-P06274CU -EN

With kind regards,

Ammann Czech Republic a.s. | Náchodská 145 | CZ–549 01 Nové Město nad Metují

% + 420 491 476 111 | Fax + 420 491 470 215 | info@ammann-group.com | www.ammann-group.com

This manual consists of:

These instructions must always be kept available on the equipment.

The notice warns of possible damages to the machine or its parts.

The notice warns of the necessity of environmental protection.

1.1. Basic specification.................................................................................................................................10

1.2. Dimensional diagram of the Machine..................................................................................................12

2.1. Major Safety Precautions......................................................................................................................23

2.2. Ecological and hygienic principles.......................................................................................................36

2.3. Machine preservation and storage......................................................................................................37

2.4. Machine disposal following its life cycle end......................................................................................39

2.5. Machine description..............................................................................................................................41

2.6. Actuators and dashboard instruments................................................................................................42

2.7. Machine control and use.......................................................................................................................69

2.8. How to transport the Machine..............................................................................................................86

2.9. Special conditions of the Machine use................................................................................................88

3.1. Safety and other measures for machine maintenance.......................................................................99

3.2. Media specifications............................................................................................................................101

3.3. Filling media........................................................................................................................................105

3.4. Lubrication and Maintenance Chart..................................................................................................106

3.5. Lubrication Chart.................................................................................................................................108

3.6. Lubrication and Maintenance.............................................................................................................109

After 20 hours of operation (daily).....................................................................................................110

After 100 hours of operation (weekly)...............................................................................................115

After 250 hours of operation (3 months)...........................................................................................116

After 500 hours of operation (6 months)...........................................................................................129

After 2,000 hours of operation (after 2 years)...................................................................................136

ASC 70 HD roller with an increased pulling force – smooth

ASC 70 HDPD roller with an increased pulling force – padfoot

ASC 70 HT roller for permanently difficult conditions and on

ASC 70 HTPD roller for permanently difficult conditions and on

The machines are intended for operation in conditions of the

marking. AMMANN CZECH REPUBLIC a.s.

8 - Front axle load 6 NOMINAL POWER kW YEAR OF CONSTRUCTION

9 - Rear axle load 10

Name plate location

Engine name plate location

2560 1300 - 385 350 2870 2280 5195 - 25 1680 1720 -

2560 1300 - 385 350 2870 2280 5195 - 25 1680 1720 -

ASC 70 Cummins Tier 3

ASC 70 Cummins Tier 3

ASC 70 Cummins Tier 3

ASC 70 Cummins Tier 3

ASC 70 Cummins Tier 3

•• Constructional Supplier (Machine User) is liable to issue in-

•• He must verify and mark:

•• He must specify Code of Practice (C.O.P.) part of which is

•• To move and transport persons on the Machine.

1 Clamping hazard imminent danger of being pressed. (Symbols located left

3 Risk of injury imminent risk of cutting oneself and/or chipping off. Do

7 Risk of injury Imminent risk of hand caught by belt. (Symbol located on

(Symbol located on LH side of actuator panel)

10 Danger of explosion imminent danger of explosion while handling the battery

Ammann Czech Republic a.s. | Náchodská 145 | CZ–549 01 Nové Město nad Metují

% + 420 491 476 111 | Fax + 420 491 470 215 | info@ammann-group.com | www.ammann-group.com