Astrophysics Inc.: X-Ray Imaging System User's Manual

ASTROPHYSICS INC.
X-Ray Imaging System

User’s Manual
Revision A
Revision A
For XIS Application Software 1.0.x and 2.0.x
Document Number QM-75-13-01 Revision A.2
November 2007
XIS Users Manual Rev.A Rel 2007.10 Page 1 of 113
This Manual is the property of Astrophysics Inc. It contains information that is confidential and proprietary to Astrophysics Inc… The information contained herein is
protected by U.S. and international copyrights and patents. All rights are reserved. Reproduction, adaptation, or translation without prior written permission of
Astrophysics Inc. is prohibited.
DOCUMENT INFORMATION
DOCUMENT DESCRIPTION
TITLE XIS User’s Manual
DESCRIPTION User’s manual for the Astrophysics X-ray Imaging Systems.
REVISION A
RELEASE November 2007
REVISION HISTORY
REV AUTHOR DESCRIPTION CHANGES
1.1 F.Tamura Rewrite of XIS Operator’s manual for Software Rev 1.0.0.4. All chapters,
Combined all XIS model manuals into a single common manual..
A F.Tamura Updated for XIS with LCD monitors, XIS Software Rev. 2.01 All chapters
Renamed User’s Manual Rev A
A.1 F.Tamura Added Screener Assist info, back belt info Chapter 4
A.2 F.Tamura Added XIS 100XDV Description Chapter 9
DOCUMENT OVERVIEW
This manual is an operator’s guide for the Astrophysics X-ray Imaging System with XIS
Application Software 2.0.x* and 1.0.x*. It provides detailed instructions on using the
following Astrophysics XIS systems:
• Astrophysics XIS 5335
• Astrophysics XIS 5335-S
• Astrophysics XIS 100X
• Astrophysics XIS 100DX
Although they vary in x-ray tunnel size and image resolution, each member of the above
XIS Product Family behaves and operates essentially the same. The discussions and
instructions in this manual apply to all members of the above XIS Product Family.
INTENDED AUDIENCE
This manual is intended for all operators of the Astrophysics X-ray Imaging Systems
including regular and supervisory users. It assumes that the operator is next to the XIS
system and that it is ready for use.
Notes *
XIS Application Software Version 1.0.x is inclusive of 1.0.1 through 1.0.9 (i.e. Version
1.0.1, Version 1.0.2, Version 1.0.3 etc.)
XIS Application Software Version 2.0.x is inclusive of 2.0.1 through 2.0.9.
TABLE OF CONTENTS
LIST OF FIGURES .................................................................................................................................... 4
LIST OF TABLES...................................................................................................................................... 4
CONVENTIONS USED IN THIS MANUAL........................................................................................... 5
CHAPTER 1 - SAFETY INFORMATION................................................................................................... 6
CHAPTER OVERVIEW ................................................................................................................................. 6
SAFETY FEATURES ..................................................................................................................................... 6
SAFETY PRECAUTIONS............................................................................................................................... 9
U.S. FEDERAL HEALTH AND SAFETY REGULATORY COMPLIANCE ......................................................... 10
LOCAL REGULATORY COMPLIANCE ......................................................................................................... 10
FACILITY SAFETY ...................................................................................................................................... 10
CHAPTER 2 - PRODUCT SUPPORT........................................................................................................ 11
CHAPTER OVERVIEW ............................................................................................................................... 11
PRODUCT WARRANTY .............................................................................................................................. 11
TECHNICAL SUPPORT, FIELD SERVICE, AND TRAINING........................................................................... 11
REQUESTING PRODUCT ASSISTANCE ...................................................................................................... 11
ASTROPHYSICS BUSINESS CONTACT INFORMATION ............................................................................... 12
CHAPTER 3 – SYSTEM DESCRIPTION AND SPECIFICATIONS ................................................... 13
INTRODUCTION ......................................................................................................................................... 13
XIS ACCESSORIES AND OPTIONS ............................................................................................................ 17
CHAPTER 4 – USING THE ASTROPHYSICS XIS .................................................................................. 19
INTRODUCTION ......................................................................................................................................... 19
SYSTEM STARTUP PROCEDURES................................................................................................. 19
LOGIN PROCEDURES ........................................................................................................................ 21
X-RAY IMAGE SCREENING PROCEDURES................................................................................... 24
SCREENER ASSIST ..................................................................................................................................... 48
THE CONVEYOR ASSEMBLY ..................................................................................................................... 50
THE FOOT MAT SWITCH........................................................................................................................... 50
CHAPTER 5 - THE ADVANCE OPERATOR CONTROL PANEL – REVISION 2 ................................ 51
AOCP REV 2 KEY-SWITCH Æ TURNING THE XIS ON .............................................................. 52
AOCP REV 2 KEY-SWITCH Æ TURNING THE XIS OFF ............................................................. 54
AOCP REV 2 EMERGENCY STOP BUTTON ................................................................................. 55
AOCP REV 2 STATUS CONTROL LIGHTS .................................................................................... 56
AOCP REV 2 DUAL FUNCTION BUTTONS.................................................................................... 57
AOCP REV 2 CONVEYOR CONTROLS - [LEFT], [STOP], AND [RIGHT]................................ 58
AOCP REV 2 NUMERIC BUTTONS ................................................................................................. 60
AOCP REV 2 SYSTEM CONTROL BUTTONS ................................................................................ 61
AOCP REV 2 IMAGE ADJUSTMENT BUTTONS ............................................................................ 63
AOCP REV 2 ZOOM & SCREEN CONTRAST CONTROL BUTTONS ......................................... 65
CHAPTER 6 – THE ASTROPHYSICS TIP SYSTEM .............................................................................. 66
INTRODUCTION ......................................................................................................................................... 66
TIP PROCEDURES - USING TIP WITH THE XIS ............................................................................. 68
TIP PROCEDURES - HELPFUL HINTS ............................................................................................ 69
CHAPTER 7 - CBT OPERATION .............................................................................................................. 74
INTRODUCTION ......................................................................................................................................... 74
CHAPTER 8 -THE XIS SUPERVISOR ...................................................................................................... 76
XIS SUPERVISOR ..................................................................................................................................... 76
TO ADD, EDIT, DELETE USER NAME LOGIN ACCOUNT PROCEDURES .................................................. 76
CHAPTER 9 - THE XIS 100XDV DUAL VIEW SYSTEM...................................................................... 85
APPENDIX A- SOME GUIDELINES ON WHAT CAN BE X-RAYED................................................... 97
APPENDIX B - QUICK STARTUP GUIDE............................................................................................... 98
APPENDIX C – ABBREVIATIONS AND GLOSSARY ......................................................................... 102
APPENDIX D – XKEYPAD OPERATOR CONTROL PANEL .............................................................. 103
APPENDIX E – AOCP REVISION 1........................................................................................................ 104
AOCP REV 1 - EMERGENCY STOP BUTTON ................................................................................. 105
AOCP REV 1 - STATUS CONTROL LIGHTS .................................................................................... 105
AOCP REV 1 - KEY-SWITCH ........................................................................................................... 106
AOCP REV 1 - CONVEYOR CONTROL KEYS [LEFT], [STOP], AND [RIGHT ............................. 107
AOCP REV 1 - NUMERIC BUTTONS ............................................................................................... 108
AOCP REV 1 - SYSTEM CONTROL BUTTONS................................................................................ 109
AOCP REV 1 - IMAGE ADJUSTMENT BUTTONS......................................................................... 110
AOCP REV 1 - ZOOM & SCREEN BRIGHTNESS CONTROL BUTTONS...................................... 111
APPENDIX F – SCREEN MENU MAP.................................................................................................... 112
INDEX ....................................................................................................................................................... 113
LIST OF FIGURES
Figure 1 – XIS Safety Features.................................................................................................................. 8
Figure 2 - Please Log In Screen ............................................................................................................ 20
Figure 3 - X-ray Imaging Screen ............................................................................................................. 27
Figure 4 - B/W Images Adjustment Comparison..................................................................................... 44
Figure 5 - Color Image Adjustment Comparison..................................................................................... 46
Figure 6 - Foot Mat Switch ...................................................................................................................... 50
Figure 7 – AOCP Rev 2 - Advance Operator Control Panel – Keyboard Layout...................................... 52
Figure 8 - Add New User Screen ............................................................................................................ 77
Figure 9 - System Information Screen .................................................................................................... 82
Figure 10 - Report Generation Screen.................................................................................................... 83
Figure 11 - Tip Report Screen ................................................................................................................ 84
Figure 12 - Screen Menu Map .............................................................................................................. 112
LIST OF TABLES
Table 1 – XIS TECHNICAL SPECIFICATIONS ..................................................................................15
Table 2 – XIS ACCESSORIES AND OPTIONS ..................................................................................17
Table 3 – XIS ACCESSORIES AND OPTION AVAILABILITY...............................................................18
Table 4 - XIS IMAGE COLORATION SCHEMA .................................................................................30
Table 5 – LIST OF COMMON Z-NUMBERS......................................................................................32
Table 6 - IMAGE ADJUSTMENT OPERATION WITH CONVEYOR STOPPED.........................................42
Table 7 - IMAGE ADJUSTMENT OPERATION WITH CONVEYOR RUNNING ........................................43
Table 1 – XIS 100XDV Technical Specifications ..............................................................................87
CONVENTIONS USED IN THIS MANUAL

Throughout this manual, the Astrophysics Inc. X-ray Imaging System is generically
referred to as the XIS.
Operator console buttons are specified in “square” (“[“, “]”) brackets. For example, the
STOP button on the operator console is represented as [STOP]
IMPORTANT NOTICE
Very important notices are highlighted by the “IMPORTANT NOTICE” text box.
These messages involve critical safety issues and deserve special attention.
Important operational information is highlighted in yellow.
Key step-by-step procedures are highlighted by a tan background.
The Operator Control Panel has a Cirque Glidepoint ™ Touchpad. The Touchpad replaces the
standard PC computer “mouse”. The touchpad allows users to simply glide a finger over the
touchpad surface and gently tap to perform input functions. Double tapping the touchpad is
equivalent to clicking the left PC mouse button in the Microsoft Windows Operating System. This
manual may refer to selecting and “clicking” on an icon, textbox, or other object on the screen. In
this case, the instruction to “click” refers to double tapping the touchpad.
CHAPTER 1 - SAFETY INFORMATION
IMPORTANT
The Astrophysics X-ray Imaging System produces and uses ionizing x-ray radiation. X-
rays can be harmful to human health. They cannot be directly detected by any of the
human senses. Please exercise the utmost safety and read this ENTIRE manual before
using the Astrophysics X-ray Imaging System.
Chapter Overview
This chapter provides important safety information on operating the Astrophysics X-ray
Imaging System (XIS). It is intended for all users of the XIS.
Safety Features
The Astrophysics X-ray Imaging System (hereinafter referred to as the XIS) has many
safety features to protect the operator and others including:
• Lead shielded construction to minimize radiation leakage.
• Lead fabric curtains at the inspection tunnel openings to help block scattered
x-rays from escaping the tunnel.
• Interlock switches that stops (power off) the x-ray generator and conveyor
belt when an access panel is opened or removed.
• Steel frame and heavy gauge steel panels that reduce any residual external
x-ray radiation emissions.
• Infrared Photocells inside the inspection tunnels that senses when objects
entering and exiting the inspection tunnel. The x-ray generator is activated
only for the minimum amount of time necessary to image items traversing the
inspection tunnel.
• Emergency Stop switches that can be pressed to immediately stop (power

off) the x-ray generator and the conveyor belt.
• Green Power-ON LED lamps at each end of the x-ray tunnel and on the
control panel to indicate when the system is powered on and ready for use. A
Power-ON LED light is also located on the main operator control panel.
• Red warning X-ray ON LED lamps at each end of the x-ray tunnel and on the
control panel to indicate when x-rays are being generated. An X-ray ON LED
light is also located on the main operator control panel.
• Circuit breakers that disconnect power from the main AC input into the XIS if
the unit becomes overloaded.
• A key-switch that requires that a key be inserted and turned to the “ON”
position to power up and operate the XIS unit.
• An optional foot-mat switch that requires the continuous presence of an
operator, manning the controls, while the conveyor and x-ray generator are
being used.
• Password protected access to the application software.
• Prominent labels that warns users to not insert any part of their body when
the x-rays are produced.
The diagrams describes identifies the various safety feature on a typical Astrophysics X-ray
Imaging System.
Figure 1 – XIS Safety Features
Safety Precautions
The Astrophysics X-ray Imaging System (XIS) is designed to be safe and easy to use.
However, all major electromechanical devices can be hazardous and should be treated
with care and respect.
When operating the XIS, follow the safety precautions below:
• Do NOT operate the unit outdoors. The XIS must be protected from moisture,
precipitation, and extremes of temperature.
• Connect the unit to a well grounded power outlet. The XIS requires a reliable
protective earth ground to operate.
• Do NOT operate the unit when the x-ray curtains are torn or missing.
• Do NOT allow anyone to sit on or ride the conveyor.
• Clear the x-ray tunnel of all items before starting the unit.
• Do NOT insert any part of the body into the inspection tunnel while x-rays are
energized. Avoid all unnecessary radiation exposures. If an item becomes
jammed in the inspection tunnel, either (1) press [STOP], or (2) press the
Emergency Stop button , or (3) turn the main AC switch to the OFF position, or
(4) turn the key-switch to the OFF position BEFORE attempting to clear the
tunnel.
• If required, post appropriate signs around the XIS to warn people that they are in
the vicinity of a device that produces and uses x-ray radiation.
• Check the Power ON and the X-ray ON lights for proper operation before
screening items. The Power ON light becomes lit when the key-switch is turned
to the ON position. The X-ray ON light will momentarily turn on and off when the
conveyor belt is just started. The X-ray ON light becomes lit again when the x-ray
generator is producing x-rays for imaging. This occurs when objects are carried
through the x-ray tunnel by the conveyor.
• The XIS internally uses high voltages. All cover panels must be closed and
securely fastened before system operation.
• Keep fingers away from the edges of the conveyor belt and end rollers.
• Do NOT allow the entry of open containers of liquid into the inspection tunnel.
• If a threatening object is identified, follow the procedures established at your

facility for handling such objects
• The XIS is recognized by the U.S. FDA as a cabinet x-ray device. The XIS
should ONLY be installed, relocated, and serviced by an Astrophysics certified
technician. There are no user serviceable parts inside the machine. If you need
product support, contact the Astrophysics Customer Service Department. See
the Astrophysics Business Contact Information section on page 10 of this manual
for the address and telephone number.
U.S. Federal Health and Safety Regulatory Compliance
The XIS is classified as a Cabinet X-ray Device by the U.S. Food and Drug
Administration. It complies with U.S. Federal Health and Safety Regulations including:
• U.S. Food and Drug Administration, Department of Health and Human

Services, Center for Devices and Radiological Health, Code of Federal
Regulations Title 21 Section 1020.40, Radiological Health Standards for
Cabinet X-Ray Systems;
• U.S. Federal Aviation Administration, Code of Federal Regulations Title 14

Section 108.17, Use of X-ray Systems; and
• U.S. Federal Aviation Administration, Code of Federal Regulations Title 14.

Section 129.26, Use of X-ray Systems.
Local Regulatory Compliance

Local radiation safety requirements differ significantly from one jurisdiction to another.
• Some jurisdictions require the registration of x-ray producing equipment

PRIOR to their usage.
• Many jurisdictions and companies require an initial and annual radiation

safety surveys.
• Many jurisdictions and companies require that employees wear personal

dosimeters to measure any occupational exposure to ionizing radiation.
XIS users are responsible for their compliance with all applicable Federal, state, and local
laws. Failure to comply may result in substantial penalties.
Facility Safety
During security screening operations you may identify hazardous contraband, weapons,
explosives, and other threats in the bags, packages, and articles that you are examining
with your XIS. Plan ahead. Have your facility security manager prepare clear and concise
instructions for handling these situations. Be prepared to follow them.
CHAPTER 2 - PRODUCT SUPPORT
Chapter Overview
This chapter provides product support, warranty, training, and business contact
information for Astrophysics Inc. This information is intended for the all users of the XIS.
Product Warranty
Per the terms of your sales contract, Astrophysics Inc. warrants the XIS to be free of
defects for the warranty period. Under the parts warranty, Astrophysics Inc. will replace
defective parts that are returned freight prepaid to Astrophysics Inc. within the warranty
period. Astrophysics Inc. shall not be liable for other consequential, economic, or
contingent damages. The parts warranty does not apply to any parts or material that has
been damaged as a result of accident, misuse, neglect, improper installation or operation
in a manner not set forth by this manual.
Technical Support, Field Service, and Training

Astrophysics offers the following support services for your XIS:
• Onsite and Factory Operator Training Courses
• Onsite and Factory Maintenance and Troubleshooting Courses
• Telephone, Virtual Internet, and E-Mail Technical Support
• Warranty Service
• Time and Material (Cost) Service
• Radiation Leakage Measurement Service
• Software Maintenance Update Agreement
• Preventive Maintenance Agreements
For further information on the above services please call the Astrophysics Customer
Service Department. See the Astrophysics Business Contact Information section on the
following page for the telephone number.
Requesting Product Assistance

If you have a problem with your XIS, please call the Astrophysics Customer Service
Department See the Astrophysics Business Contact Information section below for the
telephone number.
Please have the following information available when you call:
1. The Model and Serial Number of your XIS system,
Note: The Serial Number of the XIS is usually located under the conveyor
bed next to AC power cord connection.
2. A description of the problem and any error messages that were displayed.
Please note the circumstances that preceded your problem.
3. Your contact information including:
• Your Name (or the name of someone who we can call back)
• Your Company’s Name
• Your Telephone number
• Your E-Mail address
• Your (shipping) Address
Astrophysics Business Contact Information

For technical support or to order accessories and replacement parts, contact
Astrophysics Inc. at:
ASTROPHYSICS CONTACT INFORMATION
Astrophysics Inc.
21481 Ferrero Parkway
City of Industry, California 91789-5233
United States
Telephone: (909) 598-5488
Fax: (909) 598-5466
Web Page: www.astrophysicsinc.com
E-Mail: support@astrophysicsinc.com
CHAPTER 3 – SYSTEM DESCRIPTION AND SPECIFICATIONS
Chapter Overview
This chapter is an overview of the Astrophysics X-ray Imaging System and its technical
specifications.
Introduction
The XIS is a sophisticated computer based dual energy** x-ray imaging system for
screening baggage and cargo.. X-ray imaging allows the internal inspection of enclosed
items without the need for opening the enclosing container. The XIS thus provides fast
unobtrusive inspection of hand carried bags, packages, and other articles.
It is designed to meet the screening needs of airport security checkpoints, court houses,
prisons, corporate mailrooms and other areas requiring controlled access. The XIS
combines simplicity of operation with state of the arts image clarity and resolution.
This manual covers the following Astrophysics X-ray Imaging System models:
• XIS 5335
• XIS 5335-S
• XIS 6545
• XIS 6545-SC
• XIS 7858
• XIS 100X
• XIS 100XD
Each member of this XIS Product Family shares the following attributes:
• A common hardware design with common components,
• A common operating system with common operating features, and
• A common set of operating instructions.
Although the different XIS models vary in x-ray tunnel size (which sets the size of largest
bag or package that the system can inspect) and image resolution, each member of the
above XIS Product Family nevertheless behaves and operates essentially the same. The
discussions and instructions in this manual apply to all members of the above XIS
Product Family except where noted.
XIS 100X-DV (Dual View) System

The XIS 100X-DV is a dual x-ray generator (all other XIS models have only one x-ray
generator), dual x-ray view imaging system. For additional and specific information on
operating the XIS 100X-DV, please refer to Chapter 9.
** Dual Energy – The XIS measures, and compares the transmission of High Energy
(high frequency) and Low Energy (low frequency) x-rays through
items that are being imaged. From this comparison, the XIS is able to
determine approximate material composition.
XIS Product Line
XIS TECHNICAL SPECIFICATIONS
XIS 5335 XIS 5335-S XIS 6545 XIS 7858 XIS 100x
LANGUAGES English
SUPPORTED Chinese
Arabic
(Other languages supported on special request)
IMAGING
SPECIFICATIONS
Wire
Resolution 40 AWG 40 AWG 42 AWG 42 AWG 36 AWG
guaranteed guaranteed guaranteed guaranteed guaranteed
Sensitivity 1 mm 1 mm 1 mm 1 mm 1 mm
Steel 10 mm 29 mm 29 mm 29 mm 22 mm
Penetration guaranteed guaranteed guaranteed guaranteed guaranteed
12 mm typical 31 mm typical 31 mm typical 31 mm typical 24 mm typical
4096 gray levels
Contrast with 24 distinct visible levels as measured with step wedge
IMAGING
FEATURES
Image Up to 32x Zoom In Image Magnification
Magnification
Z-Number On-demand Z-number display
Image Archive Automatic storage and on-demand retrieval of last 20,000+ images
Material Automatic identification and colorization of Organic / Inorganic materials

Classification
Color / B/W Single monitor Dual monitors:
Imaging (Optional Dual Monitor) Selectable Separate Color Monitor & B/W Monitor
Color & B/W Imaging on-demand
Contrast Simple 11 Step Density Imaging Adjustment
Adjustments
X-RAY TUNNEL
DIMENSIONS
Height 35 cm (14 in) 35 cm (14 in) 45.1 cm (17.8 57.5 cm (22.6 101.6 cm (40.0 in)
in) in)
Width 53 cm (21 in) 53 cm (21 in) 65 cm (21 in) 77.5 cm (30.5 101.6 cm (40.0 in)
in)
X-RAY
GENERATOR
SPECIFICATIONS
X-ray Tube 90 KVp X-ray 160KVp X-ray Tube Operating at 148 KVp
Voltage Tube Operating
at 84 K Vp
X-ray Tube 0.8 mA 0.7 mA
Current
Cooling Maintenance free sealed oil bath with convection cooling and fan assisted ventillation
Duty Cycle 100%
Beam Direction Vertically upward
Table 1 – XIS TECHNICAL SPECIFICATIONS
XIS TECHNICAL SPECIFICATIONS (Continued)
XIS 5335 XIS 5335-S XIS 6545 XIS 7858 XIS 100x
X-RAY DETECTORS
Number 512 High Energy 512 High Energy 640 High Energy 832 High Energy 1152 High
& & & & Energy &
512 Low Energy 512 Low Energy 640 Low Energy 832 Low Energy 1152 Low Energy
Geometry L-Shape array
RADIATION SAFETY
Dose Per Pass 0.2 mR typical
Film Safety ISO 1600 / 33 DIN (or slower speed) film safe
ELECTRICAL
REQUIREMENTS
110 VAC 110-120 VAC 15 Amp (max)
220 VAC 220-240 VAC 10 Amp (max)
Filtering Inline AC Noise Filters
PHYSCIAL
DIMENSIONS
Weight (uncrated) Approx 400 Kg Approx 500 Kg Approx 590 Kg Approx 1250 Kg Approx 1400 Kg
(880 lbs) (1100 lbs) ( 1298 lbs) (2750 lbs) (3090 lbs)
Weight (crated) Approx 525 Kg Approx 553 Kg Approx 761 Kg Approx 1361 Kg Approx 1361 Kg
(1160 lbs) (1220 lbs) (1680 lbs) (3000 lbs) (3000 lb)
Overall Height 123 cm (48.5 in) 123 cm (48.5 in) 131 cm (51.5 in) 145 cm 196 cm (77.2 in)
(57.0 in)
Overall Width 76.2 cm (30.0 in) 76.2 cm (30.0 in) 87.3 cm (34.4 in) 112 cm (44.0 in) 137 cm (54.0 in)
Overall Length 132 cm (52.0 in) 132 cm (52.0 in) 252.7 cm (99.5 in) 284 cm (112 in) 418 cm (163 in)
CONVEYOR
SPECIFICATIONS
Height 73.7 cm (29.0 in) 73.7 cm (29.0 in)
73.2 cm (28.8 in) 73.2 cm (28.8 in) 76 cm (29.9 in)
Speed 13.7 m/min (45 ft / min)
Bag Screening Approx 24 20” (0.5m) wide bags per min with a 2” (0.8cm) interbag spacing
Capacity
Load Capacity 140 kg ( 308 lb) 140 kg ( 308 lb) 140 kg ( 308 lb) 140 kg ( 308 lb) 200 kg ( 441 lb)
Distributed load Distributed load Distributed load Distributed load Distributed load
Std entry bed length 27.9 cm (11.0 in) 27.9 cm (11.0 in) 64.8 cm (25.5 in) 66.0 cm (26.0 in) 100 cm (39.4 in)
Standard exit bed
length 27.9 cm (11.0 in) 27.9 cm (11.0 in) 64.8 cm (25.5 in) 66.0 cm (26.0 in) 100 cm (39.4 in)
ENVIRONMENTAL
REQUIREMENTS
Temperature 5o C to 40 o C (32 o F to 104 o F)
Relative Humidity 5% to 85% Non-condensing atmosphere
PC
CONFIGURATION
CPU Intel 2 Core Duo (E6000 Series) or faster
RAM 1GB or greater
Operating System Microsoft Windows XP™ or later release
Video ATI Chipset with 256 Mb Video RAM or greater
LCD Displays One standard (Dual monitors are Dual 43.2 cm (17 In) diagonal, flicker free monitors. Color
optional) 43.2 cm (17 In) diagonal and B/W display with automatic brightness and contrast
flicker free LCD displays. Automatic adjustment
brightness and contrast adjustment
Disk Storage 80 GB or greater capacity
UPS Protection Line Interactive UPS
XIS TECHNICAL SPECIFICATIONS (Continued)
XIS Accessories and Options
The XIS product line can be customized for specific applications and environments with
the addition of following options and accessories. To order these options, please call the
Astrophysics Sales department. Contact information for the Astrophysics Sales
Department is located in the Astrophysics Business Contact Information Section of this
manual.
OPTIONAL FEATURE DESCRIPTION
Entry Roller Extension The Entry Roller Extension Table adjoins the entry end of the XIS. It allows
Table more space for users to prepare items for entry into the x-ray tunnel.
Exit Roller Extension The Exit Roller Extension Table adjoins the exit end of the XIS. It protects
Table items from immediately dropping to the floor when they exit the x-ray tunnel.
Mobility Kit The Mobility Kit replaces the small plastic caster wheels on the frame with
larger rubber wheels. The rubber wheels allow easier movement of the XIS
units.
Foot-Mat Switch The Foot Mat Switch insures that an operator is manning the XIS when
conveyor and x-ray generators are running. Many organizations and
jurisdictions require the usage of an operator presence control device, like
the foot mat switch, when using equipment that produces ionizing radiation.
Constant Voltage The Constant Voltage Stabilizer (CVS) is an external device that protects the
Stabilizer sensitive electronics in the XIS from momentary damaging spikes and sags
in electrical power. The CVS is placed between the incoming wall power
outlet and the XIS system. The CVS plugs into the wall outlet and the XIS
plugs into the CVS.
TIP refers to Threat Insertion Projection. The TIP Software option provides
TIP Software the XIS operator online training and testing in “threat” recognition during
regular screening operation. TIP also enhances operator alertness and
vigilance through constant performance monitoring and reporting.
Computer Based Training The Computer Based Training (CBT) system allows operators to train on the
Software XIS system without the need to run parcels through the XIS. The CBT
emulates the full functionality of the XIS system. The XIS or a standalone
configured PC can be used as training terminal.
Remote Console Table The Remote Console Table (RCT) is a separate table that holds the display
monitor(s), the operator control console, and the key-switch. The RCT allows
users to conveniently and comfortably locate their work station in proximity to
the XIS.
Table 2 – XIS ACCESSORIES AND OPTIONS
Availability of the various XIS accessories and options.
ASTROPHYSICS XIS MODELS

ACCESSORIES
AND
OPTIONS XIS 5335 XIS 5335-S XIS 6545 XIS 7858 XIS 100x
Entry Roller Table

Extension 9 9 9 9 9
0.5m (19.7 in) &
1m (39.4 in) Length
Exit Roller Table

Extension 9 9 9 9 9
0.5m (19.7 in) &
1m (39.4 in) Length
Foot Mat Switch

9 9 9 9 9
Mobility Kit
9 9 9 9
Remote Console
Worktable 9 9 9
TIP System Software
9 9 9 9
Flat Table
9 9 9 9 9
Sloped (2 m)
Conveyor Extension 9
Table 3 – XIS ACCESSORIES AND OPTION AVAILABILITY
CHAPTER 4 – USING THE ASTROPHYSICS XIS
Chapter Overview
This chapter describes how to use the Astrophysics X-ray Imaging System (XIS). It is
intended for all XIS users.
Introduction
The XIS has four phases of operation:
(1) System Startup
(2) Login
(3) X-ray Screening
(4) System Shutdown
Procedures for each phase of operation are described below.
SYSTEM STARTUP PROCEDURES

The first phase of operation is System Startup. System Startup involves the following steps:
STEP 1 - Insert the key into the key-switch.

• In regular operation, the XIS is usually started up just once a day.
• The XIS AC power cord should already be “plugged-in”. If it not plugged in, plug it in
now.
NOTE: The AC power cord is located under the exit end conveyor bed.
NOTE: Always leave the AC power cord plugged in.
• The main AC switch should already be turned to the ON, or up position. If it is not in
ON position, turn it to the ON position now.
NOTE: The main AC switch is located under the exit end conveyor bed.
NOTE: Always leave the main AC switch in the ON position. This allows
the batteries in the internal UPS (Uninterruptible Power Supply)
to remain fully charged. The UPS battery slowly discharges on
its own if the XIS is not plugged in and turned ON. If the UPS
battery becomes fully discharged, it may require up to eight
hours to fully recharge.
STEP 2 - Turn the key-switch 90 degrees clockwise from the vertical
“OFF” position to the horizontal “ON” position. .
• Leave the key-switch in the “ON” position until you have finished using the
XIS.
NOTE: When the key-switch is turned to the ON position, the following

sequence of events will occur:
o The LED lights on the computer monitor screen(s) become lit.

o The computer screen briefly displays the PC computer’s BIOS
startup messages.
o The Windows Operating System briefly displays its startup
messages on the monitor screen(s).
o The Windows Operating System briefly displays the Windows
Desktop screen.
STEP 3 - Wait for the Please Log In Screen to appear
Figure 2 - Please Log In Screen
LOGIN PROCEDURES
STEP 1 – Using the touchpad, position the cursor over the [Operator]
button and double tap the touchpad.
• The Touchpad allows users to simply glide a finger over the touchpad
surface and gently tap to perform input functions of a regular PC mouse.
• Double tapping (i.e. tapping the touchpad twice) is equivalent to clicking the
left mouse button in the Microsoft ™ Windows operating system.
STEP 2 – Position the cursor over down arrow, [ À ] (located right of

the User Name entry box). Then double tap the touchpad.
• In other words, click on the User Name drop down list arrow, [ À ].
STEP 3 – Position the cursor over your User Name in the drop down
list and double tap the touchpad.
• In other words, click on your User Name.
• You must select your User Name from the drop down list. You cannot add a
new User Name if it does not appear on the drop down list.
• Contact your supervisor if you need to change or add a new User Name and
Password for yourself.
STEP 4 – Enter your password.

• Asterisk characters (*) are displayed on the screen when you type in your
password entry. To ensure security, the actual password characters are
never echoed to the screen.
• All passwords are four characters long. Shorter or longer password entries
are NOT allowed.
• Passwords can consist of either alphabetic (alpha) or numeric characters.
• To enter alpha characters, press the [ALPHA] shift button to enter alpha
entry mode. In alpha entry mode, the XIS recognizes the alpha (i.e. upper
shift) characters of each button. Alpha shift characters are labeled on the
operator control panel. The ALPHA status light will be lit when you are in
alpha entry mode.
• Pressing [ALPHA] shift button again will toggle you into numeric entry mode.
The ALPHA status light will be off (unlit) when you are in numeric entry
mode.
• You can also enter your password numbers by positioning the cursor over the
digits on the bottom of the screen and then double tapping the touchpad.
• If a PC keyboard is available, you can also enter your password by typing the
characters in and pressing the [Enter] key. All alpha character entries are
automatically shifted into upper case characters for entry.
STEP 5 -Wait for the System Ready screen to appear.

The system is now ready for immediate use
STEP 1
Move the cursor
over the
Operator button
and tap the
touchpad.
STEP 2
Move the cursor
over the User
Name drop
down list button.
and tap the
touchpad.
a.
STEP 3
Move the cursor
over your User
Name and tap
the touchpad.
STEP 4
Enter your
password.
STEP 5
Wait for the
System Ready
Screen to
appear.
X-RAY IMAGE SCREENING PROCEDURES
Successful x-ray imaging security screening requires:
• knowledge of how to operate the x-ray imaging system and
• knowledge of how to interpret the x-ray images.
This manual provides you with detailed instructions on how to operate the Astrophysics
X-ray Imaging System. However, because the security needs of each user differs, it is
beyond the scope of this manual to provide specific instructions on how to analyze and
interpret x-ray images for every situation. Contact the Astrophysics Sales Department for
further information and referrals on training on x-ray imaging security image analysis.
In X-Ray Screening Mode bags, packages, and other articles are placed on the conveyor
belt and are carried through the inspection tunnel by the conveyor belt. Inside the x-ray
tunnels, items are exposed to penetrating x-rays. The XIS then generates and displays a
scanned “x-ray” image revealing the internal contents of each item.
STEP 1 Press the [LEFT] button to start the conveyor in the left
(forward) direction.
If your system has a foot-mat switch, stand on it.
NOTE: If a foot-mat switch is present, the XIS requires the presence of an

operator standing on the foot-mat to run the machine. If no one is
standing on foot-mat, the XIS will stop and display an “INTERLOCK”
warning message on the bottom right corner of the screen. Stepping
on the foot mat will clear INTERLOCK message from the screen and
allow further operation of the machine. If the INTERLOCK warning is
not cleared in two minutes, the XIS application will logout the user and
return to the “Please Login Screen”.
NOTE: Make sure the foot-mat is properly plugged into the XIS and placed near
the operator control console.
Pressing the [LEFT] key, commands the conveyor to move in the left (forward)
direction (moving from entry end to exit end)
• Do NOT continuously run the conveyor in the RIGHT (reverse)

direction for more than 30 seconds at a time.
• Running the belt in the forward direction keeps the conveyor belt in
optimum alignment.
NOTE: Press the [STOP] button to stop the conveyor.
STEP 2 Place the articles that you want inspected on the conveyor
so that they are carried into the x-ray inspection tunnel.
Items carried into the inspection tunnel are automatically x-ray scanned and
imaged. The resulting x-ray image is displayed on the computer monitors.
Scanned bag images remain on the screen (i.e. do not scroll off) until another item is
scrolled on to the screen.
During x-ray imaging, observe the following safety precautions:
• Avoid unnecessary radiation exposures. Do NOT insert any part of

the body into the x-ray inspection tunnel.
• Do NOT allow anyone to sit on or ride the conveyor.
• Do NOT manually (hand) open the x-ray curtains while the conveyor
belt is moving.
• Do NOT overload the conveyor belt.
• Do NOT place sharp objects on the conveyor that can puncture the
conveyor belt or cut the x-ray curtains.
• Be careful when objects exit the x-ray tunnel. They may drop onto
the floor.
• Although pets are not harmed by the XIS, please be sensitive to the
pet and its owner. The TSA (Transportation Security Administration),
for example, requires metal detector, visual, and physical inspection
of pets. Request that the pet owner remove the pet from its carrier.
Pet carriers should be inspected separately using the XIS.
• Foods and drinks (in closed containers) are not affected by x-rays
from the XIS. They can be safely inspected using the XIS. However,
do NOT allow the entry of open containers of liquid into the x-ray
tunnel. They may spill and damage the electrical components inside
the XIS.
• Cell phones, calculators, computers, and other electronics devices

are unaffected by the x-rays from the XIS. They can be safely
inspected using the XIS.
• All developed film and printed pictures are unaffected by x-ray from
the XIS. They can be safely inspected using the XIS.
• Most undeveloped film with a film speed of 1600 ASA or 33 DIN or

slower are unaffected x-rays from the XIS. They can be safely
inspected using the XIS. X-ray radiography film and very high speed
scientific film should NOT inspected by the XIS.
Sample Of A Typical X-Ray Image Screen
Note the control messages on the bottom of the screen.
Video Display Mode
Direction of Belt Travel
Image Archive On/Off Status
TIP On/Off Status
PEC2 Photocell Status (yellow when parcel is blocking exit Photocell )
X-ray On/Off Status

``
PEC1 Photocell Status (yellow when parcel is blocking the entry photocell)```
Contrast Brightness Level with control
Image Counter
Image Date and Time
Figure 3 - X-ray Imaging Screen
STEP 3 Carefully inspect each scanned image.
STEP 4 Repeat Steps #2 and #3 for every bag image.
STEP 5 To LOGOUT press the [EXIT ] button on the Operator

Console.
• Logout allows another user to login and continue using the system.
• Logout also prevents unauthorized persons from using the system when it is
unattended.
Examining Images With The Operator Console Function Buttons
ZOOM-IN (i.e. Zoom In) Function Operation FOR COLOR & B/W
SCREEN
Use the [ZOOM IN] (i.e. zoom-in) function to magnify and more closely examine
areas of interest on the screen. To use the [ZOOM IN], i.e. ZOOM IN ) function:
• Press the [ZOOM IN] button on the Console.
• Then (using the touchpad) move the cursor over the area of interest on
the screen.
o Each press of the [ZOOM-IN] button increases the screen

magnification by a factor of two times (2x). For example,
pressing the STOP button twice magnifies the image by factor of
four times (4x).
o The “zoomed” screen re-centers itself around where the cursor

was originally positioned.
o Each screen can be separately “zoomed”. For example, you can

“zoom-in” an image on the left (B/W) screen while leaving the
right (color) screen image alone.
o The [ZOOM-IN] button can be successively pressed to a button

five times for a maximum zoom-in magnification of 32x.
ZOOM-OUT (i.e. Zoom Out) Function (Button) Operation FOR COLOR & B/W SCREEN
The screen magnification can be reduced by pressing the Zoom Down [ZOOM
OUT] button.
• Pressing the [ZOOM-OUT] now reduces the magnification by factor of

one-half (1/2). For example, if the screen is at 8x zoom, pressing the
[ZOOM-OUT] button once reduces the zoom to 4x.
• You can ZOOM down to a minimum of 1x magnification.
The screen also immediately returns to normal magnification (1x) when the Forward or
Reverse button is pressed.
SCREEN COLORATION FOR COLOR SCREEN ONLY
Use the display colors on the color screen as guide to identifying materials and hence possible threats. The
XIS materially classifies and colorizes items on the color screen according the following schema:
MATERIAL MATERIAL COLOR SAMPLE
SEPARATION: COMPOSITION
ORGANIC /
INORGANIC
Foods, paper, most
clothing, and the most
Organic dangerous military
explosives are
organic.
The colors of various thicknesses of Lucite

plastic, an organic compound.
Organic
(For purposes of Z- Air

number classification
air is considered The x-ray image of air is represented by the
organic.) color white.
Inorganic Aluminum
The color of a (25mm thick) pure block of

aluminum, an inorganic metal.
Inorganic Steel
(Metallic)
The color of a block (10mm thick) of steel, an

inorganic metal
Inorganic Lead and other very

(Heavy Metal) dense, thick materials
The Color of thin (1mm block, left) and a thick

strip (3mm block, right) of Lead, an inorganic
metal.
Table 4 - XIS IMAGE COLORATION SCHEMA
ORG Button Function FOR THE COLOR SCREEN ONLY
Use the ORGANIC image function button to highlight organic material in the image. Pressing
the organic image function button “de-emphasizes” the presence of inorganic items on the
screen. This reduces distracting visual clutter.
NOTE: “Organic” items are of special interest because the most powerful and
dangerous (military) explosives are “organic” compounds.
NOTE: Organic items are also very common. All foods are organic. Most
clothing is organic. Papers and currencies are organic.
INORG Button Function FOR THE COLOR

SCREEN ONLY
Use the INORGANIC image function button to highlight inorganic material in the
image. Pressing the [ INORG] image function button “de-emphasizes” the cluttering
presence of organic items in the screen.
NOTE: “Inorganic” materials are of special interest because most weapons

including guns, knives, shanks, and “brass” knuckles are usually
constructed of inorganic metals such as steel, brass, and aluminum.
However, it is important to note these deadly weapons can also be constructed

from dense “organic” plastics.
IMAGE DENSITY FOR COLOR & B/W SCREEN
Use the lightness and darkness of the image as a guide for identifying overall object
density.
o Dense objects are displayed on the screen in dark tones.
o Less dense objects are displayed in lighter gray tones.
o Air, the least dense material, is displayed as white.
Exceptionally dense objects are displayed in black.
o Very dense objects are usually the most problematic in terms of security.
For example, guns and knives, are usually made of dense hardened steel.
[LIGHT] and [DARK] ADJUSTMENT Control FOR COLOR & B/W SCREEN
Use the [LIGHT] to examine very dense objects.
• The [LIGHT] and [DARK] buttons allows the screen to lightened five steps or
darkened five steps from the “normal” screen image brightness.
• Very dense objects are normally displayed in black or in very dark gray tones.
• Lightening a dark object may reveal hidden items (behind a dense object) and
critically important details.
• The [LIGHT] and [DARK] controls adjust the image “brightness” of the across the
entire screen. For example, moving the slide left 3 steps darken all objects in 3
“steps” darker.
B/W Button Function FOR B/W SCREEN ONLY
Use the “B/W” Function button to select the default B/W display mode on the left
Black & White display screen. The B/W functions only affects the image on the Black
& White (i.e. left side) monitor.
• The B/W (Black and White) screen displays the scanned image in gray-tones
based on the density of the scanned item.
o Highly x-ray absorptive dense objects are displayed in dark black
tones.
o Lower densities are displayed in lighter tones.
o The lowest density, air, is displayed as white.
o Many users prefer using the B/W screen instead of the other pseudo
colorized screen.
REV Button Function FOR B/W SCREEN ONLY
Use the [B/W REVERSE ] button to invert the Black on White image to White on
Black. The [B/W REVERSE] function only affects the image on the Black & White
(i.e. right side monitor) display. Notice how the [B/W REVERSE] functions instantly
inverts the normal contrast perspective. The image may now show critically
important details that may have been previously overlooked.
ATOM (Atomic Number) Button Function FOR COLOR SCREEN ONLY
Use the ATOM function to check the Z-Number of suspicious objects on the screen.
• Z-Number, or Atomic Number, is equal to the number of protons (in the

elemental atoms that make up the object). Z-number can be used to
estimate material composition of the item. The XIS calculates Z number by
measuring and comparing the absorption of low and high frequency x-rays
by an object.
• To display Z-NUMBER function:
o Press the [ATOM] button.
o Imagine a “box” that encloses the area of interest on the screen.

Using the touchpad, position the cursor to one corner of that box.
o Double tap the cursor. An expanding box will appear on the screen.
o Glide your finger (i.e. slide your finger while keeping it in constant
contact with the touchpad) across the touchpad and move the cursor
to expand the box to cover the area of interest.
o The average Z-Number of the area will be displayed on the bottom

corner of the screen.
The XIS only calculates and displays the Z-numbers between 6 and 26.
List of Common Z-Numbers
Material Z-Number
Graphite (C) i.e. carbon 7
Water ( H20 ) 8
(approximate, exact value is
determined by the container)
Aluminum (Al) 13
Steel (iron) 26
Table 5 – LIST OF COMMON Z-NUMBERS
The IMAGE ARCHIVE Button Function
Use the Image Archive feature to review and compare previously scanned images if
necessary. The Image Archive feature provides on-demand retrieval and review of the
last 50,000 previously scanned items on the color screen.
Previously scanned images can be recalled as follow:
1. Press the [IA] button. The Image Archive Selection Dial menu screen will
now be displayed.
2. Position the cursor on the “selector” dial. Then double tap the touchpad.
NOTE: The Image Selector first points to the very right hand side of the
Dial Screen. This represents the most recently scanned image.
Other older scanned images are represented to the left of this
point on the dial. The earliest image is represented on the very
left most side of the dial
3. Using the touchpad, move the cursor to the left and select a starting point
where you will begin reviewing images.
NOTE: The date and time of each image referenced by the pointer is
displayed on the left bottom side of the screen.
4. Position the cursor to the [FORWARD] button on the screen and double tap
the touchpad to display bag images from oldest to most recent
NOTE: To review bag images that were scanned earlier than the one
currently referenced, move the cursor to the [REVERSE] button
on the screen and double tap the touchpad to display bags from
the most recent to older
5. To return to regular x-ray image scanning, press the Console’s [LEFT] (or
[RIGHT]) button.
Printing the Current Color Screen Image
To print the current screen for future reference:
• If the conveyor belt is moving, press the [STOP] button to stop the
belt.
• Press the [Print] button on the AOCP.
• A printer must be connected to the XIS and the printer driver

software for that printer must be installed before the Print function
will work. Please consult with the Astrophysics Customer Service
Department before installing your printer.
Picture Perfect Imaging Mode
“Picture Perfect Imaging” Mode (PPIM) is an enhanced imaging mode that displays organic items
in much greater detail.
Organic items refer to things that are made from “non-metallic” materials. Organic
items encompass a large variety of things including all foodstuff, most clothing fabrics,
leather products, wood products, and all plastics. In contrast, items made of metals,
such as aluminum, steel, tin, copper, etc are classified as “inorganic”. Inorganic items
can also be imaged with PPIM, but they are not rendered in enhanced detail as
organic items are.
The XIS distinguishes between organic and inorganic items by color. The XIS displays
organic items in the hues of orange to reddish brown, while inorganic items displayed
in hues of green to blue. The specific color shade is determined by an item’s density.
Denser items are colored with darker shades. Very dense items (and x-ray opaque
items) are colored black.
Picture Perfect Imaging Mode (PPIM) is started by pressing the [ F2 ] button.

The conveyor belt must first be stopped. If [ F2 ] is pressed while conveyor belt is moving, the belt
will first stop before the PPIM image is displayed.
• PPIM only displays the image of the LAST bag that was scanned.
• Pressing the [ F2 ] button “toggles” the XIS between “Normal” and PPIM mode.
• You CANNOT screen other bags in PPIM. To resume screening bags, you must first
exit PPIM by pressing [ F2 ].
• You can also exit PPIM and resume normal screening by pressing the following
buttons:
BUTTON DESCRIPTION OF BUTTON COMMENTS

FUNCTION
[ LOGOUT ] Logout user Logs out users and returns to “Please Log In”
screen.
[ LEFT ] Start conveyor in left direction XIS will start conveyor and resume normal x-ray
image imaging.
[ RIGHT ] Start conveyor in right direction XIS will start conveyor and resume normal x-ray
image imaging.
[ EDGE Display image with Edge Trace image XIS will resume “normal” imaging when [LEFT]
TRACE ] enhancement. or [RIGHT] button is pressed.
[ PSEU ] Display BW (black & white screen) XIS will resume “normal” x-ray imaging when
image in Pseudo-color mode [LEFT] or [RIGHT] button is pressed.
[ INORG ] Display image with Inorganic image
enhancement
PPIM does three things:
1. It erases the screen,
2. It analyzes and re-displays the last bag image, and

3. It displays organic items with enhanced “texture” and detail.
• Note, if there is no organic items in the x-ray image, the Picture Perfect
image of the last bag will appear the same as before without any change.
• If the last bag is exceptionally long, PPIM displays only the last part of the
bag. During imaging long bags are divided into 0.5 meter sections.
PPIM has 6 sub-modes of x-ray image display:
Picture Perfect Imaging “Sub-Mode” Displays Displays Displays organic Displays cluttered
thin objects thick objects items with images (with thick
well well enhanced Organic and thin objects)
“texture” and well
contrast
Picture Perfect Dual Energy Color
Imaging (PP DE Color) 3 3
Picture Perfect Single Energy Color
Imaging (PP SE Color) 3 3
Picture Perfect Dual Energy
“Organic” Enhanced Imaging 3 3 3
(PP DE Organic)
Picture Perfect Single Energy
“Organic” Enhanced Imaging 3 3 3
(PP SE Organic)
Picture Perfect Black/White Mode (PP The PP B/W mode is automatically displayed on the B/W screen when PPIM
BW) is first started (i.e. pressing [F2] ).
Picture Perfect Reverse Black/White This is the “Reverse video” version of PP B/W mode. (i.e. the image is
Mode displayed as white on a black background)
(PP REV BW)
Picture Perfect Mode is first started by pressing [F2].
Pressing [ F2 ] returns (i.e. toggles) you to normal imaging mode.
Picture Perfect Mode enhances BOTH the Color and Black/White Screen
image.
The various PPIM modes can be selected by pressing the [ORG], [COLOR], [B/W], or
[REV B/W] button.
The diagram below is a “State Diagram” of the various Picture Perfect Imaging Modes of
Display. The text in bracket [ ] indicates the button press necessary to select the specific
PPIM sub-mode.
ABBREVIATION DESCRIPTION
PP DE COLOR Picture Perfect Dual Energy Color Imaging
PP SE COLOR Picture Perfect Single Energy Color Imaging
PP DE ORGANIC Picture Perfect Dual Energy “Organic” Enhanced Imaging
PP SE ORGANIC Picture Perfect Single Energy “Organic” Enhanced Imaging
PP BW Picture Perfect Black/White Mode Imaging
PP REV BW Picture Perfect Reverse Black/White Mode Imaging
The PPIM is usually exited by either:
o Pressing [ F2 ] button to resume to normal screening, or
o Pressing [ LOGOUT ] to logout and return to the “Please Log In” Screen.
The following AOCP function buttons do NOT work with PPIM
The following AOCP

Buttons that are NOT Description of UNSUPPORTED AOCP
supported with PPIM button function
[ ATOM ] Display atomic z-number.

[ SAVE RGB ] Save screen image as “BMP” file.
[ SAVE WIM ] Save screen image as “WIM” file.
[ ZOOM IN ] Zoom-in (magnify) screen image
[ ZOOM OUT ] Zoom-out (de-magnify) screen
[ PRINT ] Print screen image
“left” [ NORM ] Restore screen image to normal 1x zoom.
[ CBT ] Start computer based training
[ REVIEW ] Start image review
[ ARCHIVE ] Display image archive menu screen.
Examples of the various PPIM imaging:
Operator Console Image Adjustment Button Operation When The Conveyor Belt
Has STOPPED.
IMAGE BUTTON AFFECTED

ADJUSTMENT FULL NAME SCREEN DESCRIPTION OF OPERATION WHEN BELT
BUTTON IS STOPPED
[B/W] Black & B/W Screen Display the default normal B/W (black on white)
White (Right video on the B/W Screen.
(Black on Monitor)
White)
[COLOR] Color Color Screen Display the default color screen on the B/W
(Left Monitor) Screen.
[DARK] Darken Color Screen Darken (lower) the contrast on the screen.
Contrast or B/W
Screen
[INORG] Inorganic Color Screen Adjust the Color Screen (the monitor on the right)
(Left Monitor)) by “subtracting” out organic items from the
display
[LIGHT] Lighten Color Screen Lighten the contrast on the screen
Contrast or B/W
Screen
[NORM] Normal Color Screen Resume normal contrast on the screen
Contrast or B/W
Screen
[ORG] Organic Color Screen Adjust the Color Screen by “subtracting” out the
(Left Monitor) inorganic items from the display
[PSEU] Pseudo Color B/W screen Display the B/W image in colors. The coloration
( White on (Right is based strictly on screen brightness, not on Z-
Black) Monitor) number determination.
[B/W Reverse B/W screen “Invert” B/W Screen Display (to white on black).
REVERSE] ( White on (Right White is displayed as black and vice versa.
Black) Monitor) Intermediate gray scales are similarly inverted
Table 6 - IMAGE ADJUSTMENT OPERATION WITH CONVEYOR STOPPED
Operator Console Image Adjustment Button Operation When The Conveyor Belt Is
RUNNING.
SCREEN IMAGE FUNCTION FIRST BUTTON SECOND
TO PRESS BUTTON
TO PRESS
B/W Display NORMAL BLACK ON WHITE SCREEN Left [ NORM]
(right (black on white)
monitor)
B/W Display Reverse Video WHITE ON BLACK SCREEN [REV] Left [ NORM]
(right (white on black)
monitor)
B/W Display B/W PSEUDO COLOR [PSEU] Left [ NORM]
(right
monitor)
B/W Display BLACK & WHITE SCREEN AND LIGHTEN CONTRAST Left [LIGHT]
(right
monitor)
B/W Display BLACK & WHITE SCREEN AND DARKEN CONTRAST Left [DARK]
(right
monitor)
SCREEN IMAGE FUNCTION FIRST BUTTON SECOND

TO PRESS BUTTON
TO PRESS
Color Display NORMAL COLOR SCREEN Right [NORM]
(left (right monitor)
monitor)
Color Display ORGANIC COLOR SCREEN [ORG] Right [NORM]
(left
monitor)
Color Display INORGANIC COLOR SCREEN [INORG] Right [NORM]
(left
monitor)
Color Display COLOR SCREEN AND LIGHTEN CONTRAST Right [LIGHT]
(left monitor)
Color Display COLOR SCREEN AND DARKEN CONTRAST Right [DARK]
(left monitor)
Table 7 - IMAGE ADJUSTMENT OPERATION WITH CONVEYOR RUNNING
The images below compare the effect of using the images adjustment “buttons” on the same bag
image. The images were obtained from the (left side) B/W (Black and White) Video Monitor.
B/W Image after [LIGHT] button was

B/W Image after [B/W] button was pressed. pressed twice.
(Displays Normal B/W Contrast) (Contrast adjusted 2 steps lighter)
B/W Image after the [DARK] contrast B/W Image after [REVERSE B/W] button was
adjustment button was pressed twice. pressed.
(Contrast level was adjusted two step darker) Note the enhanced image clarity.
(Black on White imaging was changed to White on Black)
Figure 4 - B/W Images Adjustment Comparison
B/W Image after [PSEU] button was pressed.
(Contrast was adjusted two step darker)
The images below compare the effect of using the images adjustment “buttons” on the same bag
image. The images were obtained from the (right side) Color Video Monitor.
Color image after the [ORG] button was

Color image after the [COLOR] button was pressed.
pressed. (Image now emphasizes ORGANIC MATERIAL detail.)
(This selected normal contrast color image display.)
Color image after the [INORG] button was Color image after the [LIGHT] button was
pressed. pressed twice.
(Image now emphasizes INORGANIC MATERIAL Detail) (Image now shows greater detail for dense materials.)
Figure 5 - Color Image Adjustment Comparison
Color Image after the [DARK] contrast adjustment
button was pressed twice.
(Image now shows greater detail for the less dense materials.)
Screener Assist
Screener Assist is an optional software feature that allows the XIS to highlight areas of special
interests to the user when the XIS is screening items such as luggage bags and parcels. When
the XIS detects a significant mass of organic material that has same Z-number* of military
explosives, it draws a highlighting ellipse around the area to alert the XIS operator. It is important
to note that many common organic items including certain foods, certain jells (i.e. shampoos,
toothpaste, etc), large pieces of plastic, certain batteries (from notebook computers, cameras, etc)
may also have the same Z-number as military explosives. Screener Assist may highlight these
items as well. It is up to the operator to differentiate between these items and real potential
threats by closely examining the screen and taking action when necessary. Action may include
alerting your supervisor, questioning the owner of the bag, re-screening the bag in another
orientation, opening the bag for direct visual examination, etc. Follow the security procedures in
your facility for handling these situations.
Screener Assist is an adjunct for detecting potential threats in the items that you are screening.
Screening Assist does not replace constant vigilance or common sense. Carefully inspect the ALL
x-ray images.
A Black & White X-ray image of bag with highlighting Screener

Assist ellipses.
CHAPTER 5 – SYSTEM DESCRIPTION
Chapter Overview
This chapter briefly describes the various components that make up the XIS.
Introduction
Externally, the XIS consists of four major components:

The mainframe assembly
The conveyor assembly
The PC monitor(s)
The Operator Control Console
The mainframe assembly is a rectangular box that houses x-ray inspection tunnel on the
top and the x-ray generator and controlling electronics below. Bag and packages enter
the x-ray tunnel where they are exposed to x-rays and are imaged.. The x-ray tunnel is
lined with lead and lead x-ray fabric “curtains” to prevent the escape of scattered x-rays.
The Conveyor Assembly

The conveyor assembly includes the conveyor bed and conveyor belt. The conveyor belt
“wraps” the conveyor bed. When the operator presses the [LEFT] key, the circular belt
continuously travels from the entry end through the x-ray tunnel to exit end of the XIS.
The exit end of the bed is easily identified by the presence of the AC power cord and
switch that are located beneath it. The XIS 5335 and XIS 6545 has only a single
conveyor motor located at the end exit of the conveyor. In this case the conveyor motor
normally “pulls” the conveyor belt along. The XIS 7858 and the XIS 100x models have
two conveyor motors located at both ends of the conveyor belt.
The Foot Mat Switch

The Foot-Mat is an optional XIS accessory. It resembles a rubber mat and it is placed
next to the operator console. The foot mat switch insures that an operator is physically
manning the XIS when it is being used. The operator must stand on the foot mat in order
to activate the conveyor belt (and hence the x-ray generator). If the operator steps off
while the XIS is imaging, the conveyor belt and x-ray generator are immediately stopped
and an INTERLOCK warning message is displayed on the screen. Stepping on the foot-
mat switch will erase the INTERLOCK warning message and allow the operator to
resume operation of the machine.
NOTE: If a foot switch mat is present, make sure that it is plugged into the
XIS before use.
The foot-mat switch requires about a 40 lb (18 kg) standing load

before it will activate the XIS.
Do NOT place a chair on the foot-mat switch. The point of the

chair’s leg will abnormally wear the foot-mat switch and will result
in premature failure.
Figure 6 - Foot Mat Switch
CHAPTER 5 - THE ADVANCE OPERATOR CONTROL PANEL – REVISION 2
The Advance Operator Control Panel (AOCP) Revision 2 is the latest operator control interface
for the Astrophysics X-ray Imaging System (XIS). The AOCP replaces the PC keyboard and
mouse for communicating with the embedded PC inside the XIS. The AOCP has six main
components:
o A Emergency Stop Button,
o A TIP Threat Alert Button,
o A set of status control lights,
o A Key-switch,
o A set of operator control buttons, and
o A touchpad interface.
The AOCP Rev 2.0
Figure 7 – AOCP Rev 2 - Advance Operator Control Panel – Keyboard Layout
AOCP REV 2 KEY-SWITCH Æ TURNING THE XIS ON
The AOCP Key-Switch is located in the upper right corner of the AOCP. The key-switch is used to
turns the XIS ON and OFF.
AOCP REV 2 KEY-SWITCH Æ TURNING THE XIS OFF
AOCP REV 2 EMERGENCY STOP BUTTON
AOCP Emergency Stop Button (ESB) provides for immediate and safe emergency shutdown of
the conveyor belt and x-ray generator. In emergencies, such as an item being wedged in the x-ray
tunnel or being snagged by the conveyor belt, press the ESB down immediately. Pressing the
ESB immediately powers down and halts the conveyor belt and x-ray generator. This brings the
XIS into a safe non-operational “EMEGENCY STOP” state. The XIS remains in this safe state
until the ESB is turned clockwise. This releases the ESB and returns the XIS to normal
operations.
• The Emergency Stop Button should only be used in emergencies

• Do NOT use the Emergency Stop Button as a substitute for the [STOP] button or the key-
switch.
The conveyor belt and x-ray generator are also immediately stopped when
o The KEY-SWITCH is turned to the OFF position.
o Or when the is the main breaker switch is turned to the OFF position
o Or when electrical AC power is disconnected from the XIS (i.e. pull out the power
cord plug).
AOCP REV 2 STATUS CONTROL LIGHTS
The AOCP has a set of eight system status lights. They are located at the top of the
panel. The status lights provide “real-time” operational information on the XIS. The function of
each status light is described in the table below.
Status Light Status when status light is lit (On). Status when status light is un-lit (Off).
ALPHA The ALPHABETIC characters are entered when The (Upper Case) function button entries
the buttons are pressed. are entered when the AOCP buttons are
• Pressing the ALPHA button (lower left pressed.
most button) sets the AOCP into • The Upper Case functions are
alphabetic character output mode. The indicated by the black text that
ALPHA output mode is indicated by the highlighted with white background.
upper ALPHA status light.
• Pressing the ALPHA button again returns
the AOCP to “default” numeric/function
mode.
L1 The Image Archive system is ON The Image Archive system is OFF
(I.e. IA is recording scanned bag images for (I.e. IA is NOT recording scanned bag
future retrieval.) images.)
L2 No function. No function.
(For future system implementation.) (For future system implementation.)
L3 No function. No function.
SCREENER No function. No function.
ASSIST (For future system implementation.) (For future system implementation.)
TIP The TIP system is software is enabled (i.e. The TIP system is OFF
turned ON ) (I.e. No TIP images will be projected.)
• When the TIP system is ON, the TIP
system software will periodically blend in
threat images to test the operator.
X-RAY The X-ray generator is ON and producing x- The X-ray generator is OFF and NOT
rays. producing x-rays.
• Do NOT insert any part of the body into the
inspection tunnel when the X-RAY light is
lit.
POWER The AOCP key-switch is turned ON. The XIS is turned OFF.
AOCP REV 2 DUAL FUNCTION BUTTONS
Most of the AOCP buttons have dual function outputs. The dual function outputs
are labeled on each key. For example, the [3 C] button outputs [3] in normal
(numeric) entry mode and [C] in “ALPHA” entry mode. The ALPHA entry mode is
selected by pressing the [ALPHA] button. The AOCP [ALPHA] status light
becomes lit when the AOCP is in ALPHA entry mode.
The AOCP remains in ALPHA entry mode until the [ALPHA] button is pressed
again, toggling the OCP back into normal entry mode.
On startup, the AOCP defaults to the normal function outputs that are labeled with a white
background.
AOCP REV 2 CONVEYOR CONTROLS - [LEFT], [STOP], AND [RIGHT]
BUTTON DESCRIPTION OF BUTTON PRESS OPERATION
[LEFT] Start conveyor moving in the (right-to) left direction.
• Left Tip Arrow Light becomes lit when conveyor is moving in the left direction.
• The LEFT conveyor direction is usually the Forward direction of the machine. Bags traversing the
inspection tunnel in the Forward direction enter from the Entry opening of inspection tunnel and
leave throught the Exit (end) opening.
o The Exit end of the XIS is the one with the power cord and main AC switch located on
the bottom of the XIS (underneath the conveyor bed).
o The Entry end of the XIS is opposite the Exit end.
• When you press the [LEFT] button, Forward is displayed on the bottom of the screen.
• When you press the [LEFT] button, the conveyor will momentarily, “back-belt”, (i.e. the belt will
momentarily move in the reverse (right) direction for 2 seconds to clear items that may be
blocking the x-ray window inside the inspection tunnel) and then the belt will continuously move in
the left direction.
• If you press the [LEFT] button when the conveyor is already moving in the right direction, the
conveyor will first stop and then move in the left direction.
[STOP] Stop the conveyor (if it is moving).

• also functions as an [Enter] key during user log in
[RIGHT] Start conveyor moving in the (right-to-) left direction.

• Right Tip Arrow Light becomes lit when conveyor is moving in the left direction.
• The Right conveyor direction is usually the Reverse direction of the machine. Bags traversing the
inspection tunnel in the Reverse direction enter from the Exit (end) opening of inspection tunnel
and leave through the Entry opening.
o The Exit end of the XIS is the one with the power cord and main AC switch located on
the bottom of the XIS (underneath the conveyor bed).
o The Entry end of the XIS is opposite the Exit end.
• When you press the [RIGHT] button, Reverse is displayed on the bottom of the screen.
• When you press the [RIGHT] button, the conveyor will momentarily, “back-belt”, (i.e. the belt will
momentarily move in the reverse (left) direction for 2 seconds to clear items that may be blocking
the x-ray window inside the inspection tunnel) and then the belt will continuously move in the right
direction.
• If you press the [RIGHT] button when the conveyor is already moving in the left direction, the
conveyor will first stop and then move in the right direction.
AOCP REV 2 NUMERIC BUTTONS
BUTTON DESCRIPTION
[0] , [1], …, [9] Enter number (for entering user password in “Please Log In” Screen).
[ENTER] Enter (when selecting username entry at “Please Log In screen”)
[DEL] Erase previous (character) entry (in NUM mode entry.
“Z” entry (in ALPHA mode entry)..
AOCP REV 2 SYSTEM CONTROL BUTTONS
BUTTON DESCRIPTION
[PRINT] Print the current screen image to the printer.
The print function only operates when a printer is installed, connected, and powered on.
[DIAG] Display Diagnostic Screen (Optional Feature)
[F1] Enable / Disable Continuous X-ray On (CXO) when conveyor belt is running. CXO allows imaging
of thin items. Exceptionally thin items may go under the x-ray inspection tunnel’s photocells that
trigger the x-rays to turn on. CXO allows imaging of these items. X-rays are ONLY generated
when the conveyor belt is running. Stopping the conveyor STOPS the production of x-rays.
• Pressing [F1] enables CXO imaging.
• Pressing [F1] again, disables (i.e. turns off) the CXO function.
• Note Æ after enabling CXO, you must start the conveyor to begin imaging. .
[F2] Enable / Disable Picture Perfect Imaging
“Picture Perfect “ imaging mode displays enhanced contrast imaging of organic items. To use
Picture Perfect :
• Stop the belt after imaging a bag. (i.e. Press [STOP] button.)
• Press [F2] to display the same image with enhanced “Picture Perfect” detail.
• Press [F2] to resume normal imaging. (You can also press any other image adjustment
buttons to automaticallyexit “Picture Perfect” imaging mode. )
[SAVE RAW] NO FUNCTION.
This key is unsued.
This XIS auto-saves all scanned bag images into the \Program\Files\XrayClient\XrayDoc
[SAVE RGB] NO FUNCTION.
This key is unsued.
This XIS auto-saves all scanned bag images into the \Program\Files\XrayClient\XrayDoc
[ENTER] Performs as the [ENTER] key on a regular keyboard.
[LOG OUT] Exit x-ray image scanning screen and go to “Please Log In” screen.
AOCP REV 2 IMAGE ADJUSTMENT BUTTONS
BUTTON DESCRIPTION
[ATOM] Calculate and display z-number
• Press the [STOP] button. (The conveyor belt must be stopped before
using the [ATOM] button.)
• Press the [ATOM] button.
• Using the touchpad, position the cursor to the upper left corner of the
area of interest.
• Double tap the touchpad.
• An expanding area selection box will appear on the screen. “Glide”
(slide your finger while keeping in contact with the touchpad) the
cursor to expand the box to cover the area of interest.
• Lift your finger from the touchpad and the Z-Number will be displayed
in the lower right corner of the screen.
[COLOR] Display the default color mode screen on the Color Screen.
using the [COLOR] button.)
• Press the [COLOR].
[EDGE TRACE] Edge Sharpen the image (i.e. increase the contrast between boundaries of
light and dark objects
using the [EDGE TRACE] button.)
• Press the [EDGE TRACE] to “edge sharpen” the image.
BUTTON DESCRIPTION
[HIPEN] Lighten (screen gamma) the screen contrast two “steps”. This allows you to
see through dense (usually inorganic) objects.
using the [HIPEN] button.)
• Press the [HIPEN].
[INORG] Adjust the Color Screen to emphasize inorganic materials and de-
emphasize inorganic materials.
using the [INORG] button.)
• Press the [INORG].
[LOG OUT] Exit x-ray image scanning screen. Go to “Please Log In” screen.
[ORG] Adjust the Color Screen to emphasize organic materials and de-
using the [ORG] button.)
• Press the [ORG].
[REVIEW] Display Image Archive screen.
using the [REVIEW] button.)
• Press the [ORG].
[F1] No function. (For future implementation.)
[F2] Picture Perfect Function
AOCP REV 2 ZOOM & SCREEN CONTRAST CONTROL BUTTONS
BUTTON DESCRIPTION
[DARK] Darken (gamma screen contrast of) bag image on scree to show greater detail for less
dense (usually organic) objects.
• The [DARK] button affects the “selected” screen.
• First press either [Screen 1] or [Screen 2] to select screen and then press [DARK]
[LIGHT] Lighten (gamma screen contrast of) bag image on screen to see through dense (usually
inorganic) objects.
• The [LIGHT] button affects the “selected” screen.
• First press either [Screen 1] or [Screen 2] to select screen and then press [LIGHT].
Left side [NORM] Display screen in Normal (1x magnification) zoom mode.
Right side [NORM] Display screen with Normal (default) screen brightness for selected screen
[SCREEN 1] Select B/W Screen (for [Light] and [Dark] screen controls)
[SCREEN 2] Select Color Screen (for [Light] and [Dark] screen controls)
[ZOOM OUT] Select Zoom Down (I.e. Zoom Out) mode.
[ZOOM IN] Select Zoom UP (I.e. Zoom In) mode.
Touchpad The Touchpad replaces the PC mouse.
• Move your fingers on the touchpad to position the cursor.
• Tap twice (quickly) to left click an entry.
CHAPTER 6 – THE ASTROPHYSICS TIP SYSTEM
Chapter Overview
This chapter describes how to use the TIP (Threat Insertion Projection) System. It is
intended for all users of the XIS.
NOTE: TIP is an option for the XIS system and does not come with the basic
system.
Introduction
TIP is an abbreviation for Threat Image Projection. TIP was originally an initiative of the
Transportation Security Administration (TSA) and the Federal Aviation Administration
(FAA) to improve airport security. This initiative has been widely implemented by many of
x-ray imaging system manufacturers including Astrophysics Inc.
The Astrophysics TIP system operates as an adjunct to the regular XIS operating system.
When the Astrophysics TIP system is turned ON, threat images (i.e. discreet pictures of
guns, knives, and bombs) are periodically blended into the scanned images that are
being displayed on the video screen. The operator usually has no awareness of whether
the TIP projections are real or not. The operator is tested on whether he can rapidly
recognize and acknowledge the presence of the fictitious threat projections. If the
operator correctly acknowledges the TIP threat, he is immediately congratulated by a
“HIT” screen messages. If he fails, the TIP system highlights the presence of the TIP
projection on the screen and warns the operator with a “MISS” message. The TIP system
scores all of the test results and summarizes the performance of each operator. The
results are then reported to security supervisor and to the TSA/FAA. The typical security
screener rarely sees images of actual threats. The TIP system allows the operator to be
regularly exposed to a variety of different threats. The operator thus receives on the job
training with continuous performance monitoring. Another benefit of the TIP system is
that operators are continuously prodded be alert and vigilant when they are screening
bag images.
There are three broad categories of TIP tests:

• Guns
• Knives
• Explosive including Bombs and IED (Improvised Explosive Devices)
The TIP system blends in x-ray images of these items in various profiles. Some images
are easily recognized because they are presented in their most familiar characteristic
profile. Other images are less distinctive. For example, the x-ray image of a knife blade
taken from along thin blade edge is often difficult to discern and recognize.
Threat recognition is further complicated by the presence visual clutter of other innocuous
items in the enclosing bag.
• Use the [INORG] image adjustment button to de-emphasize the
presence of organic clutter, which is typically clothing, foods, and
papers.
• Use the [LIGHT] contrast adjustment button to “lighten” the image so
you can see behind dense objects.
• Use the [ORG] image to de-emphasize inorganic clutter, such as
electronics in the enclosing bag.
Proficiency at threat recognition takes experience and practice.
TIP PROCEDURES - USING TIP WITH THE XIS
The Astrophysics XIS displays the status of its TIP system on the bottom right side of its
scanning screen.
• The TIP system will only project images when the TIP system is turned ON.
• When the TIP system is turned ON, a message “TIP ON” will be displayed. When
the TIP system is turned OFF, the message “TIP OFF” will be displayed.
• The TIP system is turned on and off by the supervisor and is not controlled by
regular operators. See your supervisor if TIP needs to be turned ON or OFF.
NOTE: The Astrophysics XIS system operates as usual when TIP is

turned ON. All conveyor controls and imaging adjustment
buttons work the same.
TIP images are projected at specific intervals based on the bag count. The projection
schedule is not based on time.
When a TIP “threat” image is being projected, a small picture of a threatening article on is
electronically blended into the current bag image as it is scrolled onto the screen.
The TIP projection schedule is partially randomized to prevent operators from guessing
when the next TIP projection will occur.
NOTE: If any threat appears on the screen, press the TIP

[SUSPECT] button.
If you were being tested by the insertion of fictional TIP into the bag that your are
examining and if you respond within the allotted response time (usually 3 seconds),
then Æ you will be greeted with a congratulatory message.
Press the [STOP] button to clear the congratulatory message from the screen.
• The TIP Projection image will be erased when the congratulatory
message is cleared from the screen.
• The TIP system will positively record your successful TIP threat
identification.
• The original scanned image without the TIP projection will then be
redisplayed on the screen.
RE-EXAMINE THE SCANNED IMAGE VERY CAREFULLY AND

THOROUGHLY!
• The bag may still have a real threat inside.
• When you have finished with your examination and you are satisfied that
there is NO real threat, then Æ press [LEFT] or [RIGHT] to continue
examining other bags.
If bag still appears to have a real threat inside, follow your facility’s security
procedures for handling this situation.
.
If the TIP system indicates that you are NOT being tested, then Æ
RE-EXAMINE THE SCANNED IMAGE VERY CAREFULLY AND

THOROUGHLY!
If the bag appears to have a real threat inside, follow your facility’s security
procedures for handling this situation.
If you determine on further examination that there is NO real threat inside the
bag, then:
• Press the [STOP] button to clear the “False Alarm” message from the
screen.
• The TIP system will record your “False Alarm” response.
TIP PROCEDURES - HELPFUL HINTS
Always use your own login and password.

• If you do NOT have your own login and password, ask your supervisor to assign
you one.
• Do NOT let others use your User Name and Password to login.
• Do NOT disclose your password to others.
• The TIP system scores the user who is currently logged in. You are responsible
for all TIP test results performed under your login. It is important to note that
other users may not be as motivated as you are in identifying and acknowledging
TIPs threats, especially when they are logged under your account.
After you login, check the TIP status. If the system indicates that TIP is turned ON, be
alert for possibly frequent TIP tests.
IF YOU SEE A POTENTIAL THREAT(S) IN A BAG --> PRESS THE [STOP] BUTTON.
• It is important to remember that potential threats the screen can either be a real
or fictitious TIP. Act accordingly.
• DO NOT LET THE BAG IMAGE WITH THE POTENTIAL THREAT

SCROLL OFF THE SCREEN. The moment a TIP image scrolls off the
screen, it is scored as a “MISS”.
• If the image of the potential threat is a fictitious TIP, pressing the [STOP]
button will give you an extra 30 seconds to respond. Otherwise you will
have less than 3 seconds left to respond and press the [SUSPECT]
button. Repeatedly pressing the [STOP] button will not give you more
time.
•
EXAMINE THE IMAGE QUICKLY AND RESPOND PROMTPLY. You
will need to quickly decide if the threat in the bag image “looks” real. Use
the image adjustment buttons on the control keypad to carefully inspect
the bag image.
If you miss a TIP test, study the highlighted missed threat image. Learn from it.
There are three broad categories of TIP tests:

• Guns
• Knives
• Explosive bombs (IED)
The TIP system includes x-ray images of these items in various profiles. Some
mages are easily recognized because they display the item’s most characteristic
profile. Other images are less distinctive. For example, the x-ray image of a knife
blade taken along a thin blade edge is often difficult to recognize.
Threat recognition is further complicated by the presence visual clutter of other

innocuous items in the enclosing bag.
• Use the [INORG] image adjustment button to de-emphasize organic
clutter, which is often clothing and food.
• Use the [LIGHT] Contrast Adjustment button to lighten the image to
see items that may be concealed behind denser x-ray opaque
objects.
• Use the [ORG] image to de-emphasize inorganic clutter, such as
electronics or mechanical frames and fastenings.
It takes practice and experience to become proficient at recognizing threats in x-ray

images.
The pictures below show the TIP System in action.
The picture directly below is an example of a typical TIP “Hit” Screen. A “HIT” occurs
when the operator correctly identifies and acknowledges the presence of TIP test image
on the screen within the allotted response time. The TIP is acknowledged by pressing the
[SUSPECT] key.
Note the presence of the IED (Improvised Explosive Device) TIP Threat.
In this case, after the TIP appeared in bag image, the operator correctly pressed the
[SUSPECT] button within the 3 seconds allotted response time.
Note the message:
HIT
You have CORRECTLY identified a fictional threat. Check the bag to make sure
that there are NO REAL threats. Press STOP Key to continue!
The whole message is important. It’s important to check the bag again to insure that
there are no real threats inside the bag. An actual real threat could have been
coincidentally hidden in the bag. In this case, there actually is another REAL THREAT in
the bag!
The picture below is an example of a typical TIP “Miss” Screen.
Note the presence of the IED (Improvised Explosive Device) TIP Threat.
After the projection appeared the projection appeared, the operator did not press the
[SUSPECT] button and the TIP “timed-out”. A “Miss” was then reported.
Note the message:
Miss
You did NOT identify a fictional threat. Check the bag to make sure there are NO
REAL threats. Press STOP key to continue.
The whole message is important. It’s important to check the bag again to insure that
there are no real threats inside the bag. An actual real threat could have been
coincidentally hidden in the bag. In this case, there actually is another REAL THREAT in
the bag!
The picture below is an example of a typical TIP “FALSE ALARM” Screen.
Note the absence of any TIP Threat in the image.
During regular screening operations, the operator pressed the [SUSPECT] button when
NO TIP was being displayed. A “False Alarm” warning was then immediately displayed.
Note the message:
False Alarm
A Fictional threat was canceled. Check the bag to make sure there are NO REAL
threats. Press FORWARD key to continue!
False Alarms messages are also very important. They indicate that you are not being
tested by the TIP System and that the threat that you have found on the screen may
actually be real.
CHAPTER 7 - CBT OPERATION
Chapter Overview
This chapter describes how to use the CBT (Computer Based Training) System. It is
intended for all users of the XIS.
Introduction
CBT is an abbreviation for Computer Based Training. The Astrophysics CBT system
emulates the screening operation of the XIS system without the need to run bags through
x-ray tunnel. This allows the user to focus on learning to use the XIS without the
distractions inherent in running the XIS at an actual security checkpoint. CBT users, for
example, can concentrate on learning to use the XIS controls buttons without the worry of
missing real threats. CBT users can also set their own training schedule and learning
pace.
USING Astrophysics CBT
STEP 1 - Have your supervisor turn the CBT option ON.

• The CBT option must be turned ON before it can be used.
• The CBT is enabled by the ADMINISTRATOR user.
• When the CBT is turned ON, the XIS CANNOT be used for regular x-ray
screening because normal conveyor belt operation is disabled. \
STEP 2- Login as usual. The regular login procedures are described
in Chapter 3.
• Select your user name entry from the drop down.
• Enter your numeric password using the console.
• Wait for the System Ready screen to appear. .
STEP 3 - Press the [LEFT] button to start the CBT simulation.

• Simulated bag image will start scrolling across the screen. Notice how the
bags keep scrolling even though the conveyor is stopped
• The bags will continuously scroll across the screen until the [STOP] button is
pressed.
• All of the imaging function buttons operate as normal.
STEP 4 - CBT training is concluded when the users logs out. Press
the [EXIT] button to logout.
• When TIP is turned ON, the CBT does NOT accumulate any statistics on
performance.
STEP 4 - Have your supervisor turn the CBT option OFF, when you
are ready to use the XIS for real screening operations, .
CHAPTER 8 -THE XIS SUPERVISOR
Chapter Overview
This chapter is intended for Supervisory XIS users. It describes work instructions for
operations and task normally assigned to Supervisors.
XIS Supervisor
XIS Supervisors have four important responsibilities:
1. To add, edit, and delete operator logins
2. To enable or disable usage of the various XIS software options including: IA, CBT,
and TIP options.
3. To train their users on how to properly operate the XIS
4. To train their users on how to properly perform their security screening task with
the XIS. This task requires training users on threat identification and threat
handling procedures. This training instruction is beyond the scope of this manual.
To Add, Edit, Delete User Name Login Account Procedures
Follow the procedures below for adding, editing, and deleting User logins.
1. Go to the Please Log In screen and select the Administrator label.
3. Right click on the Password box.

4. Enter the Administrator Password.
• The Administrator password for the XIS is provided to supervisors at the

time of system installation.
5. Wait for the User Manager screen to appear.
To ADD A User
1. Click on the [Add] button.
2. Wait for Add New User Screen to appear.
Figure 8 - Add New User Screen
3. Enter the User Information Fields

• Full Name (Optional information field)
• Date of Birth (Optional information field)
• Gender (Optional information field)
• Phone Number (Optional information field)r
• Address (Optional information field)
• Social Security (Number) (Optional information field)
• Select Operator or Administrator (REQUIRED ENTRY FIELD)
• User Name (REQUIRED ENTRY FIELD)
• Password (REQUIRED ENTRY FIELD)
• Confirm Password (REQUIRED ENTRY FIELD)
NOTE:
Each user must have a unique User Name field entry.
Carefully select whether the user is an Operator or Administrator.
4. When you are satisfied with your entries, click on [Save] button.
5. You will next return to the User Manager screen.
To Delete a User
1. From the User Menu screen, click on the User Name (from User Name List) that
you want to delete.
2. Click on the [Delete] button.
3. When the prompt “Are You Sure …” appears, click the [Yes] button.
To Edit a User’s Profile
1. From the User Menu screen, on the User Name (from User Name List) that you
want to delete.
2. Click on the [Edit] button.
3. Wait for the Edit Users Screen to appear
4. Edit the user’s profile.
5. Click on [Save] when you are finished.
To return to the Please Log In screen, click on the [EXIT] button.
1. You will next return to the Please Log In screen.
TO TURN TIP ON / OFF

TO TURN IA ON / OFF
TO TURN CBT ON / OFF
1. At the PLEASE LOG IN screen, click on the top ADMINSTRATOR button
2. Enter the (numeric) Administrator password.
3. Wait the User Manager screen to appear
4. At the User Manager screen, click on the bottom [Menu] button.
5. Wait for the Menu screen to appear.
To Turn Tip On
o Check the Threat Project status
o If the TIP [Threat Project Disable] button is present, click on it to
change it to [Threat Project Enable]
To Turn Tip Off

o If the TIP [Threat Project Enable] button is present, click on it to change
it to Threat Project Disable
TO TURN IA (Image Archive) ON

o Check the IA status
o If the IA [IA Enable] button is present, click on it to change it to IA
Disable
TO TURN IA (Image Archive) OFF

o If the [IA Enable] button is present, click on it to change it to IA Disable
TO TURN CBT (Computer Based Training) ON

o Check the CBT status
o If the CBT [CBT Enable] button is present, click on it to change it to CBT
Disable
TO TURN CBT (Computer Based Training) OFF

o Check the CBT status
o If the [CBT Disable] button is present, click on it to change it to
CBT Enable
6. To save your changes and return to the User Manager screen, click on the
bottom [Save] button.
7. To the return to Please Log In screen, click on the bottom [Exit] button.
TO REVIEW THE SYSTEM USAGE REPORT
1. At the Please Log In screen, click on the top [Supervisor ] button.
2. Click on the User Name Administrator
3. Enter the Administrator password.
4. At the User Manager screen, click on the top [Report] button.

5. Wait for the Report Generation screen to appear.
The Report Generation screen itemizes the total daily login time by operator user name
for the current reporting week. ```````
To select an earlier reporting week, click on the [PREVIOUS] button.
6. To return to the User Manager screen, click on the [CLOSE] button.

7. To the return to Please Log In screen, click on the bottom [EXIT] button.
The XIS System Information Screen
The XIS System Information screen displays the following information:

o XIS Serial Number
o Status of (Ethernet) Modular Jumper (Plug)
o Status of (USB) Security Key
o Status of Joystick
o Status of Operator Console
o Version Number of DirectX System Software
o XIS Software Version
o CPU Information
o Amount of PC RAM
o Disk Storage Capacity – Total Available and Unused Capacity Remaining
o Status of Printer Driver
The System Information screen is only available to Supervisory Users.
To access the System Information screen use the following procedures:

1. At the Please Log In screen, click on the top Administrator label.
4. At the User Manager Screen, select (i.e. right click on) “System Information”
Figure 9 - System Information Screen
XIS Serial Number
XIS Software Version
3. To return to the User Manager screen, Click on the [<<Back] button.
4. To return to the Please Log In screen, click on the bottom [Exit] button.
TO REVIEW THE TIP USER PERFORMANCE REPORT
1. At the PLEASE LOG IN screen, click on the top ADMINSTRATOR label.
3. Wait the USER MANAGER screen to appear
4. At the USER MANAGER screen, click on the top [REPORT] button.
5. Wait for the REPORT GENERATION screen to appear.
Figure 10 - Report Generation Screen
6. At the Report Generation screen, click on the upper right [Tip Report] Button.
7. Wait for the Tip Report screen to appear.
o The TIP Generation screen itemizes the total daily number of TIP Hits,
Misses, & False Alarms by number and percent for each operator user name
in the current week reporting period.
Figure 11 - Tip Report Screen
To select an earlier reporting week, click on the [PREVIOUS] button.

To return to the User Manager Screen, click on the [CLOSE] button.
5. To the return to Please Log In screen, click on the bottom [EXIT] button.
CHAPTER 9 - THE XIS 100XDV DUAL VIEW SYSTEM
This chapter is discusses the XIS Model 100XDV, dual view x-ray imaging system.
If have a Dual View system, please read this chapter carefully.
INTRODUCTION
The 100XDV Dual View is an enhanced x-ray imaging system that has two x-ray generators
instead of the usual one.
Exit End Corner View of

the 100xDV.
The two x-ray generators point at

different angles. One x-ray generator,
the “up-shooter”, points vertically
upwards as it passes through the item being scanned. The “up-shooter” produces the more
common and traditional “up-shooter” x-ray image view. The other x-ray generator, the “side-
shooter”, points horizontally and produces a “side” (i.e. profile) view of the item being scanned.
Figure. A cross-section view of the Dual View X-ray Imaging System.
Bags and other items entering the Dual-View are scanned and imaged by both x-ray generators.
Both x-ray generator views are simultaneously displayed on separate monitors. The two views
complement each other. Together they provide a comprehensive internal image of the item being
scanned.
XIS 100XDV DUAL VIEW SYSTEM – TECHNICAL SPECIFICATIONS
XIS 100XDV
LANGUAGES SUPPORTED English
Chinese
Arabic
(Other languages supported on special request)
IMAGING SPECIFICATIONS
Wire Resolution 36 AWG guaranteed
Spatial Sensitivity 1 mm
Steel Penetration 22 mm guaranteed
24 mm typical
4096 gray levels
Contrast with 24 distinct visible levels as measured with step wedge
IMAGING FEATURES
Image Display Three LCD Monitor Displays:
• Left and Center LCD displays Up-Shooter View
• Right LCD display shows Side-Shooter View
Image Magnification Up to 32x Zoom In Image Magnification
Z-Number On-demand Z-number calculation and display

Image Archive Automatic storage and on-demand retrieval of last 80,000+ images
Material Classification Automatic identification and colorization of Organic / Inorganic materials
Color / B/W Imaging (Optional Dual Monitor) Selectable Color & B/W Imaging on-demand
Contrast Adjustments Simple 11 Step Density Imaging Adjustment
X-RAY TUNNEL DIMENSIONS

Height 100 cm (39.4 in)
Width 100 cm (39.4 in)
X-RAY GENERATOR
SPECIFICATIONS
X-ray Tube Voltage • Up-Shooter X-ray Generator 160 KVp X-ray Tube Operating at 150 K Vp
• Side-Shooter X-ray Generator 160 KVp X-ray Tube Operating at 150 K Vp
X-ray Tube Current • Up-Shooter X-ray Generator 0.7 ma
• Side-Shooter X-ray Generator 0.7 ma
Cooling Maintenance free sealed oil bath with convection cooling and fan assisted ventilation
Duty Cycle • Up-Shooter X-ray Generator – 100%
• Side-Shooter X-ray Generator – 100%
Beam Direction • Up-Shooter X-ray Generator – Vertically upward
• Side-Shooter X-ray Generator – Horizontal
Table 8 – XIS 100XDV Technical Specifications
XIS 100XDV DUAL VIEW SYSTEM – TECHNICAL SPECIFICATIONS (continued)
X-RAY DETECTORS
Number Up-Shooter Detector set - 1152 High Energy & 1152 Low Energy
Side-Shooter Detector set - 1152 High Energy & 1152 Low Energy
Geometry Up-Shooter x-ray generator – oriented vertically up
Side-shooter x-ray generator – oriented horizontally
RADIATION SAFETY
Dose Per Pass 0.3 mR typical

Film Safety ISO 1600 / 33 DIN (or slower speed) film safe
ELECTRICAL REQUIREMENTS
110 VAC 110-120 VAC 20 Amp (max)
220 VAC 220-240 VAC 15 Amp (max)
PHYSCIAL DIMENSIONS
Weight (uncrated) Approx 1400 kg (3090 lbs)

Weight (crated) With 0.5 meter extension conveyor belt Approx 1,845 kg (4,060 lb)
With 1.0 meter extension conveyor belt Approx 1,860 kg (4,090 lb)
Overall Height 196 cm (77.2 in)
Overall Width 137 cm (54.0 in)
Overall Length With 0.5 meter extension conveyor belt Approx cm ( in)
With 1.0 meter extension conveyor belt Approx cm (164 in)
Crated Height 226 cm (89 in)
Crated Width 196 cm (77 in)
Crated Length With 0.5 meter extension conveyor belt Approx 327 cm (129 in)
With 1.0 meter extension conveyor belt Approx 427 cm (168 in)
CONVEYOR
SPECIFICATIONS
Height 76 cm (29.9 in)
Speed 13.7 m/min (45 ft / min)
Bag Screening Capacity Approx 24 20” (0.5m) wide bags per min with a 2” (0.8cm) inter-bag spacing
Load Capacity 200 kg ( 441 lb) Distributed load
Standard entry bed length 100 cm (39.4 in)
Standard exit bed length 100 cm (39.4 in)
ENVIRONMENTAL
REQUIREMENTS
Temperature 5o C to 40 o C (32 o F to 104 o F)
Relative Humidity 5% to 85% Non-condensing atmosphere
PC CONFIGURATION
CPU Intel 2 Core Duo ™ (E6000 Series) Dual Core Technology

RAM 1 GB or greater
Operating System Microsoft XP ™ Operating system or later release
Video ATI Graphics Adapter with 256 Mb Video RAM or greater
LCD Displays Three 43.2 cm (17 in) diagonal, flicker free LCD monitors with automatic
brightness and contrast adjustment
Disk Storage 80 GB or greater
UPS Protection Line Interactive UPS
The Dual View system has three separate display monitors. The left-side and middle monitors
displays the images from the “up-shooter” x-ray generator. The rightmost monitor displays
images from the side-shooter x-ray generator.
DUAL VIEW DISPLAY DESCRIPTION
UP-SHOOTER UP-SHOOTER SIDE-SHOOTER VIEW

COLOR VIEW B/W VIEW
LEFT SIDE DISPLAY CENTER DISPLAY RIGHT SIDE DISPLAY

The left side display always The center display always shows the The right side displays both the side-
shows the up-shooter’s “Color” x- up-shooter’s “Black & White” (BW) x-ray shooter’s “Color” and “Black & White”
ray view. view. (BW) x-ray views.
• The up-shooter’s color view • The up-shooter’s B/W view is a The right side display initially defaults
is colorized according to “basic” x-ray image that is displayed to displaying the side-shooter’s
calculated material Z-number in gray-scale tones. The gray scale “Color” view. The right side display
and organic / inorganic tones are determined from the can also show the side-shooter’s BW
material classification. transmissive x-ray signal intensity. x-ray view.
• The side-shooter’s color view is

colorized according to calculated
material Z-number and organic /
inorganic material classification.
• The side-shooter’s B/W view is a

“basic” x-ray image that is
displayed in gray-scale tones. The
gray scale tones are determined
from the transmissive x-ray signal
intensity.
To select between the Side-Shooter’s

Color and B/W display, follow the
procedure below:
• Using the touchpad move the

cursor in the right most display.
• Press [COLOR] to select the Up-

shooter’s Color display.
• Press [BW] to select the up-

shooter’s Black & White display.
Both views of the Dual View are controlled by the same operator control panel, the XIS AOCP
(Advance Operator Control Panel) Revision 2.
Figure – AOCP Rev. 2
The control panel interoperates with all three display monitor. For example, pressing [LIGHT] (i.e.
the LIGHT button), causes the image on all three monitors to lighten.
THE DUAL VIEW OPERATOR CONTROL PANEL
Conveyor Control Button Operation
Control Up-shooter View Up-shooter View Side-shooter COMMENTS

Button (Left and Middle Middle Screen View
Screen Display) Display (Right Screen
Display
[LEFT] Displays normally. Displays normally. Displays normally. • The [LEFT] buttons
starts the conveyor
Start • The message, • The message, • The message, moving from right to
conveyor in “Forward”, is “Forward”, is “Forward”, is left.
left displayed on bottom displayed on bottom displayed on • The control panel is
direction. center of screen. center of screen. bottom center of usually oriented with
screen. the inspection tunnel
entry opening on right
and the exit opening
on the left.
• Hence, the Left
direction corresponds
to the Forward
direction.
• If the conveyor belt is
already moving in the
right (Reverse)
direction, the conveyor
belt will momentarily
stop and then proceed
in the left (Forward)
direction.
Control Up-shooter View Up-shooter View Side-shooter COMMENTS
Button (Left and Middle Middle Screen View
Screen Display) Display (Right Screen
Display
[STOP] Displays normally. Displays normally. Displays normally. • The [STOP] button
stops the conveyor
Stop “Forward” and “Reverse” “Forward” and “Reverse” “Forward” and belt.
conveyor. messages, which indicate messages, which indicate “Reverse” messages,
that the conveyor is that the conveyor is which indicate that
moving, are cleared from moving, are cleared from the conveyor is
the screen to indicate that the screen to indicate that moving, are cleared
the conveyor has the conveyor has from the screen to
stopped. stopped. indicate that the
conveyor has
stopped.
[RIGHT] Displays normally. Displays normally. Displays normally. • The [RIGHT] buttons
. . . starts the conveyor
Start • The message, • The message, • The message, moving from left to
conveyor in “Reverse”, is “Reverse”, is “Reverse”, is right.
right displayed on bottom displayed on bottom displayed on • The control panel is
direction. center of screen. center of screen. bottom center of usually oriented with
screen. the inspection tunnel
entry opening on right
and the exit opening
on the left.
• Hence, the Left
direction corresponds
to the Reverse
direction.
• If the conveyor belt is
already moving in the
left (Forward)
direction, the conveyor
belt will momentarily
stop and then proceed
in the right (Reverse)
direction.
Most of the AOCP control buttons on the Dual View operates the same as on the regular XIS
“Single View” Systems. For example, pressing the [ORG] button operates the same on both
“views”.
There are some differences that are noted below.
Operator Up-shooter View Side-shooter View Side-shooter View

Control Panel (Left and Middle Screen (Right Screen Display) (Right Screen Display)
Button Display)
To adjust Move the cursor to the right Move the cursor to the right Move the cursor to very left side
screen gamma side or middle display. side or middle display. display.
(screen
brightness i.e. Press Press Before adjusting screen brighness
lightness and [SCREEN 1] [SCREEN 2] and darkness, remember to select
darkness) the view!
Press [LIGHT] or Press [LIGHT] or Use the touchpad to move the
[DARK] [DARK] cursor between the up-shooter
views (left and middle screen) and
the the side-shooter view (right
most display)
Press [LIGHT] or [DARK ]

To increase or Move the cursor to the right side or middle display. Move the cursor to very left side
decrease display.
screen Press [ZOOM-IN] to magnify the screen.
magnification.
• Each press of [ZOOM-IN] increases screen • Press [ZOOM-IN] to magnify
magnification by two times (2x). the screen.
The screen centers on the cursor’s position and
magnified screen is redisplayed. The [ZOOM-IN]
• Press [ZOOM-OUT] to
button can be multiply pressed to multiply increase
decrease screen
screen magnification. The maximum screen
magnification.
magnification is 32x.
Press [ZOOM-OUT] decreases screen magnification.

• Each press of [ZOOM-OUT] button reduces the
screen magnification by a factor of two (2x).
The screen centers on the cursor’s position and screen is

redisplayed with reduced magnification. The [ZOOM-
OUT] button can be multiply pressed to multiply decrease
screen magnification. The screen’s magnification can be
reduced to a minimum of 1x (i.e. no screen magnification)
of normal imaging.
Using the touchpad move the cursor to middle display.
STARTING THE DUAL-VIEW – TURNING THE KEY-SWITCH TO ON
The startup procedure for the Dual View is essentially the same as in the other XIS models.
SHUTTING DOWN THE DUAL-VIEW – TURNING THE KEY-SWITCH
TO OFF
APPENDIX A- SOME GUIDELINES ON WHAT CAN BE X-RAYED
Below are some general guidelines on what can be x-rayed with your XIS. See your facility’s
security manager for specific guidelines.
ITEM TO BE COMMENTS
INSPECTED.
1. Water in a leak • Water is unaffected by x-rays.
proof container • Water (in a container) can be safely inspected with the XIS and is
safe to drink afterwards.
2. • Do NOT allow the entry of open containers of liquids into the x-ray
Open liquid tunnel.
container • They may spill and damage the electrical components inside the XIS.
3. • Foods are unaffected by x-rays from the XIS.
Foods • Foods can be safely inspected with the XIS and are safe to consume
afterwards.
• X-rays from the XIS do NOT cook or sterilize the food.
4. Cosmetics • Cosmetics are unaffected by x-rays from the XIS.
• Cosmetics can be safely inspected with the XIS and are safe to use
afterwards.
5. Electronics • Electronics are unaffected by x-rays from the XIS.
including • They can be safely inspected with the XIS.
computers,
calculators, cell
phones,
PDAs and IPods
™
6. • X-rays ONLY affects undeveloped film.
Camera Film • Developed film and printed pictures are unaffected by x-rays.
• Avoid x-raying undeveloped x-ray radiography film, scientific film, and
special high speed films.
• Most consumer photography film is low speed (i.e. between 25 to
1600 ISO) and is unaffected by x-rays.
7. Flowers and plants • Flowers and plants are unaffected by x-rays from the XIS.
• They can be safely inspected with the XIS.
8. • Please be sensitive to the pet and its owner.
Pets • The TSA recommends that you use a metal detector and visually and
physically inspect the pet.
• Have the owner remove his pet from its carrier and separately
inspect the carrier with the XIS.
9. • Be careful!
Sharp objects • Very sharp objects can cut the conveyor belt and the x-ray curtains.
10. • The vast majority of inanimate objects are unaffected by x-rays and
Bags, packages, can be safely inspected with XIS.
and other articles. • See your facility’s security manager for specific guidelines.
APPENDIX B - QUICK STARTUP GUIDE
TO TURN ON 1. Make sure the XIS is plugged in.

SYSTEM 2. Turn the main AC switch to the ON (vertical) position.
3. Insert the key in to the key-switch.
4. Turn the key-switch (90o clockwise) to the (horizontal) ON position.
5. Wait for the Please Log In screen to appear.
TO LOGIN 1. At the Please Log In screen, move the cursor over the Operator icon and
double tap the touchpad.
2. Move the cursor to the down arrow [ À ] which is located on the right side of
the User Name entry box. Tap the touchpad to pull down the User-Name list.
3. Move the cursor over your User Name and double tap on the touchpad.
4. Enter your numeric password.
5. Wait for System Ready screen to appear..
TO GET X-RAY 1. Press the [LEFT] (or [RIGHT]) button.

IMAGES 2. Place bags and packages on the entry end of the conveyor belt
• Let conveyor carry the items through the x-ray tunnel.
• X-ray images of the bags are displayed when the bags enter the x-ray
tunnel.
3. Examine the scanned image very carefully.
4. Remove the bags and packages from the conveyor belt when they exit the
tunnel.
5. Press [STOP] when there are no longer bags or packages to examine.
TO TURN OFF 1. Turn the key-switch (90o counter clockwise) to the OFF (vertical) position.
SYSTEM 2. Wait for the PC monitor screen to turn off.
3. Remove the key from key-switch and safely store the key.
Astrophysics Business Contact

Astrophysics Inc.
21481 Ferrero Parkway
City of Industry, Ca 91789-523
United States
Telephone 909 598-5488
Fax 909 598-5546
Web Page www.astrophysicsinc.com
E-mail: support@astrophysicsinc.com
APPENDIX B - QUICK STARTUP GUIDE (continued)
SYSTEM CONTROL BUTTONS
CONTROL FULL BUTTON
BUTTON NAME DESCRIPTION
[ATOM] Atomic Number Display Atomic (Z) number
[EXIT] Exit Exit and return to the “Please Log In” screen.
[IA] Image Archive Display Image Archive Menu
[LEFT] Forward Conveyor Run conveyor in the left direction.
[RIGHT] Reverse Conveyor Run conveyor in the right direction.
[STOP] Stop Stop conveyor.
IMAGE ADJUSTMENT BUTTONS
IMAGE BUTTON AFFECTED
ADJUSTMENT
BUTTON
FULL NAME SCREEN DESCRIPTION OF OPERATION
[B/W] Black & White B/W Screen Display the default normal B/W (black on white) video on the
(Black on White) (Right Monitor) B/W Screen.
[COLOR] Color Color Screen Display the default color screen on the B/W Screen.
(Left Monitor)
[DARK] Darken Color Screen Darken (lower) the contrast on the screen.
Contrast or B/W Screen
[INORG] Inorganic Color Screen Adjust the Color screen (the monitor on the right) by
(Left Monitor)) “subtracting” out organic items from the display
[LIGHT] Lighten Color Screen Lighten the contrast on the screen
[NORM] Normal Color Screen Resume normal contrast on the screen
[ORG] Organic Color Screen Adjust the Color screen by “subtracting” out the inorganic
(Left Monitor) items from the display
[PSEU] Pseudo Color B/W screen Display the B/W image in colors. The coloration is based
( White on Black) (Right Monitor) strictly on screen brightness, not on Z-number.
[B/W Reverse B/W screen “Invert” B/W screen display (to white on black). White is
REVERSE] ( White on Black) (Right Monitor) displayed as black and vice versa. Intermediate gray scales
are similarly inverted
[F1] Continuous X-ray Color Screen Enable / Disable Continuous X-ray On (CXO) when
ON & B/W Screen conveyor belt is running. CXO allows imaging of thin items.
Exceptionally thin items may go under the x-ray inspection
tunnel’s photocells that trigger the x-rays to turn on. CXO
allows imaging of these items. X-rays are ONLY generated
when the conveyor belt is running. Stopping the conveyor
STOPS the production of x-rays.
• Pressing [F1] enables CXO imaging.
• Pressing [F1] again, disables (i.e. turns off) the CXO
function.
• Note Æ after enabling CXO, you must start the
conveyor to begin imaging. .
[F2] Picture Perfect Color Screen Enable / Disable Picture Perfect Imaging
Imaging & B/W Screen “Picture Perfect “ imaging mode displays enhanced contrast
imaging of organic items. To use Picture Perfect :
• Stop the belt after imaging a bag. (i.e. Press [STOP]
button.)
• Press [F2] to display the same image with enhanced
“Picture Perfect” detail.
• Press [F2] to resume normal imaging. (You can also
press any other image adjustment buttons to
automatically exit “Picture Perfect” imaging mode. )
PC KEYBOARD – CONTROL PANEL EQUIVALENCE
PC XKEY CONTROL BUTTON
KEYSTROKE PAD EQUIVALENT FULL NAME DESCRIPTION
KEYSTROKE
F1 [RIGHT] REVERSE Run conveyor belt in right direction
CONVEYOR
F2 [STOP] STOP Stop the conveyor

F3 [LEFT] FORWARD Run conveyor belt in left direction
Conveyor
[B/W] Toggle Black & Adjust B/W screen. Toggle Black & White Screen (left side
White Screen
F4 [REV] monitor) from (1) normal B/W mode to (2) REVERSE VIDEO
Display Mode
[PSEU] and then to (3) PSEUDO COLOR mode.
[COLOR] Toggle Color Adjust Color screen. Toggle Color Screen from (1) (Normal)
Screen Display
F5 [INORG] COLOR To (2) ORGANIC display mode and then to (3)
Mode
[ORG] INORGANIC display mode.
F6 [DARK] DARKEN Adjust screen contrast to darken the image.
Contrast
on both Color and B/W monitor screens.
F7 [LIGHT] LIGHTEN Adjust screen contrast to lighten the image
Contrast
on both Color and B/W monitor screens.
APPENDIX C – ABBREVIATIONS AND GLOSSARY
AOCP – Advance Operator Control Panel
ASTM -American Society for Testing and Materials (ASTM). ASTM International, is an
organization focused on the development of technical standards for materials, products, systems,
and services.
CBT – Computer Based Training
DAS – Data Acquisition System. DAS is a PCI board that converts analog data
from the x-ray detectors into digital imaging data.
FAA – Federal Aviation Administration. The FAA was created by the Federal Aviation Safety Act
of 1958. The FAA is responsible for regulating civil aviation in the United States.
Ionizing radiation – Refers to electromagnetic radiation or energetic particles capable of

producing ions, electrically charged atoms. Ionized atoms tend to be very chemically reactive. In
living tissue, ionized atoms can disrupt cellular processes. Forms of ionizing radiation include x-
rays, gamma rays, alpha particles, beta particles, and neutrons.
KV – Kilovolts
LED – Light Emitting Diode
LXDA – Linear X-ray Detector Assembly
mA - milliampere
PDA – Personal Digital Assistant
PLC – Programmable Logic Controller
Roentgen – A unit of dose equivalence used to measure human radiation exposure, which
considers the biological effects of different types of radiations. Roentgen exposure is calculated
by absorbed dose in RADs multiplied by the quality factor.
TIP – Threat Insertion Projection
TSA – Transportation Security Administration. The Transportation Security Administration (TSA)

was created in as part of the Aviation and Transportation Security Act of 2001. The TSA is
responsible for protecting the U.S. transportation systems.
UPS – Uninterruptible Power Supply
XIS – X-ray Imaging System.

X-Rays - X-rays are a very penetrating form of electromagnetic energy. They are produced by
the interaction of matter with electrons or other x-rays. X-rays have a wavelength less than 100
angstroms .
APPENDIX D – XKEYPAD OPERATOR CONTROL PANEL
The XKEYPAD is an early version of the XIS Operator Control Panel. It is shown below to assist
users of legacy XIS systems.
APPENDIX E – AOCP REVISION 1
The section below describes the Advance Operator Control Panel (AOCP) . AOCP Revision 1 is
an earlier version of the current release AOCP Revision 2. Information on AOCP Rev 1 is
provided for “legacy” users of this control panel.
The AOCP Revision 1 replaces the PC keyboard and mouse for communicating with the
embedded PC inside the XIS. The AOCP has six main components:
o A Emergency Stop Button,
o A TIP Threat Alert Button,
o A set of status control lights,
o A Key-switch,
o A set of operator control buttons, and
o A touchpad interface.
Appendix E - AOCP Revision 1.0 (continued)
AOCP REV 1 - EMERGENCY STOP BUTTON
The AOCP Emergency Stop Button (ESB) is for use in x-ray generator, rendering the XIS
into an absolutely safe state. The ESB stays activated case of emergencies. Pressing the ESB
immediately powers down and stops the conveyor belt and until the operator clears and releases
the ESB by turning it clockwise. The XIS will automatically re-start if the XIS is (1) powered up, (2)
the main breaker switch is turned ON, and (3) the key-switch is turned to the ON position.
AOCP REV 1 - STATUS CONTROL LIGHTS
The AOCP has a set of status control lights, located at the top of the panel. The status
provides real-time status information to the user.
Status Light Status when status light is lit (On). Status when status light is un-lit (Off).
TIP The TIP system is ON The TIP system is OFF
(I.e. TIP will periodically blend in threat (I.e. No TIP images will be projected.)
images to test the operator.)
Auto-Detect No function. No function.
IA The Image Archive system is ON The Image Archive system is OFF
(I.e. IA is recording scanned bag images for (I.e. IA is NOT recording scanned bag
future retrieval.) images.)
Service The XIS has detected an internal problem The XIS has NOT detected an internal
and is prompting the user to contact the problem.
manufacturer.
X-ray The X-ray generator is ON and producing x- The X-ray generator is OFF and NOT
rays. producing x-rays.
Power The XIS is powered up and turned ON. The XIS is turned OFF.
®
AOCP REV 1 - KEY-SWITCH
To Turn XIS to ON
The key-switch is located in the

upper right corner of the AOCP.
Turn the key-switch clockwise

to (horizontal) ON position.
Key-switch in (horizontal) ON position
Wait for the "Please Log In" screen to appear.
XIS User’s Manual Rev A 2007.10.10 Page 106 of 113

®
AOCP REV 1 - CONVEYOR CONTROL KEYS [LEFT], [STOP], AND

[RIGHT]
BUTTON DESCRIPTION
[LEFT] Starts conveyor moving in the (right-to-) left direction.
[STOP] Stop the conveyor (if it is moving).

** also used to as an [ENTER] key during user log in
[RIGHT] Starts conveyor moving in the (left-to-) right

®
AOCP REV 1 - NUMERIC BUTTONS
BUTTON DESCRIPTION
[0] , [1], …, [9] Enter number (for entering user password in “Please Log In” Screen).
[ENTER] Enter (when selecting username entry at “Please Log In screen”)
[CLEAR] Backspace (Backspace cursor when entering password in “Please Log In
Screen”)

®
Appendix E - AOCP Revision 1 (continued)
AOCP REV 1 - SYSTEM CONTROL BUTTONS
BUTTON DESCRIPTION
[ACCEPT] No function. (For future implementation.)
[EXIT] Exit x-ray image scanning screen and go to “Please Log In” screen.
[IA] Display Image Archiving Menu Screen
[MENU] Displays Maintenance Menu Screen
[PRINT SCREEN] Print current screen image.
[REJECT] No function. (For future implementation.)
[SAVE SCREEN] Save current screen bag images to C:\Program\Files\XrayClient\XrayDoc
[SEND] No function. (For future implementation.)

®
AOCP REV 1 - IMAGE ADJUSTMENT BUTTONS
BUTTON DESCRIPTION
[ATOM] Calculate and display z-number
[COLOR] Display the default color mode screen on the Color Screen.
[EDGE TRACE] No function. (For future implementation.)
[HIPEN] No function. (For future implementation.)
[INORG] Adjust the Color Screen to emphasize inorganic materials and de-
[LOG OUT] Exit x-ray image scanning screen. Go to “Please Log In” screen.
[ORG] Adjust the Color Screen to emphasize organic materials and de-
[UD1] No function.
[UD2] No function.

®
AOCP REV 1 - ZOOM & SCREEN BRIGHTNESS CONTROL BUTTONS
BUTTON DESCRIPTION
[DARK] Darken bag image on screen.
Affects “selected” screen. First press either [Screen 1] or [Screen 2] to select screen
and then press [DARK]
[LIGHT] Lighten bag image on screen.
Affects “selected” screen. First press either [Screen 1] or [Screen 2] to select screen
and then press [LIGHT].
Left side [NORM] Display screen in Normal (1x magnification) zoom mode.
Right side [NORM] Display screen with Normal (default) screen brightness for selected screen
[SCREEN 1] Select B/W Screen (for [Light] and [Dark] screen controls)
[SCREEN 2] Select Color Screen (for [Light] and [Dark] screen controls)
[ZOOM DOWN] Select Zoom Down (I.e. Zoom Out) mode.
[ZOOM UP] Select Zoom UP (I.e. Zoom In) mode.
Touchpad The Touchpad replaces the PC mouse.
• Move your fingers on the touchpad to position the cursor.
• Tap twice (quickly) to left click an entry.

®
APPENDIX F – SCREEN MENU MAP
Figure 12 - Screen Menu Map

®
INDEX
A M
Advance Operator Control Panel (AOCP), 55 Mobility Kit, 19, 21
Advance Operator Control Panel (AOCP) Revision 1.,
109
ASTM, 107
O
Astrophysics Business Contact Information, 9, 12, Operator Training Courses, 11
19 ORG image adjustment function button, 34
Organic, 16, 34, 46, 92, 104
C
CBT, 19, 78, 79
P
Constant Voltage Stabilizer, 19 PDA, 107
curtains, 6, 28, 54 Picture Perfect, 39, 40, 42, 65, 68, 104
PLC, 107
D Power-ON LED, 6
Programmable Logic Controller, 107
DAS, 107 Pseudo, 46, 104
dual energy**, 13
R
E
Remote Console Table, 19
Emergency Stop, 6 REV image adjustment button, 35
Entry Roller Extension Table, 19
Exit Roller Extension Table, 19
T
F Technical Support, 11
TIP, 19, 21, 70, 72, 73, 74, 75, 76, 77, 79, 107
FAA, 70, 107 Title 14 Parts 108.17, 10
Foods - x-raying foods, 28 Title 14. Parts 129.26, 10
foot-mat switch, 7, 27, 54 Title 21 Parts 1020.40, 10
Foot-Mat Switch, 19 TSA, 28, 70, 107
I U
Image Archive, 37, 104 UPS, 17, 22, 93, 107
Inorganic, 16, 34, 46, 92, 104
Interlock switches, 6
Ionizing radiation, 107
W
warranty, 11
K
key-switch, 7, 9, 19, 22, 23, 103
X
X-ray ON LED, 6
L x-ray tunnel, 2, 6, 9, 13, 19, 28, 54, 78, 102, 103
Login, 22, 78, 80

logout, 79
Z
LXDA, 107 ZOOM IN, 32
ZOOM OUT, 32

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ASTROPHYSICS INC.

X-Ray Imaging System

XIS Users Manual Rev.A Rel 2007.10 Page 1 of 113

XIS Application Software Version 2.0.x is inclusive of 2.0.1 through 2.0.9.

XIS Users Manual Rev.A Rel 2007.10 Page 2 of 113

CONVENTIONS USED IN THIS MANUAL

Important operational information is highlighted in yellow.

Key step-by-step procedures are highlighted by a tan background.

XIS Users Manual Rev.A Rel 2007.10 Page 5 of 113

• Lead shielded construction to minimize radiation leakage.

• Emergency Stop switches that can be pressed to immediately stop (power

• Password protected access to the application software.

XIS Users Manual Rev.A Rel 2007.10 Page 7 of 113

Figure 1 – XIS Safety Features

XIS Users Manual Rev.A Rel 2007.10 Page 8 of 113

When operating the XIS, follow the safety precautions below:

• Do NOT allow anyone to sit on or ride the conveyor.

• If a threatening object is identified, follow the procedures established at your

XIS Users Manual Rev.A Rel 2007.10 Page 9 of 113

• U.S. Food and Drug Administration, Department of Health and Human

• U.S. Federal Aviation Administration, Code of Federal Regulations Title 14

• U.S. Federal Aviation Administration, Code of Federal Regulations Title 14.

Local Regulatory Compliance

• Some jurisdictions require the registration of x-ray producing equipment

• Many jurisdictions and companies require an initial and annual radiation

• Many jurisdictions and companies require that employees wear personal

XIS Users Manual Rev.A Rel 2007.10 Page 10 of 113

Technical Support, Field Service, and Training

Requesting Product Assistance

Please have the following information available when you call:

1. The Model and Serial Number of your XIS system,

XIS Users Manual Rev.A Rel 2007.10 Page 11 of 113

3. Your contact information including:

Astrophysics Business Contact Information

ASTROPHYSICS CONTACT INFORMATION

XIS Users Manual Rev.A Rel 2007.10 Page 12 of 113

XIS 100X-DV (Dual View) System

XIS Users Manual Rev.A Rel 2007.10 Page 13 of 113

XIS Users Manual Rev.A Rel 2007.10 Page 14 of 113

Material Automatic identification and colorization of Organic / Inorganic materials

Table 1 – XIS TECHNICAL SPECIFICATIONS

XIS Users Manual Rev.A Rel 2007.10 Page 15 of 113

XIS Users Manual Rev.A Rel 2007.10 Page 16 of 113

OPTIONAL FEATURE DESCRIPTION

Table 2 – XIS ACCESSORIES AND OPTIONS

XIS Users Manual Rev.A Rel 2007.10 Page 17 of 113

ASTROPHYSICS XIS MODELS

Entry Roller Table

Exit Roller Table

Foot Mat Switch

XIS Users Manual Rev.A Rel 2007.10 Page 18 of 113

(1) System Startup

(3) X-ray Screening

(4) System Shutdown

Procedures for each phase of operation are described below.

SYSTEM STARTUP PROCEDURES

STEP 1 - Insert the key into the key-switch.

NOTE: Always leave the AC power cord plugged in.

XIS Users Manual Rev.A Rel 2007.10 Page 19 of 113

If your system has a foot-mat switch, stand on it.

During x-ray imaging, observe the following safety precautions:

Exceptionally dense objects are displayed in black.

Use the [LIGHT] to examine very dense objects.