Professional Documents
Culture Documents
Tech Sprayers
Tech Sprayers
SUMMARY
SUMMARY .............................................................................................................................................. 2
PUMPS .................................................................................................................................................... 5
1. IDENTIFICATION .................................................................................................................................................... 7
2. PISTON-DIAPHRAGM PUMPS ....................................................................................................................... 8
3. CENTRIFUGAL PUMPS ................................................................................................................................. 10
BOOMS ................................................................................................................................................. 13
1. RPL BOOM .......................................................................................................................................................... 14
2. RHX BOOM.......................................................................................................................................................... 15
3. RVA BOOM .......................................................................................................................................................... 16
4. RHP2 BOOM ....................................................................................................................................................... 17
5. RHPM BOOM ...................................................................................................................................................... 18
6. RHPA BOOM ....................................................................................................................................................... 19
7. TR4 BOOM .......................................................................................................................................................... 20
8. RBA BOOM .......................................................................................................................................................... 21
9. RHA BOOM.......................................................................................................................................................... 22
10. RHA 3 BOOM 26/… ............................................................................................................................................ 23
11. RHA 3 BOOM 28/… ............................................................................................................................................ 24
12. RA BOOM ............................................................................................................................................................ 25
REGULATION ........................................................................................................................................ 27
1. DPAE REGULATION ....................................................................................................................................... 28
2. CIRCULATION TYPE ...................................................................................................................................... 29
3. FLOWMETER TYPES ..................................................................................................................................... 44
4. N3P CIRCULATION CALIBRATION.............................................................................................................. 46
5. SEMI-CONTINUOUS CIRCULATION CALIBRATION (S2 OR S3) ............................................................ 47
6. AMT METERED DISCS FLOW TABLE ......................................................................................................... 48
SPRAYERS LIQUID FLOW SYSTEM ......................................................................................................... 51
1. OPTIS................................................................................................................................................................. 53
2. OMNIS ............................................................................................................................................................... 57
3. DELTIS............................................................................................................................................................... 61
4. ALTIS ................................................................................................................................................................. 64
5. BALTIQUE PC 500 PUMP ................................................................................................................................. 69
6. BALTIQUE PM PUMP ........................................................................................................................................ 73
7. ATLANTIQUE / GRAND LARGE .................................................................................................................... 77
8. OCEANIS ........................................................................................................................................................... 83
ELECTRICITY ELECTRONIC ..................................................................................................................... 91
1. ELECTRIC AND ELECTRONIC MAINTENANCE ....................................................................................................... 92
2. JUNCTION BOXES WIRING.................................................................................................................................... 94
3. CABLES WIRING................................................................................................................................................. 100
4. MOUNTING THE ANGULAR SENSOR ON THE DRAWBAR ..................................................................................... 117
5. ACCESSORIES WIRING ...................................................................................................................................... 118
HYDRAULIC ......................................................................................................................................... 123
1. TYPES OF HYDRAULIC CONTROLLERS .............................................................................................................. 124
2. DIAGRAM OF AN ED 9 FUNCTIONS BLOC .......................................................................................................... 126
3. CONNEXIONS ON AN ELECTRODISTRIBUTOR BLOC ........................................................................................... 128
4. EMERGENCY ED DRIVER .................................................................................................................................. 134
5. DRAINAGE AND CALIBRATION OF AN ED BLOC ................................................................................................. 135
6. HYDROPNEUMATIC ANTI-WHIPLASH .................................................................................................................. 136
DIAGNOSIS .......................................................................................................................................... 149
1. GENERAL DIAGNOSIS ........................................................................................................................................ 150
2. IDENTIFY THE OPTION, STATUS AND VERSION OF THE PERIPHERIALS ON RSB 3 AND REB 3 ........................ 152
3. PROCEDURE IN CASE OF DPAE REGULATION IMPRECISION............................................................................ 155
4. CHECKINGS FOR REGULATION FUNCTIONING ................................................................................................... 159
OTHER CONTENT ................................................................................................................................ 156
1. AFTER SALES DEPARTMENT KUHN – BLANCHARD 2010 ........................................................................... 157
2. W ARRANTY PROCEDURE .................................................................................................................................. 158
PUMPS
Identification
Piston-diaphragm pumps
Centrifugal pumps
PM 370 PM 500
PC 500 PC 700
Piston-diaphragm pumps realize suction by distortion of soft diaphragm through the reciprocating
motion of the pistons.
Distortions induce suction and refilling of the liquid through the valves, mounted in the same way in
the piston head. This is to allow the opening of the suction valve (of the pump) when piston is going
down thanks to the depression, and to open the refilling valve when the piston goes up. These two
valves are kept closed by springs.
Theses pumps are said “volumetric” because they pumps up and refill always the same volume
whatever the shaft’s rotation speed is.
Composition:
Features:
Incident:
Functioning
Centrifugal pump realizes the pumping with a centrifugal wheel (blade wheel).
High speed rotation of the wheel creates an air depression and induces the liquid suction
phenomenon. This liquid, pumped up, is then forced back to the outside.
The refilling pump’s body with progressive flared shape transforms kinetic energy into liquid under
pressure.
This pump is said “non volumetric” because it has no fixed capacity.
Composition
- Body, turbine, back flange, Corps, turbine, speed increasing box in FT 25 cast iron
- Chromium steel shaft
- Mechanical insert: polished ceramic seat, glass fiber Teflon sealing plug, Viton seal, stainless
steel spring coil and washer
- Polyethylene wearing wheel, fixed with stainless steel screws
Characteristics
- Anti-clockwise drive (Tractor’s PTO)
- Drive speed: 540 U/min, also available with 1000 U/min
RPL boom
RHX boom
RVA boom
RHP2 boom
RHPM boom
RHPA boom
TR4 boom
RBA boom
RHA boom
RA boom
Aluminum vertical folded boom, available in 12, 13, 15, 16 and 18 m width
RHPA
15 to 28 m
Lateral folded aluminum boom, available in width of 15, 16, 18, 20, 21, 24, 27 and 28 m
Hydropneumatic anti-wiplash
Hydropneumatic anti-whiplash
Hydropneumatic anti-whiplash
Boom available in 2 versions: unfolding on 14, 24 then 32 m or 26 then 36/38 m, with unfolding of
1st arms on one hydraulic function and on another, unfolding arm after arm, thanks to trip switch
Hydropneumatic anti-whiplash
Hydropneumatic anti-whiplash
Aluminum lateral folded boom, available in 36, 38, 40, 42, 44 and 48 m
Hydropneumatic anti-whiplash
DPAE regulation
Circulation types
Flowmeter types
SETTING
OC 600
Junction box
BUS CAN wire
CUVE
Mounted sensor
Tractor side
25A
12V
10 L/min
Fully opened boom
10 L/min
40 L/min 10 L/min
10 L/min
TANK
0 L/min
10 L/min
30 L/min 10 L/min
10 L/min
TANK
Control box activates the regulation valve to compensate the shutting of one section:
All the flow measured by the flowmeter is sprayed to the boom.
Advantage: The flowmeter always measures the same flow, whatever the number of
sections opened.
Disadvantage: Need to adjust the calibrated returns for every nozzle change (graudtation to
make settings easier)
10 L/min
40 L/min 10 L/min
10 L/min
TANK
The regulation valve always has the same position, whatever the number of sections shut off.
0 L/min
10 L/min
40 L/min
10 L/min
10 L/min
10 L/min
TANK
When one section is closed, the liquid which is to go to the section goes back to the tank.
The regulation valve is not controlled to compensate sections shuttings.
1 L/min
11 L/min 10 L/min
1 L/min
10 L/min
44 L/min 11 L/min
1 L/min
11 L/min 10 L/min
1 L/min
10 L/min
TANK
There are 10 l/min per section. The control box is informed that 1 l/min goes back to the tank,
through the metering discs.
That is why the regulation valve will be controlled up to the flowmeter measures 44 l/min (40
L/min display on the screen).
0 L/min
0 L/min
11 L/min
1 L/min
33 L/min 11 L/min
1 L/min
11 L/min
1 L/min
TANK
There are still 10 l/min per section and 1l/min of return per metering disc.
In the case where we shut off one section, the controler will substract the flow from one section
and one discs to the instruction (44 l/min).
So, the regulation valve will be controlled up to the flowmeter measures 33 l/min, with only 30
l/min displayed.
1 L/min
11 L/min
1 L/min
44 L/min
11 L/min
1 L/min
11 L/min
1 L/min
TANK
There are 10 l/min per section and 1 l/min of return per disc.
So, the regulation valve will be controlled up to the flowmeter measures 44 l/min.
11 L/min
0 L/min
0 L/min
11 L/min
1 L/min
10 L/min
min
44 L/min
11 L/min
1 L/min
10 L/min
min
11 L/min
1 L/min
10 L/min
min
11 L/min
TANK
10 L/min
Boom totalement ouverte
Metered disc
10 L/min
40 L/min
10 L/min
Unload 10 L/min
valve
TANK
When sections are opened, the functioning is the same as N2 and N3. The circulation goes
through the section valve and the tee pipe located before this last.
The flow going to the stainless steel pipe is restricted by a metered disc.
3 L/min
10 L/min
33 L/min
10 L/min
10 L/min
Vanne de
décharge
3 L/min
CUVE
When one section is shut off, the liquid that runs in the section goes back to the pump’s suction.
The N3P circulation has one set calibrated return for each section.
While shutting the sections, the REB controller takes into account this flow for the regulation.
3 L/min
3 L/min
0 L/min
3 L/min
3 L/min
Unload
valve
12 L/min
TANK
While a general shut off, the unload valve opens to lighten the circuit and make non drop
closing easier.
Furthermore, a part of the flow going to each section valve is sucked up by Venturi effect on by
a hole in the stainless steel sphere.
10 L/min Circulation
valve
40 L/min
10 L/min
10 L/min
TANK
0 L/min
10 L/min
Circulation
valve
30 L/min
10 L/min
10 L/min
TANK
The regulation controller set the regulation valve to have the right feeding for 3 sections, that is
to say 30 l/min in that case.
10 L/min
10 L/min Circulation
valve
40 L/min
10 L/min
10 L/min
40 L/min
CUVE
When spraying is totally shut off, the circulation valve opens to allow the tank return from
boom’s return circulations.
Mixted regulation (available as an option only on REB 3 and REB +) uses a flow information
(from the flowmeter) and a pressure information (pressure sensor).
This kind of regulation allows using each measuring instrument in the range for which each
one is the most accurate:
- The pressure sensor is more precise for a limited
limited flow (< 30 l/min)
- The flowmeter is more precise for grater flow (> 30 l/min)
That way, after having set the accuracy range for each measuring instrument, the regulation
will take into account whether the pressure information or the flow’s one.
This kind of regulation can appear to be necessary to help with some specific working
conditions and some type of circulation because it offers a wider range of measure (from 1 to
350 l/min to the boom).
OC 600
junction box
BUS CAN wire
TANK
100 x 36 x 10
Boom’s flow (L/min) = = 60 L/min
600
Under these defined conditions, the needed flow will be 60 l/min (for a fully opened boom).
If the sprayer works in N2 (Normal 2 ways), the needed flow to feed 4 sections will be:
60 x 4 = 30 L/min
8
As a consequence, to ensure a good functioning of the regulation, it will be better to use mixed
regulation (flow and pressure), or to set the machine in N3 circulation (Normal 3 ways).
N3P circulation calibration informs the REB 3 controller about the return flow while the shutting from one or
more sections. That way, the dose is more precise.
Procedure:
1- Activate N2 circulation (Normal 2 ways)
2- Check flowmeter calibration by setting some test tubes under each nozzle
3- Spray on stationary stand at standard pressure of 3 bar and note the boom’s flow (all sections
opened) with Info key on the top left corner from the work screen
4- Calculate the return flow for the N3P circulation (return l/min at 3 bars):
a- Spray at the standard pressure (3 bars), but do only open the section where the manometer is
connected.
5- Set the founded value in the REB 3 settings (l/min return at 3 bar).
6- To finish the procedure, run a trial with clear water, work at logical and steady speed regarding to
the nozzles, check the pressure and shut off the sections one by one (except the section where the
manometer is connected) et check if the pressure remains the same.
S2 or S3 circulation calibration informs the REB 3 control box from the tank return while
spraying and so getting a precise dose.
Procedure:
1- Activate the Normal 2 ways circulation (N2) and close the return circulation valves on the
boom.
2- Check for the calibration of the flowmeter by setting some test tubes under each nozzle.
3- Spray on stationary stand at the standard pressure (3 bars) and note the boom’s flow, with
all sections open.
Example: 67.2 l/min for 56 ISO blue nozzles, note the value.
5- Spray another time on stationary stand and reset the pressure to 3 bars.
Then you can check on the metering disc table on the next page, the accuracy of the
calibration.
8- Set the result value (l/min return at 3 bars from S2 or S3) in the REB 3 settings.
9- To finish the procedure, run a trial with clear water, work at logical and steady speed
regarding to the nozzles, check the pressure and shut off the sections one by one (except the
section where the manometer is connected) et check if the pressure remains the same.
OPTIS
OMNIS
DELTIS
ALTIS
BALTIQUE PM pump
Valve board
Function description
The suction valve n°12, can choose 3 positions : outside suction, in the main tank or in the rinsing
tank. To pump in the rinsing tank, the valve n°11 m ust also be opened.
Wherever the liquid comes from, it always goes to the pump through the section filter.
This circuit is the one from an electric DPM. So, it is composed of a regulation valve (n°7) and/or a
block of motorized section valve. As a consequence, the regulation valve will open or close to
adjust to the target pressure. In case of manual DPM, the electric regulation valve becomes a
manual one, but operates with the same principle.
Valves board
A. Main tank
B. Rinse tank
C. Induction hopper
D. Piston Diaphgragm pump
E. Clean water tank
F. Suction filter
G. In-line section filters
H. Tank filter basket
I. Tank rising nozzle
Function description
The valve number 1, the suctiontank, theallows
valve, valve n° 2 must also
selecting be open.exterior filling, main tank or
3 positions:
rinsing tank. To pump in this last tank, the valve n° 2 must also be open.
Wherever the liquid comes from, it always goes to the pump through the section filter.
The DPAE liquid flow system, including the regulation valve and the spraying flowmeter, is identical
to the DELTIS’ one.
Valve board
I
A
G
7
J 8
4 3 6
F
Function description
The position from the valves (n° 1 and 2) allow cho osing where the liquid pumped comes from:
main tank, rinsing tank or exterior filling.
Wherever the liquid comes from, it always goes to the pump through the section filter.
The regulation valve, located before the flowmeter adjusts the boom’s flow by directing a part of the
liquid to the tank (mixing): the more
more the valve is closed, the more the tank return is low and as
contrary to when the more the valve is opened, the more the tank return is high.
In case of a DPME regulation, this valve will be operated by the user with the control box to adjust
the pressure.
In case of a DPAE regulation (with RSB 3 or REB 3), this valve will be automatically controlled by
the regulation box.
Valves board
Induction Collector
hopper Rinsing tank
pumping
Spraying
9 E
4 3
D
5 A B 1
6 F
Function description
The position from the suction valve n° 1 and 2 allows choosing where the liquid comes from: main
tank, rinsing tank or exterior filling.
Wherever the liquid comes from, it always goes to the pump through the section filter.
The pump refills into a 3 ways valve (n°5). This o ne feeds the collector or the induction hopper. The
location from the collector’s valves offers the choice of the directioin of the liquid refilled by the
pump.
The main pressure valve (n°6), directs the liquid t owards the boom or to the external emptying.
The pressure valve (n°4) directs the liquid whether to the rinsing tank nozzles or to “recycle” a part
from the pump’s flow. The position from the recycling valve is used to modulate the pump’s flow
when it is not possible to do it by engine rate changing.
The by-pass (n° F) protects the circuit from overpressure (only with PM pumps).
The regulation valve (n°3), located before the flow meter adjusts the boom’s flow by directing a part
of the liquid to the tank (mixing): the more the valve is closed, the more the tank return is low and
as contrary to when the more the valve is opened, the more the tank return is high.
In case of a DPME regulation, the regulation valve will be operated by the user with the control box
to adjust spraying pressure.
In case of a DPAE regulation (RSB 3 or REB 3), this valve will be controlled aumatically by the
regulation control box.
One thing must be pointed out: with the Altis’ circuit, the regulation valve is located on the return
collector. So, the regulated flow concerns the whole pressure valves.
Valve board
Function description
The position from the suction valve n° 1 and 2 allo ws choosing where the liquid comes from: main
tank, rinsing tank or exterior filling.
Wherever the liquid comes from, it always goes to the pump through the section filter.
The pump refills in direction of a 3 ways valve (n°3). This one feeds:
1- The boom (spraying)
2- The induction hopper
3- Or empty the sprayer (exterior refilling)
When the induction hopper is working, the cap for exterior refilling pipe must be thighten.
The regulation valves (n°5 ), located before the flowmeter adjust the boom’s flow by directing a part
of the liquid to the tank (mixing): the more the valve is closed, the more the tank return is low and
as contrary to when the more the valve is opened, the more the tank return is high.
In case of a DPME regulation, the regulation valve will be operated by the user with the control box
to adjust spraying pressure.
In case of a DPAE regulation (RSB 3 or REB 3), this valve will be controlled aumatically by the
regulation control box.
Valves board
Valves board
Exterior pumping + Exterior
Exterior pumping
pumping
Inductor
Inductor
Spraying Rinsing tank
nozzle
Function descrption
The position from the suction valve
valve n° 1 and 2 allows choosing where the liquid come s from: main
tank, rinsing tank or exterior filling.
Wherever the liquid comes from, it always goes to the pump through the section filter.
The regulation valve, located before the flowmeter adjusts the boom’s flow by directing a part of the
liquid to the tank (mixing): the more the valve is closed, the more the tank return is low and as
contrary to when the more the valve is opened, the more the tank return is high.
In case of a DPME regulation, the regulation valve will be operated by the user with the control box
to adjust spraying pressure.
In case of a DPAE regulation (RSB 3 or REB 3), this valve will be controlled aumatically by the
regulation control box.
Valves board
Function description
The position from the suction valve n° 1 and 2 allo ws choosing where the liquid comes from: main
tank, rinsing tank or exterior filling.
Wherever the liquid comes from, it always goes to the pump through the section filter.
This pressure valves can feed independently each output in function of its position.
The regulation valve (n°4), located before the flow meter adjusts the boom’s flow by directing a part
of the liquid to the tank (mixing): the more the valve is closed, the more the tank return is low and as
contrary to when the more the valve is opened, the more the tank return is high.
In case of a DPME regulation, the regulation valve will be operated by the user with the control box
to adjust spraying pressure.
In case of a DPAE regulation (RSB 3 or REB 3), this valve will be controlled aumatically by the
regulation control box.
Function diagram
The position from the suction valve n° 1 and 2 allo ws choosing where the liquid comes from: main
tank, rinsing tank or exterior filling.
Wherever the liquid comes from, it always goes to the pump through the section filter.
The regulation valve (n°5), located before the flow meter adjusts the boom’s flow by directing a part
of the liquid to the tank (mixing): the more the valve is closed, the more the tank return is low and as
contrary to when the more the valve is opened, the more the tank return is high.
In case of a DPME regulation, the regulation valve will be operated by the user with the control box
to adjust spraying pressure.
The recycling valve (n°3) is used to modulate the p ump’s flow when this is not possible to do it by
adjusting PTO rate.
Valves board
Function diagram
The position from the suction valve n° 1 and 2 allo ws choosing where the liquid comes from: main
tank, rinsing tank or exterior filling.
Wherever the liquid comes from, it always goes to the pump through the section filter (n°B).
The regulation valve (n°4), located before the flow meter adjusts the boom’s flow by directing a part
of the liquid to the tank (mixing): the more the valve is closed, the more the tank return is low and as
contrary to when the more the valve is opened, the more the tank return is high.
In case of a DPME regulation, the regulation valve will be operated by the user with the control box
to adjust spraying pressure.
In case of a DPAE regulation (RSB 3 or REB 3), this valve will be controlled aumatically by the
regulation control box.
The by-pass valves (n°C) are protecting the circuit from o verpressures.
Function diagram
The position from the suction valve n° 1 and 2 allo ws choosing where the liquid comes from: main
tank, rinsing tank or exterior filling.
Wherever the liquid comes from, it always goes to the pump through the section filter (n°B).
This pressure valves can feed independently each output in function of its position.
The regulation valve (n°4), located before the flowmeter adjusts the boom’s flow by directing a part
of the liquid to the tank (mixing): the more the valve is closed, the more the tank return is low and as
contrary to when the more the valve is opened, the more the tank return is high.
In case of a DPME regulation, the regulation valve will be operated by the user with the control box
to adjust spraying pressure.
In case of a DPAE regulation (RSB 3 or REB 3), this valve will be controlled aumatically by the
regulation control box.
The by-pass valves (n°C) are protecting the circuit from overpressures .
Function description
The position from the suction valve n° 1 and 2 allo ws choosing where the liquid comes from: main
tank, rinsing tank or exterior filling.
Wherever the liquid comes from, it always goes to the pump through the section filter (n°B).
This pressure valves can feed independently each output in function of its position.
The regulation valve (n°5), located before the flow meter adjusts the boom’s flow by directing a part
of the liquid to the tank (mixing): the more the valve is closed, the more the tank return is low and as
contrary to when the more the valve is opened, the more the tank return is high.
In case of a DPME regulation, the regulation valve will be operated by the user with the control box
to adjust spraying pressure.
In case of a DPAE regulation (RSB 3 or REB 3), this valve will be controlled aumatically by the
regulation control box.
The recycling valve (n°3) is used to modulate the pump’s flow when this is not possible to do it by
adjusting PTO rate.
Cables wiring
Accessories wiring
Electric incidents
Fuses access
In the junction box(es) located at the back of the machine, 4 small fuses are pluged: a 5 A one for the
emergency rotating light, a 2 A one for sensor electric
electric feeding, a 2 A one to protect CAN BUS circuit and a 15 A
one for general protection.
When you operate on the junction box, some precautions must be respected, to avoid risks of system
damaging:
2
Cards are composed of 4 sections of pin
holders:
- (1) Signalisation.
- (2) Outputs
- (3) Sensors
- (4) BUS CAN
1 2 3
Wiring diagram VE junction box CAN BUS OC 600 (since June 2008)
Emergency wheel
Sorties/outputs:
GyH: Relay controller
GyM: + 12 V Rotating light
1H: Filling stop valve -
1M: Filling stop valve +
2H: General shut off valve +
2M: General shut off valve –
3H: Regulation valve +
3M: Regulation valve –
4H: Section valve 1 –
4M: Section valve 1 +
5H: Section valve V2 –
5M: Section valve 2 +
6H: Section valve 3 –
6M: Section valve 3 +
7H: Section valve 4 –
7M: Section valve 4 +
8H: Section valve 5 –
8M: Section valve 5 +
9H: Not used
9M: Not used
10 H: Not used
10M: Not used
11H: Not used
11M: Not used
12H: Section valve 6 - / options
12M: Section valve 6 +/ options
13H: Section valve 7 - / options
13M: Section valve 7- / options
14H: Section valve 8 - / options
14M: Section valve 8 + / options
15H: Not used
15M: Not used
Capteurs/sensors:
1M:
2M:
3M:
4M:
5M:
6M:
7M:
8M:
CAN BUS:
1 + 12 V CAN BUS
2 CAN HIGH
3 CAN LOW
Signalisation:
4 CAN BUS ground
This is some connectors, which connections are
specified on the card 4 junctions and 4 grounds.
+ 12 V Keyboard Brown wire F1: rotating light
Signal Keyboard White wire F2: Sensors
Ground Keyboard Blue wire F3: CAN BUS
F4: POWER
BUS CAN
Sensors inputs:
Outputs:
Emergency wheel
Sorties/outputs:
GyH: Relay controller
GyM: + 12 V Rotating light
1H: Not used
1M: Not used
2H: General shut off valve +
2M: General shut off valve –
3H: Regulation valve +
3M: Regulation valve –
4H: Rinsing valve V1 +
4M: Rinsing valve V1 –
5H: Rinsing valve V2 +
5M: Not used
6H: Not used
6M: Not used
7H: Not used
7M: Not used
8H: Return valve +
8M: Return valve –
9H: Not used
9M: Not used
10 H: Not used
10M: Not used
11H: Not used
11M: Not used
12H: Not used
12M: +12 V
13H: Not used
13M: + 12 V
14H: Not used
14M: + 12 V
15H: Not used
15M: + 12 V
Capteurs/sensors:
1M: Frequency signal rinsing tank sensor
2M: Frequency signal flowmeter
3M: Not used
4M: Ana V2 signal
5M: Ana keyboard signal
6M: Not used
7M: Not used
8M: Not used
CAN BUS:
1 + 12 V CAN BUS
2 CAN HIGH Signalisation:
This is some connectors, which connections are
3 CAN LOW specified on the card 4 junctions and 4 grounds.
4 CAN BUS ground
+ 12 V Keyboard Brown wire F1: rotating light
Signal Keyboard White wire F2: Sensors
Ground Keyboard Blue wire F3: CAN BUS
F4: POWER
Caracteristics:
Caracteristics:
Not used 2
1 Blue: ground
2 Brown: 12V 3
3 Not used
1
Not used 2
1 Blue: ground
2 Brown: 12V 3
3 Not used
Not used
1 + 12 V Brown wire
2 Groung Blue wire
3 Signal Yellow/green wire
1 Brown 6H 2H
2 Blue 6B 2B
3 Yellow/green 6D 2D
Caractéristics:
Working voltage: 10 – 30 V
Output: 0 – 20 mA
Pressure range measurement: 0 – 0,25 bar
Not used
1 + 12 V Brown wire
2 Ground Blue wire
3 Signal Yellow/green wire
1 Brown 5H
2 Blue 5B
3 Yellow/green 5D
Caractéristics:
Working voltage: 10 – 30 V
Output: 0 – 20 mA
Pressure range measurement: 0 – 16 bar
Relay control
Groung
+ 12 V
If the machine is equipped with more than 8 spraying sections, please refer to the
accessories wiring diagram.
Boom
Tank return
Blue 2M
1 Brown + 12 permanent
3 Yellow/green (signal) 1M 4H
Ground
Engine feeding
Opening feeding
Closing feeding
Brown (+ 12 V = open ) 1H
Yellow/green (masse) 1D
Rinsing junction
box
5 WIRES CABLE
OC 603
SAFI electric
pressure valve
SAFI electric pressure valve wiring (before January 2011)
Signal cable
Black 4→6→24→
→24→26
Brown 25
4 D sensors → 1
4 H sensors → 2 White 7
Blue 27
4 M sensors → Y/G
Rinsing junction Yellow/green 5
box
OC 603
2
2 1
3 5
3 4
1 = Radar Signal
2 = Transmission Signal
3 =Rear PTO shaft rate
4 =Hitch state
5 =Not used
6 =After contact voltage
7 =Ground
A cable connecting C16-1 plug and the Can Bus one can be made with the following elements:
Connect the active tractor’s signal (radar or transmission) to the 5 pin plug from the Can Bus
connector.
Angular
Câble sensor
capteur cable
angulaire
1 1 Masse
Ground
2 +12
2 +12V V
Y/G
V/J Signal
Signal
3 Yellow/green (signal) 6D 4D 3D
Caracteristics:
For an optimal work, the angle value between the drawar and the tractor must as precise as
possible.
For this, it is necessary to have a good podition for the two chains:
Oversight:
The chains must be parallel when the tractor and the drawbar are in the same line (see the picture
below). And the chain’s fixing points must be as close as possible from the (x) axis.
On the sensor’s side, you must hitch the two spring coils symetrically as the (y) axis. Furthermore,
the plane shaft must me directed towards the rear of the machine.
Side sight: The chains can be hitched 0 to 5 cm above the hitching shaft.
Nb of max
section 11 section 10 section 9 section 8
sections
3rd End boom Lights tank Out 11 + Out 11 - Out 10 + Out 10 - Out 9 + Out 9 - plug Out 8 + Out 8 - plug
markers
coil nozzle or rot. nozzle plug 14 M plug 14 H plug 13 M plug 13 H plug 12 M 12 H plug 11 M 11 H
0 0 0 0 0 VE 11 - VE 11 + VE 10 - VE 10 + VE 9 - VE 9 + VE 8 - VE 8 + 11
0 0 0 0 1 Tank nozzle * VE 10 - VE 10 + VE 9 - VE 9 + VE 8 - VE 8 + 10
0 0 0 1 0 light/rot * VE 10 - VE 10 + VE 9 - VE 9 + VE 8 - VE 8 + 10
0 0 0 1 1 light/rot * tank nozzle * VE 9 - VE 9 + VE 8 - VE 8 + 9
0 0 0 2 0 light rot VE 10 - VE 10 + VE 9 - VE 9 + VE 8 - VE 8 + 10
0 0 0 2 1 light rot tank nozzle * VE 9 - VE 9 + VE 8 - VE 8 + 9
0 0 1 0 0 noz L or R * VE 10 - VE 10 + VE 9 - VE 9 + VE 8 - VE 8 + 10
0 0 1 0 1 noz L or R * tank nozzle * VE 9 - VE 9 + VE 8 - VE 8 + 9
0 0 1 1 0 noz L or R light/rot VE 10 - VE 10 + VE 9 - VE 9 + VE 8 - VE 8 + 10
0 0 1 1 1 noz L or R light/rot tank nozzle * VE 9 - VE 9 + VE 8 - VE 8 + 9
0 0 1 2 0 noz L or R * light rot VE 9 - VE 9 + VE 8 - VE 8 + 9
0 0 1 2 1 noz L or R * light rot tank nozzle * VE 8 - VE 8 + 8
0 0 2 0 0 noz L noz R VE 10 - VE 10 + VE 9 - VE 9 + VE 8 - VE 8 + 10
0 0 2 0 1 noz L noz R tank nozzle * VE 9 - VE 9 + VE 8 - VE 8 + 9
0 0 2 1 0 noz L noz R light/rot * VE 9 - VE 9 + VE 8 - VE 8 + 9
0 0 2 1 1 noz L noz R light/rot * tank nozzle * VE 8 - VE 8 + 8
0 0 2 2 0 noz L noz R light rot VE 9 - VE 9 + VE 8 - VE 8 + 9
0 0 2 2 1 noz L noz R light rot tank nozzle * VE 8 - VE 8 + 8
0 2 0 0 0 marker L marker R VE 10 - VE 10 + VE 9 - VE 9 + VE 8 - VE 8 + 10
0 2 0 0 1 marker L marker R tank nozzle * VE 9 - VE 9 + VE 8 - VE 8 + 9
0 2 0 1 0 marker L marker R light/rot * VE 9 - VE 9 + VE 8 - VE 8 + 9
0 2 0 1 1 marker L marker R light/rot * tank nozzle * VE 8 - VE 8 + 8
0 2 0 2 0 marker L marker R light rot VE 9 - VE 9 + VE 8 - VE 8 + 9
0 2 0 2 1 marker L marker R light rot tank nozzle * VE 8 - VE 8 + 8
0 2 1 0 0 marker L marker R noz L or R * VE 9 - VE 9 + VE 8 - VE 8 + 9
0 2 1 0 0 marker L marker R noz L or R * tank nozzle * VE 8 - VE 8 + 8
0 2 1 1 0 marker L marker R noz L or R light/rot VE 9 - VE 9 + VE 8 - VE 8 + 9
0 2 1 1 1 marker L marker R noz L or R light/rot tank nozzle * VE 8 - VE 8 + 8
0 2 1 2 0 marker L marker R noz L or R * light rot VE 8 - VE 8 + 8
0 2 1 2 1 marker L marker R noz L or R * light rot tank nozzle * 7
0 2 2 0 0 marker L marker R noz L noz R VE 9 - VE 9 + VE 8 - VE 8 + 9
0 2 2 0 1 marker L marker R noz L noz R tank nozzle * VE 8 - VE 8 + 8
0 2 2 1 0 marker L marker R noz L noz R light/rot * VE 8 - VE 8 + 8
0 2 2 1 1 marker L marker R noz L noz R light/rot * tank nozzle * 7
0 2 2 2 0 marker L marker R noz L noz R light rot VE 8 - VE 8 + 8
0 2 2 2 1 marker L marker R noz L noz R light rot tank nozzle * 7
1 0 0 0 0 coil * VE 10 - VE 10 + VE 9 - VE 9 + VE 8 - VE 8 + 10
1 0 0 0 1 coil tank nozzle VE 10 - VE 10 + VE 9 - VE 9 + VE 8 - VE 8 + 9
1 0 0 1 0 light/rot coil VE 10 - VE 10 + VE 9 - VE 9 + VE 8 - VE 8 + 10
1 0 0 1 1 light/rot coil tank nozzle * VE 9 - VE 9 + VE 8 - VE 8 + 9
1 0 0 2 0 light rot coil * VE 9 - VE 9 + VE 8 - VE 8 + 9
1 0 0 2 1 light rot coil tank nozzle VE 9 - VE 9 + VE 8 - VE 8 + 8
1 0 1 0 0 noz L or R coil VE 10 - VE 10 + VE 9 - VE 9 + VE 8 - VE 8 + 10
1 0 1 0 1 noz L or R coil tank nozzle * VE 9 - VE 9 + VE 8 - VE 8 + 9
1 0 1 1 0 noz L or R light/rot coil * VE 9 - VE 9 + VE 8 - VE 8 + 9
1 0 1 1 0 noz L or R light/rot coil tank nozzle VE 9 - VE 9 + VE 8 - VE 8 + 8
1 0 1 2 0 noz L or R coil light rot VE 9 - VE 9 + VE 8 - VE 8 + 9
1 0 1 2 1 noz L or R coil light rot tank nozzle * VE 8 - VE 8 + 8
1 0 2 0 0 noz L noz R coil * VE 9 - VE 9 + VE 8 - VE 8 + 9
1 0 2 0 1 noz L noz R coil tank nozzle VE 9 - VE 9 + VE 8 - VE 8 + 8
1 0 2 1 0 noz L noz R light/rot coil VE 9 - VE 9 + VE 8 - VE 8 + 9
1 0 2 1 1 noz L noz R light/rot coil tank nozzle * VE 8 - VE 8 + 8
In the case where options are mounted, check if the “active” boom (in the parameters) do
does
es not get over the maximum number of
sections.
Even inactivated, theses booms can trouble the right functioning of the control box.
1 or 2 end boom nozzles 2 working lights 1 working light
Diagram of an ED 9 functions
Emergency ED driver
Hydropneumatic anti-whiplash
C2
C3
C1 C4 C2 C3
P1 P2
C2
C3
C1 C4 C2 C3
P1 P2
Ergomatic II joystick
CH10 hydraulic functions control box
Electrodistributors block
Security
valve
10 9 8 7 6 5 4 3 2 1
Primary electro
All hydraulic functions connected to the locations n° 3 to 10 are fitted with double pilot-operated
controlled valves mounted between the aluminum base and the electrodistributors.
B
T
P
A
1- The hydraulic functions n°3, 4, 6, 7, 8 and 9 are f itted with electrodistributors double act
open center.
2- The hydraulic function n°5 (central arms) is fitted with an electrodistributor double act
closed center.
3- The function n°2 (boom height) is fitted with an electrodistributor simple act open center.
4- The position n°1 from the ED bloc is reserved for t he primary electro, which allows or not
the oil circulation inside the bloc.
That way, when the sprayer works with open circuit, each function controls simultaneously the
primary electro to close the oil circulation and allows the pressure rise.
ED bloc 4 functions
A5 A4 A3 A2 A1
B5 B4 B3 B2 B1
A1 No coil
B1 Primary electro
A2 No coil
B2
Boom height
Cylinder
side
A3
Slant corrector
The goes up on the left and go down on the
Rod
right.
side
B3 Slant corrector
The boom goes up on the right and goes
Rod down on the left.
A4
Outer arms unfolding
Cylinder
B4
Outer arms folding
Cylinder
A5
Inner arms folding and simultaneous
locking
Cylinder
B5 Inner arms unfolding and simultaneous
unlocking
Rod
B6 B
B5 B4 B3 B2 B1
A1 No coil
B1 Primary electro
A2 No coil
B2 Boom height
Cylinder
A3 Slant corrector
The boom goes up on the left and down on
Rod the right.
B3 Slant corrector
The boom goes up on the right and down on
Rod the left.
A4 Outer arms unfolding
Cylinder
B4 Outer arms folding
Rod
A5 Central arms folding and simultaneous lock
Cylinder
B5 Inner arms unfolding and simultaneous lock
Rod
A6 Axle or shaft right way
B7 B6 B5 B4 B3 B2 B1
Cyl Cyl
A3 Slant adjustment A3 Slant adjustment
The boom goes up on the left and down The boom goes up on the left and down
Rod on the right. Cyl on the right.
B3 Slant adjustment B3 Slant adjustment
The boom goes down up on the right and The boom goes up on the right and
Cyl down on the left. Rod down on the left.
A4 Outer left arm unfolding A4 Outer arms unfolding
Rod Cyl
B4 Outer left arm folding B4 Outer arms folding
Rod Rod
A5 Central arms folding A5 Central arms folding and simultaneous
frame lock
Cyl Cyl
B5 Central arms unfolding B5 Central arms unfolding and
simultaneous frame unlock
Rod Rod
A6 Outer right arm unfolding A6 Right tilt down
Rod
B6 Outer right arm folding B6 Right tilt up
Cyl Rod
A7 Frame lock A7 Left tilt down
Cyl
B7 Frame unlock B7 Left tilt up
Rod Rod
B10 B9 B8 B7 B6 B5 B4 B3 B2 B1
Cyl Cyl
A3 Slant adjustment A3 Slant adjustment
The boom goes up on the left and The boom goes up on the left and
Cyl down on the right Cyl down on the right
B3 Slant adjustment B3 Slant adjustment
The boom goes up on the right and The boom goes up on the right and
Rod down on the left. Rod down on the left.
A4 Outer left arm unfolding A4 Outer left arm unfolding
Cyl Cyl
B4 Outer left arm folding B4 Outer left arm folding
Rod Rod
A5 Central arms folding A5 Central arms folding and
simultaneous frame lock
Cyl Cyl
B5 Central arms unfolding B5 Central arms unfolding and
simultaneous frame unlock
Rod Rod
A6 Outer right arm unfolding A6
Right tilt down
Cyl
B6 Outer right arm folding B6
Right tilt up
Rod Rod
A7 Frame lock A7
Left tilt down
Cyl
B7 Frame unlock B7
Left tilt up
Rod Rod
A8 Axle/shaft right way A8 Axle/shaft right way
Right cylinder and left rod side Right cylinder and left rod side
A1 No Coil
B1 By pass
A2 No coil
B2 Boom height A7
Frame unlock
Cyl Rod
A3 Slant adjustment B7
The boom goes up on the left Frame lock
Cyl and down on the right Cyl
B3 Slant adjustment A8
The boom goes up on the Right tilt down
Rod right and down on the left.
A4 Outer left arm unfolding B8
Right tilt up
Cyl Rod
B4 Outer left arm folding A9
Left tilt down
Rod
A5 Central arms folding B9
Left tilt up
Cyl Rod
B5 Central arms unfolding
Rod
A6
Outer right arm unfolding
Cyl
B6
Outer right arm folding
Rod
A1 No coil
B1 By pass
A2 No coil
B2 Boom height A7
Frame lock
Cyl Cyl
A3 Slant adjustment B7
The boom goes up on the Frame unlock
Cyl left and down on the right Rod
B3 Slant adjustment A8
The boom goes up on the Right tilt down
Rod right and down on the left.
A4 Outer left arm unfolding B8
Right tilt up
Cyl Rod
B4 Outer left arm folding A9
Left tilt down
Rod
A5 Central arms folding B9
Left tilt up
Cyl Rod
B5 Central arms unfolding A10 Axle/shaft right way
Rod
A6 B10 Axle/shaft left way
Outer right arm unfolding
Cyl
B6
Outer arm folding
Rod
Following an intervention that causes an air intake into the ED bloc, the circuit must be drained.
To operate, unscrew the cap frol the flow restrictor, and untight the nut and the adjusting screw from
the by-pass.
After having drain the circuit by allowing the oil to circulate (with 0 pressure), screw up the adjusting
screw (and the blocking nut) in order to have a maximum
maximum pressure from 180 bar in the circuit.
Screwing cap
Adjusting screw
from the pressure
resctrictor
Locking nut
The anti-whiplash system allows to absorb the efforts caused by the movments from the boom whilr
spped up or down operations.
This system can, thank to a nitrogen
nitrogen accumulator, absorb the oscillations (forward and backward)
from the central hydraulic cylinders.
Function diagram
To function, this system uses double act cylinders with sliding piston.
In fact, the central arms are controlled with sliding piston cylinders
cylinders in place of classical cylinders.
Picture 1
Picture 2
Picture 1: When the distributor is activated to close the boom, the oil pressure pushes the sliding
piston (cylinder side), as a conventional cylinder, to push out the rod. The boom is folded.
Picture 2: When the distributor is activated to open the boom, the oil pressure is practiced on the
sliding piston (rod side) to push in the rod. The boom is unfolded.
Picture 4
Speed down
Picture 3: When there is a high boom speed increase, the rod is intended to come in. As the oil
amount can not press up, the slidind piston moves. So, the pressure increases on rod side and the
nitrogen accumulator gets the oil.
When the effort decreases, the whole system balances and goes back to the initial set.
Picture 4: When there is a high boom speed decrease, the rod cylinder is intended to go out. So, the
rod drives the sliding piston. That way, the pressure increases in rod side and is stored in the
accumulator.
When the effort on the boom decreases, the whole system balances and goes back.
B B
C C
D D
E E
F F
Nitrogen
0.32 l 35 bar
0.5 mm 0.5 mm
H H
SLANT FUNCTION SLANT
35 bar
0.32 l
ANTI-YAW
I I
0.5 mm
0.5 mm
J J
0.5 mm
0.5 mm
Mounted 3 functions
Page 138 sur 168
selector
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16
B B
C C
D D
E E
F F
Nitrogen
0.32 l 35 bar
0.5 mm 0.5 mm
H H
SLANT FUNCTION SLANT
35 bar
0.32 l
ANTI-YAW
I I
0.5 mm
0.5 mm
J J
0.5 mm
0.5 mm
Mounted 3 functions
selector
Page 139 sur 168
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16
AXLE/DRAW BAR VG LEFT VG RIGHT LOCK OUTER LEFT CENTRAL OUTER RIGHT SLANT
Electro 4/3 open center Electro 4/3 open center Electro 4/3 open center Electro 4/3 open center Electro 4/3 open center Electro 4/3 closed center Electro 4/3 open center Electro 4/3 open center
PUSHPULL TRACTOR FEEDING
ADC3 E 03 CL (12VDC) ADC3 E 03 CL (12VDC) ADC3 E 03 CL (12VDC) ADC3 E 03 CL (12VDC) ADC3 E 03 CL (12VDC) ADC3 E 03 CL (12VDC) ADC3 E 03 CL (12VDC) ADC3 E 03 CL (12VDC)
A B A B A B A B A B A B A B A B
T P P
A A
HEIGHT
P T P T P T P T P T P T P T P T Electro 4/2 4/2-Primary
AD3 E 02 E AD3 E 02 E
A B A B
B A B A
C C
P T P T
T A T B A T B A T B A T B A T B A T B A T B A T B T T T
B A B
180 bar
P P P P P P P P P P P P
A
A A A A A A
B B
C C
Nirogen
0.32 l
A B
B A A B
D HEIGHT D
AXLE ATL/GL LEFT CYLINDER AXLE ATL/GL RIGHT CYLINDER
Nitrogen
0.32 l
A B
E E
HEIGHT
HIEGHT
Nitrogen
55b : RHPA > 24 m (TRAINE)
TR4, RBA
0.32 l
Nitrogen
0.32 l
B A A B
A A
F 25b : RHPA <= 21 m F
30b : RHPA <= 24 m
35b : RHPA <= 28 m
VG LEFT VG RIGHT TR4, RBA = 24 m
55b : TR4, RBA >= 28 m
VARIABLE GEOMETRY OPTION
G G
0.5 mm 0.5 mm
A B
H H
B
0.5 mm
0.5 mm B B
0.32 l
B B
ANTI-YAW
LOCK LEFT LOCK RIGHT
A A
HYDRAULIC BRAKES
I I
LOCK FUNCTION
B A A B
J J
SEE FLEXIBLE HOSES BOOMS
Grand Large ED 9
VG + Axle +
Page 140 sur 168 Outer Independant
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16
AXLE/DRAW BAR VG LEFT VG RIGHT LOCK OUTER LEFT CENTRAL OUTER RIGHT SLANT
Electro 4/3 open center Electro 4/3 open center Electro 4/3 open center Electro 4/3 open center Electro 4/3 open center Electro 4/3 closed center Electro 4/3 open center Electro 4/3 open center
PUSHPULL TRACTOR FEEDING
ADC3 E 03 CL (12VDC) ADC3 E 03 CL (12VDC) ADC3 E 03 CL (12VDC) ADC3 E 03 CL (12VDC) ADC3 E 03 CL (12VDC) ADC3 E 03 CL (12VDC) ADC3 E 03 CL (12VDC) ADC3 E 03 CL (12VDC)
A B A B A B A B A B A B A B A B
T P P
A A
HEIGHT
P T P T P T P T P T P T P T P T Electro 4/2 4/2-Primary
AD3 E 02 E AD3 E 02 E
A B A B
B A B A
C C
P T P T
T A T B A T B A T B A T B A T B A T B A T B A T B T T T
B A B
180 bar
P P P P P P P P P P P P
A
A A A A A A
B B
C C
Nirogen
0.32 l
A B
B A A B
D HEIGHT D
AXLE ATL/GL LEFT CYLINDER AXLE ATL/GL RIGHT CYLINDER
Nitrogen
0.32 l
A B
E E
HEIGHT
HIEGHT
Nitrogen
55b : RHPA > 24 m (TRAINE)
TR4, RBA
0.32 l
Nitrogen
0.32 l
B A A B
A A
F 25b : RHPA <= 21 m F
30b : RHPA <= 24 m
35b : RHPA <= 28 m
VG LEFT VG RIGHT TR4, RBA = 24 m
55b : TR4, RBA >= 28 m
VARIABLE GEOMETRY OPTION
G G
0.5 mm 0.5 mm
A B
H H
B
0.5 mm
0.5 mm B B
0.32 l
B B
ANTI-YAW
LOCK LEFT LOCK RIGHT
A A
HYDRAULIC BRAKES
I I
LOCK FUNCTION
B A A B
J J
SEE FLEXIBLE HOSES BOOMS
VG + Axle +
Outer Independant
Page 141 sur 168
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16
AXLE/DRAW BAR VG LEFT VG RIGHT LOCK OUTER LEFT CENTRAL OUTER RIGHT SLANT
Electro 4/3 open center Electro 4/3 open center Electro 4/3 open center Electro 4/3 open center Electro 4/3 open center Electro 4/3 closed center Electro 4/3 open center Electro 4/3 open center
PUSHPULL TRACTOR FEEDING
ADC3 E 03 CL (12VDC) ADC3 E 03 CL (12VDC) ADC3 E 03 CL (12VDC) ADC3 E 03 CL (12VDC) ADC3 E 03 CL (12VDC) ADC3 E 03 CL (12VDC) ADC3 E 03 CL (12VDC) ADC3 E 03 CL (12VDC)
A B A B A B A B A B A B A B A B
T P P
A A
HEIGHT
P T P T P T P T P T P T P T P T Electro 4/2 4/2-Primary
AD3 E 02 E AD3 E 02 E
A B A B
B A B A
C C
P T P T
T A T B A T B A T B A T B A T B A T B A T B A T B T T T
B A B
180 bar
P P P P P P P P P P P P
A
A A A A A A
C C
Nitrogen
55 bar
0.32 l
A B
D HEIGHT D
Nitrogen
55 bar
0.32 l
A B
A B
E E
HEIGHT
OCEANIS AXLE HEIGHT
F F
Azote
0.32 l
G Azote G
0.5 mm 0.5 mm
0.32 l Azote
A B
B A A B
0.32 l
A A
B B
A A
HYDRAULIC BRAKES
I I
G4000230
0.7 mm 0.7 mm
0.7 mm 0.7 mm
B A A B
0.5 mm 0.5 mm
A A
LOCK FONCTION
K K
Océanis ED 9
OPENING 1st ARMS
VG + Axle +
Page 142 sur 168 Outer Independant
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16
AXLE/DRAW BAR VG LEFT VG RIGHT LOCK OUTER LEFT CENTRAL OUTER RIGHT SLANT
Electro 4/3 open center Electro 4/3 open center Electro 4/3 open center Electro 4/3 open center Electro 4/3 open center Electro 4/3 closed center Electro 4/3 open center Electro 4/3 open center
PUSHPULL TRACTOR FEEDING
ADC3 E 03 CL (12VDC) ADC3 E 03 CL (12VDC) ADC3 E 03 CL (12VDC) ADC3 E 03 CL (12VDC) ADC3 E 03 CL (12VDC) ADC3 E 03 CL (12VDC) ADC3 E 03 CL (12VDC) ADC3 E 03 CL (12VDC)
A B A B A B A B A B A B A B A B
T P P
A A
HEIGHT
P T P T P T P T P T P T P T P T Electro 4/2 4/2-Primary
AD3 E 02 E AD3 E 02 E
A B A B
B A B A
C C
P T P T
T A T B A T B A T B A T B A T B A T B A T B A T B T T T
B A B
180 bar
P P P P P P P P P P P P
A
A A A A A A
C C
Nitrogen
55 bar
0.32 l
A B
D HEIGHT D
Nitrogen
55 bar
0.32 l
A B
A B
E E
HEIGHT
OCEANIS AXLE HEIGHT
F F
Azote
0.32 l
G Azote G
0.5 mm 0.5 mm
0.32 l Azote
A B
B A A B
0.32 l
A A
B B
A A
HYDRAULIC BRAKES
I I
G4000230
0.7 mm 0.7 mm
0.7 mm 0.7 mm
B A A B
0.5 mm 0.5 mm
A A
LOCK FONCTION
K Océanis ED 9 K
VG + Axle +
OPENING 1st ARMS Outer Independant
Page 143 sur 168
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16
CENTRAL/LOCK OUTER
Electro 4/3 closed center Electro 4/3 open center
A ADC3 E 03 CL (12VDC) ADC3 E 03 CL (12VDC) P
A
A B A B
P T P T
B T A T B A T B B
P P P
C C
D D
E E
F F
Nitrogen
0.32 l
G
ANTI-YAW G
140b, 0.32 litres: RHA
65b, 0.7 litres : RA
H H
I I
0.7 mm 0.7 mm
0.7 mm 0.7 mm
J B A A B
J
K K
Boom RHA3 26 / 36
Page 144 sur 168
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16
CENTRAL/LOCK OUTER
Electro 4/3 closed center Electro 4/3 open center
A ADC3 E 03 CL (12VDC) ADC3 E 03 CL (12VDC) P
A
A B A B
P T P T
B T A T B A T B B
P P P
C C
D D
E E
F F
Nitrogen
0.32 l
G
ANTI-YAW G
140b, 0.32 litres: RHA
65b, 0.7 litres : RA
H H
I I
0.7 mm 0.7 mm
0.7 mm 0.7 mm
J B A A B
J
K K
Boom RHA3 26 / 36
Page 145 sur 168
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16
A A
P T P T P T 4/2-Primary
AD3 E 02 E
A B
P T
T A T B T A T B T
B B
180 bar
P P P P P
A A
C C
D D
Setting : Screw totally and unscrew Setting : Screw totally and unscrew Setting : Screw totally and unscrew Setting : Screw totally and unscrew
E 1,8 turn 1,8 turn 1,8 turn 1,8 turn E
Régulateur de débit Régulateur de débit Régulateur de débit flow regulator
QC3-2-Q4-2 QC3-2-Q4-2 QC3-2-Q4-2 QC3-2-Q4-2
A B A B A B A B
A B A B A B A B
F F
B B B B B B B
A B A B A B A B
H H
Unscrew totally set the screw Unscrew totally set the screw in
in contact with the spning and contact with the spning and
B A A B
screw 2 turns screw 2 turns
V1 V2 V1 V2
C1 C2 C1 C2
J ANTI-YAW J
A B
B A
B A
A B
CENTER RIGHT
CENTER LEFT
K K
0.32 l Nitrogen
Boom RHA 3 28 / 36
RHA3
Bras 28/36 : 140b
Mounting with flow regulator
and wheastone bridges
Page 146 sur 168
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16
A A
P T P T P T 4/2-Primary
AD3 E 02 E
A B
P T
T A T B T A T B T
B B
180 bar
P P P P P
A A
C C
D D
Setting : Screw totally and unscrew Setting : Screw totally and unscrew Setting : Screw totally and unscrew Setting : Screw totally and unscrew
E 1,8 turn 1,8 turn 1,8 turn 1,8 turn E
Régulateur de débit Régulateur de débit Régulateur de débit flow regulator
QC3-2-Q4-2 QC3-2-Q4-2 QC3-2-Q4-2 QC3-2-Q4-2
A B A B A B A B
A B A B A B A B
F F
B B B B B B B
A B A B A B A B
H H
Unscrew totally set the screw Unscrew totally set the screw in
in contact with the spning and contact with the spning and
B A A B
screw 2 turns screw 2 turns
V1 V2 V1 V2
C1 C2 C1 C2
J ANTI-YAW J
A B
B A
B A
A B
CENTER RIGHT
CENTER LEFT
K K
0.32 l Nitrogen
Boom RHA 3 28 / 36
RHA3
Bras 28/36 : 140b
Mounting with flow regulator
and wheastone bridges
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01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16
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DIAGNOSIS
General diagnosis
GENERAL
No spray to the boom All sprayers Blocked suction filter Check the filter screen and clean it
All sprayers Blocked section filter Check the filter screen and clean it
All sprayers Unprimed boom Fill the suction pipe with water
DPAE and DPM Regulation valve fully opened Close the regulation valve
Lack of precision All sprayers Not enough PTO rate Increase PTO rate to 540 rd/min
Centrifugal pumps Wrong pump flow See specification (next page)
Piston diaphragm pumps Wrong pump flow See specification (next page)
Blanchard pumps Wrong pump flow See specification (next page)
Piston/ piston diaphragm pumps Wrong by pass adjust./broken diaphragm Starting from 7bar, a tank return must occur through the by pass
All sprayers Defective manometer Drain the manometer’s circuit/change the manometer
Pressure increase on the All sprayers Section filter blocked Check the filter screen and clean it
manometer All sprayers Blocked tank return Check the return pipe
All sprayers with DPAE Wrong flowmeter information Check if the flowmeter turbine runs well
Foam All sprayers Circuit air intake Check the intake circuit sealing
All sprayers Too much mixing Slow down PTO rate
All sprayers Use foam counter products
Hard external filling Sprayers with external filling Suction filter crushed Changer le tuyau
Sprayers with external filling Too long suction filter (3 m maximum height) Decrease pumping height
Sprayers with external filling Limited pump refilling Open the regulation valve
SPECIFICITIES FOR PISTON DIAPHRAGM PUMPS
DEFAULT SPECIFICITY POSSIBLE ORIGIN SOLUTION / CHECKING
Not enough flow Seat and/or valve weared or dirty Wash or replace
Some oil in the water Broken diaphragm/pump cavitation Contact your dealer
Oil level bowl melted Frictions inside the pump Contact your dealer
Not enough flow 2105 Seat and/or valve weared or dirty Wash or replace
Pressure oscillation 2115 Spheres and guides worn Contact your dealer
No flow Check the crankshaft backlash Contact your dealer
Oil comes out from jacket’s vent Sealing failure on jacket back Contact your dealer
Water comes out from jacket’s vent Sealing failure on pistons or jacket Contact your dealer
When switching on the control box, a menu can show the options activated
(done in the factory). But the options can also be
be retrofitted by sending the controller back to the
factory.
Procedure:
Press OK to go ahead
Thanks to the nozzles table, look for the coherence of the parameters:
Dose (L/ha), speed (Km/h), nozzles color and spraying pressure
Besides 0,8 bar, the non drop are closing. So, we can wether increase work speed or increase
the dose per hectare, or choose smaller nozzles.
- Check on the controller that the value in liters/minute displays while spraying:
Otherwise:
- Check that the turbinr from the flowmeter runs just free by sending some pressuried air
- Check that the sensor is well tightened on the flowmeter’s body.
Replace correctly the turbine in its frame, pay attention to the way of working
- Check that the speed is really taken into account by the controller and if it is well displayed
- Check that there are no speed oscillations. Otherwise, check that each plot is well detected.
If the speed displayed on the controller is 0 Km/h, refer to the topic “regulation failure”.
To check the flowmeter, you must compare what has really been sprayen with what is displayed
on the controller.
The aim is to set the controller with the right coefficient, so as it can calculate the right dose.
Example:
1) Notice the flowmeter constant which is located in the sprayer’s settings, for example 650
imp./liter.
2) Spray on stationary stand and set manually the pressure at 3 bars
3) Place one measuring tube under one nozzle per section. With worn nozzles, it would better to
do it on the whole nozzles.
4) Set the partial volume counter at 0.
5) Open spraying
6) Stop spraying when there are as many liters displayed
displayed on the screen as the number of nozzles
on the boom (48 liters for 48 nozzles).
7) Calculate the average volume that was measured on each tube and multiply by the number of
nozzles on the boom (for example 1.04 liter per nozzle x 48 nozzles = 50 liters).
Note out the value.
8) Calculate the new coefficient of the flowmeter with the above formula:
- For S2 and S3 circulations, check the return flow (refer to the controller manual for the
calibration).
- Check on the machines with S2 or S3 circulation that the metered discs are not blocked and
that the way of mounting has been respected as identical.
Speed keeps on O
Check:
Check:
Warranty procedure
Export:
Côme FORTIN
Mobile: +33 6 14 12 15 75
E-mail: come.fortin@kuhn.com
Carlos SAMPAIO
Mobile: +33 6 18 51 08 80
E-mail: carlos.sampaio@kuhn.com
PROCEDURE TO FOLLOW UP
3/- Send back the defective parts in a decent clean state, with a copy from the invoice or the
delivery order.
KUHN NORTH AMERICA INC P.O. Box 167 Brodhead - Wisconsin 53520 (USA)
Tél. : (608) 897 - 2131 - Fax : (608) 897 - 2561