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GF0001GB A English – 12-2010

SUMMARY

SUMMARY .............................................................................................................................................. 2
PUMPS .................................................................................................................................................... 5
1. IDENTIFICATION .................................................................................................................................................... 7
2. PISTON-DIAPHRAGM PUMPS ....................................................................................................................... 8
3. CENTRIFUGAL PUMPS ................................................................................................................................. 10
BOOMS ................................................................................................................................................. 13
1. RPL BOOM .......................................................................................................................................................... 14
2. RHX BOOM.......................................................................................................................................................... 15
3. RVA BOOM .......................................................................................................................................................... 16
4. RHP2 BOOM ....................................................................................................................................................... 17
5. RHPM BOOM ...................................................................................................................................................... 18
6. RHPA BOOM ....................................................................................................................................................... 19
7. TR4 BOOM .......................................................................................................................................................... 20
8. RBA BOOM .......................................................................................................................................................... 21
9. RHA BOOM.......................................................................................................................................................... 22
10. RHA 3 BOOM 26/… ............................................................................................................................................ 23
11. RHA 3 BOOM 28/… ............................................................................................................................................ 24
12. RA BOOM ............................................................................................................................................................ 25
REGULATION ........................................................................................................................................ 27
1. DPAE REGULATION ....................................................................................................................................... 28
2. CIRCULATION TYPE ...................................................................................................................................... 29
3. FLOWMETER TYPES ..................................................................................................................................... 44
4. N3P CIRCULATION CALIBRATION.............................................................................................................. 46
5. SEMI-CONTINUOUS CIRCULATION CALIBRATION (S2 OR S3) ............................................................ 47
6. AMT METERED DISCS FLOW TABLE ......................................................................................................... 48
SPRAYERS LIQUID FLOW SYSTEM ......................................................................................................... 51
1. OPTIS................................................................................................................................................................. 53
2. OMNIS ............................................................................................................................................................... 57
3. DELTIS............................................................................................................................................................... 61
4. ALTIS ................................................................................................................................................................. 64
5. BALTIQUE PC 500 PUMP ................................................................................................................................. 69
6. BALTIQUE PM PUMP ........................................................................................................................................ 73
7. ATLANTIQUE / GRAND LARGE .................................................................................................................... 77
8. OCEANIS ........................................................................................................................................................... 83
ELECTRICITY ELECTRONIC ..................................................................................................................... 91
1. ELECTRIC AND ELECTRONIC MAINTENANCE ....................................................................................................... 92
2. JUNCTION BOXES WIRING.................................................................................................................................... 94
3. CABLES WIRING................................................................................................................................................. 100
4. MOUNTING THE ANGULAR SENSOR ON THE DRAWBAR ..................................................................................... 117
5. ACCESSORIES WIRING ...................................................................................................................................... 118
HYDRAULIC ......................................................................................................................................... 123
1. TYPES OF HYDRAULIC CONTROLLERS .............................................................................................................. 124
2. DIAGRAM OF AN ED 9 FUNCTIONS BLOC .......................................................................................................... 126
3. CONNEXIONS ON AN ELECTRODISTRIBUTOR BLOC ........................................................................................... 128
4. EMERGENCY ED DRIVER .................................................................................................................................. 134
5. DRAINAGE AND CALIBRATION OF AN ED BLOC ................................................................................................. 135
6. HYDROPNEUMATIC ANTI-WHIPLASH .................................................................................................................. 136
DIAGNOSIS .......................................................................................................................................... 149
1. GENERAL DIAGNOSIS ........................................................................................................................................ 150
2. IDENTIFY THE OPTION, STATUS AND VERSION OF THE PERIPHERIALS ON RSB 3 AND REB 3 ........................ 152
3. PROCEDURE IN CASE OF DPAE REGULATION IMPRECISION............................................................................ 155
4. CHECKINGS FOR REGULATION FUNCTIONING ................................................................................................... 159
OTHER CONTENT ................................................................................................................................ 156
1. AFTER SALES DEPARTMENT KUHN – BLANCHARD 2010 ........................................................................... 157
2. W ARRANTY PROCEDURE .................................................................................................................................. 158
PUMPS

 Identification

 Piston-diaphragm pumps

 Centrifugal pumps

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1. IDENTIFICATION

 Piston-diaphragm pumps (PM)

PM 105/125 PM 165 PM 265

PM 370 PM 500

 Centrifugal pumps (PC)

PC 500 PC 700

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2. PISTON-DIAPHRAGM PUMPS

Piston-diaphragm pumps realize suction by distortion of soft diaphragm through the reciprocating
motion of the pistons.

Distortions induce suction and refilling of the liquid through the valves, mounted in the same way in
the piston head. This is to allow the opening of the suction valve (of the pump) when piston is going
down thanks to the depression, and to open the refilling valve when the piston goes up. These two
valves are kept closed by springs.

Theses pumps are said “volumetric” because they pumps up and refill always the same volume
whatever the shaft’s rotation speed is.

 Composition:

- Body and pistons in aluminum


- Piston head, collector front and rear in aluminum alloy
- Steel shaft, with a chromated part
- Desmopan diaphragms

 Features:

- Counter clockwise rotation (tractor’s PTO)


- Working speed: 540 U/min

 Incident:

 Pump does not prime

o Check if the suction hose is well fixed, sealing and without


without any damaging material
o Check the rotation way of the PTO
o Control the wearness of diaphragms and valves
o Control the oil level and if there is water in the oil

 Low flow and pressure

o Air intake at suction


o Huge load losses in the suction (blocked suction filter)
o Slow PTO (< 540 U/min)

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3. CENTRIFUGAL PUMPS

 Functioning

Centrifugal pump realizes the pumping with a centrifugal wheel (blade wheel).
High speed rotation of the wheel creates an air depression and induces the liquid suction
phenomenon. This liquid, pumped up, is then forced back to the outside.
The refilling pump’s body with progressive flared shape transforms kinetic energy into liquid under
pressure.
This pump is said “non volumetric” because it has no fixed capacity.

 Composition
- Body, turbine, back flange, Corps, turbine, speed increasing box in FT 25 cast iron
- Chromium steel shaft
- Mechanical insert: polished ceramic seat, glass fiber Teflon sealing plug, Viton seal, stainless
steel spring coil and washer
- Polyethylene wearing wheel, fixed with stainless steel screws

 Characteristics
- Anti-clockwise drive (Tractor’s PTO)
- Drive speed: 540 U/min, also available with 1000 U/min

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 Incidents

 The pump does not prime, so check the following points:


- If there is enough liquid into the pump’s body
- Fixation, tightness and missing of impurities into the pump’s body
- Rotation way
- Wearing of the centrifugal wheel, the wearing wheel and the shaft
- If the hole at the bottom of the priming chamber is not blocked

 Low pressure and flow

- Wearing wheel and/or turbine worn


- Air intake to the suction
- Huge load wastes to the suction (blocked suction filter)
- Driving rate too low (< 540 U/min)

 Cutaway diagram from AA55PF2 pump (PC 700 l/min):

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Page 12 sur 168
BOOMS

 RPL boom

 RHX boom

 RVA boom

 RHP2 boom

 RHPM boom

 RHPA boom

 TR4 boom

 RBA boom

 RHA boom

 RHA 3 arms boom 26/…

 RHA 3 arms boom 28/…

 RA boom

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1. RPL boom

Rear cross folded boom ; available in 9, 10 and 12 m.

Mounted on OPTIS and OMNIS

Boom with stainless steel pipes and protected nozzle holders

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2. RHX boom

Cross folded galvanised steel boom, available in 12, 13 and 15 m width

Mounted on OMNIS (sliding frame) and Deltis (paralelogram)

Desinged for market gardening farmers

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3. RVA boom

Aluminum vertical folded boom, available in 12, 13, 15, 16 and 18 m width

Only mounted on OMNIS (sliding frame)

Designed for market gardening farmers

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4. RHP2 boom

Boom made of high yield stress painted steel, with lateral


lateral folding and width of 15, 16 and 18 m

RHP2 boom is designed for DELTIS, ALTIS, BALTIQUE and ATLANTIQUE

Stabilisation with rod system and slant adjustment

Boom suspension by a nitrogen accumulator placed on the paralelogram hydraulic cylinder(s)

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5. RHPM boom

Steel frame and aluminum arms

Lateral folded boom, available in width of 15, 16, 18, 21 and 24 m

RHPM boom is mounted on DELTIS, ALTIS, BALTIQUE and ATLANTIQUE

Stability: rod system and slant adjustment

Boom suspension: nitrogen accumulator placed on paralelogram


paralelogram hydraulic cylinder(s)

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6. RHPA boom

RHPA

15 to 28 m

Lateral folded aluminum boom, available in width of 15, 16, 18, 20, 21, 24, 27 and 28 m

Mounted on DELTIS, ALTIS, BALTIQUE, ATLANTIQUE and GRAND LARGE

Stability: pendulum link rod system « Equilibra »

Suspension: nitrogen accumulator on paralelogram hydraulic cylinder(s)

Hydropneumatic anti-whiplash system

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7. TR4 Boom

Aluminum lateral folded boom, available in width of 24, 27, 28 and 30 m

TR4 boom mounted on ATLANTIQUE, GRAND LARGE and OCEANIS

Stability: pendulum mink-rod system « EQUILIBRA »

Boom suspension by nitrogen accumulator mounted on paralelogram hydraulic cylinders

Hydropneumatic anti-wiplash

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8. RBA boom

Aluminum lateral folded boom, available in 24, 27, 28, 30 et 32 m

RBA boom mounted on ATLANTIQUE, GRAND LARGE and OCEANIS

Boom stability: pendulum link-rod system « EQUILIBRA »

Boom suspension: nitrogen accumulator mounted on paralelogram hydraulic cylinders

Hydropneumatic anti-whiplash

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9. RHA boom

Aluminum lateral folded boom, available in 32, 33, 36, 38 m

RHA mounted on GRAND LARGE and OCEANIS

Stability: pendulum link-rod system

Suspension: nitrogen accumulator mounted on paralelogram hydraulic cylinder

Hydropneumatic anti-whiplash

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10. RHA 3 boom 26/…

3 arms aluminum boom, lateral folded; available in 32, 33, 36 and 38 m

Boom available in 2 versions: unfolding on 14, 24 then 32 m or 26 then 36/38 m, with unfolding of
1st arms on one hydraulic function and on another, unfolding arm after arm, thanks to trip switch

RHA 3 mounted on GRAND LARGE 4000/5000 and on OCEANIS

Stability: pendulum link-rod system « EQUILIBRA »

Suspension: nitrogen accumulator mounted on paralelogram hydraulic cylinder

Hydropneumatic anti-whiplash

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11. RHA 3 boom 28/…

3 arms aluminum boom, with lateral folding ; available in 36 and 38 m

Available as following: unfolding in 26 then 36/38 m with simultaneous


simultaneous unfolding of 2 first arms and
rd
3 on another function

Mounted on GRAND LARGE and OCEANIS

Stability: pendulum link-rod system « EQUILIBRA »

Suspension: nitrogen accumulator mounted on paralelogram hydraulic cylinder

Hydropneumatic anti-whiplash

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12. RA boom

Aluminum lateral folded boom, available in 36, 38, 40, 42, 44 and 48 m

RA only available on OCEANIS

Stability: pendulum link-rod system « EQUILIBRA »

Suspension: nitrogen accumulator mounted on paralelogram hydraulic cylinders

Hydropneumatic anti-whiplash

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REGULATION

 DPAE regulation

 Circulation types

 Flowmeter types

 N3P AUTOCIRCULATION calibration

 Semi-continous Circulation (S2 or S3)

 AMT metering discs flow table

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1. DPAE REGULATION

 SETTING

OC 600

Junction box
BUS CAN wire

CUVE
Mounted sensor

Tractor side

25A

12V

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2. CIRCULATION TYPE

 N2 circulation (Normal 2 ways)

- Advantage: No need to set calibrated return


- Disadvantage: risk of functioning
functioning failure (flowmeter imprecision) in case of use with only one
section opened (and low flow nozzles) or with short sections

10 L/min
 Fully opened boom

10 L/min

40 L/min 10 L/min

10 L/min

TANK

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Regulation valve sets the flow by taking into account the number
number of opened sections and the
dose per hectare programmed.

 Boom with 1 section shut off

0 L/min

10 L/min

30 L/min 10 L/min

10 L/min

TANK

Control box activates the regulation valve to compensate the shutting of one section:
All the flow measured by the flowmeter is sprayed to the boom.

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 N3 circulation (Normal 3 ways)

Advantage: The flowmeter always measures the same flow, whatever the number of
sections opened.

Disadvantage: Need to adjust the calibrated returns for every nozzle change (graudtation to
make settings easier)

 Boom fully opened


10 L/min

10 L/min

40 L/min 10 L/min

10 L/min

TANK

The regulation valve always has the same position, whatever the number of sections shut off.

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 Boom with 1 section shut

0 L/min

10 L/min

40 L/min
10 L/min

10 L/min

10 L/min

TANK

When one section is closed, the liquid which is to go to the section goes back to the tank.
The regulation valve is not controlled to compensate sections shuttings.

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 S2 circulation (Semi-continuous 2 ways)

Advantage: Calibrated returns are not used.


Allows spraying at low rates with powders without blocking the nozzles

Disadvantage: Circulation calibration


Risk of flowmeter default with only one section openend

 Boom fully opened


11 L/min

1 L/min

11 L/min 10 L/min

1 L/min

10 L/min
44 L/min 11 L/min

1 L/min

11 L/min 10 L/min

1 L/min

10 L/min

TANK

There are 10 l/min per section. The control box is informed that 1 l/min goes back to the tank,
through the metering discs.
That is why the regulation valve will be controlled up to the flowmeter measures 44 l/min (40
L/min display on the screen).

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 Boom with 1 section shut off

0 L/min

0 L/min

11 L/min

1 L/min

33 L/min 11 L/min

1 L/min

11 L/min

1 L/min

TANK

There are still 10 l/min per section and 1l/min of return per metering disc.
In the case where we shut off one section, the controler will substract the flow from one section
and one discs to the instruction (44 l/min).
So, the regulation valve will be controlled up to the flowmeter measures 33 l/min, with only 30
l/min displayed.

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 S3 circulation (Semi-continuous 3 ways)

Advantage: Le débit d’alimentation du débit-mètre est stable.


Permet de faire du bas volume avec des poudres sans boucher les buses.

Disadvantage: Circulation calibration


Need to set the calibrated returns to each nozzle change

 Boom fully opened 11 L/min

1 L/min

11 L/min

1 L/min

44 L/min
11 L/min

1 L/min

11 L/min

1 L/min

TANK

There are 10 l/min per section and 1 l/min of return per disc.
So, the regulation valve will be controlled up to the flowmeter measures 44 l/min.

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 Boom with 1 section shut off

11 L/min

0 L/min
0 L/min

11 L/min

1 L/min

10 L/min
min

44 L/min
11 L/min

1 L/min

10 L/min
min

11 L/min

1 L/min

10 L/min
min

11 L/min

TANK

When one section is shut, the


the controller keeps its instruction (44 l/min). There is so no control
on the regulation valve.

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 Autocirculation: N3P circulation (Normale 3 ways metered)

Advantage: Automatic boom priming


Efficient spraying Opening/Closing
No calibrated returns to set

Disadvantage: Circulation calibration


Drop stop

10 L/min
 Boom totalement ouverte

Metered disc
10 L/min

40 L/min
10 L/min

Unload 10 L/min
valve

TANK

When sections are opened, the functioning is the same as N2 and N3. The circulation goes
through the section valve and the tee pipe located before this last.
The flow going to the stainless steel pipe is restricted by a metered disc.

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 Boom with 1 section shut off

3 L/min

10 L/min

33 L/min

10 L/min

10 L/min

Vanne de
décharge

3 L/min

CUVE

When one section is shut off, the liquid that runs in the section goes back to the pump’s suction.
The N3P circulation has one set calibrated return for each section.
While shutting the sections, the REB controller takes into account this flow for the regulation.

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 Boom fully shut off

3 L/min

3 L/min

0 L/min
3 L/min

3 L/min

Unload
valve
12 L/min

TANK

While a general shut off, the unload valve opens to lighten the circuit and make non drop
closing easier.
Furthermore, a part of the flow going to each section valve is sucked up by Venturi effect on by
a hole in the stainless steel sphere.

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 Return circulation (pneumatic circulation)

Spraying management is the same as N2 circulation.


Return circulation occurs while not spraying. A collector and a motorized valve for the return
are mounted on the boom’s frame.
The pneumatic opening from
from the multijets needs an air pressure. The shutting is made by air
exhaust and a strained spring coil, system that avoids liquid leaks when the air tank is empty.
Liquid feeding goes into a tee pipe, right after the flowmeter, that shares the flow into 2 parts,
one for each boom side.
This circulation system allows having an immediate opening and shutting and improves
spraying quality by respecting initial pressure when opening spraying.

 Boom fully openened


10 L/min

10 L/min Circulation
valve

40 L/min

10 L/min

10 L/min

TANK

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 Boom with 1 section shut off

0 L/min

10 L/min
Circulation
valve

30 L/min
10 L/min

10 L/min

TANK

The regulation controller set the regulation valve to have the right feeding for 3 sections, that is
to say 30 l/min in that case.

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 Boom fully shut off

10 L/min

10 L/min Circulation
valve

40 L/min
10 L/min

10 L/min

40 L/min

CUVE

When spraying is totally shut off, the circulation valve opens to allow the tank return from
boom’s return circulations.

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 Mixed regulation

Mixted regulation (available as an option only on REB 3 and REB +) uses a flow information
(from the flowmeter) and a pressure information (pressure sensor).
This kind of regulation allows using each measuring instrument in the range for which each
one is the most accurate:
- The pressure sensor is more precise for a limited
limited flow (< 30 l/min)
- The flowmeter is more precise for grater flow (> 30 l/min)

That way, after having set the accuracy range for each measuring instrument, the regulation
will take into account whether the pressure information or the flow’s one.

This kind of regulation can appear to be necessary to help with some specific working
conditions and some type of circulation because it offers a wider range of measure (from 1 to
350 l/min to the boom).

OC 600
junction box
BUS CAN wire

TANK

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3. FLOWMETER TYPES

Flowmeter’s Usual coefficient Working range for a 1% Working precision at


pipe dimension measuring precision 3%
½" 9999 3 - 30 L/min 60 L/min
¾" 1900 7 - 70 L/min 140 L/min
1" 680 10 - 100 L/min 200 L/min
1" ½ 150 35 - 350 L/min 700 L/min
2" 100 72 - 750 L/min 1500 L/min

flowmeter mounted on the sprayer, working parameters are


Depending on the the type of flowmeter
important such as speed, boom width, dose and nozzle type.
This table can bring explaination for regulation defaults in some cases.

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The following example explains how to choose the circulation type:

Boom width: 36m


Dose: 100 L/ha
Working speed: 10 Km/h
Number of sections: 8
Circulation type: Normal 2 ways
Flowmeter type: 1" ½

Calculation of boom’s feeding flow:

Q (dose) x L (working width) x V (speed)


Boom’s flow (L/min) =
600

100 x 36 x 10
Boom’s flow (L/min) = = 60 L/min
600

Under these defined conditions, the needed flow will be 60 l/min (for a fully opened boom).

If the sprayer works in N2 (Normal 2 ways), the needed flow to feed 4 sections will be:

60 x 4 = 30 L/min
8

The machine is fitted with a 36 m boom and a 1”1/2 flowmeter.


The working range of such a flowmeter is 35 – 350 l/min. That is why the regulation controller
may have a wrong flow information starting when 4 sections are shut off.

As a consequence, to ensure a good functioning of the regulation, it will be better to use mixed
regulation (flow and pressure), or to set the machine in N3 circulation (Normal 3 ways).

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4. N3P CIRCULATION CALIBRATION

N3P circulation calibration informs the REB 3 controller about the return flow while the shutting from one or
more sections. That way, the dose is more precise.

Procedure:
1- Activate N2 circulation (Normal 2 ways)
2- Check flowmeter calibration by setting some test tubes under each nozzle
3- Spray on stationary stand at standard pressure of 3 bar and note the boom’s flow (all sections
opened) with Info key on the top left corner from the work screen

Example: 67.2 L/min for 56 nozzles ISO blue at 3 bars

4- Calculate the return flow for the N3P circulation (return l/min at 3 bars):

Example for a 28 m boom sprayer, 7 sections of 8 nozzles

a- Spray at the standard pressure (3 bars), but do only open the section where the manometer is
connected.

The written value corresponds to 1 opened section + 6 metered returns.


Note this value: 45 l/min (example)

b- Calculate the flow from one section:

67.2/56 (nozzle number on the boom) = 1.2 l/min per nozzle


So for one section of 8 nozzles: 1.2 x 8 = 9.6 l/min per section

c- Calculate the circulations’ flow:

45 – 9.56 =35.44 l/min for 6 sections

So 35.44 / 6 x 7 = 41.35 l/min for 7 sections

5- Set the founded value in the REB 3 settings (l/min return at 3 bar).

6- To finish the procedure, run a trial with clear water, work at logical and steady speed regarding to
the nozzles, check the pressure and shut off the sections one by one (except the section where the
manometer is connected) et check if the pressure remains the same.

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5. SEMI-CONTINUOUS CIRCULATION CALIBRATION (S2 or S3)

S2 or S3 circulation calibration informs the REB 3 control box from the tank return while
spraying and so getting a precise dose.

Example of a 28 m sprayer with 7 sections

Procedure:

1- Activate the Normal 2 ways circulation (N2) and close the return circulation valves on the
boom.

2- Check for the calibration of the flowmeter by setting some test tubes under each nozzle.

3- Spray on stationary stand at the standard pressure (3 bars) and note the boom’s flow, with
all sections open.

Example: 67.2 l/min for 56 ISO blue nozzles, note the value.

4- Open the semi-continuous valves

5- Spray another time on stationary stand and reset the pressure to 3 bars.

6- Note the boom’s flow with all sections open


For example: 94.6 l/min

This value corresponds to 7 open sections


sections and 7 return circulations (tank return).

7- Calculate the circulation flow that returns back to the tank:


94.6 – 67.2 = 27.4 l/min from return at 3 bars

Then you can check on the metering disc table on the next page, the accuracy of the
calibration.

8- Set the result value (l/min return at 3 bars from S2 or S3) in the REB 3 settings.

9- To finish the procedure, run a trial with clear water, work at logical and steady speed
regarding to the nozzles, check the pressure and shut off the sections one by one (except the
section where the manometer is connected) et check if the pressure remains the same.

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6. AMT METERED DISCS FLOW TABLE

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Page 50 sur 168
SPRAYERS LIQUID FLOW SYSTEM

 OPTIS

 OMNIS

 DELTIS

 ALTIS

 BALTIQUE PC 500 pump

 BALTIQUE PM pump

 ATLANTIQUE / GRAND LARGE PM 265 pump

 ATLANTIQUE / GRAND LARGE PC 700 pump

 OCEANIS PM 370 pump

 OCEANIS PM 500 pump

 OCEANIS PC 700 pump

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1. OPTIS

 Valve board

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 Circuit

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1. Section filters
2. Section valves
3. By-pass
4. Tank rinsing nozzle valve
5. Induction hopper feeding valve
6. Induction hopper valve
7. Induction hopper rinsing valve
8. Piston diaphragm pump
9. Suction filter
10. Suction valve
11. Rinsing tank valve
12. Suction
13. Rinsing tank

 Function description
The suction valve n°12, can choose 3 positions : outside suction, in the main tank or in the rinsing
tank. To pump in the rinsing tank, the valve n°11 m ust also be opened.

Wherever the liquid comes from, it always goes to the pump through the section filter.

The pump refills then the liquid to valve block including:

- A by-pass to avoid overpressure (loaded by spring at around 7 bars)


- One valve to control the tank rinsing nozzle
- One valve to open the induction hopper circuit
- A 3 ways valve to refill to the boom or to empty. This
This one is located at the end of the bloc
and is operated on the valve board.

This circuit is the one from an electric DPM. So, it is composed of a regulation valve (n°7) and/or a
block of motorized section valve. As a consequence, the regulation valve will open or close to
adjust to the target pressure. In case of manual DPM, the electric regulation valve becomes a
manual one, but operates with the same principle.

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2. OMNIS

Valves board

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 Function diagram

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 Diagram description

A. Main tank
B. Rinse tank
C. Induction hopper
D. Piston Diaphgragm pump
E. Clean water tank
F. Suction filter
G. In-line section filters
H. Tank filter basket
I. Tank rising nozzle

1. Main suction valve


2. Suction valve for rinse tank
3. Valve for tank rinsing nozzle
4. Valve for induction hopper
5. Main pressure valve: spraying and emptying
6. By-pass valve
7. Regulation valve
8. Section valve
9. Valve for hppoer rinsing nozzle

 Function description
The valve number 1, the suctiontank, theallows
valve, valve n° 2 must also
selecting be open.exterior filling, main tank or
3 positions:
rinsing tank. To pump in this last tank, the valve n° 2 must also be open.

Wherever the liquid comes from, it always goes to the pump through the section filter.

The pump refills then the liquid to valve block including:

- A by-pass to avoid overpressure (loaded by spring at around 7 bars)


- One valve to open the induction hopper circuit
- A 3 ways valve to refill to the boom or to empty. This one is located at the end of the bloc
and is operated on the valve board.

composed of a regulation valve (n°7) and/or a


This circuit is the one from an electric DPM. So, it is composed
block of motorized section valve. As a consequence, the regulation valve will open or close to
adjust to the target pressure. In case of manual DPM, the electric regulation valve becomes a
manual one, but operates with the same principle.

The DPAE liquid flow system, including the regulation valve and the spraying flowmeter, is identical
to the DELTIS’ one.

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3. DELTIS

 Valve board

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 Function diagram

I
A

G
7

J 8

4 3 6
F

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A. Main tank
B. Rinse tank
C. Induction hopper
D. Piston Diaphragm pump
E. Clean water tank
F. Suction filter
G. In-line section filters
H. Tanl filter basket
I. Tank rinsing nozzle
J. Spraying flowmeter

1. Main suction valve


2. Suction valve for rinse tank
3. Vanne de Gyrolaveur
4. Valve for induction hopper
5. Main pressure valve: spraying and emtying
6. By-pass valve
7. Regulation valve
8. Motorized section valves

 Function description
The position from the valves (n° 1 and 2) allow cho osing where the liquid pumped comes from:
main tank, rinsing tank or exterior filling.

Wherever the liquid comes from, it always goes to the pump through the section filter.

The pump refills then the liquid to valve block including:

- A by-pass to avoid overpressure (loaded by spring at around 7 bars)


- One valve to rinse the main tank with a rinsing nozzle (n°3)
- One valve to induct products (n°4)
- A 3 ways valve to direct to the boom or to empty (n°5)

The regulation valve, located before the flowmeter adjusts the boom’s flow by directing a part of the
liquid to the tank (mixing): the more
more the valve is closed, the more the tank return is low and as
contrary to when the more the valve is opened, the more the tank return is high.

In case of a DPME regulation, this valve will be operated by the user with the control box to adjust
the pressure.

In case of a DPAE regulation (with RSB 3 or REB 3), this valve will be automatically controlled by
the regulation box.

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4. ALTIS

 Valves board

Page 64 sur 168


Tank rinsing nozzle Recycling
Exterior
filling

Induction Collector
hopper Rinsing tank
pumping

Spraying

Exterior Main tank


emtying pumping

Page 65 sur 168


 Function diagram

9 E

4 3
D

5 A B 1
6 F

Page 66 sur 168


A. Pump
B. Suction filter
C. Stainless steel collector
D. Rinsing tank
E. Rinsing tank nozzles
F. By-pass valve (not for centrifugal pump)
G. Flowmeter

1. Main suction valve (3 ways valve)


2. Rinsing tank valve (3 ways valve)
3. Regulation valve (electric)
4. Recycling valve and rinsing tank nozzle (3 ways)
5. Pressure valve for induction hopper or collector (3 ways)
6. Main pressure valve: external emptying or spraying
7. Electric section valves
8. Valve for induction hopper rinsing nozzle
9. Valve for induction hopper

 Function description
The position from the suction valve n° 1 and 2 allows choosing where the liquid comes from: main
tank, rinsing tank or exterior filling.

Wherever the liquid comes from, it always goes to the pump through the section filter.

The pump refills into a 3 ways valve (n°5). This o ne feeds the collector or the induction hopper. The
location from the collector’s valves offers the choice of the directioin of the liquid refilled by the
pump.
The main pressure valve (n°6), directs the liquid t owards the boom or to the external emptying.
The pressure valve (n°4) directs the liquid whether to the rinsing tank nozzles or to “recycle” a part
from the pump’s flow. The position from the recycling valve is used to modulate the pump’s flow
when it is not possible to do it by engine rate changing.
The by-pass (n° F) protects the circuit from overpressure (only with PM pumps).
The regulation valve (n°3), located before the flow meter adjusts the boom’s flow by directing a part
of the liquid to the tank (mixing): the more the valve is closed, the more the tank return is low and
as contrary to when the more the valve is opened, the more the tank return is high.

In case of a DPME regulation, the regulation valve will be operated by the user with the control box
to adjust spraying pressure.

In case of a DPAE regulation (RSB 3 or REB 3), this valve will be controlled aumatically by the
regulation control box.

One thing must be pointed out: with the Altis’ circuit, the regulation valve is located on the return
collector. So, the regulated flow concerns the whole pressure valves.

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Page 68 sur 168
5. BALTIQUE PC 500 pump

 Valve board

Page 69 sur 168


 Function diagram

Page 70 sur 168


A. Pump
B. Suction filter
C. Induction hopper
D. Main tank
E. Rinsing tank

1. Suction valve (3 ways)


2. Rinsing tank valve
3. Pressure valve: spraying, emptying and induction
4. Tank rinsing valve
5. Regulation valves
6. Motorized section valves
7. Spraying flowmeter

 Function description
The position from the suction valve n° 1 and 2 allo ws choosing where the liquid comes from: main
tank, rinsing tank or exterior filling.

Wherever the liquid comes from, it always goes to the pump through the section filter.

The pump refills in direction of a 3 ways valve (n°3). This one feeds:
1- The boom (spraying)
2- The induction hopper
3- Or empty the sprayer (exterior refilling)

When the induction hopper is working, the cap for exterior refilling pipe must be thighten.

The regulation valves (n°5 ), located before the flowmeter adjust the boom’s flow by directing a part
of the liquid to the tank (mixing): the more the valve is closed, the more the tank return is low and
as contrary to when the more the valve is opened, the more the tank return is high.

In case of a DPME regulation, the regulation valve will be operated by the user with the control box
to adjust spraying pressure.

In case of a DPAE regulation (RSB 3 or REB 3), this valve will be controlled aumatically by the
regulation control box.

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Page 72 sur 168
6. BALTIQUE PM pump

 Valves board

Valves board
Exterior pumping + Exterior
Exterior pumping
pumping
Inductor

Inductor
Spraying Rinsing tank
nozzle

Tank rinsing Boom rinsing

Page 73 sur 168


 Function diagram

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A. Piston diaphragm pump
B. Suction filter
C. Induction hopper
D. By-pass valve
E. Main tank
F. Rinsing tank

1. Suction valve (3 ways)


2. Rinsing tank valve (2 ways)
3. Unloading valve
4. Rinsing tank nozzle valve
5. Induction hpper or spraying valve
6. Regulation valve
7. Section valves (electric)
8. Flowmeter

 Function descrption
The position from the suction valve
valve n° 1 and 2 allows choosing where the liquid come s from: main
tank, rinsing tank or exterior filling.

Wherever the liquid comes from, it always goes to the pump through the section filter.

The pump refills in direction of a block composed of:


- One by-pass valve that avoids overpressure (loaded by spring at around 7 bars)
- One unloading valve (n°3)
- One rinsing tank nozzle valve (n°4)
- One 3 ways valve (n°5) to spray or induct chemical products

The regulation valve, located before the flowmeter adjusts the boom’s flow by directing a part of the
liquid to the tank (mixing): the more the valve is closed, the more the tank return is low and as
contrary to when the more the valve is opened, the more the tank return is high.

In case of a DPME regulation, the regulation valve will be operated by the user with the control box
to adjust spraying pressure.

In case of a DPAE regulation (RSB 3 or REB 3), this valve will be controlled aumatically by the
regulation control box.

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Page 76 sur 168
7. ATLANTIQUE / GRAND LARGE

 Valves board

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 Function diagram for PM pump

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A. Piston diaphragm pump
B. Suction filter
C. Pressure filter
D. By-pass valve
E. Rinsing tank

1. Suction valve (3 ways)


2. Rinsing tank valve (2 ways)
3. Pressure valve (5 ways)
4. Regulation valve (electric)
5. Induction hopper rinsing nozzle valve or can rinsing feeding
6. Induction hopper suction valve
7. Motorized section valves

 Function description
The position from the suction valve n° 1 and 2 allo ws choosing where the liquid comes from: main
tank, rinsing tank or exterior filling.

Wherever the liquid comes from, it always goes to the pump through the section filter.

The pump refills the liquid to the pressure valve (n°3).


The pressure valve directs the liquid to 4 different ways:
 Exterior tank emtying
 Boom (spraying)
 The induction hopper
 Rinsing tank nozzles

This pressure valves can feed independently each output in function of its position.

The regulation valve (n°4), located before the flow meter adjusts the boom’s flow by directing a part
of the liquid to the tank (mixing): the more the valve is closed, the more the tank return is low and as
contrary to when the more the valve is opened, the more the tank return is high.

In case of a DPME regulation, the regulation valve will be operated by the user with the control box
to adjust spraying pressure.

In case of a DPAE regulation (RSB 3 or REB 3), this valve will be controlled aumatically by the
regulation control box.

Page 79 sur 168


 Function diagram PC 700 pump

Page 80 sur 168


A. Centrifugal pump
B. Suction filter
C. Pressure filter
D. Main tank
E. Rinsing tank

1. Suction valve (3 ways)


2. Rinsing tank valve (2 ways)
3. Recycling valve (2 ways)
4. Pressure valve (5 ways)
5. Regulation valve (electric)
6. Induction hopper rinsing nozzle or can rinsing feeding
7. Induction hopper suction valve
8. Section valves (electric)

 Function diagram
The position from the suction valve n° 1 and 2 allo ws choosing where the liquid comes from: main
tank, rinsing tank or exterior filling.

Wherever the liquid comes from, it always goes to the pump through the section filter.

The pump refills the liquid to the pressure valve (n°3).


The pressure valve directs the liquid to 4 different ways:
 Exterior tank emtying
 Boom (spraying)
 The induction hopper
 Rinsing tank nozzles

This pressure valves can feed independently


independently each output in function of its position.

The regulation valve (n°5), located before the flow meter adjusts the boom’s flow by directing a part
of the liquid to the tank (mixing): the more the valve is closed, the more the tank return is low and as
contrary to when the more the valve is opened, the more the tank return is high.

In case of a DPME regulation, the regulation valve will be operated by the user with the control box
to adjust spraying pressure.

In case of a DPAE regulation (RSB 3 or REB 3), this


this valve will be controlled aumatically by the
regulation control box.

The recycling valve (n°3) is used to modulate the p ump’s flow when this is not possible to do it by
adjusting PTO rate.

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Page 82 sur 168
8. OCEANIS

 Valves board

Page 83 sur 168


 Function diagram: OCEANIS PM 370

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A. Double piston diaphragm pump
B. Suction filter
C. By-Pass valves (one for each pump)
D. Pressure filter

1. Suction valve (3 ways)


2. Rinsing tank valve (3 ways)
3. Pressure valve (5 ways)
4. Regulation valve
5. Induction hopper suction valve
6. Section valves

 Function diagram

The position from the suction valve n° 1 and 2 allo ws choosing where the liquid comes from: main
tank, rinsing tank or exterior filling.

Wherever the liquid comes from, it always goes to the pump through the section filter (n°B).

The pump refills the liquid to the pressure valve (n°3).


The pressure valve directs the liquid to 4 different ways:
 Exterior tank emtying
 Boom (spraying)
 The induction hopper
 Rinsing tank nozzles

This pressure valves can feed independently each output


output in function of its position.

The regulation valve (n°4), located before the flow meter adjusts the boom’s flow by directing a part
of the liquid to the tank (mixing): the more the valve is closed, the more the tank return is low and as
contrary to when the more the valve is opened, the more the tank return is high.

In case of a DPME regulation, the regulation valve will be operated by the user with the control box
to adjust spraying pressure.

In case of a DPAE regulation (RSB 3 or REB 3), this valve will be controlled aumatically by the
regulation control box.

The by-pass valves (n°C) are protecting the circuit from o verpressures.

Page 85 sur 168


 Function diagram: OCEANIS PM 500

Page 86 sur 168


A. Double piston diaphragm pump
B. Suction filters (one for each pump)
C. By-Pass valves (one for each pump)
D. Pressure filter

1. Suction valve (3 ways)


2. Rinsing tank valve (3 ways)
3. Pressure valve (5 ways)
4. Regulation valve
5. Induction hopper suction valve
6. Section valves

 Function diagram

The position from the suction valve n° 1 and 2 allo ws choosing where the liquid comes from: main
tank, rinsing tank or exterior filling.

Wherever the liquid comes from, it always goes to the pump through the section filter (n°B).

The pump refills the liquid to the pressure valve (n°3).


The pressure valve directs the liquid to 4 different ways:
 Exterior tank emtying
 Boom (spraying)
 The induction hopper
 Rinsing tank nozzles

This pressure valves can feed independently each output in function of its position.

The regulation valve (n°4), located before the flowmeter adjusts the boom’s flow by directing a part
of the liquid to the tank (mixing): the more the valve is closed, the more the tank return is low and as
contrary to when the more the valve is opened, the more the tank return is high.

In case of a DPME regulation, the regulation valve will be operated by the user with the control box
to adjust spraying pressure.

In case of a DPAE regulation (RSB 3 or REB 3), this valve will be controlled aumatically by the
regulation control box.

The by-pass valves (n°C) are protecting the circuit from overpressures .

Page 87 sur 168


 Function diagram: OCEANIS PC 700

Page 88 sur 168


A. Centrifugal pump
B. Suction filter
C. Electric rinsing tank nozzles valve (option)
D. Pressure filter

1. Suction valve (3 ways)


2. Rinsing tank valve (3 ways)
3. Recycling valve (2 ways)
4. Pressure valve (5 ways)
5. Regulation valve
6. Induction hopper suction valve
7. Induction hopper rinsing nozzle valve
8. Section valves

 Function description

The position from the suction valve n° 1 and 2 allo ws choosing where the liquid comes from: main
tank, rinsing tank or exterior filling.

Wherever the liquid comes from, it always goes to the pump through the section filter (n°B).

The pump refills the liquid to the pressure valve (n°4).


The pressure valve directs the liquid to 4 different ways:
 Exterior tank emtying
 Boom (spraying)
 The induction hopper
 Rinsing tank nozzles

This pressure valves can feed independently each output in function of its position.

The regulation valve (n°5), located before the flow meter adjusts the boom’s flow by directing a part
of the liquid to the tank (mixing): the more the valve is closed, the more the tank return is low and as
contrary to when the more the valve is opened, the more the tank return is high.

In case of a DPME regulation, the regulation valve will be operated by the user with the control box
to adjust spraying pressure.

In case of a DPAE regulation (RSB 3 or REB 3), this valve will be controlled aumatically by the
regulation control box.

The recycling valve (n°3) is used to modulate the pump’s flow when this is not possible to do it by
adjusting PTO rate.

Page 89 sur 168


Page 90 sur 168
ELECTRICITY ELECTRONIC

 Electric and electronic maintenance

 Can Bus junction boxes wiring

 Cables wiring

 Mounting procedure for angular sensor on Drawbar

 Accessories wiring

Page 91 sur 168


1. Electric and electronic maintenance

 Electric incidents

Electric disfunctionings often have the same causes:

 The connections between the control boxes, sensors, connectors...


 The main electric feeding: 12 volts
 Fuses in the junction box
 The speed sensor: check if the orange LED lights on to each plot sensing

 Fuses access
In the junction box(es) located at the back of the machine, 4 small fuses are pluged: a 5 A one for the
emergency rotating light, a 2 A one for sensor electric
electric feeding, a 2 A one to protect CAN BUS circuit and a 15 A
one for general protection.

When you operate on the junction box, some precautions must be respected, to avoid risks of system
damaging:

 Unplug the 12 V feeding


 Do not open under rainy conditions, no humidity should enter inside the box
 If you want to inplug a card, handle it with care
 If you need to change a fuse, replace it by the same (same amperage)
 (rotating light, working lights…), check for box’s
If you have to reconnect some wires in the junction box (rotating
water tightness and you do have to use stuffing boxes.
You must contact the factory before using a relay box.
 Check for the right cover closing

NOT RESPECTING THESE INSTRUCTIONS ENGAGES YOUR RESPONSIILITY IN CASE OF DAMAGE

Page 92 sur 168


Junction boxes:

Left: hydraulic functions


Right: spraying

2
Cards are composed of 4 sections of pin
holders:

- (1) Signalisation.
- (2) Outputs
- (3) Sensors
- (4) BUS CAN

Connectors with 3 steps:


(1) Down
(2) Middle
(3) High

1 2 3

Page 93 sur 168


2. Junction boxes wiring

 Wiring diagram VE junction box CAN BUS OC 600 (since June 2008)

Emergency wheel

Page 94 sur 168


 Wiring diagram VE CAN BUS OC 600 for DPS (since June 2008)

Sorties/outputs:
GyH: Relay controller
GyM: + 12 V Rotating light
1H: Filling stop valve -
1M: Filling stop valve +
2H: General shut off valve +
2M: General shut off valve –
3H: Regulation valve +
3M: Regulation valve –
4H: Section valve 1 –
4M: Section valve 1 +
5H: Section valve V2 –
5M: Section valve 2 +
6H: Section valve 3 –
6M: Section valve 3 +
7H: Section valve 4 –
7M: Section valve 4 +
8H: Section valve 5 –
8M: Section valve 5 +
9H: Not used
9M: Not used
10 H: Not used
10M: Not used
11H: Not used
11M: Not used
12H: Section valve 6 - / options
12M: Section valve 6 +/ options
13H: Section valve 7 - / options
13M: Section valve 7- / options
14H: Section valve 8 - / options
14M: Section valve 8 + / options
15H: Not used
15M: Not used

NB: The outputs 1 D to 15 D are grounds.

Capteurs/sensors:
1M:
2M:
3M:
4M:
5M:
6M:
7M:
8M:

NB: The outputs 1H to 8 H are some + 12 V


NB: The outputs 1D to 8D are some grounds.

CAN BUS:
1 + 12 V CAN BUS
2 CAN HIGH
3 CAN LOW
Signalisation:
4 CAN BUS ground
This is some connectors, which connections are
specified on the card 4 junctions and 4 grounds.
+ 12 V Keyboard Brown wire F1: rotating light
Signal Keyboard White wire F2: Sensors
Ground Keyboard Blue wire F3: CAN BUS
F4: POWER

Page 95 sur 168


 Wiring diagram VE CAN BUS junction box OC 600 with pneumatic on/off (since June 2008 )

BUS CAN

4 CAN BUS ground


3 CAN LOW
2 CAN HIGH
1 + 12 V CAN BUS

Sensors inputs:

8M: Overfilling sensor


7M: Wheel n°2 (connect to OC 601 wheel n°2)
6M: Electronic gauge
5M: Pressure sensor
4M: Filling flowmeter
3M: Return flowmeter
2M: Flowmeter
1M: Wheel/Radar/GPS (Y/G wire CAN BUS)

NB: inputs 1 H to 8 H are + 12 V


NB: inputs 1 D to 8 D are ground

Outputs:

15 M: Function selector outer arms


15 H: Function selector central arms
14 M: Option
14 H: Option
13 M: Section electrovalve 20 +/ Option
13 H: Section electrovalve 19 +/ Option
12 M: Section electrovalve 18 +/ Option
12 H: Section electrovalve 17 +/ Option
11 M: Section electrovalve 16 +/ Option
11 H: Section electrovalve 15 +/ Option
10 M: Section electrovalve 14 +
10 H: Section electrovalve 13+
9 M: Section electrovalve 12 +
9 H: Section electrovalve 11 +
8 M: Section electrovalve 10 +
8 H: Section electrovalve 9 +
7 M: Section electrovalve 8 +
7 H: Section electrovalve 7 +
6 M: Section electrovalve 6 +
6 H: Section electrovalve 5 +
5 M: Section electrovalve 4 +
5 H: Section electrovalve 3 +
4 M: Section electrovalve 2 +
4 H: Section electrovalve 1 +
3 M: Regulation valve +
3 H: Regulation valve –
Signalisation: 2 M: Dump valve +
This is some connectors, which connections are 2 H: Dump valve –
specified on the card 4 junctions and 4 grounds. 1 M: Suction valve Arag signal
1 H: Suction valve Arag permanent +
GyM: + 12 V Rotating light
F1: rotating light GyH : Relay control
F2: Sensors
F3: CAN BUS NB: outputs 1 D to 15 D are ground
F4: POWER

Page 96 sur 168


 Wiring diagram ED CAN BUS junction box OC 601 (since June 2008 )

Emergency wheel

Page 97 sur 168


 Wiring diagram CAN BUS junction box OC 603 (since june 2009 )

Sorties/outputs:
GyH: Relay controller
GyM: + 12 V Rotating light
1H: Not used
1M: Not used
2H: General shut off valve +
2M: General shut off valve –
3H: Regulation valve +
3M: Regulation valve –
4H: Rinsing valve V1 +
4M: Rinsing valve V1 –
5H: Rinsing valve V2 +
5M: Not used
6H: Not used
6M: Not used
7H: Not used
7M: Not used
8H: Return valve +
8M: Return valve –
9H: Not used
9M: Not used
10 H: Not used
10M: Not used
11H: Not used
11M: Not used
12H: Not used
12M: +12 V
13H: Not used
13M: + 12 V
14H: Not used
14M: + 12 V
15H: Not used
15M: + 12 V

NB: The outputs 1 D to 15 D are grounds.

Capteurs/sensors:
1M: Frequency signal rinsing tank sensor
2M: Frequency signal flowmeter
3M: Not used
4M: Ana V2 signal
5M: Ana keyboard signal
6M: Not used
7M: Not used
8M: Not used

NB: The outputs 1H to 8 H are some + 12 V


NB: The outputs 1D to 8D are some grounds.

CAN BUS:
1 + 12 V CAN BUS
2 CAN HIGH Signalisation:
This is some connectors, which connections are
3 CAN LOW specified on the card 4 junctions and 4 grounds.
4 CAN BUS ground
+ 12 V Keyboard Brown wire F1: rotating light
Signal Keyboard White wire F2: Sensors
Ground Keyboard Blue wire F3: CAN BUS
F4: POWER

Page 98 sur 168


 Accessories box wiring CAN BUS OC 010

1- Compressor control (+12V)


2- Right foam marker control (+12V)
3- Left foam marker control (+12V)
4- Working lights control 1 (+12V)
5- Working lights control 2 (+12V)
6- Ground
7- 12 V power output compressor
8- Ground
9- 12 V power output foam marker right
10- Ground
11- 12 V power output foam marker left
12- Ground
13- 12 V power output working lights 1
14- Ground
15- 12 V power output working lights 2
16- Ground

Page 99 sur 168


3. Cables wiring

 Can Bus cable (since January 2004)

1 CANHIGH Brown wire


2 CANLOW White wire 2 1
3 +12V Can Bus Blue wire
5
4 Can Bus ground Black wire
5 Speed signal Yellow/green wire 3 4

 Speed sensor cable

1 and 2 Not connected 2 1


3 +12V Brown wire
4 Ground Blue wire
5
5 Signal Black wire 3 4

Caracteristics:

Working voltage: 10 - 30V


Outpout: PNP
Detection width: 7mm max

A LED is inside the sensor. It switches on to each impulse.

 Flowmeter sensor’s cable

+12V Brown wire


Signal Green wire
Ground White wire

Caracteristics:

Working voltage: 10 - 30V


Output Square signal

Page 100 sur 168


 Electrodistributors cable

Not used 2
1 Blue: ground
2 Brown: 12V 3
3 Not used
1

 Cable for hydraulic circuit selector

Not used 2
1 Blue: ground
2 Brown: 12V 3
3 Not used

 Regulation valves’ cable

Regulation valve GEMU 2’’:

+ 12 V Blue wire = valve opening (3H plug on OC 600 )


+ 12 V Brown wire = valve closing (3M plug on OC 600 )

Opening time: 10 sec.

Page 101 sur 168


Regulation valve BANJO 2’’:

+ 12 V Blue wire = valve opening (3H plug on OC 600)


+ 12 V Brown wire = valve closing (3M plug on OC 600)

Opening time: 6 sec.

Regulation valve TEEJET 1’’ ½:

+ 12 V Blue wire = valve opening (3H plug on OC 600)


1 + 12 V Brown wire = valve closing (3M plug on OC 600)
2 not connected
3 not connected

Opening time: 15 sec.

Regulation valve BRAGLIA 1’’:

+ 12 V Blue wire = valve opening (3H plug on OC 600)


+ 12 V Brown wire = valve closing (3M plug on OC 600)

Opening time Green valve: 25 sec.


Red valve: 8.5 sec.

Page 102 sur 168


 Electronic gauge sensor cable

Not used
1 + 12 V Brown wire
2 Groung Blue wire
3 Signal Yellow/green wire

WIRING FROM THE ELECTRONIC GAUGE SENSOR

VE Can Bus junction ED Can Bus junction


DIN connector Wire
box OC 600 bow OC 601

1 Brown 6H 2H

2 Blue 6B 2B

3 Yellow/green 6D 2D

Caractéristics:

Working voltage: 10 – 30 V
Output: 0 – 20 mA
Pressure range measurement: 0 – 0,25 bar

Page 103 sur 168


 Cable for “mixted regulation” pressure sensor

Not used
1 + 12 V Brown wire
2 Ground Blue wire
3 Signal Yellow/green wire

WIRING FROM MIXTED REGULATION


REGULATION PRESSURE SENSOR

VE Can Bus junction box


DIN connector Wire
OC 600

1 Brown 5H

2 Blue 5B

3 Yellow/green 5D

Caractéristics:

Working voltage: 10 – 30 V
Output: 0 – 20 mA
Pressure range measurement: 0 – 16 bar

Page 104 sur 168


 Rotating light wiring in OC 600

Relay control

Groung

+ 12 V

If the machine is equipped with more than 8 spraying sections, please refer to the
accessories wiring diagram.

Page 105 sur 168


 Autocirculation unload valve wiring

Boom

Tank return

Ground Blue wire Pump inlet


1 + 12 V Brown wire
2 Signal Yellow/green wire
3 Non utilisé

AUTOCIRCULATION UNLOAD VALVE WIRING

VE Can Bus junction box


DIN connector Wire
OC 600

Blue 2M

1 Brown + 12 permanent

2 Yellow green Permanent ground

Page 106 sur 168


 ARAG electric suction valve wiring

ARAG ELECTRIC SUCTION VALVE WIRING

VE Can Bus Junction RI Can Bus Junction


Connector Wire
box OC 600 box OC 603

1 Brown (+12 V) 8 H (sensors) 14 M

2 Blue (ground) 8 D (sensors) 14 D

3 Yellow/green (signal) 1M 4H

Page 107 sur 168


 SAFI electric suction valve wiring

Ground
Engine feeding
Opening feeding
Closing feeding

SAFI ELECTRIC SUCTION VALVE WIRING

Cable VE Can bus box OC 600

Brown (+ 12 V = open ) 1H

Blue (+12 V = closed) 1M

Yellow/green (masse) 1D

Page 108 sur 168


Page 109 sur 168
 SAFI electric pressure valve wiring (after January 2011)

Page 110 sur 168


WIRING PRESSURE VALVE SAFI 5 WAYS
Rinsing box OC 603 5 wires cables SAFI engine
5 H (outputs) BROWN PIN N°1
5 D (outputs) BLUE PIN N°7
4 B (sensors) GREY PIN N°GND
4 H (sensors) BLACK PIN + 12 V
4 M (sensors) YELLOW/GREEN PIN SIGNAL

Rinsing junction
box
5 WIRES CABLE
OC 603

SAFI electric
pressure valve
 SAFI electric pressure valve wiring (before January 2011)

SAFI ELECTRIC PRESSURE VALVE WIRING


Rinsing box OC 603 3 wires cable 5 wires cable SAFI engine
4 D (sensors) Black n°1 (ground) Brown Plug 25
4 H (sensors) Black n°2 (+12 V) White Plug 7
4 M (sensors) Y/G (signal) Blue Plug27
Black Plug 4→6→24→26
Yellow/green Plug 5

Rinsing box OC 603 2 wires cable SAFI engine


5 H (output ) Brown (+12 V) Plug 1
5 M (output) Fil bleu (ground) Plug 3

Signal cable

Black 4→6→24→
→24→26
Brown 25
4 D sensors → 1
4 H sensors → 2 White 7
Blue 27
4 M sensors → Y/G
Rinsing junction Yellow/green 5
box

OC 603

5 H output → Marron Brown → borne 1

5 M output → Bleu Blue → borne 3 SAFI electric


pressure valve
Feeding cable

Page 111 sur 168


 Wiring Novatel GPS sensor

WIRING NOVATEL GPS SENSOR

Cable OC 600 CAN BUS junction box

Brown wire ( CAN HIGH ) 2 (Can Bus inputs)

White wire (CAN LOW) 3 (Can Bus inputs)

Blue wire ( +12 V ) 1 (Can Bus inputs)

Black wire (ground) 4 (Can Bus inputs)

Yellow/green wire (speed signal) 1 M (sensors inputs)

Impulses number: 9400 / 100 m

Page 112 sur 168


 Galileo GPS sensor wiring (OPTIMA CONCEPT)

2
2 1
3 5
3 4

GALILEO GPS SENSOR WIRING

Can Bus Connector Wire VE Can Bus box OC 600

1 Brown (CAN HIGH) 2 ( Can Bus input )

2 White (CAN LOW) 3 ( Can Bus input )

3 Blue (+12 V) 1 ( Can Bus input )

4 Black (ground) 4 ( Can Bus input )

5 Yellow/green (speed signal) 1 M (sensor input)

Impulses number: 600 / 100 m

Page 113 sur 168


 Wiring emergency sensor with GPS antenna

Page 114 sur 168


5 CAN BUS cables, 4 pluged in OC 600 junction box in CAN BUS section 3 wires, 2 wires in sensors in 1H and 1B
The last one in 1M sensor the last one in 7M sensors
+ 1 wire to connect to Oc 601 in 7 M

OC 601 (Hydraulic) OC 600 (Spraying)


 Tractor’s speed signal wiring

An ISO plug with 7 pins is now mounted on the most of


actual tractors.

C16 - 1 plug description:

1 = Radar Signal
2 = Transmission Signal
3 =Rear PTO shaft rate
4 =Hitch state
5 =Not used
6 =After contact voltage
7 =Ground

Thanks to a dedicated cable, it is possible to transfer the tractor’s speed


speed signal to the
RSB/REB 3 control bow (pin n°1 or n°2)

A cable connecting C16-1 plug and the Can Bus one can be made with the following elements:

1 x Amphenol C16-1 plug G0 4044 70


1x Can Bus plug G0 4623 80
1x Can Bus Tee G0 4623 70

Connect the active tractor’s signal (radar or transmission) to the 5 pin plug from the Can Bus
connector.

Page 115 sur 168


 Angular sensor wiring

Angular
Câble sensor
capteur cable
angulaire
1 1 Masse
Ground
2 +12
2 +12V V
Y/G
V/J Signal
Signal

ANGULAR SENSOR WIRING


(sensors input in OC 601 )

Angular sensor Wire H matic Drawbar Axle front sensor


Axle rear sensor
1 Black n°1 ( ground) 6B 4B 3B

2 Black n°2 ( +12 V ) 6H 4H 3H

3 Yellow/green (signal) 6D 4D 3D

Caracteristics:

1 = working voltage: Ground


2 = feeding voltage: 10 – 30 V
3 = Output: 4 – 20 mA

Page 116 sur 168


4. Mounting the angular sensor on the drawbar

For an optimal work, the angle value between the drawar and the tractor must as precise as
possible.

For this, it is necessary to have a good podition for the two chains:

Oversight:

The chains must be parallel when the tractor and the drawbar are in the same line (see the picture
below). And the chain’s fixing points must be as close as possible from the (x) axis.

On the sensor’s side, you must hitch the two spring coils symetrically as the (y) axis. Furthermore,
the plane shaft must me directed towards the rear of the machine.

Side sight: The chains can be hitched 0 to 5 cm above the hitching shaft.

Page 117 sur 168


5. Accessories wiring

Page 118 sur 168


REB 3 WIRING OC 600 junction box wiring

Nb of max
section 11 section 10 section 9 section 8
sections
3rd End boom Lights tank Out 11 + Out 11 - Out 10 + Out 10 - Out 9 + Out 9 - plug Out 8 + Out 8 - plug
markers
coil nozzle or rot. nozzle plug 14 M plug 14 H plug 13 M plug 13 H plug 12 M 12 H plug 11 M 11 H
0 0 0 0 0 VE 11 - VE 11 + VE 10 - VE 10 + VE 9 - VE 9 + VE 8 - VE 8 + 11
0 0 0 0 1 Tank nozzle * VE 10 - VE 10 + VE 9 - VE 9 + VE 8 - VE 8 + 10
0 0 0 1 0 light/rot * VE 10 - VE 10 + VE 9 - VE 9 + VE 8 - VE 8 + 10
0 0 0 1 1 light/rot * tank nozzle * VE 9 - VE 9 + VE 8 - VE 8 + 9
0 0 0 2 0 light rot VE 10 - VE 10 + VE 9 - VE 9 + VE 8 - VE 8 + 10
0 0 0 2 1 light rot tank nozzle * VE 9 - VE 9 + VE 8 - VE 8 + 9
0 0 1 0 0 noz L or R * VE 10 - VE 10 + VE 9 - VE 9 + VE 8 - VE 8 + 10
0 0 1 0 1 noz L or R * tank nozzle * VE 9 - VE 9 + VE 8 - VE 8 + 9
0 0 1 1 0 noz L or R light/rot VE 10 - VE 10 + VE 9 - VE 9 + VE 8 - VE 8 + 10
0 0 1 1 1 noz L or R light/rot tank nozzle * VE 9 - VE 9 + VE 8 - VE 8 + 9
0 0 1 2 0 noz L or R * light rot VE 9 - VE 9 + VE 8 - VE 8 + 9
0 0 1 2 1 noz L or R * light rot tank nozzle * VE 8 - VE 8 + 8
0 0 2 0 0 noz L noz R VE 10 - VE 10 + VE 9 - VE 9 + VE 8 - VE 8 + 10
0 0 2 0 1 noz L noz R tank nozzle * VE 9 - VE 9 + VE 8 - VE 8 + 9
0 0 2 1 0 noz L noz R light/rot * VE 9 - VE 9 + VE 8 - VE 8 + 9
0 0 2 1 1 noz L noz R light/rot * tank nozzle * VE 8 - VE 8 + 8
0 0 2 2 0 noz L noz R light rot VE 9 - VE 9 + VE 8 - VE 8 + 9
0 0 2 2 1 noz L noz R light rot tank nozzle * VE 8 - VE 8 + 8
0 2 0 0 0 marker L marker R VE 10 - VE 10 + VE 9 - VE 9 + VE 8 - VE 8 + 10
0 2 0 0 1 marker L marker R tank nozzle * VE 9 - VE 9 + VE 8 - VE 8 + 9
0 2 0 1 0 marker L marker R light/rot * VE 9 - VE 9 + VE 8 - VE 8 + 9
0 2 0 1 1 marker L marker R light/rot * tank nozzle * VE 8 - VE 8 + 8
0 2 0 2 0 marker L marker R light rot VE 9 - VE 9 + VE 8 - VE 8 + 9
0 2 0 2 1 marker L marker R light rot tank nozzle * VE 8 - VE 8 + 8
0 2 1 0 0 marker L marker R noz L or R * VE 9 - VE 9 + VE 8 - VE 8 + 9
0 2 1 0 0 marker L marker R noz L or R * tank nozzle * VE 8 - VE 8 + 8
0 2 1 1 0 marker L marker R noz L or R light/rot VE 9 - VE 9 + VE 8 - VE 8 + 9
0 2 1 1 1 marker L marker R noz L or R light/rot tank nozzle * VE 8 - VE 8 + 8
0 2 1 2 0 marker L marker R noz L or R * light rot VE 8 - VE 8 + 8
0 2 1 2 1 marker L marker R noz L or R * light rot tank nozzle * 7
0 2 2 0 0 marker L marker R noz L noz R VE 9 - VE 9 + VE 8 - VE 8 + 9
0 2 2 0 1 marker L marker R noz L noz R tank nozzle * VE 8 - VE 8 + 8
0 2 2 1 0 marker L marker R noz L noz R light/rot * VE 8 - VE 8 + 8
0 2 2 1 1 marker L marker R noz L noz R light/rot * tank nozzle * 7
0 2 2 2 0 marker L marker R noz L noz R light rot VE 8 - VE 8 + 8
0 2 2 2 1 marker L marker R noz L noz R light rot tank nozzle * 7
1 0 0 0 0 coil * VE 10 - VE 10 + VE 9 - VE 9 + VE 8 - VE 8 + 10
1 0 0 0 1 coil tank nozzle VE 10 - VE 10 + VE 9 - VE 9 + VE 8 - VE 8 + 9
1 0 0 1 0 light/rot coil VE 10 - VE 10 + VE 9 - VE 9 + VE 8 - VE 8 + 10
1 0 0 1 1 light/rot coil tank nozzle * VE 9 - VE 9 + VE 8 - VE 8 + 9
1 0 0 2 0 light rot coil * VE 9 - VE 9 + VE 8 - VE 8 + 9
1 0 0 2 1 light rot coil tank nozzle VE 9 - VE 9 + VE 8 - VE 8 + 8
1 0 1 0 0 noz L or R coil VE 10 - VE 10 + VE 9 - VE 9 + VE 8 - VE 8 + 10
1 0 1 0 1 noz L or R coil tank nozzle * VE 9 - VE 9 + VE 8 - VE 8 + 9
1 0 1 1 0 noz L or R light/rot coil * VE 9 - VE 9 + VE 8 - VE 8 + 9
1 0 1 1 0 noz L or R light/rot coil tank nozzle VE 9 - VE 9 + VE 8 - VE 8 + 8
1 0 1 2 0 noz L or R coil light rot VE 9 - VE 9 + VE 8 - VE 8 + 9
1 0 1 2 1 noz L or R coil light rot tank nozzle * VE 8 - VE 8 + 8
1 0 2 0 0 noz L noz R coil * VE 9 - VE 9 + VE 8 - VE 8 + 9
1 0 2 0 1 noz L noz R coil tank nozzle VE 9 - VE 9 + VE 8 - VE 8 + 8
1 0 2 1 0 noz L noz R light/rot coil VE 9 - VE 9 + VE 8 - VE 8 + 9
1 0 2 1 1 noz L noz R light/rot coil tank nozzle * VE 8 - VE 8 + 8

Page 119 sur 168


1 0 2 2 0 noz L noz R light rot coil * VE 8 - VE 8 + 8
1 0 2 2 1 noz L noz R light rot coil tank nozzle VE 8 - VE 8 + 8
1 2 0 0 0 marker L marker R coil * VE 9 - VE 9 + VE 8 - VE 8 + 9
1 2 0 0 1 marker L marker R coil * tank nozzle * VE 8 - VE 8 + 8
1 2 0 1 0 marker L marker R light/rot coil VE 9 - VE 9 + VE 8 - VE 8 + 9

Page 120 sur 168


1 2 0 1 1 marker L marker R light/rot coil tank nozzle * VE 8 - VE 8 + 8
1 2 0 2 0 marker L marker R light rot coil * VE 8 - VE 8 + 8
1 2 0 2 1 marker L marker R light rot coil tank nozzle VE 8 - VE 8 + 8
1 2 1 0 0 marker L marker R noz L or R coil VE 9 - VE 9 + VE 8 - VE 8 + 9
1 2 1 0 1 marker L marker R noz L or R coil tank nozzle * VE 8 - VE 8 + 8
1 2 1 1 0 marker L marker R noz L or R light/rot coil * VE 8 - VE 8 + 8
1 2 1 1 1 marker L marker R noz L or R light/rot coil tank nozzle VE 8 - VE 8 + 8
1 2 1 2 0 marker L marker R noz L or R coil light tank nozzle VE 8 - VE 8 + 8
1 2 1 2 1 marker L marker R noz L or R coil light rot tank nozzle * 7
1 2 2 0 0 marker L marker R noz L noz R coil * VE 8 - VE 8 + 8
1 2 2 0 1 marker L marker R noz L noz R coil tank nozzle VE 8 - VE 8 + 8
1 2 2 1 0 marker L marker R noz L noz R light/rot coil VE 8 - VE 8 + 8
1 2 2 1 1 marker L marker R noz L noz R light/rot coil tank nozzle * 7
Warning: Set the number of section before wiring
Key for the table: VE: Electric section valve
*: (no connections) wire
Marker L: left foam marker
Marker R: right foam marker
Noz L: left hand side end boom nozzle
Noz R: right hand side end boom nozzle
Light: working lights
Light/rot: working lights or emergency rotating light
Rot: emergency rotating light

In the case where options are mounted, check if the “active” boom (in the parameters) do
does
es not get over the maximum number of
sections.

Even inactivated, theses booms can trouble the right functioning of the control box.
1 or 2 end boom nozzles 2 working lights 1 working light

Feeding: 2x0.75 mm²


Feed 4 mm²

Feed: 2x 1.5 mm²


Feed 2 x 0.75 mm²

Feeding: 2.5 mm²

1 wire per option: Lights


Foam markers
Feed 2 x 2.5 mm²

Page 121 sur 168


Page 122 sur 168
HYDRAULIC

 Type of hydraulic controls

 Diagram of an ED 9 functions

 Connexions on an electrodistributor bloc

 Emergency ED driver

 Drainage and calibration of an ED bloc

 Hydropneumatic anti-whiplash

 Drawing Mounted 3 functions selector

 Drawing Grand Large ED 9 VG + axle + indpt outer sections

 Drawing Oceanis ED 9 VG + axle + indpt outer sections

 Drawing boom RHA 3 26/36

 Drawing boom RHA 3 28/36

Page 123 sur 168


1. Types of hydraulic controllers

 Hydraulic circuits selectors

3 fonctions selector Double 3 fonctions selector

SA distributor DA distributor DA distributor


DA distributor

- Height - Slant corrector - Slant corrector


- Height
- Inner arms - O/C Inner arms
- Lock
- Outer arms - O/C Outer right
- O/C outer left

C2

C3

C1 C4 C2 C3

P1 P2

C2

C3

C1 C4 C2 C3

P1 P2

Page 124 sur 168


 Electrodistributors

Ergomatic II joystick
CH10 hydraulic functions control box

Junction box OC 601

Electrodistributors block

Page 125 sur 168


2. Diagram of an ED 9 functions bloc

Security
valve
10 9 8 7 6 5 4 3 2 1

Primary electro

All hydraulic functions connected to the locations n° 3 to 10 are fitted with double pilot-operated
controlled valves mounted between the aluminum base and the electrodistributors.

B
T

P
A

Page 126 sur 168


The function “boom height” is fitted with electrovalves mounted directly on the hydraulic cylinder(s) for
boom height control.

In general, every ED block is composed of 4 electrodistributors types:

1- The hydraulic functions n°3, 4, 6, 7, 8 and 9 are f itted with electrodistributors double act
open center.

2- The hydraulic function n°5 (central arms) is fitted with an electrodistributor double act
closed center.

3- The function n°2 (boom height) is fitted with an electrodistributor simple act open center.

4- The position n°1 from the ED bloc is reserved for t he primary electro, which allows or not
the oil circulation inside the bloc.

That way, when the sprayer works with open circuit, each function controls simultaneously the
primary electro to close the oil circulation and allows the pressure rise.

Page 127 sur 168


3. Connexions on an electrodistributor bloc

 ED bloc 4 functions

A5 A4 A3 A2 A1

B5 B4 B3 B2 B1

A1 No coil
B1 Primary electro
A2 No coil
B2
Boom height
Cylinder
side
A3
Slant corrector
The goes up on the left and go down on the
Rod
right.
side
B3 Slant corrector
The boom goes up on the right and goes
Rod down on the left.
A4
Outer arms unfolding
Cylinder
B4
Outer arms folding
Cylinder
A5
Inner arms folding and simultaneous
locking
Cylinder
B5 Inner arms unfolding and simultaneous
unlocking
Rod

Page 128 sur 168


 ED bloc 5 functions
A6 A5 A4 A3 A2 A1

B6 B
B5 B4 B3 B2 B1

A1 No coil

B1 Primary electro
A2 No coil

B2 Boom height

Cylinder
A3 Slant corrector
The boom goes up on the left and down on
Rod the right.
B3 Slant corrector
The boom goes up on the right and down on
Rod the left.
A4 Outer arms unfolding

Cylinder
B4 Outer arms folding

Rod
A5 Central arms folding and simultaneous lock

Cylinder
B5 Inner arms unfolding and simultaneous lock

Rod
A6 Axle or shaft right way

Right cylinder and left rod side


B6 Axle or shaft left way

Left cylinder and right rod side

Page 129 sur 168


 ED bloc 6 functions A7 A6 A5 A4 A3 A2 A1

B7 B6 B5 B4 B3 B2 B1

ED6 Independent outer arms ED6 Tilt adjustment


A1 No coil A1 No coil
B1 By pass B1 By pass
A2 No coil A2 No coil
B2 Boom height B2 Boom height

Cyl Cyl
A3 Slant adjustment A3 Slant adjustment
The boom goes up on the left and down The boom goes up on the left and down
Rod on the right. Cyl on the right.
B3 Slant adjustment B3 Slant adjustment
The boom goes down up on the right and The boom goes up on the right and
Cyl down on the left. Rod down on the left.
A4 Outer left arm unfolding A4 Outer arms unfolding

Rod Cyl
B4 Outer left arm folding B4 Outer arms folding

Rod Rod
A5 Central arms folding A5 Central arms folding and simultaneous
frame lock
Cyl Cyl
B5 Central arms unfolding B5 Central arms unfolding and
simultaneous frame unlock
Rod Rod
A6 Outer right arm unfolding A6 Right tilt down

Rod
B6 Outer right arm folding B6 Right tilt up

Cyl Rod
A7 Frame lock A7 Left tilt down

Cyl
B7 Frame unlock B7 Left tilt up

Rod Rod

Page 130 sur 168


A10 A9 A8 A7 A6 A5 A4 A3 A2 A1
 ED bloc 7 functions

B10 B9 B8 B7 B6 B5 B4 B3 B2 B1

ED7 Independent outer arms ED7 Tilt adjustment


A1 No coil A1 No coil
B1 By pass B1 By pass
A2 No coil A2 No coil
B2 Boom height B2 Boom height

Cyl Cyl
A3 Slant adjustment A3 Slant adjustment
The boom goes up on the left and The boom goes up on the left and
Cyl down on the right Cyl down on the right
B3 Slant adjustment B3 Slant adjustment
The boom goes up on the right and The boom goes up on the right and
Rod down on the left. Rod down on the left.
A4 Outer left arm unfolding A4 Outer left arm unfolding

Cyl Cyl
B4 Outer left arm folding B4 Outer left arm folding

Rod Rod
A5 Central arms folding A5 Central arms folding and
simultaneous frame lock
Cyl Cyl
B5 Central arms unfolding B5 Central arms unfolding and
simultaneous frame unlock
Rod Rod
A6 Outer right arm unfolding A6
Right tilt down
Cyl
B6 Outer right arm folding B6
Right tilt up
Rod Rod
A7 Frame lock A7
Left tilt down
Cyl
B7 Frame unlock B7
Left tilt up
Rod Rod
A8 Axle/shaft right way A8 Axle/shaft right way
Right cylinder and left rod side Right cylinder and left rod side

B8 Axle/shaft left way B8 Axle/shaft left way


Left cylinder and right rod side Left cylinder and right rod side

Page 131 sur 168


 ED Bloc 8 functions

A1 No Coil
B1 By pass
A2 No coil
B2 Boom height A7
Frame unlock
Cyl Rod
A3 Slant adjustment B7
The boom goes up on the left Frame lock
Cyl and down on the right Cyl
B3 Slant adjustment A8
The boom goes up on the Right tilt down
Rod right and down on the left.
A4 Outer left arm unfolding B8
Right tilt up
Cyl Rod
B4 Outer left arm folding A9
Left tilt down
Rod
A5 Central arms folding B9
Left tilt up
Cyl Rod
B5 Central arms unfolding

Rod
A6
Outer right arm unfolding
Cyl
B6
Outer right arm folding
Rod

Page 132 sur 168


 ED Bloc 9 functions

A1 No coil
B1 By pass
A2 No coil
B2 Boom height A7
Frame lock
Cyl Cyl
A3 Slant adjustment B7
The boom goes up on the Frame unlock
Cyl left and down on the right Rod
B3 Slant adjustment A8
The boom goes up on the Right tilt down
Rod right and down on the left.
A4 Outer left arm unfolding B8
Right tilt up
Cyl Rod
B4 Outer left arm folding A9
Left tilt down
Rod
A5 Central arms folding B9
Left tilt up
Cyl Rod
B5 Central arms unfolding A10 Axle/shaft right way

Rod
A6 B10 Axle/shaft left way
Outer right arm unfolding
Cyl
B6
Outer arm folding
Rod

Page 133 sur 168


4. Emergency ED driver

It is possible to drive manually a slide valve from an electrodistributor.


Nevertheless, that is risky to drive it with a usual tool, as a screw driver for example. An unadapted
tool can damage the brass pin and block the electrodistributor.
It is better to use a male key, an allen key or the specific tool, available by our spare parts department.

Driver tool for electrodistributors

Set up from the ED driver tool:

- Take out the coil roller


holder

- Scraw the tool in place Coil roller holder


of the roller

Emergency pin controller

Page 134 sur 168


5. Drainage and calibration of an ED bloc

Following an intervention that causes an air intake into the ED bloc, the circuit must be drained.

To operate, unscrew the cap frol the flow restrictor, and untight the nut and the adjusting screw from
the by-pass.

After having drain the circuit by allowing the oil to circulate (with 0 pressure), screw up the adjusting
screw (and the blocking nut) in order to have a maximum
maximum pressure from 180 bar in the circuit.

Screwing cap

Adjusting screw
from the pressure
resctrictor

Locking nut

Page 135 sur 168


6. Hydropneumatic anti-whiplash

The anti-whiplash system allows to absorb the efforts caused by the movments from the boom whilr
spped up or down operations.
This system can, thank to a nitrogen
nitrogen accumulator, absorb the oscillations (forward and backward)
from the central hydraulic cylinders.

 Function diagram

To function, this system uses double act cylinders with sliding piston.
In fact, the central arms are controlled with sliding piston cylinders
cylinders in place of classical cylinders.

Picture 1

Cylinder out, boom folded

Picture 2

Cylinder comes in with no effort

Picture 1: When the distributor is activated to close the boom, the oil pressure pushes the sliding
piston (cylinder side), as a conventional cylinder, to push out the rod. The boom is folded.

Picture 2: When the distributor is activated to open the boom, the oil pressure is practiced on the
sliding piston (rod side) to push in the rod. The boom is unfolded.

Page 136 sur 168


Picture 3
Speed up

Boom effort towards the back

Picture 4
Speed down

Boom effort towards the front

Picture 3: When there is a high boom speed increase, the rod is intended to come in. As the oil
amount can not press up, the slidind piston moves. So, the pressure increases on rod side and the
nitrogen accumulator gets the oil.

When the effort decreases, the whole system balances and goes back to the initial set.

Picture 4: When there is a high boom speed decrease, the rod cylinder is intended to go out. So, the
rod drives the sliding piston. That way, the pressure increases in rod side and is stored in the
accumulator.

When the effort on the boom decreases, the whole system balances and goes back.

Page 137 sur 168


01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16

PUSHPULL TRACTOR FEEDING


A A

B B

C C

D D

E E

F F
Nitrogen

0.32 l 35 bar

HEIGHT MOUNTED HEIGHT


G G

0.5 mm 0.5 mm

H H
SLANT FUNCTION SLANT
35 bar

0.32 l

ANTI-YAW

I I

0.5 mm
0.5 mm

J J
0.5 mm
0.5 mm

OUTER LEFT OUTER RIGHT


0.5 mm : RHPA,TR4,RBA <= 24 m
LEFT LOCK RIGHT LOCK Opening 2nd arms 0.6 mm : RHPA,TR4,RBA >24 m

CENTRAL LEFT CENTRAL RIGHT

0.5 mm : RHPA,TR4,RBA <= 24 m


0.6 mm : RHPA,TR4,RBA >24 m
OPENING 1er ARMS
K K

Mounted 3 functions
Page 138 sur 168
selector
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16

PUSHPULL TRACTOR FEEDING


A A

B B

C C

D D

E E

F F
Nitrogen

0.32 l 35 bar

HEIGHT MOUNTED HEIGHT


G G

0.5 mm 0.5 mm

H H
SLANT FUNCTION SLANT
35 bar

0.32 l

ANTI-YAW

I I

0.5 mm
0.5 mm

J J
0.5 mm
0.5 mm

OUTER LEFT OUTER RIGHT


0.5 mm : RHPA,TR4,RBA <= 24 m
LEFT LOCK RIGHT LOCK Opening 2nd arms 0.6 mm : RHPA,TR4,RBA >24 m

CENTRAL LEFT CENTRAL RIGHT

0.5 mm : RHPA,TR4,RBA <= 24 m


0.6 mm : RHPA,TR4,RBA >24 m
OPENING 1er ARMS
K K

Mounted 3 functions
selector
Page 139 sur 168
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16

AXLE/DRAW BAR VG LEFT VG RIGHT LOCK OUTER LEFT CENTRAL OUTER RIGHT SLANT
Electro 4/3 open center Electro 4/3 open center Electro 4/3 open center Electro 4/3 open center Electro 4/3 open center Electro 4/3 closed center Electro 4/3 open center Electro 4/3 open center
PUSHPULL TRACTOR FEEDING
ADC3 E 03 CL (12VDC) ADC3 E 03 CL (12VDC) ADC3 E 03 CL (12VDC) ADC3 E 03 CL (12VDC) ADC3 E 03 CL (12VDC) ADC3 E 03 CL (12VDC) ADC3 E 03 CL (12VDC) ADC3 E 03 CL (12VDC)
A B A B A B A B A B A B A B A B

T P P
A A

HEIGHT
P T P T P T P T P T P T P T P T Electro 4/2 4/2-Primary
AD3 E 02 E AD3 E 02 E
A B A B

B A B A
C C

P T P T

T A T B A T B A T B A T B A T B A T B A T B A T B T T T

B A B

180 bar
P P P P P P P P P P P P
A

A A A A A A

B B

C C

Nirogen

0.32 l

A B

B A A B

D HEIGHT D
AXLE ATL/GL LEFT CYLINDER AXLE ATL/GL RIGHT CYLINDER

Nitrogen

0.32 l

A B

E E
HEIGHT
HIEGHT
Nitrogen
55b : RHPA > 24 m (TRAINE)
TR4, RBA
0.32 l
Nitrogen

0.32 l

B A A B

A A
F 25b : RHPA <= 21 m F
30b : RHPA <= 24 m
35b : RHPA <= 28 m
VG LEFT VG RIGHT TR4, RBA = 24 m
55b : TR4, RBA >= 28 m
VARIABLE GEOMETRY OPTION

G G

0.5 mm 0.5 mm
A B

SLANT FUNCTION SLANT


0.5 mm RHPA,TR4,RBA : 120b
0.5 mm
RA, RHA : 140b
A A

H H
B

0.5 mm
0.5 mm B B
0.32 l
B B

ANTI-YAW
LOCK LEFT LOCK RIGHT
A A

HYDRAULIC BRAKES

I I
LOCK FUNCTION

B A A B

J J
SEE FLEXIBLE HOSES BOOMS

OUTER LEFT OUTER RIGHT


B A
0.5 mm : RHPA,TR4,RBA <= 24 m
A B
0.6 mm : RHPA,TR4,RBA >24 m
OPENING 2nd ARMS

CENTRAL LEFT CENTRAL RIGHT

0.5 mm : RHPA,TR4,RBA <= 24 m


K K
0.6 mm : RHPA,TR4,RBA >24 m
OPENING 1st ARMS

Grand Large ED 9
VG + Axle +
Page 140 sur 168 Outer Independant
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16

AXLE/DRAW BAR VG LEFT VG RIGHT LOCK OUTER LEFT CENTRAL OUTER RIGHT SLANT
Electro 4/3 open center Electro 4/3 open center Electro 4/3 open center Electro 4/3 open center Electro 4/3 open center Electro 4/3 closed center Electro 4/3 open center Electro 4/3 open center
PUSHPULL TRACTOR FEEDING
ADC3 E 03 CL (12VDC) ADC3 E 03 CL (12VDC) ADC3 E 03 CL (12VDC) ADC3 E 03 CL (12VDC) ADC3 E 03 CL (12VDC) ADC3 E 03 CL (12VDC) ADC3 E 03 CL (12VDC) ADC3 E 03 CL (12VDC)
A B A B A B A B A B A B A B A B

T P P
A A

HEIGHT
P T P T P T P T P T P T P T P T Electro 4/2 4/2-Primary
AD3 E 02 E AD3 E 02 E
A B A B

B A B A
C C

P T P T

T A T B A T B A T B A T B A T B A T B A T B A T B T T T

B A B

180 bar
P P P P P P P P P P P P
A

A A A A A A

B B

C C

Nirogen

0.32 l

A B

B A A B

D HEIGHT D
AXLE ATL/GL LEFT CYLINDER AXLE ATL/GL RIGHT CYLINDER

Nitrogen

0.32 l

A B

E E
HEIGHT
HIEGHT
Nitrogen
55b : RHPA > 24 m (TRAINE)
TR4, RBA
0.32 l
Nitrogen

0.32 l

B A A B

A A
F 25b : RHPA <= 21 m F
30b : RHPA <= 24 m
35b : RHPA <= 28 m
VG LEFT VG RIGHT TR4, RBA = 24 m
55b : TR4, RBA >= 28 m
VARIABLE GEOMETRY OPTION

G G

0.5 mm 0.5 mm
A B

SLANT FUNCTION SLANT


0.5 mm RHPA,TR4,RBA : 120b
0.5 mm
RA, RHA : 140b
A A

H H
B

0.5 mm
0.5 mm B B
0.32 l
B B

ANTI-YAW
LOCK LEFT LOCK RIGHT
A A

HYDRAULIC BRAKES

I I
LOCK FUNCTION

B A A B

J J
SEE FLEXIBLE HOSES BOOMS

OUTER LEFT OUTER RIGHT


B A
0.5 mm : RHPA,TR4,RBA <= 24 m
A B
0.6 mm : RHPA,TR4,RBA >24 m
OPENING 2nd ARMS

CENTRAL LEFT CENTRAL RIGHT

0.5 mm : RHPA,TR4,RBA <= 24 m


K
OPENING 1st ARMS
0.6 mm : RHPA,TR4,RBA >24 m Grand Large ED 9 K

VG + Axle +
Outer Independant
Page 141 sur 168
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16

AXLE/DRAW BAR VG LEFT VG RIGHT LOCK OUTER LEFT CENTRAL OUTER RIGHT SLANT
Electro 4/3 open center Electro 4/3 open center Electro 4/3 open center Electro 4/3 open center Electro 4/3 open center Electro 4/3 closed center Electro 4/3 open center Electro 4/3 open center
PUSHPULL TRACTOR FEEDING
ADC3 E 03 CL (12VDC) ADC3 E 03 CL (12VDC) ADC3 E 03 CL (12VDC) ADC3 E 03 CL (12VDC) ADC3 E 03 CL (12VDC) ADC3 E 03 CL (12VDC) ADC3 E 03 CL (12VDC) ADC3 E 03 CL (12VDC)
A B A B A B A B A B A B A B A B

T P P
A A

HEIGHT
P T P T P T P T P T P T P T P T Electro 4/2 4/2-Primary
AD3 E 02 E AD3 E 02 E
A B A B

B A B A
C C

P T P T

T A T B A T B A T B A T B A T B A T B A T B A T B T T T

B A B

180 bar
P P P P P P P P P P P P
A

A A A A A A

C C

Nitrogen
55 bar
0.32 l

A B

D HEIGHT D

Nitrogen
55 bar
0.32 l

A B

A B

E E
HEIGHT
OCEANIS AXLE HEIGHT

F F

OPTION STEERING AXLE

Azote

0.32 l
G Azote G

0.5 mm 0.5 mm
0.32 l Azote
A B

B A A B
0.32 l
A A

ANTI-YAW SLANT FUNCTION SLANT


140b, 0.32 litres: RHA
VG LEFT VG RIGHT 55b : RHA
75b : RA
H OPTION VARIABLE GEOMETRY H

B B

A A

HYDRAULIC BRAKES

I I

G4000230

0.7 mm 0.7 mm
0.7 mm 0.7 mm
B A A B

0.5 mm 0.5 mm

A A

OUTER LEFT OUTER RIGHT

OPENING 2nd ARMS


0.5 mm 0.5 mm
J J
B B

0.7 mm 0.7 mm 0.7 mm 0.7 mm


LOCK LEFT LOCK RIGHT B A A B

BOOM RHA (32-33-36-38)

CENTRAL LEFT CENTRAL RIGHT

LOCK FONCTION

K K

Océanis ED 9
OPENING 1st ARMS
VG + Axle +
Page 142 sur 168 Outer Independant
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16

AXLE/DRAW BAR VG LEFT VG RIGHT LOCK OUTER LEFT CENTRAL OUTER RIGHT SLANT
Electro 4/3 open center Electro 4/3 open center Electro 4/3 open center Electro 4/3 open center Electro 4/3 open center Electro 4/3 closed center Electro 4/3 open center Electro 4/3 open center
PUSHPULL TRACTOR FEEDING
ADC3 E 03 CL (12VDC) ADC3 E 03 CL (12VDC) ADC3 E 03 CL (12VDC) ADC3 E 03 CL (12VDC) ADC3 E 03 CL (12VDC) ADC3 E 03 CL (12VDC) ADC3 E 03 CL (12VDC) ADC3 E 03 CL (12VDC)
A B A B A B A B A B A B A B A B

T P P
A A

HEIGHT
P T P T P T P T P T P T P T P T Electro 4/2 4/2-Primary
AD3 E 02 E AD3 E 02 E
A B A B

B A B A
C C

P T P T

T A T B A T B A T B A T B A T B A T B A T B A T B T T T

B A B

180 bar
P P P P P P P P P P P P
A

A A A A A A

C C

Nitrogen
55 bar
0.32 l

A B

D HEIGHT D

Nitrogen
55 bar
0.32 l

A B

A B

E E
HEIGHT
OCEANIS AXLE HEIGHT

F F

OPTION STEERING AXLE

Azote

0.32 l
G Azote G

0.5 mm 0.5 mm
0.32 l Azote
A B

B A A B
0.32 l
A A

ANTI-YAW SLANT FUNCTION SLANT


140b, 0.32 litres: RHA
VG LEFT VG RIGHT 55b : RHA
75b : RA
H OPTION VARIABLE GEOMETRY H

B B

A A

HYDRAULIC BRAKES

I I

G4000230

0.7 mm 0.7 mm
0.7 mm 0.7 mm
B A A B

0.5 mm 0.5 mm

A A

OUTER LEFT OUTER RIGHT

OPENING 2nd ARMS


0.5 mm 0.5 mm
J J
B B

0.7 mm 0.7 mm 0.7 mm 0.7 mm


LOCK LEFT LOCK RIGHT B A A B

BOOM RHA (32-33-36-38)

CENTRAL LEFT CENTRAL RIGHT

LOCK FONCTION

K Océanis ED 9 K

VG + Axle +
OPENING 1st ARMS Outer Independant
Page 143 sur 168
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16

CENTRAL/LOCK OUTER
Electro 4/3 closed center Electro 4/3 open center
A ADC3 E 03 CL (12VDC) ADC3 E 03 CL (12VDC) P
A
A B A B

P T P T

B T A T B A T B B

P P P

C C

D D

E E

F F

Nitrogen

0.32 l

G
ANTI-YAW G
140b, 0.32 litres: RHA
65b, 0.7 litres : RA

H H

I I

0.7 mm 0.7 mm
0.7 mm 0.7 mm
J B A A B
J

0.7 mm 0.7 mm 0.7 mm 0.7 mm 0.7 mm 0.7 mm


0.7 mm 0.7 mm
B A A B
B A
OUTER LEFT OUTER RIGHT A B

SEE FLEXIBLE HOSES BOOM RHA3


CENTER RIGHT CENTER RIGHT
OUTER LEFT OUTER RIGHT

OPENING 1st ARMS OPENING 1st/2nd ARMS RHA3

K K

Boom RHA3 26 / 36
Page 144 sur 168
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16

CENTRAL/LOCK OUTER
Electro 4/3 closed center Electro 4/3 open center
A ADC3 E 03 CL (12VDC) ADC3 E 03 CL (12VDC) P
A
A B A B

P T P T

B T A T B A T B B

P P P

C C

D D

E E

F F

Nitrogen

0.32 l

G
ANTI-YAW G
140b, 0.32 litres: RHA
65b, 0.7 litres : RA

H H

I I

0.7 mm 0.7 mm
0.7 mm 0.7 mm
J B A A B
J

0.7 mm 0.7 mm 0.7 mm 0.7 mm 0.7 mm 0.7 mm


0.7 mm 0.7 mm
B A A B
B A
OUTER LEFT OUTER RIGHT A B

SEE FLEXIBLE HOSES BOOM RHA3


CENTER RIGHT CENTER RIGHT
OUTER LEFT OUTER RIGHT

OPENING 1st ARMS OPENING 1st/2nd ARMS RHA3

K K

Boom RHA3 26 / 36
Page 145 sur 168
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16

OUTER LEFT CENTER OUTER RIGHT


Electro 4/3 open center Electro 4/3 closed center Electro 4/3 open center
ADC3 E 03 CL (12VDC) ADC3 E 03 CL (12VDC) ADC3 E 03 CL (12VDC)
A B A B A B

A A

P T P T P T 4/2-Primary
AD3 E 02 E
A B

P T

T A T B T A T B T

B B

180 bar
P P P P P

A A

C C

D D

Setting : Screw totally and unscrew Setting : Screw totally and unscrew Setting : Screw totally and unscrew Setting : Screw totally and unscrew
E 1,8 turn 1,8 turn 1,8 turn 1,8 turn E
Régulateur de débit Régulateur de débit Régulateur de débit flow regulator
QC3-2-Q4-2 QC3-2-Q4-2 QC3-2-Q4-2 QC3-2-Q4-2

A B A B A B A B

A B A B A B A B

F F

B B B B B B B

A B A B A B A B

Wheastone bridge Wheastone bridge Wheastone bridge Wheastone bridge


BS-3-W001 BS-3-W001 BS-3-W001 BS-3-W001
G G

H H

Unscrew totally set the screw Unscrew totally set the screw in
in contact with the spning and contact with the spning and
B A A B
screw 2 turns screw 2 turns

V1 V2 V1 V2

OUTER LEFT OUTER RIGHT


I C C C C 0.7 mm : RHA3 bras 28/36 I

OPENING 3rd ARMS INDEPENDANT

C1 C2 C1 C2

Balancing valve Balancing valve


WB40-SC-DE-38L-SP OIL 0.6 0.6
WB40-SC-DE-38L-SP OIL
A B A B

J ANTI-YAW J
A B
B A

B A

A B
CENTER RIGHT
CENTER LEFT

OUTER LEFT Mounting RHA3 (28-36)


OUTER RIGHT

K K
0.32 l Nitrogen

Boom RHA 3 28 / 36
RHA3
Bras 28/36 : 140b
Mounting with flow regulator
and wheastone bridges
Page 146 sur 168
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16

OUTER LEFT CENTER OUTER RIGHT


Electro 4/3 open center Electro 4/3 closed center Electro 4/3 open center
ADC3 E 03 CL (12VDC) ADC3 E 03 CL (12VDC) ADC3 E 03 CL (12VDC)
A B A B A B

A A

P T P T P T 4/2-Primary
AD3 E 02 E
A B

P T

T A T B T A T B T

B B

180 bar
P P P P P

A A

C C

D D

Setting : Screw totally and unscrew Setting : Screw totally and unscrew Setting : Screw totally and unscrew Setting : Screw totally and unscrew
E 1,8 turn 1,8 turn 1,8 turn 1,8 turn E
Régulateur de débit Régulateur de débit Régulateur de débit flow regulator
QC3-2-Q4-2 QC3-2-Q4-2 QC3-2-Q4-2 QC3-2-Q4-2

A B A B A B A B

A B A B A B A B

F F

B B B B B B B

A B A B A B A B

Wheastone bridge Wheastone bridge Wheastone bridge Wheastone bridge


BS-3-W001 BS-3-W001 BS-3-W001 BS-3-W001
G G

H H

Unscrew totally set the screw Unscrew totally set the screw in
in contact with the spning and contact with the spning and
B A A B
screw 2 turns screw 2 turns

V1 V2 V1 V2

OUTER LEFT OUTER RIGHT


I C C C C 0.7 mm : RHA3 bras 28/36 I

OPENING 3rd ARMS INDEPENDANT

C1 C2 C1 C2

Balancing valve Balancing valve


WB40-SC-DE-38L-SP OIL 0.6 0.6
WB40-SC-DE-38L-SP OIL
A B A B

J ANTI-YAW J
A B
B A

B A

A B
CENTER RIGHT
CENTER LEFT

OUTER LEFT Mounting RHA3 (28-36)


OUTER RIGHT

K K
0.32 l Nitrogen

Boom RHA 3 28 / 36
RHA3
Bras 28/36 : 140b
Mounting with flow regulator
and wheastone bridges
Page 147 sur 168
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16
Page 148 sur 168
DIAGNOSIS

 General diagnosis

 Options / Status / Version of peripherials sur RSB 3 et REB 3

 Procedure in case of a DPAE regulation imprecision

 Checkings of regulation functions

Page 149 sur 168


1. General diagnosis

GENERAL

Page 150 sur 168


DEFAULT SPECIFICITY POSSIBLE ORIGIN SOLUTION / CHECKING

No spray to the boom All sprayers Blocked suction filter Check the filter screen and clean it
All sprayers Blocked section filter Check the filter screen and clean it
All sprayers Unprimed boom Fill the suction pipe with water
DPAE and DPM Regulation valve fully opened Close the regulation valve

Lack of precision All sprayers Not enough PTO rate Increase PTO rate to 540 rd/min
Centrifugal pumps Wrong pump flow See specification (next page)
Piston diaphragm pumps Wrong pump flow See specification (next page)
Blanchard pumps Wrong pump flow See specification (next page)
Piston/ piston diaphragm pumps Wrong by pass adjust./broken diaphragm Starting from 7bar, a tank return must occur through the by pass
All sprayers Defective manometer Drain the manometer’s circuit/change the manometer

Fall/oscillation of the pressure on


the boom’s manometer Piston/ piston diaphragm pumps Unadapted ressure in the air chamber Check the air chamber pressure : 1/3 from the working pressure
All sprayers Swirl at the suction in tank end Slow down PTO shaft in tank end
All sprayers Blocked suction filter Check the filter screen and clean it
All sprayers Blocked suction filter If use of powedered chemicals, mix the product with the pump
All sprayers Air intake to the suction Check the suction circuit
All sprayers Air proof tank Check the valves from the main tank caps

Pressure increase on the All sprayers Section filter blocked Check the filter screen and clean it
manometer All sprayers Blocked tank return Check the return pipe
All sprayers with DPAE Wrong flowmeter information Check if the flowmeter turbine runs well

Foam All sprayers Circuit air intake Check the intake circuit sealing
All sprayers Too much mixing Slow down PTO rate
All sprayers Use foam counter products

Hard external filling Sprayers with external filling Suction filter crushed Changer le tuyau
Sprayers with external filling Too long suction filter (3 m maximum height) Decrease pumping height
Sprayers with external filling Limited pump refilling Open the regulation valve
SPECIFICITIES FOR PISTON DIAPHRAGM PUMPS
DEFAULT SPECIFICITY POSSIBLE ORIGIN SOLUTION / CHECKING

Not enough flow Seat and/or valve weared or dirty Wash or replace
Some oil in the water Broken diaphragm/pump cavitation Contact your dealer
Oil level bowl melted Frictions inside the pump Contact your dealer

SPECIFICITIES FOR CENTRIFUGAL PUMPS


DEFAULT SPECIFICITY POSSIBLE ORIGIN SOLUTION / CHECKING

No priming Pump’s body is empty Pump in the rinsing tank to prime


Suction blocked Check the suction filter and no foreign matter
Low flow/pressure Turbine and flange worn Contact your dealer

SPECIFICITIES FOR BLANCHARD PISTON PUMPS


DEFAULT SPECIFICITY POSSIBLE ORIGIN SOLUTION / CHECKING

Not enough flow 2105 Seat and/or valve weared or dirty Wash or replace
Pressure oscillation 2115 Spheres and guides worn Contact your dealer
No flow Check the crankshaft backlash Contact your dealer
Oil comes out from jacket’s vent Sealing failure on jacket back Contact your dealer
Water comes out from jacket’s vent Sealing failure on pistons or jacket Contact your dealer

Page 151 sur 168


2. Identify the option, status and version of the peripherials on RSB 3
and REB 3

When switching on the control box, a menu can show the options activated
(done in the factory). But the options can also be
be retrofitted by sending the controller back to the
factory.

Procedure:

Switch on the box

« KUHN » picture appears

Page 152 sur 168


When the type of box and the version appears, press on the second button on the right hand side
(Keep it hold on blue controllers)

A list of the options appears:


appears: when the box is ticked, the option is activated

Appuyer sur OK pour passer au menu suivant

Page 153 sur 168


The peripherials recognized by the controller are displayed:
displayed: the plug means that the peripherial is
connected and the version appears next.

Press OK to go ahead

Page 154 sur 168


3. Procedure in case of DPAE regulation imprecision

 The dose display on the controller is not steady

 Check the functioning from the regulation in “manual” mode:

Spray at 540 rpm PTO in manual by acting on the regulation valve.


“-“ to decrease.
From the controller, adjust the pressure with the key “+” to increase and “-
This operation must act on the pressure on a range between 1 and 7 bar with a PM pump or 1 to
4,5 bar for a PC pump.

If this test is right, shift to the next step.

Otherwise, check the following:


- If the regulation valve works in manual mode (fuses, connectors, engine…)
- The condition of the filters and if the color is corresponding with the type
type of nozzles
- If the valves positions and the suction circuit (sealing, air intake…)
- If there are no crushed pipes
- The vent from the main tank (it must not be air proof)
- The condition of the manometer
- There are no swirls in the tank
- On a PM pump, check the by-pass (see the tank return) and the pressure in the air chamber
- The condition of the pump

 Check the working parameters:

Thanks to the nozzles table, look for the coherence of the parameters:
Dose (L/ha), speed (Km/h), nozzles color and spraying pressure

Besides 0,8 bar, the non drop are closing. So, we can wether increase work speed or increase
the dose per hectare, or choose smaller nozzles.

 Is the flow supplied by the pump adapted?

- If the dose displayed one the screen


screen keeps under the instruction, it means that there is a lack of
flow to the boom. So, it necessary whether to increase the work speed, or increase the pump’s flow
(PTO rate, recycling valve…)
- If the dose displayed on the screen keep above the instruction,
instruction, it means that there is too much
flow. So, it is necessary to increase work speed or to decrease the pump’s flow (PTO rate, recycling
valve…)

Page 155 sur 168


 Check the flowmeter

- Check on the controller that the value in liters/minute displays while spraying:

If the flow displayed is 0 L/min, refer to the topic “regulation failure”.

Otherwise:
- Check that the turbinr from the flowmeter runs just free by sending some pressuried air
- Check that the sensor is well tightened on the flowmeter’s body.

Replace correctly the turbine in its frame, pay attention to the way of working

 Check the controller settings

- The boom width


- The number of sections
- The number of nozzles per section
- The type of nozzles for end boom circulations
- See the regulation coefficient

 Check the working speed

- Check that the speed is really taken into account by the controller and if it is well displayed
- Check that there are no speed oscillations. Otherwise, check that each plot is well detected.

If the speed displayed on the controller is 0 Km/h, refer to the topic “regulation failure”.

Page 156 sur 168


 The sprayed dose is not right

 Check the working speed

Check for the sensor accuracy with a 100 m calibration


You must have at least 140 impulses/100 m.
The more impulses you will get, the more the regulation will be accurate. (Refer to the
controller operator’s manual for the calibration.

 Check the spraying flowmeter

To check the flowmeter, you must compare what has really been sprayen with what is displayed
on the controller.
The aim is to set the controller with the right coefficient, so as it can calculate the right dose.

For that, you must refer to the controller operator’s manual.

Formula to calculate the constant:

Coef. Of flowmeter on the controller (impulses / L) x Volume displayed (L)


= New coef.
Volume really sprayed (L) (impulses / L)

Example:

1) Notice the flowmeter constant which is located in the sprayer’s settings, for example 650
imp./liter.
2) Spray on stationary stand and set manually the pressure at 3 bars
3) Place one measuring tube under one nozzle per section. With worn nozzles, it would better to
do it on the whole nozzles.
4) Set the partial volume counter at 0.
5) Open spraying
6) Stop spraying when there are as many liters displayed
displayed on the screen as the number of nozzles
on the boom (48 liters for 48 nozzles).
7) Calculate the average volume that was measured on each tube and multiply by the number of
nozzles on the boom (for example 1.04 liter per nozzle x 48 nozzles = 50 liters).
Note out the value.
8) Calculate the new coefficient of the flowmeter with the above formula:

650 (imp./liter) x 48 (liters displayed) = 624 imp./liter


50 (real liters)
9) Change the value on the controller

Page 157 sur 168


 Check the circulation type
- Check the coherence between the controller settings and the pressure valves position on the
boom end and the calibrated returns (refer to the table below).

- For S2 and S3 circulations, check the return flow (refer to the controller manual for the
calibration).

Return valves for end


Circulation type Calibrated returns
boom circulation
N2 Closed Closed
S2 Closed Opened
N3 Opened depending on nozzles type Closed
S3 Opened depending on nozzles type Opened

- Check on the machines with S2 or S3 circulation that the metered discs are not blocked and
that the way of mounting has been respected as identical.

- Check if the return circuit and the collector while circulating.

Page 158 sur 168


4. Checkings for regulation functioning

 Speed keeps on O

Check:

- The system’s electric feeding (direct connexion to the battery)


- The connection between the controllers
- The detection of the VE card (VE card in peripherials state)
- The sensors fuse in 0C 600 box
- The controller settings: ACTIVATED wheel
- The distance between the sensors and plots
- The connection of the sensor and the cable
- The continuity of the cable
- The voltage on the sensor: 12 V between + and ground
- Unplug the sensor and simulated some impulses on the controller (connexion between +
12 V and signal)

- If there are no impulses on the controller, the sensor must be changed.

 Flow to the boom keeps on 0

Check:

The system’s electric feeding (direct connexion to the battery)


Connections between the controllers
The detection of the VE card (VE card in periphrial state)
The sensors fuse in OC 600 box
The controller settings: number of impulses for the spraying flowmeter
The turbine functioning
The sensor connection
The cable continuity
The voltage on the sensor (12 V between + and ground)
Unplug the sensor to simulate some impulses on the controller (DIAGNOSIS mode of the
controller)
Create some implulses between the signal and the ground
If there are no impulses, the controller is involved: replace the card and the controller.
If not, change the sensor.
If the turbine is not blocked or broken

Page 159 sur 168


Page 160 sur 168
OTHER CONTENT

 After sales department KUHN – BLANCHARD 2010

 Warranty procedure

Page 161 sur 168


Page 162 sur 168
1. After sales department KUHN – BLANCHARD 2010

After sales manager:


Goulwen LE CORRE
Mobile: + 33 6 88 21 58 26
E-mail: goulwen.lecorre@kuhn.com

Export:
Côme FORTIN
Mobile: +33 6 14 12 15 75
E-mail: come.fortin@kuhn.com

Carlos SAMPAIO
Mobile: +33 6 18 51 08 80
E-mail: carlos.sampaio@kuhn.com

Page 163 sur 168


2. Warranty procedure

PROCEDURE TO FOLLOW UP

1/ - IMPERATIVELY return the


the warranty card delivered with the machine.

2/ - Fully fill in the Warranty claim, including the serial


serial number and the machine type

3/- Send back the defective parts in a decent clean state, with a copy from the invoice or the
delivery order.

In case of no return of the warranty card or a not fully


fully completed warranty claim, this one
would automatically be denied.

Page 164 sur 168


 Waranty claim formular

Page 165 sur 168


www.kuhn.com

KUHN S.A. B.P. 50060 F - 67706 SAVERNE CEDEX (FRANCE)


Tél. : + 33 (0) 3 88 01 81 00 - Fax : + 33 (0) 3 88 01 81 03
Société Anonyme au Capital de 19 488 000 Euros

KUHN-AUDUREAU S.A. B.P. 19 F - 85260 LA COPECHAGNIERE (FRANCE)


Tél. : + 33 (0) 2 51 41 47 00 - Fax : + 33 (0) 2 51 41 41 03
Société Anonyme au Capital de 2 530 000 Euros

KUHN-BLANCHARD SAS - 24, route de Nantes - F - 44680 CHEMERE (FRANCE)


Tél. : + 33 (0) 2 40 21 30 24 - Fax : + 33 (0) 2 40 64 80 11
Société par Action Simplifiée au Capital de 2 000 000 Euros

KUHN-HUARD S.A. B.P. 49 F - 44142 CHATEAUBRIANT CEDEX (FRANCE)


Tél. : + 33 (0) 2 40 55 77 00 - Fax : + 33 (0) 2 40 55 77 10
Société Anonyme au Capital de 4 800 000 Euros

KUHN-GELDROP B.V. - P.O. Box 9 - 5660 AA GELDROP (THE NETHERLANDS)


Tél. : + 31 (0) 40 289 33 00 - Fax : + 31 (0) 40 285 78 95

KUHN NORTH AMERICA INC P.O. Box 167 Brodhead - Wisconsin 53520 (USA)
Tél. : (608) 897 - 2131 - Fax : (608) 897 - 2561

KUHN METASA PASSO FUNDO - RS - 99050-130 (BRASIL)


Tél. : + 55 (54) 3316 6200 - Fax : + 55 (54) 3316 6250

Imprimé en France par KUHN


Printed in France by KUHN

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