Pallet-Racking System Test Report by SGS - Sahiwal Warehouse Hall C
Pallet-Racking System Test Report by SGS - Sahiwal Warehouse Hall C
Pallet-Racking System Test Report by SGS - Sahiwal Warehouse Hall C
H-3/3, Sector - 5
Korangi Industrial Area,
Third Party Inspection Karachi - PAKISTAN.
Inspection Report
Prepared by Reviewed by
This document is issued by the Company under its General Conditions of Service accessible at http://www.sgs.com/terms_and_conditions.htm. Attention is drawn to the
limitation of liability, indemnification and jurisdiction issues defined therein.
Any other holder of this document is advised that information contained hereon reflects the Company’s findings at the time of its intervention only and within the limits of Client’s
instructions, if any. The Company’s sole responsibility is to its Client and this document does not exonerate parties to a transaction from exercising all their rights and
obligations under the transaction documents. Any unauthorized alteration, forgery or falsification of the content or appearance of this document is unlawful and offenders
may be prosecuted to the fullest extent of the law.
Tile: Title Page of Report, Ref: IND-QMS-FOR-123, Revision: 00, Page: 1 of 1, Dated: 01-10-2014
INDUSTRIAL DIVISION
PALLET RACKING INSPECTION
Rated Capacity: Owners Distinguishing Mark / No: SGS Distinguishing Mark / No:
1500 Kg per pallet
Detail given below -
(As per manufacturer)
Manufacturer: Manufacturer’s Model / Block No: Place of Inspection:
Purpose:
The purpose of this report is to provide a comprehensive record of a 'Rack Safety Inspection' which confirms to guide
lines outlined in SEMA (Storage Equipment Manufacturers Association) for the use of static pallet racking.
Scope of Inspection:
Visual Examination: Assessment of damage to rack components such as uprights, bracing members,
beams, base plates, floor fixing, column guards etc.
Review of Load Notices
Witness of Load Testing Exercise: Random Location.
Report of finding with recommendation.
Definitions:
Drive In System:
In this system, the Stacker / reach truck drives in to a bay and reverses.
In this system, the stacker / reach truck may drive through the block from one aisle to another.
This document is issued by the Company under its General Conditions of Service accessible at http://www.sgs.com/terms_and_conditions.htm. Attention is drawn to the limitation of liability, indemnification and jurisdiction issues defined therein. Any other holder
of this document is advised that information contained hereon reflects the Company’s findings at the time of its intervention only and within the limits of Client’s instructions, if any. The Company’s sole responsibility is to its Client and this document does not
exonerate parties to a transaction from exercising all their rights and obligations under the transaction documents. Any unauthorized alteration, forgery or falsification of the content or appearance of this document is unlawful and offenders may be prosecuted to the
fullest extent of the law. SGS Pakistan Private Limited -H 3/3,Sector 5,Korangi Industrial Area ,Karachi-74900 ,Pakistan. UAN: 92 (21) 111 222 747 Tel :92-21-35121388-97 Fax: 92 (21) 3 5121386-87 Web :ww.sgs.com Page 1
INDUSTRIAL DIVISION
PALLET RACKING INSPECTION
Bay:
Bin:
Levels:
Aisle:
Gangway:
Space for movement of reach truck / stacker but not given direct access to picking or loading face.
Block:
Green Zone:
The damages measured are within the damage limits, so these damages are considered as non-critical,
which should be reviewed at next inspection.
Orange Zone:
This zone means that the measured & observed items are beyond the acceptable limits but immediate
off loading of the rack is not needed. Once the rack is unloaded it should not be re- loaded until the repairs have been
carried out. That mean racking with orange risk becomes red risk once the rack unloaded.
Red Zone:
The damages measured are exceeding the damage limits the racking must be off-loaded immediately
and isolated from future use until repair work is carried out. It’s not recommended to repair damaged components. The
damaged components should be replaced with new member/component.
This document is issued by the Company under its General Conditions of Service accessible at http://www.sgs.com/terms_and_conditions.htm. Attention is drawn to the limitation of liability, indemnification and jurisdiction issues defined therein. Any other holder
of this document is advised that information contained hereon reflects the Company’s findings at the time of its intervention only and within the limits of Client’s instructions, if any. The Company’s sole responsibility is to its Client and this document does not
exonerate parties to a transaction from exercising all their rights and obligations under the transaction documents. Any unauthorized alteration, forgery or falsification of the content or appearance of this document is unlawful and offenders may be prosecuted to the
fullest extent of the law. SGS Pakistan Private Limited -H 3/3,Sector 5,Korangi Industrial Area ,Karachi-74900 ,Pakistan. UAN: 92 (21) 111 222 747 Tel :92-21-35121388-97 Fax: 92 (21) 3 5121386-87 Web :ww.sgs.com Page 2
INDUSTRIAL DIVISION
PALLET RACKING INSPECTION
This document is issued by the Company under its General Conditions of Service accessible at http://www.sgs.com/terms_and_conditions.htm. Attention is drawn to the limitation of liability, indemnification and jurisdiction issues defined therein. Any other holder
of this document is advised that information contained hereon reflects the Company’s findings at the time of its intervention only and within the limits of Client’s instructions, if any. The Company’s sole responsibility is to its Client and this document does not
exonerate parties to a transaction from exercising all their rights and obligations under the transaction documents. Any unauthorized alteration, forgery or falsification of the content or appearance of this document is unlawful and offenders may be prosecuted to the
fullest extent of the law. SGS Pakistan Private Limited -H 3/3,Sector 5,Korangi Industrial Area ,Karachi-74900 ,Pakistan. UAN: 92 (21) 111 222 747 Tel :92-21-35121388-97 Fax: 92 (21) 3 5121386-87 Web :ww.sgs.com Page 3
INDUSTRIAL DIVISION
PALLET RACKING INSPECTION
Sr. I.D Rack Description as per No. of No. of Capacity/Pallet Capacity per Status
No. Pallets Bays Pallets Bay / Column
For
01 ~ 07 Damages
1 Rack # 01 A to G Levels 07 98 1500 Kg 21000 Kg see
07 Rows Attached
Checklist
For
08 ~ 13 Damages
2 Rack # 02 A to G Levels 06 84 1200 Kg 18000 Kg see
07 Rows Attached
Checklist
14 ~ 19 For
3 Rack # 03 A to G Levels 06 84 1500 Kg 18000 Kg Damages
07 Rows see
Attached
Checklist
20 ~ 26 For
A to G Levels 07 98 1500 Kg 21000 Kg Damages
4 Rack # 04 07 Rows see
Attached
Checklist
Load test:
.
General Observations / Recommendations:
It is recommended; all findings should be rectified / replaced as per SEMA’s given requirements.
This document is issued by the Company under its General Conditions of Service accessible at http://www.sgs.com/terms_and_conditions.htm. Attention is drawn to the limitation of liability, indemnification and jurisdiction issues defined therein. Any other holder
of this document is advised that information contained hereon reflects the Company’s findings at the time of its intervention only and within the limits of Client’s instructions, if any. The Company’s sole responsibility is to its Client and this document does not
exonerate parties to a transaction from exercising all their rights and obligations under the transaction documents. Any unauthorized alteration, forgery or falsification of the content or appearance of this document is unlawful and offenders may be prosecuted to the
fullest extent of the law. SGS Pakistan Private Limited -H 3/3,Sector 5,Korangi Industrial Area ,Karachi-74900 ,Pakistan. UAN: 92 (21) 111 222 747 Tel :92-21-35121388-97 Fax: 92 (21) 3 5121386-87 Web :ww.sgs.com Page 4
INDUSTRIAL DIVISION
PALLET RACKING INSPECTION
Nominal Clearance between Pallets/ Load to Beam and upright was observed insufficient.
Load Notice (as per manufacturer) need to be displayed permanently in front of every rack.
Safety signs (etc. MHE’s / Stackers.) And stacking features need to be displayed in warehouse for safe use.
In Rack 01 right upright and Rack 04 left upright no. 26 were observed tilted sideway, must be maintained.
General Guidelines:
Manufacturer drawings should be available, so that inspection activities performed according to general survey
(Reference SEMA Guideline: “4.2 Load Notice: The supplier should provide a load notice for the racking system. The
notice should indicate the max. Unit loads and should be displayed permanently in the warehouse”).
(Reference SEMA Guideline: “7.16 Base Plate Inspection: All base plates bolts on storage system, which are subject to
loading or unloading by mechanical handling equipment, should be fixed to the floor slab with at least a single fixing bolt
Upright protectors should be installed. But for drive-In racking upright protector should also cover the base
plate.
(Reference SEMA Guideline: “7.12” Upright Inspection”), (Reference SEMA Guideline: “7.16” Base Plate
Inspection”)
(Reference SEMA Guideline: “7.13” Upright Inspection of Verticality; For all Racks Installation the out of
verticality when Loaded should not exceed 1/300 . Any displacement in excess of this level should be
investigated.
This document is issued by the Company under its General Conditions of Service accessible at http://www.sgs.com/terms_and_conditions.htm. Attention is drawn to the limitation of liability, indemnification and jurisdiction issues defined therein. Any other holder
of this document is advised that information contained hereon reflects the Company’s findings at the time of its intervention only and within the limits of Client’s instructions, if any. The Company’s sole responsibility is to its Client and this document does not
exonerate parties to a transaction from exercising all their rights and obligations under the transaction documents. Any unauthorized alteration, forgery or falsification of the content or appearance of this document is unlawful and offenders may be prosecuted to the
fullest extent of the law. SGS Pakistan Private Limited -H 3/3,Sector 5,Korangi Industrial Area ,Karachi-74900 ,Pakistan. UAN: 92 (21) 111 222 747 Tel :92-21-35121388-97 Fax: 92 (21) 3 5121386-87 Web :ww.sgs.com Page 5
INDUSTRIAL DIVISION
PALLET RACKING INSPECTION
Nominal Clearance between Pallets/ Load to Beam and upright was observed insufficient.
Conclusion:
In the light of current inspection findings, all above subject racks are manufactured by Bari Engineering were
found Unsatisfactory regarding improper installation, load placement and load testing.
This document is issued by the Company under its General Conditions of Service accessible at http://www.sgs.com/terms_and_conditions.htm. Attention is drawn to the limitation of liability, indemnification and jurisdiction issues defined therein. Any other holder
of this document is advised that information contained hereon reflects the Company’s findings at the time of its intervention only and within the limits of Client’s instructions, if any. The Company’s sole responsibility is to its Client and this document does not
exonerate parties to a transaction from exercising all their rights and obligations under the transaction documents. Any unauthorized alteration, forgery or falsification of the content or appearance of this document is unlawful and offenders may be prosecuted to the
fullest extent of the law. SGS Pakistan Private Limited -H 3/3,Sector 5,Korangi Industrial Area ,Karachi-74900 ,Pakistan. UAN: 92 (21) 111 222 747 Tel :92-21-35121388-97 Fax: 92 (21) 3 5121386-87 Web :ww.sgs.com Page 6
INDUSTRIAL DIVISION
PALLET RACKING INSPECTION
Pictorial View
This document is issued by the Company under its General Conditions of Service accessible at http://www.sgs.com/terms_and_conditions.htm. Attention is drawn to the limitation of liability, indemnification and jurisdiction issues defined therein. Any other holder
of this document is advised that information contained hereon reflects the Company’s findings at the time of its intervention only and within the limits of Client’s instructions, if any. The Company’s sole responsibility is to its Client and this document does not
exonerate parties to a transaction from exercising all their rights and obligations under the transaction documents. Any unauthorized alteration, forgery or falsification of the content or appearance of this document is unlawful and offenders may be prosecuted to the
fullest extent of the law. SGS Pakistan Private Limited -H 3/3,Sector 5,Korangi Industrial Area ,Karachi-74900 ,Pakistan. UAN: 92 (21) 111 222 747 Tel :92-21-35121388-97 Fax: 92 (21) 3 5121386-87 Web :ww.sgs.com Page 7
INDUSTRIAL DIVISION
PALLET RACKING INSPECTION
Pictorial View
This document is issued by the Company under its General Conditions of Service accessible at http://www.sgs.com/terms_and_conditions.htm. Attention is drawn to the limitation of liability, indemnification and jurisdiction issues defined therein. Any other holder
of this document is advised that information contained hereon reflects the Company’s findings at the time of its intervention only and within the limits of Client’s instructions, if any. The Company’s sole responsibility is to its Client and this document does not
exonerate parties to a transaction from exercising all their rights and obligations under the transaction documents. Any unauthorized alteration, forgery or falsification of the content or appearance of this document is unlawful and offenders may be prosecuted to the
fullest extent of the law. SGS Pakistan Private Limited -H 3/3,Sector 5,Korangi Industrial Area ,Karachi-74900 ,Pakistan. UAN: 92 (21) 111 222 747 Tel :92-21-35121388-97 Fax: 92 (21) 3 5121386-87 Web :ww.sgs.com Page 8
INDUSTRIAL DIVISION
PALLET RACKING INSPECTION
Insufficient Clearance
This document is issued by the Company under its General Conditions of Service accessible at http://www.sgs.com/terms_and_conditions.htm. Attention is drawn to the limitation of liability, indemnification and jurisdiction issues defined therein. Any other holder
of this document is advised that information contained hereon reflects the Company’s findings at the time of its intervention only and within the limits of Client’s instructions, if any. The Company’s sole responsibility is to its Client and this document does not
exonerate parties to a transaction from exercising all their rights and obligations under the transaction documents. Any unauthorized alteration, forgery or falsification of the content or appearance of this document is unlawful and offenders may be prosecuted to the
fullest extent of the law. SGS Pakistan Private Limited -H 3/3,Sector 5,Korangi Industrial Area ,Karachi-74900 ,Pakistan. UAN: 92 (21) 111 222 747 Tel :92-21-35121388-97 Fax: 92 (21) 3 5121386-87 Web :ww.sgs.com Page 9
PALLET RACKS SURVEY
Client
Buyer Pakistan (Pvt.) Limited Job Reference 5014557
Location
Buyer Warehouse Sahiwal Reference Standard / Code: SEMA
Item(s) Inspected Storage Pallet Racks ( Adjustable Static Pallet Racking ) Manufacturer Bari Engineering
1 R # 01 All Beams Found Satisfactory Satisfactory Satisfactory Satisfactory Satisfactory R1 - 01 See Acceptance / Rejection Criteria
Warehouse
3 R # 03 All Beams Found Satisfactory Satisfactory Satisfactory Satisfactory Satisfactory Satisfactory See Acceptance / Rejection Criteria
Measurement: Beam span = 2300mm , Frame Height = 11580mm, Bracing(Diagonal)=1020mm, Bracing(Horizontal)=920mm, (Length of bracing between the centre of bolt to bolt) Frame Width= 1050mm
Green Zone Areas where is present, however, the level of damage is within the SEMA limits, so these damages are considered as non critical, but should be reviewed at next inspection.
Orange/ This zone means that the damages measured are exceeding the SEMA limits but immediate off loading of the rack is not needed. Once the rack is unloaded it should not be re- loaded until the repairs have been carried out. That mean racking with
AMBER Zone orange risk becomes red risk when the rack is unloaded.
The damages measured are exceeding the SEMA limits the racking must be off-loaded immediately and isolated from future use until repair work is carried out. Its not recommended to repair damaged components. the damaged components should
Red Zone be replaced by the racking supplier.
Name of Inspector: Saeed Hanif/ Shaheer Uddin Report review by : Ahmad Hasan SGS Pakistan ( Pvt. ) Ltd.