For design of flash mixer , following are assumptions
Detention time ( D. T. ) = 20 to 60 sec. Velocity gradient = 300 to 600 𝑠𝑒𝑐 −1 Height of tank = 1 to 3 mt. = 2.5 mt Tangential velocity = 3 𝑚⁄𝑠𝑒𝑐 at the tip Relative velocity = 3⁄4 of the Tangential velocity Diameter of impeller to the diameter of tank ratio = 0.2 to 0.4 mt. 3 625 Here , Q = 15 Mld = 625 𝑚 ⁄ℎ𝑟 = 60 𝑋 60 = 0.1736 𝑚3⁄ 𝑆𝑒𝑐 Step 1] To Find volume of flash mixer ; V = Q x Detention time = 0.1736 x 40 = 7 𝑚3 Step 2] To Find Area and diameter of flash mixer ; Let the depth of Flash mixer = 2.5 mt 𝑉 7 A = ℎ = 2.5 = 2.8 𝑚2 𝜋 We Have ; Area = 4 x 𝑑2 𝜋 2.8 = x 𝑑2 4
d = 1.89 mt. = 2 mt.
Step 3] To Find Actual volume of flash mixer ; Volume = Area x height 𝜋 = x 22 x 2.5 4
= 7.854 𝑚3
Step 4] Power required :
√𝑃 We have G = 𝜇 𝑥 𝐶
Where P – Input power
G – Velocity Gradient as function of input power = 450 𝑠𝑒𝑐 −1 1 𝜇 - Absolute viscosity of water = 0.8 x 10−3 poise C - Capacity or volume of water in Flash Mixer = 7.854 𝑚3 ∴ P = 1272.34 Watt
Step 5] To Design Blades and Impeller ;
Diameter of Impeller = 0.4 x Diameter of flash mixer = 0.4 x 2 = 0.8 mt. Assuming speed of Impeller = 100 r.p.m. 2𝜋𝑟𝑛 ∴ Velocity at tip of Impeller = 60
Where, r – Radius of Impeller = 0.8⁄2 = 0.4 mt
n – Number of Revolutions = 100 2 𝜋 𝑥 0.4 𝑥 100 𝑉𝑖 = 60