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Design of Flash Mixer

For design of flash mixer , following are assumptions


Detention time ( D. T. ) = 20 to 60 sec.
Velocity gradient = 300 to 600 𝑠𝑒𝑐 −1
Height of tank = 1 to 3 mt. = 2.5 mt
Tangential velocity = 3 𝑚⁄𝑠𝑒𝑐 at the tip
Relative velocity = 3⁄4 of the Tangential velocity
Diameter of impeller to the diameter of tank ratio = 0.2 to 0.4 mt.
3 625
Here , Q = 15 Mld = 625 𝑚 ⁄ℎ𝑟 = 60 𝑋 60 = 0.1736 𝑚3⁄
𝑆𝑒𝑐
Step 1] To Find volume of flash mixer ;
V = Q x Detention time
= 0.1736 x 40
= 7 𝑚3
Step 2] To Find Area and diameter of flash mixer ;
Let the depth of Flash mixer = 2.5 mt
𝑉 7
A = ℎ = 2.5 = 2.8 𝑚2
𝜋
We Have ; Area = 4 x 𝑑2
𝜋
2.8 = x 𝑑2
4

d = 1.89 mt. = 2 mt.


Step 3] To Find Actual volume of flash mixer ;
Volume = Area x height
𝜋
= x 22 x 2.5
4

= 7.854 𝑚3

Step 4] Power required :


√𝑃
We have G =
𝜇 𝑥 𝐶

Where P – Input power


G – Velocity Gradient as function of input power
= 450 𝑠𝑒𝑐 −1
1
𝜇 - Absolute viscosity of water
= 0.8 x 10−3 poise
C - Capacity or volume of water in Flash Mixer
= 7.854 𝑚3
∴ P = 1272.34 Watt

Step 5] To Design Blades and Impeller ;


Diameter of Impeller = 0.4 x Diameter of flash mixer
= 0.4 x 2
= 0.8 mt.
Assuming speed of Impeller = 100 r.p.m.
2𝜋𝑟𝑛
∴ Velocity at tip of Impeller = 60

Where, r – Radius of Impeller = 0.8⁄2 = 0.4 mt


n – Number of Revolutions = 100
2 𝜋 𝑥 0.4 𝑥 100
𝑉𝑖 = 60

= 6.50 𝑚⁄𝑠𝑒𝑐

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