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01.hazards of Trapped Pressure & Vacuum-9

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HAZARDS OF TRAPPED PRESSURE AND VACUUM

1.9 Identification of trapped pressure and unexpected


vacuum hazards
There are many operations in the oil and chemical plants that present the
potential hazard of trapped pressure and unexpected vacuum. Below are some
common operations that require special attention and actions to avoid the
occurrence of pressure mishaps.
Maintenance:
• breaking of containment and equipment under pressure;
• leak or pressure proof tests to prove the integrity of equipment.

Operations:
• storage tank operations;
• pig launchers and receivers;
• sampling;
• overfilling;
• connecting and disconnecting of hoses to process systems.

Start-ups and shutdowns:


• steaming out equipment;
• hydrostatic or pneumatic tests of new/modified equipment;
• commissioning.

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HAZARDS OF TRAPPED PRESSURE AND VACUUM

1.10 Sources of trapped pressure and vacuum


Beware of the possibility of trapped pressure and vacuum. The most common
reasons have been:

• passing isolation valves;


• vents and drains blocked/choked by particles, ice or wax;
• other obstructions to vents and drains (e.g. pig/sphere stuck in a receiver
preventing depressurization);
• plugged/choked pipelines, strainers or a valve body;
• hydrostatic head of liquid;
• formation of ice or hydrate in equipment or pipes;
• failed or incomplete heat tracing creating blockages;
• thermal expansion from trapped liquids;
• steam pressure generated from water by heat;
• passing non-return valves;
• production from a gas/oil reservoir;
• steam condensation causing a vacuum;
• vapour dissolving in the water phase creating a vacuum.
Nature is always trying to achieve a balance or equilibrium. Fluids in areas of
high pressure will flow to areas of low pressure, and eventually the pressure in
the two areas equalize.
The higher the pressure difference between the two areas, the greater is the
driving force that causes the fluids to move, and the more dangerous the
consequences. When high pressure is suddenly released to atmospheric
pressure, the force can be extensive and can cause serious harm to both man
and property.
Also remember the Joule-Thompson (auto-refrigeration) effects—most gases
cool on expansion, such as when compressed gas is released through a throttle
or leak to a lower pressure area. At lower enough temperatures this can create
the condition for a brittle failure. The only exception is hydrogen gas. Hydrogen
heats up when it is released from a higher to a lower pressure. With elevated
temperature and its tendency to generate static charges, hydrogen gas will
ignite spontaneously, giving rise to fire and explosion hazards.

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