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Shaft Design Problem 10 - 12

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Problem 10

A 48 in diameter diamond saw blade


is mounted on a pulley driven steel
shaft, requiring a blade perimeter
linear speed of 150 ft/s. Motor drive
is 125 hp at 1200 2 rpm, with 6
inches diameter pulley, Determine:
1. The shaft rpm to attain blade
peripheral speed required.
2. The shaft diameter.
3. The shaft pulley diameter.
The shaft diameter (line shaft)
Problem 10 𝑃=
𝐷3𝑁
53.5
𝐷 3 (716.20)
125 ℎ𝑝 =
The shaft rpm to attain blade peripheral 53.5
speed required. 3 125 53.5
𝐷= = 2.10 inch
𝑣ҧ = 𝜋𝐷𝑁 716.20

150 ft/s (60s/min) = 𝜋 (48/12) ft (N) The shaft pulley diameter


N = 716.20 rpm
𝐷𝑚 𝑁𝑚 = 𝐷𝑠 𝑁𝑠
𝐷𝑚 𝑁𝑚 6"(1200𝑟𝑝𝑚)
𝐷𝑠 = = = 10.053 in
𝑁𝑠 716.20 𝑟𝑝𝑚
Problem 11
The shaft of a machine supported on
bearings 1.83 m (6 feet) apart is to transmit
250 HP at 200 rpm while subjected to a
bending load of 455 kg located at a distance
of 0.61 m from one bearing. Allow shearing
stress of 6,000 psi and bending stress of σ 𝑀𝐵 = 0:
12,000 psi. Determine:
a) The shaft diameter for steady loading RA (6) = 455 (2.205) (4) = 0
(Km = 1.5;Ks = 1.0). RA = 668.85 lbs
b) The shaft size if the transverse load is
steady and the torsional load is M = 668.85 (2x12) = 16,052.4 lb-in
suddenly applied Assume that the 𝑃 = 2𝜋𝑇𝑁
combined shock and fatigue factors
applied to the bonding moment are the 250 33,000 = 2𝜋𝑇 200
same 1.50 T = 6,565.14 lb − ft = 78,781.7 lb − in
Problem 11
The shaft of a machine supported on bearings
1.83 m (6 feet) apart is to transmit 250 HP at 200
rpm while subjected to a bending load of 455 kg
located at a distance of 0.61 m from one
bearing. Allow shearing stress of 6,000 psi and
T = 6,565.14 lb − ft = 78,781.7 lb − in
bending stress of 12,000 psi. Determine:
a) The shaft diameter for steady loading (Km = For steady loading: Km = 1.5; Ks = 1.0
1.5;Ks = 1.0).
b) The shaft size if the transverse load is 16
Ss = 𝜋𝐷3 (𝐾𝑚 𝑀)2 +(𝐾𝑡 𝑇)2
steady and the torsional load is suddenly
16
applied Assume that the combined shock 6000 = 𝜋𝐷3 (1.5 𝑥 16, 052.4)2 +(1.0 𝑥 78,781.7)2
and fatigue factors applied to the bonding
moment are the same 1.50 𝐷 = 4.12 𝑖𝑛.
Problem 11
The shaft of a machine supported on bearings
1.83 m (6 feet) apart is to transmit 250 HP at 200
rpm while subjected to a bending load of 455 kg
located at a distance of 0.61 m from one
bearing. Allow shearing stress of 6,000 psi and
Solving for D based on tensile stress:
bending stress of 12,000 psi. Determine: 16
a) The shaft diameter for steady loading (Km = St = 3
𝐾𝑚 𝑀 + (𝐾𝑚 𝑀)2 +(𝐾𝑠 𝑇)2
𝜋𝐷
1.5;Ks = 1.0). 16
12,000 = ቂ1.5 𝑥 16,052.4 +
b) The shaft size if the transverse load is 𝜋𝐷3
steady and the torsional load is suddenly (1.5 𝑥 16, 052.4)2 +(1.0 𝑥 78,781.7)2 ቃ
applied Assume that the combined shock
and fatigue factors applied to the bonding D = 3.56 in.
moment are the same 1.50
Therefore:
𝐃 = 𝟒. 𝟏𝟐 𝐢𝐧.
Problem 11

The shaft of a machine supported on bearings


1.83 m (6 feet) apart is to transmit 250 HP at 200
rpm while subjected to a bending load of 455 kg 𝐾𝑚 = 1.5 𝑎𝑛𝑑 𝐾𝑠 = 1.5
located at a distance of 0.61 m from one bearing.
Solving for D based on shearing stress:
Allow shearing stress of 6,000 psi and bending
stress of 12,000 psi. Determine:
16
a) The shaft diameter for steady loading (Km = 6000 = 3
1.5 𝑥 16, 052.4 2 + 1.5 𝑥 78,781.7 2
𝜋𝐷
1.5;Ks = 1.0).
D = 4.68 in.
b) The shaft size if the transverse load is steady
and the torsional load is suddenly applied Solving for D based on tensile stress:
Assume that the combined shock and fatigue 12,000 = 163 1.5 𝑥 16,052.4 + (1.5 𝑥 16, 052.4)2 +(1.5 𝑥 78,781.7)2
𝜋𝐷
factors applied to the bonding moment are
D = 3.94 in.
the same 1.50
Therefore:
D = 4.68 in.
Problem 12
A plane has an exhaust turbine directly y 254 mm
drives a small supercharger at a constant
100mm
speed of 18,000 rpm. The shaft
connecting the two is parallel to the 112.5mm
planes' horizontal line. The turbine
weighs 9 kg; the blower weighs 4.5 kg. 15 mph
Their radius of gyration are 100 mm and x
112.5 mm respectively. If the bearings
supporting that shaft are spaced 254 z
mm apart, determine the dynamic 𝑅𝐴
bearing load’s created when the plane 𝑅𝐵
makes 30 meters radius horizontal turn 𝑊𝑏 = 4.5 𝑘𝑔
on the ground at a constant speed of 15 𝑊𝑡 = 9𝑘𝑔
mph. r = 30m
Problem 12
𝐼𝑥 = 𝑚𝑜𝑚𝑒𝑛𝑡 𝑜𝑓 𝑖𝑛𝑒𝑟𝑡𝑖𝑎 𝑎𝑏𝑜𝑢𝑡 𝑡ℎ𝑒 𝑥 − 𝑎𝑥𝑖𝑠 y 254 mm
𝐼𝑥 = 9(0.100)2 +4.5(0.1125)2 = 𝟎. 𝟏𝟒𝟕 𝒌𝒈 − 𝒎𝟐 100mm

15(5280)
112.5mm
𝑣 = 𝑣𝑒𝑙𝑜𝑐𝑖𝑡𝑦 = 15 𝑚𝑝ℎ =
3.28×3600
15 mph
𝒗 = 𝟔. 𝟕𝟎𝟕 𝒎/𝒔𝒆𝒄
x
18,000(2𝜋)
𝜔 = 𝑎𝑛𝑔𝑙𝑢𝑎𝑟 𝑣𝑒𝑙𝑜𝑐𝑖𝑡𝑦 =
60 z
= 𝟏𝟖𝟖𝟓 𝒓𝒂𝒅/𝒔𝒆𝒄
𝑅𝐴
6.707 𝑚/𝑠 𝑅𝐵
𝜔𝑝 = 𝑝𝑟𝑒𝑐𝑒𝑠𝑠𝑖𝑜𝑛𝑎𝑙 𝑎𝑛𝑔𝑢𝑙𝑎𝑟 𝑣𝑒𝑙𝑜𝑐𝑖𝑡𝑦 =
30𝑚 𝑊𝑏 = 4.5 𝑘𝑔
= 𝟎. 𝟐𝟐𝟑𝟔 𝒓𝒂𝒅/𝒔𝒆𝒄 𝑊𝑡 = 9𝑘𝑔
r = 30m
Problem 12
𝑀𝑧 = 𝑐ℎ𝑎𝑛𝑔𝑒 𝑖𝑛 𝑎𝑛𝑔𝑢𝑙𝑎𝑟 𝑚𝑜𝑚𝑒𝑛𝑡𝑢𝑚 𝑜𝑓 𝑡ℎ𝑒 𝑡𝑢𝑟𝑏𝑖𝑛𝑒 − y 254 mm
𝑏𝑙𝑜𝑤𝑒𝑟 𝑎𝑠𝑠𝑒𝑚𝑏𝑙𝑦
100mm
112.5mm
𝑀𝑧 = 𝐼𝑥 𝜔 𝜔𝑝 = 0.147 1885 0.2236
𝑴𝒛 = 𝟔𝟏, 𝟗𝟓𝟖 𝑵 − 𝒎 15 mph
x

𝑅𝐴 = 𝑅𝐵 = 𝑑𝑦𝑛𝑎𝑚𝑖𝑐 𝑏𝑒𝑎𝑟𝑖𝑛𝑔 𝑙𝑜𝑎𝑑𝑠 z


𝑔𝑦𝑟𝑜𝑠𝑝𝑖𝑐 𝑓𝑜𝑟𝑐𝑒 𝑎𝑐𝑡𝑖𝑛𝑔 𝑎𝑡 𝑒𝑎𝑐ℎ 𝑏𝑒𝑎𝑟𝑖𝑛𝑔
𝑅𝐴
𝑅𝐵
𝑀𝑧 61.958 𝑊𝑏 = 4.5 𝑘𝑔
𝑅𝐴 = 𝑅𝐵 = = = 244 𝑁 𝑊𝑡 = 9𝑘𝑔
0.254 0.254
r = 30m

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