Installation/Operation Instructions: 4004 Fire Alarm
Installation/Operation Instructions: 4004 Fire Alarm
Installation/Operation Instructions: 4004 Fire Alarm
Installation/Operation Instructions
574-074
Rev. C
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Copyright and Trademarks Copyright © Simplex Time Recorder Co., 1999. All rights reserved.
Printed in the United States of America.
Information in this document is subject to change without notice. No part of this
document may be reproduced or transmitted in any form or by any means,
electronic or mechanical, for any purpose, without the express written consent of
Simplex Time Recorder Company.
Simplex WALK TEST™ system test is protected under U.S. Patent # 4,725,818.
Chapter 3 Installation
Requirments ...................................................................................3-1
Back Box ........................................................................................3-1
Wiring .............................................................................................3-2
System Modules.............................................................................3-2
Jumper Settings/Service Switches .................................................3-9
Programming Instructions ............................................................3-11
III
Overview The 4004 Fire Alarm Control Panel (FACP) is a general alarm, battery-backed,
electrically supervised system capable of operating two Notification Appliance
Circuits (NACs) and monitoring two Initiating Device Circuits (IDCs) with
expansion capability of up to 8-IDCs. The 4004 FACP is capable of
automatically controlling auxiliary equipment such as fire doors and fans during
a fire condition. The 4004 provide audible and visible indications during Fire
Alarm, Supervisory, or Trouble conditions. If any of these conditions occur, the
system sounds the appropriate notification appliance(s) and flashes the
applicable display (the red “FIRE ALARM ZONE” display for fire alarm zone
indication, the yellow “TROUBLE” display for trouble indication, and the
yellow LED for “Supervisory” operation).
• Acknowledging the alarm immediately silences the panel audible and
causes the display to illuminate steadily.
• Pressing the “SYSTEM RESET” key resets the system and causes the
seven-segment alarm and trouble displays to indicate a dash (-) for
15-seconds; following the dash, the displays go out on a successful
system reset or indicate an existing Alarm, Supervisory, or Trouble
Condition(s).
The 4004 system has “Re-sound” capability. Following a Supervisory alarm or
trouble acknowledgment, another circuit goes into alarm, supervisory, or trouble;
the applicable display flashes; and the signals again operate. Once in alarm, the
system remains in alarm until the device that initiated the alarm is restored to
normal and the panel is reset.
The FACP constantly checks for electrical troubles (power loss, battery
problems, wiring faults, etc.). If a Trouble occurs, the tone-alert sounds and the
yellow trouble display indicate the type of trouble(s) in the system. Another
selectable 4004 feature is an active status reminder, if there is an acknowledged
alarm, supervisory, or trouble condition in the system, the tone-alert sounds
every eight hours for five seconds.
Figure 1 illustrates the physical layout of the cards and the power-limited and
non power-limited wiring areas within the 4004. Printed circuit boards are
joined together in the system by board-to-board connectors or via a wiring
harness connection.
1-1
Ground The 4004 FACP must be grounded properly. Readings of less than 0.70 VAC
must be measured between ground and neutral. A system ground needs to be
provided for Earth Detection and transient protection devices. This connection
must be made to an approved, dedicated Earth connection per NFPA 70, Article
250, and NFPA 78. To ground the 4004, connect a 12 AWG copper ground
wire from safety ground (electrical distribution panel) to the green grounding
screw on the FACP.
Power Input The 4004 system is designed for either 120 VAC, 60 Hz or 220/240VAC, 50/60 Hz.
Battery Standby The battery standby provides for power loss connections. The batteries mount in
the 4004 control panel and provide at least 60 hours of standby operation for a
fully configured system.
Note: 60 hours of standby operation is based on using 10 Ah batteries, without
four-wire detectors or other non-alarm loads attached to the system,
followed by five minutes in alarm. A fully configured system using 6.2
Ah batteries, without four-wire detectors or other non-alarm loads
attached to the system, provides at least 24 hours of standby operation,
followed by five minutes in alarm.
1-2
CONDUIT ENTRY
POWER LIMITED WIRING
SIG 1 SIG 2 SIG 1 SIG 2 SIG 1 SIG 2 SIG 1 SIG 2 SIG 1 SIG 2
(+)
(+)
(+)
(+)
(+)
(+)
(+)
(+)
(+)
(+)
(-)
(-)
(-)
(-)
(-)
(-)
(-)
(-)
(-)
(-)
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
AUX(0V)
ZN PWR
ZN PWR
ZN PWR
ZN PWR
ALARM
(-)AUX
(-)AUX
(-)AUX
(-)AUX
(-)AUX
(-)AUX
(-)AUX
(-)AUX
(-)RET
(-)RET
(-)RET
(-)RET
(-)RET
(-)RET
(-)RET
(-)RET
SUPV
LP 0V
SIG 1 SIG 2
TBL
(+)
(+)
(-)
(-)
(-)
(-)
(-)
(-)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 12 13 14 15 16 12 13 14 15 16 12 13 14 15 16
TB1 ON Z1 J1 P1 ON ON J2 P1 ON ON ON ON J2
ZONE DISCONNECT SWITCHES
ON 2 PT. IDC 565-575 4 POINT CARD 565-589
Z2 OR 565-612 OR 565-613
9 24V(-)
FIRE ALARM TROUBLE SUPERVISORY
ANNUNCIATOR 8 24V(+)
ZONE
ALARM INTERFACE
SILENCED CITY 7 PIEZO
CARD
CONNECT 565-579
ALARM SYSTEM AC POWER 6 ALM SIL LED
ACK MODULE
SILENCE RESET
565-577 5 SUPV LED
BLACK (-)
)+(
)+(
RED (+)
GREY (-)
)-(
)-(
FUSE
15 AMP
GREY (-)
BLUE
(-)
AC
XFORMER OR XFORMER
AC RECTIFIER 120V 120V
ORN (+)
(+) BROWN (+) (-) (+) (-)
10 Ah
INCOMING INCOMING BATTERY
CONDUIT ENTRY
POWER POWER MAX
NON-POWER LIMITED
120V 220V/240V
WIRING ONLY
(AC POWER, BATTERY, 240V BLACK
BLACK
CITY CIRCUIT) 220V VIOLET
WHITE
NEUT WHITE
1-3
2-1
Optional Accessories 4003 Series Voice Control Panel - Provides voice communication capability to
the 4004 Life Safety System.
4009 Series NAC Power Extender - Provides additional power and
Notification Appliance Circuits to the 4004 Life Safety System.
4601 Series Annunciators - Provides remote Annunciation/Control of the 4004
Life Safety System.
2-2
Requirements The following tools and equipment are required for 4004 installation:
• 1/4-inch Flat-Tip Screwdriver
• Volt-Ohmmeter
• Diagonal Cutting Pliers
• Wire Strippers
• End-of-Line Resistors (supplied by Simplex)
• The 841-992 Field Wiring Diagram
The installer is responsible for safeguarding all 4004 material shipped to the job
site. During system installation, store all 4004 items (including all
documentation) in a clean, dry, and safe place until needed.
Back Box 1. Remove the back box from the shipping container and lay it on a flat
surface.
2. Using the information in Figure 2 as a reference, install the back box.
• For specific internal wiring directions, refer to Figure 2 and the
841-992 Field Wiring Diagram.
3-1
CAUTION: Enclosure must be level and plumb when installing the back box.
Notes:
Wiring See the interconnect wiring diagram in Figure 3 for basic information on 4004
system wiring. For detailed wiring information, including circuit loading
capacities, distance specifications, and wire size, refer to Figure 1 and the
841-992 Field Wiring Diagram (supplied with the FACP).
3-2
3-3
CONNECT TO P5
ON 565-573 565-585 565-585 565-585 565-585 565-585
OR OR OR OR OR
565-789 565-789 565-789 565-789 565-789
733-885 CLASS A BD CLASS A BD CLASS A BD CLASS A BD CLASS A BD
2 POINT 2 POINT 2 POINT 2 POINT 2 POINT
OR 2 2 2 2 2
J1 J1 J1 J1 J1
565-577
733-875
CITY BOARD
565-599
DACT BOARD
MEMBRANE TB1 1
TELEPHONE SWITCH
CONNECTORS P1 J1 J2 J1 J1 J2
DETAIL A 636-746
P1 J2 1 3
J1 3 P1 J3
565-589
565-575 OR
XFORMER ASSY OR 565-613
565-612 IDC BOARD
636-699
IDC BOARD 4 POINT
220/240V 636-691 2 POINT
SYSTEM BOARD
P4
WITH POWER SUPPLY
BLK 240V
CONTRACTOR
CONNECTION VOL 220V (+) 733-885
220/240V
WHT NEUT (-) 565-579
5 ANNUNCIATOR
4004C AND P5
4004CF ONLY BOARD
FUSE
BLUE
15 AMP
208-050
(+) (-)
733-876
AC (-) GREY(-) BATTERY HARNESS BATTERY
XFORMER ASSY 10 AHR MAX
(+) AC
636-698 (-) (+)
ORN(+) 120V
BROWN
RECTIFIER
374-034
NOTES:
3. THE 2 POINT IDC BOARD (565-575) COULD BE IN THE FIRST POSITION LOCATI ON, OR THE 4 POINT
IDC BOARD (565-589) COULD BE INHET FIRST POSITION, BOTH BOARDS ARE INTERCHANGEABLE.
3-4
3-5
3-6
Jumper Settings/Service The following selections are made jumper settable – see Figure 1 for jumper
Switches locations:
On Until Silence/Reset operation for each NAC.
1. Locate System Board jumpers P2 = NAC 1, P3 = NAC 2.
2. Jump P2-1 to P2-2 and P3-1 to P3-2 for “On Until Reset” operation.
3. Jump P2-2 to P2-3 and P3-2 to P3-3 for “On Until Silenced” operation.
This must be selected for coded operations.
Zone Disconnect Switch - “ON” for normal operation and “OFF” to disconnect
zone. To disconnect a 4004 zone from a normal state, slide the Zone Disconnect
Switch for any zone in alarm to the “OFF” position. this transfers the zone(s)
from a normal condition to a zone disconnect trouble condition. Press the
“ACK” key to acknowledge the trouble condition(s).
When restoring a zone to the operative state, activation of notification circuits is
inhibited for 15-seconds. The system sounder and display is not delayed if the
restored zone is in the alarm state. This allows the operator or service technician
to restore the IDC to the disabled state without a general alarm. This operation
is called “Abort Enable” of the IDC.
To disconnect a 4004 zone from an alarm state, toggle the Zone Disconnect
Switch to the “OFF” position, then to the “ON” position, and once again to the
“OFF” position. This transfers the zone(s) from a normal condition to a zone
disconnect trouble condition. Press the “ACK” key to acknowledge the zone
disconnect trouble condition(s). Press “SYSTEM RESET” to reset the system
and clear the alarm outputs. A trouble is reported for any zone(s) in disconnect.
Press the “ACK” key to acknowledge the trouble condition(s).
To re-connect a 4004 zone from the disconnect state, slide the Zone Disconnect
Switch for the desired zone(s) to the “ON” position. Press “SYSTEM RESET”
to clear the zone disconnect trouble condition(s).
City Disconnect Switch - “ON” for normal operation and “OFF” to disconnect.
A system trouble indicates when the city is disconnected. There is a switch for
each city circuit on the city connect module.
Alarm Output Disconnect Switch - This switch is used to disable all system
alarm outputs. This includes NACs, Alarm City Circuit, Auxiliary Alarm
Output, and Zone Alarm Outputs. When the switch is “OFF” the system is in
the normal operation mode. When the switch is “ON” all of the above circuits
are disabled. Trouble indications are indicated for each disabled circuit.
Activation of this switch is ignored when the system is in alarm, you must clear
Alarm and Reset conditions before switching back to the “OFF” position.
Walk Test Switch - “OFF” for normal operation and “ON” places the system in
Walk Test mode. Activation of this switch “ON” allows one person to test the
system. If system is in alarm the activation of the switch is ignored.
Program Switch - “OFF” for normal operation and “ON” places the system in
the program mode. Activation of this switch is ignored if the system is in alarm.
3-8
The program switch is ignored if there are alarm conditions in the panel.
Entering the program mode causes trouble indicated by a lowercase “h” on the
yellow “TROUBLE” display. The user interface panel “ACK” key
acknowledges the program mode trouble and silences the tone-alert. The “ACK”
key selects configuration number and the “SYSTEM RESET” key selects the
configuration option. Refer to Figure 4 for complete system programming
configuration options.
3-9
ZONE ALARM
SILENCED
SCROLL SCROLL
THRU THRU
SETUPS OPTIONS CURRENT
PROGRAM SELECTION SETUP
= NUMBER = DEFAULT
OF ZONES Number of zones in the system.
= ZONES
= ZONE 1
= ZONE 2 = FIRE MONITOR
= ZONE 3 = ALARM VERIFICATION
Defines the initiating Device point
= ZONE 4 = FIRE/SUPERVISORY type. Select zone by scrolling through
= ZONE 5 = TROUBLE ONLY options with the "ACK" key. Select
= ZONE 6 = STYLE C the desired point type for the selected
= ZONE 7 zone using the "SYSTEM RESET" key.
= ZONE 8
ANNUN
= = NOT INSTALLED
INTERFACE
CARD = INSTALLED
Annunciator interface present/not present in the system.
TBL/ALM/ = NON-ACTIVE
= SUPV
= ACTIVE
REMINDER Abnormal condition reminder.
3-10
Front Panel Operation The user interface consists of controls and indicators that provide support to
4004 fire alarm functions. The user interface indicates alarm, supervisory,
trouble, power on, and alarm silenced conditions (shown in Figure 5). The
purpose of the controls and indicators are in the Operator Key Definitions
section of this chapter.
ZONE
ALARM
SILENCED
ALARM SYSTEM
ACK AC POWER
SILENCE RESET
Operator Key Definitions 1. Supervisory LED - The yellow Supervisory LED, when ON, indicates that
a zone programmed as Fire/Supervisory is in the current-limited state – not
an alarm condition. To display the zone in the supervisory state, press the
“ACK” key and view the zone number with decimal point on the red,
seven-segment display.
2. Alarm Silenced LED - The yellow alarm-silenced LED indicates that the
On Until Silenced notification appliances are OFF and that an alarm remains
in the system.
3. AC Power LED - The green AC power LED indicates AC power is applied
to the panel.
4. Fire Alarm Zone Display - The “FIRE ALARM ZONE” is a red, seven-
segment display that is used to indicate alarms and supervisories. If a single
zone is in alarm, the seven-segment display indicates the number of the zone
in alarm. If two or more zones are in alarm at any time, the display slowly
scrolls through the list of zones in alarm. The order of display follows the
order in which the alarms were received. The decimal point indicates the
start or end of an alarm list. Each alarm is displayed for two seconds. IDCs
with a fire alarm condition are illuminated on the red fire alarm display (‘1’
through ‘8’). IDCs in a supervisory condition are illuminated on the display
with a dot (‘1.’ through ‘8.’). The “ACK” key must be used to view
supervisory conditions when the yellow Supervisory LED is illuminated.
4-1
Indicator Description
1 through 8 IDC Zones
1. through 8. IDC AUX Output
A Annunciator Card Trouble
A. AUX Alarm Output
b Battery Low
C City/DACT Trouble
c Configuration Trouble
d Depleted/Disconnected Battery
E NAC 1 Trouble
F NAC 2 Trouble
H Walk Test Trouble
h Program Trouble
P Power Supply Trouble
P. Ground Fault Trouble
6. System Reset Key - The “SYSTEM RESET” key when pressed removes
IDC loop power (two and four-wire) for 5 seconds. If all zones are clear,
signals “On Until Silence” and “On Until Reset” are turned OFF. The
“Alarm Silenced” LED and annunciator alarm outputs are turned OFF.
When “SYSTEM RESET” is in progress, dashes (-) are displayed on the
red (Fire Alarm) and yellow (Trouble) seven-segment displays.
7. Acknowledge “ACK” Key - The “ACK” key is used to acknowledge alarm,
supervisory, and trouble conditions. Every system status change causes the
tone-alert to sound until the “ACK” key is pressed. Each type of condition
must be acknowledged via the “ACK” key, the tone-alert sounds until all
conditions have been acknowledged. The “ACK” key acknowledges the
type of conditions in the following priority: (1) Alarm, (2) Supervisory, and
(3) Trouble.
4-2
System Initialization Follow the flow chart below to initialize the 4004 FACP.
(Power-Up)
IMPORTANT: Notify appropriate personnel (building occupants, fire
department and/or monitoring facility, etc.) of power-up.
A p p ly s y s te m p o w e r to th e 4 0 0 4 p a n e l. A p p ly s y s te m p o w e r to th e 4 0 0 4 p a n e l.
T h e p a n e l d is p la y s a n d in d ic a to r s a p p e a r . T h e p a n e l d is p la y s a n d in d ic a to r s D O N O T a p p e a r .
F u s e s m a y h a v e o p e n e d o r a c ir c u it b r e a k e r m a y
T h e to n e a le r t s o u n d s fo r o n e T h e to n e a le r t s o u n d s c o n tin u o u s ly a n d h a v e tr ip p e d .
s e c o n d a n d th e u s e r in te r f a c e p r e s s in g th e “ A C K ” k e y in d ic a te s a Make sure power is removed from the panel and
p a n e l “ A C P O W E R ” L E D is O N . s y s te m S u p e r v is o r y , T r o u b le , o r A la r m appropriate circuit is disconnected from the
o n th e re d o r y e llo w d is p la y s . panel and when checking the system.
P r o g r a m th e 4 0 0 4 fo r y o u r d e s ir e d
s y s te m c o n fig u r a tio n ( S e e C h a p t e r C h e c k F ie ld W ir in g D ia g r a m 8 4 1 - 9 9 2 .
2 – “ P r o g r a m m in g I n s tr u c tio n s ” ) . Make sure that power is removed If, a fte r c h e c k in g fu s e s a n d /o r If a fu s e c o n tin u e s to o p e n o r
from the panel and the appropriate c ir c u its , th e S y s te m a p p e a r s c ir c u it b r e a k e r c o n tin u e s to
circuit is disconnected from the O K . tr ip , c o n ta c t yo u r lo c a l
panel when checking the circuit. S im p le x B r a n c h O ffic e ( lis te d
in th e Y e llo w P a g e s u n d e r
F ir e A la r m ) .
R e a p p ly p o w e r to th e
S y s te m .
If, a fte r c h e c k in g If th e s y s te m s t ill
c ir c u its , th e S y s te m in d ic a te s c o n d itio n s
a p p e a rs O K . o n th e r e d o r y e llo w
d is p la y s a fte r fie ld
w ir in g c h e c k s ,
c o n ta c t y o u r lo c a l
R e a p p ly p o w e r t o
S im p le x B r a n c h
th e S y s te m .
O ffic e ( lis te d in th e
Y e llo w P a g e s u n d e r
F ir e A la r m ) .
4-3
Walk Test The 4004 is equipped with Walk Test, this feature allows one person to test the
4004 System. Walk Test is activated using the dedicated switch (SW4 on the
System Board). The following conditions apply during Walk Test operation.
• Alarm - An alarm from an IDC is indicated with zone code notification
over both NACs. If NACs are connected to strobes, the strobes may
not indicate the zone code.
• Trouble - A trouble from any IDC, NAC, or an Earth Fault is indicated
by activating NACs for four seconds.
• Walk Test switch is ignored if there is an alarm in the system.
• An upper case “H” on the yellow “TROUBLE” display indicates Walk
Test trouble.
• City Circuit activation is not inhibited during Walk Test, it must be
disconnected via the Disconnect Switches on the card.
• Display and tone-alert function as they would under normal conditions.
• Automatic system reset occurs within 30 seconds after Walk Test alarm.
• Subsequent alarms on the same zone causes another zone code (not a
zero code).
• A “SYSTEM RESET” is done when exiting from Walk Test. Any
zones still in an alarm condition initiate an alarm after the system reset.
System Testing (Fire Drills) Fire Drills must be conducted periodically to ensure that the building occupants
are familiar with emergency procedures and that all system equipment is
functioning properly and is in good condition. This testing should be done under
the direction of the owner and the local Authority Having Jurisdiction (AHJ).
System testing is initiated when the following considerations have been
determined:
• How does the owner and AHJ want the drill or test performed?
• Is the building occupied?
• Which system features are currently in use?
If a building is not occupied and no city connection or DACT are used, there is
less concern that confusion will result from testing the system. Systems
connected to a city circuit must notify the local AHJ. The AHJ determines if the
city connection should be disabled during the test.
Continued on next page
4-4
Emergency Operating If the 4004 Fire Alarm System has an Alarm, Supervisory, or Trouble condition,
Instructions refer to Figure 6 for Emergency Operation procedures.
TO ACKNOWLEDGE:
–PRESS “ACK” UNTIL TONE ALERT IS SILENCED
–REVIEW FIRE ALARM & TROUBLE INDICATORS
–SUMON APPROPRIATE PERSONNEL TO INVESTIGATE
LAMP TEST:
–PRESS “ACK” FOR 5 SEC
4-5
5-1
5-2
5-3
Battery Selection 60 Hours of Standby Operation Followed by Ten Minutes of Alarm - With
10 Ah batteries, a fully configured 4004 Fire Alarm System supplies at least 60
hours of standby operation, followed by ten minutes of alarm operation, when
four-wire detectors or non-alarm loads are not connected to the system.
24 Hours of Standby Operation Followed by Ten Minutes of Alarm - With
6.2 Ah batteries, a fully configured 4004 Fire Alarm System supplies at least 24
hours of standby operation, followed by ten minutes of alarm operation, when
four-wire detectors or non-alarm loads are not connected to the system.
4004 Fire Alarm System with 4-Wire Detectors or Non-Alarm Loads –
When four-wire detectors or non-alarm loads are required, complete the battery
calculation equation in Table 4 to determine 4004 battery selection requirements.
Module Supervisory
Current
Standard Panel 52 mA
4004-9802, 2 Pt. IDC, Low Current 7 mA
4004-9804, 4 Pt., Low Current 14 mA
4004-9822, 2 Pt. IDC, High Current 14 mA
4004-9824, 4 Pt. IDC, High Current 27 mA
4004-9806, Class A Adapter N.A.
4004-9808, Annunciator Interface Module 4 mA
4004-9809, 2 Circuit Remote Station/City Connect 12 mA
2080-9045 DACT 35 mA
Note: Add all NAC Appliances and IDC Devices for total.
6-1
1 Enter total supervisory current from all cards in system (See Table 3) Amps
2 Enter total Auxiliary power current draw in standby (See Note 1, below) Amps
3 Enter total two-wire detector current draw in standby (See Note 2, below) Amps
4 ADD lines [1], [2], and, [3] (Total standby current) = Amps
Notes:
1. All Auxiliary loads subtract from the total 4.0 Amps of power available on the 4004. As an example:
Total Available NAC power = 4.0 Amps
Total Available AUX power = 2.0 Amps
Total COMBINED power = 4.0 Amps
2. Standby current is listed on Detector Data Sheets. Maximum standby current draw on the “low current” IDC is
2 mA per zone. Maximum standby current draw on the “high current” IDC is 3 mA per zone. Refer to UL's
two-wire detector compatibility listing for compatible models and maximum quantity of two-wire detectors per
zone.
6-2